E Eng-Calculations

Longitudinal pin for shaft-hub connection

d
l

h
D

D
Longitudinal pin for shaft-hub connection

Values for calculation

Twisting moment

MT 10800 Nm

Diameter of the shaft

D 85 mm

Diameter of the pin

d 12 mm

Diameter of the hub

Dh 120 mm

The minimum yield strength of the shaft

Sy−shaf t 600 MPa

The minimum yield strength of the pin

Sy−pin 300 MPa

The minimum yield strength of the hub

 Sy−hub 335 MPa

Length pin

l 50 mm

Number of pins

i 8

Coefficient according to load

Cc 0.8

Safety factor

SF 1.1

Bending moment

MB 3200 Nm

Radial force

FR 53 kN

Axial force

FA 0 kN

Calculation
Allowable axial stress the shaft
0.45 ⋅ Sy−shaf t 0.45 ⋅ 600
σall−A−shaf t = ⋅ Cc = ⋅ 0.8 = 196.4MPa
SF 1.1

Allowable bending stress the shaft

0.6 ⋅ Sy−shaf t 0.6 ⋅ 600
σall−B−shaf t = ⋅ Cc = ⋅ 0.8 = 261.8MPa
SF 1.1

Allowable shear stress the shaft

0.4 ⋅ Sy−shaf t 0.4 ⋅ 600
Tall−S−shaf t = ⋅ Cc = ⋅ 0.8 = 174.5MPa
SF 1.1

Allowable bearing stress the shaft

0.9 ⋅ Sy−shaf t 0.9 ⋅ 600
Pall−B−shaf t = ⋅ Cc = ⋅ 0.8 = 392.7MPa
SF 1.1

Allowable combined stress the shaft

 Sy−shaf t 600
σall−C−shaf t = ⋅ Cc = ⋅ 0.8 = 436.4MPa
SF 1.1

Allowable shear stress the pin

0.4 ⋅ Sy−pin 0.4 ⋅ 300
Tall−S−pin = ⋅ Cc = ⋅ 0.8 = 87.3MPa
SF 1.1

Allowable bearing stress the pin

0.9 ⋅ Sy−pin 0.9 ⋅ 300
Pall−B−pin = ⋅ Cc = ⋅ 0.8 = 196.4MPa
SF 1.1

Allowable shear stress the hub

0.4 ⋅ Sy−hub 0.4 ⋅ 335
Tall−S−hub = ⋅ Cc = ⋅ 0.8 = 97.5MPa
SF 1.1

Allowable bending stress the hub

0.6 ⋅ Sy−hub 0.6 ⋅ 335
σall−B−hub = ⋅ Cc = ⋅ 0.8 = 146.2MPa
SF 1.1

Allowable bearing stress the hub

0.9 ⋅ Sy−hub 0.9 ⋅ 335
Pall−B−hub = ⋅ Cc = ⋅ 0.8 = 219.3MPa
SF 1.1

Coefficient B T

2 3 4

d d d d
BT = 1.2135 − 2.9697 ⋅ + 33.713 ⋅ ( ) − 99.506 ⋅ ( ) + 130.49 ⋅ ( ) = 1.2135 − 2.9697
D D D D

2 3 4

12 12 12 12
⋅ + 33.713 ⋅ ( ) − 99.506 ⋅ ( ) + 130.49 ⋅ ( ) = 1.238
85 85 85 85

Coefficient B B

2 3 4

d d d d 12
BB = 0.683 + 9.809 ⋅ − 52.437 ⋅ ( ) + 139.668 ⋅ ( ) − 114.395 ⋅ ( ) = 0.683 + 9.809 ⋅
D D D D 85

2 3 4

12 12 12
− 52.437 ⋅ ( ) + 139.668 ⋅ ( ) − 114.395 ⋅ ( ) = 1.37
85 85 85

Coefficient B A

2 3 4

d d d d 12
BA = 1.463 + 2.297 ⋅ − 23.872 ⋅ ( ) + 81.116 ⋅ ( ) − 72.492 ⋅ ( ) = 1.463 + 2.297 ⋅
D D D D 85

2 3 4

12 12 12
− 23.872 ⋅ ( ) + 81.116 ⋅ ( ) − 72.492 ⋅ ( ) = 1.511
85 85 85
Torsion stress in the shaft
3 3
8 ⋅ 10 ⋅ MT ⋅ BT 8 ⋅ 10 ⋅ 10800 ⋅ 1.238
τT −shaf t = = = 174.2MPa
3 3
D 85

τT −shaf t ≤ Tall−S−shaf t → 174.2 ≤ 174.5

Does suit.

