E Eng-Calculations

Radial pin for shaft-hub connection

h
D

D
d

Radial pin for shaft-hub connection

Values for calculation

Twisting moment

MT 6050 Nm

Diameter of the shaft

D 155 mm

Diameter of the pin

d 50 mm

Diameter of the hub

Dh 230 mm

The minimum yield strength of the shaft

Sy−shaf t 600 MPa

The minimum yield strength of the pin

Sy−pin 600 MPa

The minimum yield strength of the hub

Sy−hub 300 MPa

Coefficient according to load

Cc 0.6

Safety factor

SF 2

Bending moment

MB 0 Nm

Radial force

FR 0 kN

Axial force

FA 0 kN

Calculation
Allowable axial stress the shaft
0.45 ⋅ Sy−shaf t 0.45 ⋅ 600
σall−A−shaf t = ⋅ Cc = ⋅ 0.6 = 81MPa
SF 2

Allowable bending stress the shaft

0.6 ⋅ Sy−shaf t 0.6 ⋅ 600
σall−B−shaf t = ⋅ Cc = ⋅ 0.6 = 108MPa
SF 2

Allowable shear stress the shaft

0.4 ⋅ Sy−shaf t 0.4 ⋅ 600
Tall−S−shaf t = ⋅ Cc = ⋅ 0.6 = 72MPa
SF 2

Allowable bearing stress the shaft

0.9 ⋅ Sy−shaf t 0.9 ⋅ 600
Pall−B−shaf t = ⋅ Cc = ⋅ 0.6 = 162MPa
SF 2
Allowable combined stress the shaft
Sy−shaf t 600
σall−C−shaf t = ⋅ Cc = ⋅ 0.6 = 180MPa
SF 2

Allowable shear stress the pin

0.4 ⋅ Sy−pin 0.4 ⋅ 600
Tall−S−pin = ⋅ Cc = ⋅ 0.6 = 72MPa
SF 2

Allowable bearing stress the pin

0.9 ⋅ Sy−pin 0.9 ⋅ 600
Pall−B−pin = ⋅ Cc = ⋅ 0.6 = 162MPa
SF 2

Allowable shear stress the hub

0.4 ⋅ Sy−hub 0.4 ⋅ 300
Tall−S−hub = ⋅ Cc = ⋅ 0.6 = 36MPa
SF 2

Allowable bending stress the hub

0.6 ⋅ Sy−hub 0.6 ⋅ 300
σall−B−hub = ⋅ Cc = ⋅ 0.6 = 54MPa
SF 2

Allowable bearing stress the hub

0.9 ⋅ Sy−hub 0.9 ⋅ 300
Pall−B−hub = ⋅ Cc = ⋅ 0.6 = 81MPa
SF 2

Allowable axial stress the hub

0.45 ⋅ Sy−hub 0.45 ⋅ 300
σall−A−hub = ⋅ Cc = ⋅ 0.6 = 40.5MPa
SF 2

Allowable combined stress the hub

Sy−hub 300
σall−C−hub = ⋅ Cc = ⋅ 0.6 = 90MPa
SF 2

Coefficient B T

2 3

d d d 50
BT = 4.000 − 6.055 ⋅ + 32.764 ⋅ ( ) − 38.330 ⋅ ( ) = 4.000 − 6.055 ⋅ + 32.764
D D D 155

2 3

50 50
⋅ ( ) − 38.330 ⋅ ( ) = 4.17
155 155
Coefficient B B

2 3

d d d 50
BB = 3.000 − 6.250 ⋅ + 41.000 ⋅ ( ) − 45.000 ⋅ ( ) = 3.000 − 6.250 ⋅ + 41.000
D D D 155

2 3

50 50
⋅ ( ) − 45.000 ⋅ ( ) = 3.74
155 155

Coefficient B A

2 2

d d 50 50
BA = 3.000 + 0.427 ⋅ + 11.357 ⋅ ( ) = 3.000 + 0.427 ⋅ + 11.357 ⋅ ( ) = 4.32
D D 155 155

Coefficient B 1B−hub

B1B−hub = 3

Coefficient B 2B−hub

2 2

D D 155 155
B2B−hub = −6.250 − 0.585 ⋅ + 3.115 ⋅ ( ) = −6.250 − 0.585 ⋅ + 3.115 ⋅ ( ) =
Dh Dh 230 230

