Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates

Turbines
A Caterpillar Company
PO # Customer Name Site Name ESR Numbers

PD Customer Package Engine Package Package Engine Engine Next

Number Tag S/N S/N Starts Hours Hours Overhaul

Annual Maintenance Report

Customer

Date
 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Table of Contents

General Inspection: 5
Electrical system and Control systems. 6
Air systems. 7
Calibrations sheet. 8
Data summary. 3
Data summary (continued). 4
Lube Oil & Servo Oil Systems. 9
Wet Seal System. 9
Dry Gas Seal System. 9
Gas fuel system. 10
Start Systems & Auxiliary motors. 11
Fire and gas system. 11
Performance. 12
Solonox set-up. 13
Exchanged pieces. 13
Alignment check. 14
Boroscope inspection. 15
Vibration survey. 15
Conclusions and recommendations. 15

Caterpillar Confidential: Green Page 2 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Data summary.

System Units Description Alarm Shutdown Before visit After visit

% GP speed
% PT speed
Psi PCD
kW Power
psid Delta P air filter
ºF T1
ºF T5 average
ºF T5-1
ºF T5-2
ºF T5-3
ºF T5-4
ºF T5-5
ºF T5-6
ºF T5-7
ºF T5-8
Turbine
ºF T5-9
ºF T5-10
ºF T5-11
ºF T5-12
ºF T5-13
ºF T5-14
ºF T5-15
ºF T5-16
ºF T5-17
ºF T5 minimum
ºF T5 avg- T5 min
ºF T5 maximum
ºF T5 max- T5 avg
ºF Cold junction
ma Butterfly valve
ma Pilot gas valve
Actuators ma Secondary valve
ma Guide vanes
ma Bleed valve

Caterpillar Confidential: Green Page 3 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Data summary (continued).

System Units Description Alarm Shutdown Before visit After visit

in/s Accessory drive
mils Bearing 1X
mils Bearing 1Y
mils Bearing 2X
mils Bearing 2Y
Vibration mils Bearing 3X
Turbine mils Bearing 3Y
mils Bearing 4X
mils Bearing 4Y
mils Bearing 5X
mils Bearing 5Y
mils Suction bearing X
Vibration mils Suction bearing Y
Compressor mils Discharge bearing X
mils Discharge bearing Y
ºF Oil tank
Psi Header pressure
ºF Header temperature
ºF GP thrust bearing
ºF GP thrust brg- header
ºF PT thrust bearing
Lube oil ºF PT thrust brg- header
ºF Bearing 1 drain
ºF Brg 1 drain – header
ºF Bearing 2&3 drain
ºF Brg 2&3 drain -
header
ºF Bearing 4&5 drain
ºF Brg 4&5 drain –
header

Caterpillar Confidential: Green Page 4 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

General Inspection:

Before engine shutdown

1. Fill performance section, and data summary parameters before water-wash ______
2. Check magnetic pick-up voltage ______

3. Take lube oil sample ______

4. Observe and record all panels & package instrument readings. Note any malfunction indications
and that all oil filled gages are full ______
5. Visually inspect unit for fuel, oil and air leak. Especially check for air leaks at case flanges,
boroscope plugs, T5 probes and fuel nozzles) ______
6. Inspect engine and package components for proper operating conditions. Note unusual noises,
vibrations, discolorations, cracks &chaffing lines ______
7. Check lube oil tank vent fan & mist precipitator for proper operation ______
After engine shutdown
1. Visually inspect the control console electrical connections for cleanliness and security ______

Caterpillar Confidential: Green Page 5 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Electrical system and Control systems.