Shear stress in the pin

3 3
2 ⋅ 10 ⋅ MT 2 ⋅ 10 ⋅ 10800
τS−pin = = = 52.9MPa
D ⋅ d ⋅ l ⋅ i 85 ⋅ 12 ⋅ 50 ⋅ 8

τS−pin ≤ Tall−S−pin → 52.9 ≤ 87.3

Does suit.

Bearing stress
3 3
4 ⋅ 10 ⋅ MT 4 ⋅ 10 ⋅ 10800
PB = = = 105.9MPa
D ⋅ d ⋅ l ⋅ i 85 ⋅ 12 ⋅ 50 ⋅ 8

PB ≤ min (Pall−B−shaf t , Pall−B−pin , Pall−B−hub ) → 105.9 ≤ 196.4

Does suit.

Torsion stress in the hub

3 3
8 ⋅ 10 ⋅ MT ⋅ BT 8 ⋅ 10 ⋅ 10800 ⋅ 1.238
τT −hub = ⋅ D = ⋅ 85 = 58.6MPa
4 4 4 4
(D − D ) (120 − 85 )
h

τT −hub ≤ Tall−S−hub → 58.6 ≤ 97.5

Does suit.

Bending stress in the shaft

3 3
32 ⋅ 10 ⋅ MB ⋅ BB 32 ⋅ 10 ⋅ 3200 ⋅ 1.37
σB−shaf t = = = 72.7MPa
3 3
π ⋅ D π ⋅ 85

σB−shaf t ≤ σall−B−shaf t → 72.7 ≤ 261.8

Does suit.

Shear stress in the shaft

 3 3
8 ⋅ 10 ⋅ FR 8 ⋅ 10 ⋅ 53
TS−shaf t = = = 10.15MPa
2 2 2 2
2 ⋅ π ⋅ D − π ⋅ d ⋅ i 2 ⋅ π ⋅ 85 − π ⋅ 12 ⋅ 8

TS−shaf t ≤ Tall−S−shaf t → 10.15 ≤ 174.5

Does suit.

Axial stress in the shaft

3 3
8 ⋅ 10 ⋅ F A ⋅ BA 8 ⋅ 10 ⋅ 0 ⋅ 1.511
σA−shaf t = = = 0MPa
2 2 2 2
2 ⋅ π ⋅ D − π ⋅ d ⋅ i 2 ⋅ π ⋅ 85 − π ⋅ 12 ⋅ 8

σA−shaf t ≤ σall−A−shaf t → 0 ≤ 196.4

Does suit.

Combined stress in the shaft

2 2 2 2 2 2 2 2
σtresca = √σ + σ + 4 ⋅ (τ + T ) = √72.7 + 0 + 4 ⋅ (174.2 + 10.15 )
B−shaf t A−shaf t T −shaf t S−shaf t

= 356.4MPa

σtresca ≤ σall−C−shaf t → 356.4 ≤ 436.4

Does suit.

Angle between pins

d 12
2 ⋅ π − (2 ⋅ i ⋅ sin( )) 2 ⋅ π − (2 ⋅ 8 ⋅ sin( ))
D 85
α = = = 0.504rad
i 8

Width between pins

d α 12 0.504
t = D ⋅ cos(sin( )) ⋅ sin( ) = 85 ⋅ cos(sin( )) ⋅ sin( ) = 20.98mm
D 2 85 2

Bending stress in the weakened part of the shaft-hub

3 3
3 ⋅ 10 ⋅ d ⋅ MT 3 ⋅ 10 ⋅ 12 ⋅ 10800
σB−shaf t−hub = = = 25.97MPa
2 2
D ⋅ l ⋅ t ⋅ i 85 ⋅ 50 ⋅ 20.98 ⋅ 8

σB−shaf t−hub ≤ min (σall−B−shaf t , σall−B−hub ) → 25.97 ≤ 146.2

Does suit.

Shear stress in the weakened part of the shaft-hub

 3 3
3 ⋅ 10 ⋅ MT 3 ⋅ 10 ⋅ 10800
TS−shaf t−hub = = = 45.41MPa
D ⋅ l ⋅ t ⋅ i 85 ⋅ 50 ⋅ 20.98 ⋅ 8

TS−shaf t−hub ≤ min (Tall−S−shaf t , Tall−S−hub ) → 45.41 ≤ 97.5

Does suit.

Requirements
d
≤ 0.4 → 0.3429 ≤ 0.4
Dh − D

Does suit.

d
≥ 0.1 → 0.1412 ≥ 0.1
D

Does suit.

d
−1
2 ⋅ i ⋅ sin ( ) < 2 ⋅ π → 2.266 < 6.28
D

Does suit.