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Fire and Gas Detection Philosophy PDF
Fire and Gas Detection Philosophy PDF
JGC JOB No. HOLD KBR JOB No. HOLD CHIYODA JOB No. HOLD
SHEET 1 OF 22
FORM EPC-0 2
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 2 of 22
Hold List
(1) Deleted
(2) Deleted
(3) Deleted
(4) Deleted
(5) Deleted
(6) Deleted
(7) Deleted
(8) Deleted
(9) Deleted
(10) Deleted
(11) Deleted
(12) Deleted
(13) Detection system for benzene
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 3 of 22
Contents
1. INTRODUCTION .............................................................................................4
1.1 Scope ..............................................................................................................4
1.2 Definitions........................................................................................................4
1.3 Applicable Specification and Standards ...........................................................5
1.3.1 Contractors Documents ...................................................................................5
1.3.2 COMPANY Documents....................................................................................5
1.3.3 Australian & International Codes and Standards..............................................6
1.3.4 Abbreviations...................................................................................................6
4. DETECTION ..................................................................................................17
4.1 General..........................................................................................................17
4.2 Flame detector...............................................................................................17
4.3 Flammable gas detector ................................................................................17
4.4 Smoke detector..............................................................................................18
4.5 Heat detector .................................................................................................19
4.6 Hydrogen sulfide detector ..............................................................................19
4.7 CO2 gas detector...........................................................................................19
4.8 Manual call point............................................................................................19
4.9 Low temperature spill detector .......................................................................20
1. INTRODUCTION
1.1 Scope
This philosophy specifies the general principles and requirements for designing a suitable fire
and gas detection system (hereinafter called FGS) for the plant, jetty areas and operation
complex. It is also intended to provide key information for the designer/engineer in developing
relevant design details during the EPC stage.
This document describes the basic philosophy of fire and gas detection system for all onshore
facilities i.e. Process area, Utility area, Offsite tanks, Jetty area, and operation complex etc. of
Ichthys Onshore LNG Facilities Project to be constructed at Blaydin Point, to the southeast of
Darwin, in the Northern Territory (NT).
This document is one of the HSE design related documents in Ichthys Onshore LNG Facilities
Project. HSE design related documents are listed in Table.1.
1.2 Definitions
z COMPANY : INPEX Operations Australia Pty Ltd
z CONTRACTOR : The Joint Venture between JGC, KBR and CHIYODA
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 5 of 22
The following reference shall be applied to the extent specified in this philosophy.
1.3.4 Abbreviations
The following abbreviations are used in this document:
CCB Central Control Building
CCTV Closed Circuit Television
EDP Emergency Depressurization
ESD Emergency Shutdown
FGS Fire and Gas System
FAP Fire Alarm Panel
FRA Fire Risk Assessment
FRT Floating Roof Tank
HSSD Highly Sensitive Smoke Detection
ICSS Integrated Control and Safety System
IPS Interruptible Power Supply
IR Infrared
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 7 of 22
2.1 Objectives
The overall fire protection system shall meet the following specific objectives:
- Control an incident if it does occur and limit its escalation
- Limit damage to facilities and equipment, and prevent loss of life
To achieve the objectives above of fire protection system, FGS shall be designed to carry out
the following functions:
9 Detect accumulation of flammable, combustible, toxic gas and fire
9 Alert personnel of occurrence of hazardous incident
9 Provide information for command and control on the cause of the incident
9 Initiate executive action for control and suppression of the hazardous incident
FGS design shall be achieved through facility design optimization, practical/realistic
management of possible hazards (with the knowledge of their causes and consequences)
and the application of quantitative risk assessment (QRA) to quantify risks and demonstrate
that the overall risk to personnel from the facility is within accepted risk criteria.
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 8 of 22
(11) All FGS system cabinets (i.e. main FGS system cabinets, local FGS system cabinets)
shall be connected via optic fiber cables in a redundant configuration with separate
routes to ensure the overall reliability and integrity of the system.
3.2 FGS operator console and Fire Alarm Panel (FAP) for Building
(1) The FGS operator console /FAPs should provide the following:
- Monitoring of all components of the detection circuit up to and including the last
sensing element
- Fault signal generation in the event of any malfunctions in the system
- Supervisory systems to enable the failure to be quickly identified and located
- Control/shutdown operation of associated self-contained systems such as those
used for heating, ventilation and air conditioning (HVAC) fans and fire dampers
- Providing controls for the fire protection system and fire pumps
(2) The FGS shall provide the interface to a range of field devices monitoring the plant
condition and, in the event of detected or confirmed hazard, take appropriate action to
initiate equipment shutdown and/or depressurization, release extinguishing agents
and/or initiate plant and local alarms and general alarms as required.