−5.23

Coefficient B 3B−hub

2 2

D D 155 155
B3B−hub = 41.000 − 1.071 ⋅ − 6.746 ⋅ ( ) = 41.000 − 1.071 ⋅ − 6.746 ⋅ ( )
Dh Dh 230 230

= 37.21

Coefficient B 4B−hub

D D 155
B4B−hub = −45.000 + 1.389 ⋅ + 13.889 ⋅ ( ) = −45.000 + 1.389 ⋅ + 13.889
Dh Dh 230

155
⋅ ( ) = −37.76
230

Coefficient B B−hub

2 3

d d d 50
BB−hub = B1B−hub + B2B−hub ⋅ + B3B−hub ⋅ ( ) + B4B−hub ⋅ ( ) = 3 − 5.23 ⋅
Dh Dh Dh 230

2 3

50 50
+ 37.21 ⋅ ( ) − 37.76 ⋅ ( ) = 3.234
230 230

Coefficient B 1A−hub
 B1A−hub = 3

Coefficient B 2A−hub

2 3

D D D 155
B2A−hub = 0.427 − 6.770 ⋅ + 22.698 ⋅ ( ) − 16.670 ⋅ ( ) = 0.427 − 6.770 ⋅
Dh Dh Dh 230

2 3

155 155
+ 22.698 ⋅ ( ) − 16.670 ⋅ ( ) = 1.071
230 230

Coefficient B 3A−hub

2 3

D D D 155
B3A−hub = 11.357 + 15.665 ⋅ − 60.929 ⋅ ( ) + 41.501 ⋅ ( ) = 11.357 + 15.665 ⋅
Dh Dh Dh 230

2 3

155 155
− 60.929 ⋅ ( ) + 41.501 ⋅ ( ) = 6.94
230 230

Coefficient B A−hub

2 2

d d 50 50
BA−hub = B1A−hub + B2A−hub ⋅ + B3A−hub ⋅ ( ) = 3 + 1.071 ⋅ + 6.94 ⋅ ( )
Dh Dh 230 230

= 3.561

Coefficient B 1T −hub

B1T −hub = 4

Coefficient B 2T −hub

2 2

D D 155 155
B2T −hub = −6.055 + 3.184 ⋅ − 3.461 ⋅ ( ) = −6.055 + 3.184 ⋅ − 3.461 ⋅ ( ) =
Dh Dh 230 230

−5.48

Coefficient B 3T −hub

2 2

D D 155 155
B3T −hub = 32.764 − 30.121 ⋅ + 39.887 ⋅ ( ) = 32.764 − 30.121 ⋅ + 39.887 ⋅ ( )
Dh Dh 230 230

= 30.58

Coefficient B 4T −hub

D D 155 155
B4T −hub = −38.330 + 51.542 ⋅ √ − 27.483 ⋅ = −38.330 + 51.542 ⋅ √ − 27.483 ⋅
Dh Dh 230 230

= −14.54
Coefficient B T −hub

2 3

d d d 50
BT −hub = B1T −hub + B2T −hub ⋅ + B3T −hub ⋅ ( ) + B4T −hub ⋅ ( ) = 4 − 5.48 ⋅
Dh Dh Dh 230

2 3

50 50
+ 30.58 ⋅ ( ) − 14.54 ⋅ ( ) = 4.104
230 230

Shear stress in the pin

3 3
4 ⋅ 10 ⋅ MT 2 ⋅ FA 4 ⋅ 10 ⋅ 6050 2 ⋅ 0
τS−pin = + = + = 19.88MPa
2 2 2 2
π ⋅ d ⋅ D π ⋅ d π ⋅ 50 ⋅ 155 π ⋅ 50

τS−pin ≤ Tall−S−pin → 19.88 ≤ 72

Does suit.

Torsion stress in the shaft

3 3
16 ⋅ 10 ⋅ MT ⋅ BT 16 ⋅ 10 ⋅ 6050 ⋅ 4.17
τT −shaf t = = = 34.5MPa
3 3
π ⋅ D π ⋅ 155

τT −shaf t ≤ Tall−S−shaf t → 34.5 ≤ 72

Does suit.

Bending stress in the shaft

3 3
32 ⋅ 10 ⋅ MB ⋅ BB 32 ⋅ 10 ⋅ 0 ⋅ 3.74
σB−shaf t = = = 0MPa
3 3
π ⋅ D π ⋅ 155

σB−shaf t ≤ σall−B−shaf t → 0 ≤ 108

Does suit.

