This document is a quality control checklist for the installation of armorless bridge joints (ABJs). It outlines preparation steps like removing the existing joint, cleaning the joint cavity, and installing block outs and drain tubes. It also covers construction details for header installation like mixing and placing the header material according to the manufacturer's instructions. Finally, it addresses compression seal installation steps like verifying the proper seal size, cleaning the joint opening, and performing a watertight integrity test. The checklist ensures all critical installation steps are completed correctly to maintain quality control on the ABJ project.
This document is a quality control checklist for the installation of armorless bridge joints (ABJs). It outlines preparation steps like removing the existing joint, cleaning the joint cavity, and installing block outs and drain tubes. It also covers construction details for header installation like mixing and placing the header material according to the manufacturer's instructions. Finally, it addresses compression seal installation steps like verifying the proper seal size, cleaning the joint opening, and performing a watertight integrity test. The checklist ensures all critical installation steps are completed correctly to maintain quality control on the ABJ project.
This document is a quality control checklist for the installation of armorless bridge joints (ABJs). It outlines preparation steps like removing the existing joint, cleaning the joint cavity, and installing block outs and drain tubes. It also covers construction details for header installation like mixing and placing the header material according to the manufacturer's instructions. Finally, it addresses compression seal installation steps like verifying the proper seal size, cleaning the joint opening, and performing a watertight integrity test. The checklist ensures all critical installation steps are completed correctly to maintain quality control on the ABJ project.
New York State Department of Transportation NYSDOT
QUALITY CONTROL CHECKLIST Revised: March 9, 2018
ARMORLESS BRIDGE JOINT (ABJ) INSTALLATION D# CHECKBOX Preliminary Review YES NO N/A COMMENTS Read item Specification and review plans, record plans and inspection reports. Develop contingency plan to cover open joint if unforseen conditions encountered. Who will install the joint: Contractor, Sub, Manufacturer? Installer: What experience does that installer have with this joint system? Manufacturer's Competent Technical Representative to be on site for all phases of work. Name: All materials on DOT Materials Approved List? Materials not past expiration date? Date: Review seasonal/weather restrictions: Specification or Manufacturer, use more restrictive Take lots of photos before, during and after all work!
Construction Details - Joint Preparation YES NO N/A COMMENTS
Existing joint removed to required depth and width as shown in plans? Entire open joint cavity has sound concrete? If not, notify EIC/RE before proceeding. Additional concrete removed from joint cavity as directed by EIC? Joint cavity repairs completed as directed by EIC? Entire joint gap has been cleaned of all debris for entire depth?
Construction Details - Header Installation YES NO N/A COMMENTS
Foam board block out for joint opening is correct width and securely installed? Joint cavity prepped to the satisfaction of the EIC? Aluminum drain tube installed on high side of joint per detail? Ensure tube is secure and won't move or be plugged by header material installation. Follow manufacturer's instructions for material mixing and placing. Make sure material is not past expiration date. Allow material to cure before removal of forms.
Construction Details - Compression Seal Installation YES NO N/A COMMENTS
Check that seal is on Approved List and is the proper size for the joint Review manufacturer's installation instructions and Specification requirements Make sure joint opening is cleaned and prepped before installing seal Seal manufacturer's representative on site? Name: Perform Watertight Integrity test per section 567 specification