(3) The FGS power related to field FGS functions shall be supplied by redundant UPS with
2 hours back-up time.
For FGS power related to building FGS functions shall be supplied according to the
relevant Australian regulation. For detailed design, see Para. 3.16 of AS 1670.1, “Fire
detection, warning, control and intercom systems – system design, installation and
commissioning” shall be applied.
(4) To ensure reliability, the FGS must utilize readily available, proven, mature, robust and
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 12 of 22
because they will be started by operators and the system operation can be confirmed by
CCTV.
(10) For impounding pond, 1oo2 low low detection of low temperature spill detector shall
shutdown the associated impounding pond pump. High expansion foam shall be
automatically activated by 2oo2 voting from alarm signal of the spill or flame detectors.
(11) General power outlets and welding outlet located in the area where the high concentrate
flammable gas cloud could reach shall be isolated on confirmed gas detection at field.
The isolation should be conducted per gas alarm zone, i.e. module.
impounding basin. Gas detectors will also be provided around loading arms and in the
impounding basin to detect any liquid accumulating and its subsequent vaporization.
(4) Flash fires and pool fires may also occur around the jetty head area, either due to a
delayed ignition vapor release or ignition of the LNG spill into the impounding basin.
Such fires will be detected using flame detectors.
(5) Visual alarming device should be installed to prevent vehicle approach during the
occurrence of gas leakage. These devices should be located at the entrance of jetty
trestle so that drivers can recognize the alarm.
condensate storage area. The spilled condensate will accumulate on the sloped side of
the dike. Such hydrocarbon spills shall be found by routine patrol of operators. If the spill
is ignited, such fires shall be detected using flame detectors.
(2) Rim seal fires may also occur on condensate floating roof tanks (FRTs). Such fires shall
be detected using heat sensitive cables installed on the tanks seal ring. Rim seal fires
shall be the single fire case to be considered for floating roof condensate tanks
especially if the floating roof is of double deck pontoon design. Full surface fire is not a
credible scenario for FRTs because of the slim possibility of the floating roof sinking.
3.4.6 Building
(1) The building fire detection system shall be provided in accordance with the Building
Code of Australia (BCA) and other relevant Australian regulations.
(2) For CCB and LIRs, in which valuable electrical equipment and/or instruments are
located, fixed gas extinguishing systems, such as CO2 system, INERGEN system or
FM200 system are normally considered. However, actuation of total flooding systems
may be dangerous, and in some extent, fatal to the operators who happen to be inside.
Thus, for Ichthys Onshore LNG Facilities Project, a high sensitive smoke detection
(HSSD) system, such as VESDA, shall be considered instead of providing a fixed gas
extinguishing system. Very early stages of a fire can be detected using the system, and
such early stages of a fire could be extinguished by cutting the power supply to the unit
and fighting the fire manually. For manual fire fighting, the cable monitored by HSSD
shall be accessible easily and the location of sampling point shall be considered to
specify the location of fire. This should be possible using fail-safe remotely operated
controls and by using portable/wheeled fire extinguishers.
(3) In addition to HSSD or where HSSD is not provided, buildings will be provided using
addressable type smoke and/or heat detectors.
(4) Indoor manual alarm call points shall be provided for all buildings. These will be located
near building entrances and at strategic locations throughout the building to warn
existing occupants and personnel outside the building vicinity of the on-going incidents
inside that building.
(5) Flammable gas detectors shall be provided at HVAC air intake of the pressurized
buildings in the plant area. 2oo3 confirmed flammable gas detection shall change to
recirculation mode. If acid gas ingress at HVAC air intake is expected, H2S gas
detectors shall be provided at HVAC air intake, however, additional H2S detectors need
not be provided there where point type flammable gas detectors are located.
(6) Confirmed fire alarm in the building from FGS cabinet shall shutdown HVAC system.
(7) Flammable gas detectors shall be provided around transformers located in the area
where the high concentrate flammable gas cloud could reach. 2oo3 confirmed
flammable gas detection shall trip transformers.
(8) Flammable gas detectors shall be provided in rooms of LIR/LER located in the area
where the high concentrate flammable gas cloud could reach. 2oo3 confirmed
flammable gas detection shall isolate LIR/LER electrically. Flammable gas detection in
air lock room shall not cause electrical isolation. For LIR electrical isolation, time delay
shall be considered for sequential process shutdown.
In principle, the electrical isolation for LIR/LER should be achieved by cutting the power
supply at the upstream power distribution board.
z Gas Detection inside LIR ⇒ Electrical Isolation at LER Switchboard
z Gas Detection inside LER ⇒ Electrical Isolation at SS Switchboard
3.4.7 Other Hazards
(1) Enclosures with forced air ventilation (such as gas turbines), if any, will be provided with
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 17 of 22
gas detection and fire detection to shutdown the system, and actuate the related fire
protection system, as required.