1. Check batteries and charger for proper operation ______

2. Check floating and high rate voltage ______
3. Check batteries connection and electrolyte level ______
4. For Nicad batteries, have a full discharge by running the DC oil pump,
plot voltage versus time to access batteries condition. ______

Time (min) Voltage (volt)

Batteries discharge
5 28
10 28 30
15 28 25
20 28
Vo ltag e

20
25 28 15
30 28 10
35 28
5
40 28
0
45 27
5 10 15 20 25 30 35 40 45 50 55 60
50 24
Tim e
55 20
60 10

5. Check all indicator lights ______

6. Test and calibrate as necessary all safety warnings and shutdowns devices (see calibration sheet)
 switches ______
 back-up overspeed ______
 T5 box ______
 Speed monitor ______
 MFAC ______
7. Visually inspect all gages and indicators for proper operation ______
8. Remove and check magnetic pickup for mechanical integrity ______
9. Check condition of thermocouple harnesses. Check integrity of support grommets ______
10. Inspect compensator and mesure resistance as applicable, check isothermal plate for rust,
cracks… ______
11. Remove and inspect ignitor cable. Inspect ignitor plug for erosion, proper gap. Replace
plug if necessary ______
12. Change lithium battery in Plc. ______

Caterpillar Confidential: Green Page 6 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Air systems.

1. Check air inlet filters for water carry over , pre-filter condition ______
2. Check inlet duct for rust, salt contamination, obstruction ______
3. Perform detergent wash ______
4. Inspect & replace air inlet filters as needed ______
5. If air dryer installed check its operation ______
6. If self-cleaning filters system installed, check supply pressure, manually cycle through
cleaning operation ______
7. Check inlet guide vanes for position, check torque paint on full-open stops and actuator
cylinder linkage. ______
8. Inspect engine compressor variable vane mechanism for wear. Check for bent arms, loose
linkages, loose bushings. Ensure stop settings are correct. Check for damaged signal wires to
actuator if applicable ______
9. Inspect bleed valve actuator mechanism for proper operation ______
10. Inspect intake and exhaust systems for damage, leaks, debris ______

Caterpillar Confidential: Green Page 7 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Calibrations sheet.

1. Check the calibration of all package switches and transmitters. ______

Switch Solar tag Target As Left Calibration Remark

Required
Low lube oil
pressure
Lube oil filter
differential
High lube oil
pressure
Low oil tank
level alarm
Low oil tank
level shutdown
High oil tank
pressure,AL
High oil tank
pressure,SD
Low servo hyd
oil pressure,
Low servo hyd
oil
Low gas fuelSD
pressure,
pressure
High gas fuel
pressure.
Low liquid fuel
press inlet
High (transfer)
air
differential
High start fuel
flow
Flameout
switch
Servo oil filter
ΔP
Lube oil filter
ΔP
Transmitter Solar tag Target As Left Calibration Remark
Required
Lube oil
pressure
Servo hyd oil
pressure
PCD pressure
Gas fuel
pressure
Gas-PCD ΔP
pressure
Sparking air
pressure
Compressor
suction
Compressor
discharge
Seal oil filter Δ
Lube oil filter
ΔP
Seal oil ΔP,
mainoil
Seal manifold
ΔP
Buffer air ΔP
Compressor
flow ΔP

Caterpillar Confidential: Green Page 8 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Lube Oil & Servo Oil Systems.

1. Check oil tank level, record consumption ______

2. Check oil cooler louver operation as applicable ______
3. Check and record lube oil filter ΔP. Change filters if ΔP limit exceeded ______
4. Check servo oil filter “pop-out” indicator; change filter if popped ______
5. Exchange demister filter if needed ______
6. Check oil cooler belt tension ______

Wet Seal System.

1. Check degassing tank oil level and temperature ______

2. Check seal oil sight gages for proper flow of oil and gas ______
3. Check seal oil filter, record ΔP. Change filter if ΔP exceeds limits ______
4. Check buffer air and buffer gas filters; replace if necessary ______
5. Check overhead seal oil tank sight gage, if required ______
6. Check seal oil coalescer elements; replace if necessary ______
7. Inspect and clean seal oil trap inlet strainers ______

Dry Gas Seal System.