Shear stress in the shaft

3 3
10 ⋅ FR 10 ⋅ 0
TS−shaf t = = = 0MPa
2 2
π ⋅ D π ⋅ 155
− D ⋅ d − 155 ⋅ 50
4 4

TS−shaf t ≤ Tall−S−shaf t → 0 ≤ 72

Does suit.
Axial stress in the shaft
3 3
4 ⋅ 10 ⋅ F A ⋅ BA 4 ⋅ 10 ⋅ 0 ⋅ 4.32
σA−shaf t = = = 0MPa
2 2
π ⋅ D π ⋅ 155

σA−shaf t ≤ σall−A−shaf t → 0 ≤ 81

Does suit.

Combined stress in the shaft

2 2 2 2 2 2 2 2
σtresca−shaf t = √σ + σ + 4 ⋅ (τ + T ) = √0 + 0 + 4 ⋅ (34.5 + 0 )
B−shaf t A−shaf t T −shaf t S−shaf t

= 69MPa

σtresca−shaf t ≤ σall−C−shaf t → 69 ≤ 180

Does suit.

Torsion stress in the hub

3 3
16 ⋅ 10 ⋅ MT ⋅ BT −hub 16 ⋅ 10 ⋅ 6050 ⋅ 4.104
τT −hub = ⋅ D = ⋅ 155 = 8.82MPa
4 4 4 4
π ⋅ (D − D ) π ⋅ (230 − 155 )
h

τT −hub ≤ Tall−S−hub → 8.82 ≤ 36

Does suit.

Bending stress in the hub

3 3
32 ⋅ 10 ⋅ MB ⋅ Dh ⋅ BB−hub 32 ⋅ 10 ⋅ 0 ⋅ 230 ⋅ 3.234
σB−hub = = = 0MPa
4 4 4 4
π ⋅ (D − D ) π ⋅ (230 − 155 )
h

σB−hub ≤ σall−B−hub → 0 ≤ 54

Does suit.

Shear stress in the hub

3 3
10 ⋅ FR 10 ⋅ 0
TS−hub = = = 0MPa
2 2 2 2
π ⋅ (D − D ) π ⋅ (230 − 155 )
h
− (Dh − D) ⋅ d − (230 − 155) ⋅ 50
4 4

TS−hub ≤ Tall−S−hub → 0 ≤ 36

Does suit.

Axial stress in the hub

3 3
4 ⋅ 10 ⋅ FA ⋅ BA−hub 4 ⋅ 10 ⋅ 0 ⋅ 3.561
σA−hub = = = 0MPa
2 2 2 2
π ⋅ (D − D ) π ⋅ (230 − 155 )
h

σA−hub ≤ σall−A−hub → 0 ≤ 40.5

Does suit.

Combined stress in the hub

2 2 2 2 2 2 2 2
σtresca−hub = √σ + σ + 4 ⋅ (τ + T ) = √0 + 0 + 4 ⋅ (8.82 + 0 )
B−hub A−hub T −hub S−hub

= 17.65MPa

σtresca−hub ≤ σall−C−hub → 17.65 ≤ 90

Does suit.

Bearing stress in the pin and shaft

3 3 3 3
6 ⋅ 10 ⋅ MT 10 ⋅ FA 6 ⋅ 10 ⋅ 6050 10 ⋅ 0
PB−pin−shaf t = + = + = 30.22MPa
2 2
D ⋅ d D ⋅ d 155 ⋅ 50 155 ⋅ 50

PB−pin−shaf t ≤ min (Pall−B−shaf t , Pall−B−pin ) → 30.22 ≤ 162

Does suit.

Bearing stress in the pin and hub

3 3 3 3
4 ⋅ 10 ⋅ MT 10 ⋅ FA 4 ⋅ 10 ⋅ 6050 10 ⋅ 0
PB−pin−hub = + = +
2 2 2 2
d ⋅ (D − D ) d ⋅ (Dh − D) 50 ⋅ (230 − 155 ) 50 ⋅ (230 − 155)
h

= 16.76MPa

PB−pin−hub ≤ min (Pall−B−hub , Pall−B−pin ) → 16.76 ≤ 81

Does suit.

Requirements
d
≤ 0.4 → 0.2174 ≤ 0.4
Dh

Does suit.

D
≤ 0.8 → 0.674 ≤ 0.8
Dh

Does suit.

d
≤ 0.7 → 0.3226 ≤ 0.7
D

Does suit.