(2) Electrical fires may occur at electrical apparatus and control buildings. As mentioned in
Section 3.4.6 of this document, CCB and LIRs will be provided with HSSD system, and
using portable CO2 extinguishers, such incipient fires will be extinguished. For other
electrical fires, such as fires occurring on motors, fans, etc., CO2 or dry chemical
portable extinguishers shall be provided.
Once electrical equipment is de-energized, a fire of such equipment is not considered
as C-fire (electrical fire), however, will be classified as A-fire thereafter. So, the system
should be first de-energized, and then application of fire water can commence if water is
the preferable medium for fighting the fire.
4. DETECTION
4.1 General
All field detectors shall be suitable for the environment in which they are to be installed, and
shall be protected from the effects of corrosion, dust, and vibration. They should also be
suitable for the particular hazards of LNG, LPG and other hydrocarbons handled in the plant.
Manual call points need to be hard wired to the system with line monitoring function.
For ESD push button as the cause of each ESD level, please refer to Emergency Shutdown
and Depressurizing System Philosophy, L290-AP-PHI-0002.
For the push button for activating active fire protection philosophy, please refer to Active Fire
Protection Philosophy, L790-AF-PHI-0001.
Audible fire and gas alarms should be provided in all areas of the plant including buildings.
The type of alarm (i.e. siren, horn) and its operation should comply with the relevant
regulations.
External gas visual alarm shall be provided at the field located near main approach to
module/equipment, e.g. the stair of the module, to prevent the approach of operator when the
hazard occurs. External fire visual alarm shall be provided at jetty entrance to alarm personnel
of fire at jetty head. External fire and gas visual alarm outside the building located near the
main entrance or be visible from the main approach to the building to indicate fire alarm
building in accordance with AS 1670.1.
Audible and/or visual alarms to be provided in all areas throughout the plant to
automatically/manually alert personnel of confirmed gas leak, LNG leak, and/or fire as shown
in Table.2 Typical C&E matrix below.
The whole plant will be divided into several fire/gas alarm zones. Fire alarm zone is
established per unit. Therefore, the extent of Fire alarm zone shall be consistent with unit e.g.
LNG Train, Inlet facilities, LNG Tanks or Utility area. Gas alarm zone is established per
module/ active fire protection zone to prevent the approach of operator during gas leak.
Fire audible alarm will be notified through PA/GA system interfaced with FGS to the relevant
fire alarm zone. Gas audible alarm will be notified by gas alarm horn. Fire visual alarm, Gas
visual/audible alarm will be notified using FGS digital output signal. For the configuration of
overall FGS and the interface with PA/GA system, please refer to L830-DF-BFD-0001.001,
Overall FGS Block Flow Diagram.
Upon outdoor detection of gas, people in the relevant gas alarm zone will be notified
automatically through gas alarm horn and gas visual beacon. Upon outdoor detection of fire,
people in the relevant fire alarm zone will be notified automatically through audible alarm from
PA/GA. If fire or gas is detected inside a building, people in the building will be notified
automatically. In case that ESD is initiated by fire or gas detection, people in plant wide area
and buildings will be notified by alarm after operator will confirm.
For the actuation of fixed fire protection system, please refer to L790-AF-PHI-0001, Active
Fire Protection Philosophy.
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L830-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0830-1241-0001 Rev. A
FIRE AND GAS DETECTION PHILOSOPHY Sheet No. 21 of 22
Table 2. Typical C&E matrix for Fire and Gas alarm and the relevant action (Outdoor)
CO2 Extinguishant
Initiator
Pump Shutdown
Welding Outlets
Automatic ESD
Alarm in CCB
entrance)
System
zone)
Pushbuttons in CCB
1 X X X
(Manual) 1)
2 Automatic ESD from F&G X X X X
Note:
1) Manual push buttons shall be provided for each relevant alarm and action. All actions
except for this manual activation in this matrix will be executed automatically
2) Water curtain system in LNG Train 1/2 area will be automatically activated with 2ooN voting.
Water curtain system in Jetty will be manually activated
3) Only applicable for the area where the high concentrate flammable gas cloud could reach
4) Gas Detectors in Jetty head, Refrigerated Storage Area, Air Inlet of Fired Heaters and Gas
Turbine Enclosure
5) Applicable for jetty head and Refrigerated Storage Area
Table 3. Typical C&E matrix for Fire and Gas alarm and the relevant action (Buildings)
1) Manual push buttons shall be provided for each relevant alarm and action. All actions
except for this manual activation in this matrix will be executed automatically
2) Applicable for building located in the area where high concentrate flammable gas cloud
could reach.