1. Check seal gas and buffer air flows ______

2. Check and record dry gas leakage on each end of each compressor ______
3. Check and record seal gas and buffer air coalescing filter ΔP, replace if ΔP exceeds 20 PSI ______
4. Drain buffer air coalescer (and seal gas coalescer if applicable) ______

Caterpillar Confidential: Green Page 9 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Gas fuel system.

1. Inspect fuel control system for security, leaks and proper operation. Include gas fuel control
valve, fuel control actuator, throttle valve and all linkage connection ______
2. Inspect fuel control poppet valve, replace as necessary. ______
3. Remove and inspect fuel injectors for cracks, excessive oxidation or damage ______
4. Check and record T5 spread. ______

Caterpillar Confidential: Green Page 10 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Start Systems & Auxiliary motors.

1. Inspect and test pre/post lube oil pump, seal oil pump, back-up lube oil pump and back-up
seal oil pump ______
2. Inspect starter clutch if applicable to ensure lock-up in one direction and free rotation in
the other ______
3. Check pneumatic starter assembly (if applicable) for unusual wear, oil consumption. Verify
proper operation of starter when unit is restarted including starter lubricator. ______
4. Check the starter seals for gas leaking into the accessory drive ______
5. Check electro-hydraulic start system (if applicable). Include the pump/motor assembly
and the accessory drive or engine mounted hydraulic start motor. ______
6. Check DAC start system for grounds, insulation, VFD, terminals cleanliness ______
7. Record coast down and start-up timer ______
8. Add grease to electrical motor roller bearings ______

Fire and gas system.

1. Check fire detectors for cleanliness and sensitivity with UV torch ______
2. Check proper working of percussion head, strobes and horn ______
3. Check fire bottle for proper charge ______
4. Check sealing of enclosure in case CO2 is released: doors, dampers… ______
5. Check calibration of gas detectors and record value displayed for 50 % LEL sample gas. ______

TX 399-1 TX 399-2 TX 399-3 TX 399-4

Caterpillar Confidential: Green Page 11 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
Turbines
A Caterpillar Company

Performance.

1. Record parameters before detergent wash ______

Input parameters. Output parameters.

T1 % of minimum speed
Atmospheric % of minimum
pressure power
T5 % of minimum PCD
Inlet losses % of minimum T5
Exhaust losses
PCD
Power

2. Record parameters after detergent wash ______

Input parameters. Output parameters.

T1 % of minimum speed
Atmospheric % of minimum
pressure power
T5 % of minimum PCD
Inlet losses % of minimum T5
Exhaust losses
PCD
Power

Caterpillar Confidential: Green Page 12 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
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A Caterpillar Company

Solonox set-up.

1. Check emissions values to be below maximum guarantee ______

NGP T5 T5 Avg NOX CO O2 Corrected Corrected

% ˚F ˚F PPM PPM % NOX CO
PPM PPM
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0

Exchanged pieces.

Description Solar part number Quantity

Caterpillar Confidential: Green Page 13 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
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A Caterpillar Company

Alignment check.

1. Check alignment ______

From To
Distance BB BL-BR Tolerance FB FL-FR Tolerance
Target
As Found
As left

From To
Distance BB BL-BR Tolerance FB FL-FR Tolerance
Target
As Found
As left

From To
Distance BB BL-BR Tolerance FB FL-FR Tolerance
Target
As Found
As left

From To
Distance BB BL-BR Tolerance FB FL-FR Tolerance
Target
As Found
As left

From To
Distance BB BL-BR Tolerance FB FL-FR Tolerance
Target
As Found
As left

Caterpillar Confidential: Green Page 14 of 15

 Solar ANNUAL MAINTENANCE REPORT FSR Name Report Dates
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A Caterpillar Company

Boroscope inspection.

1. See attached boroscope report ______

Vibration survey.

1. See attached vibration survey ______

Conclusions and recommendations.

Caterpillar Confidential: Green Page 15 of 15