Professional Documents
Culture Documents
L5-QAT-273C
PROJECT:
18-09-22
00 For Approval Velosi
PREPARED Reviewed
REV. By By DATE
ISSUED FOR
Raja Robert
Krishnasamy (Project
(HSE Manager) Manager)
CLIENT:
DOCUMENT TITLE:
RISK ASSESSMENT FOR ROBOTIC CUTTING
DOCUMENT NO.
Rev Page
AV-PLR-RA- 0 1 of 22
03
L5-QAT-273C
YES NO
1. Has the work activity been identified? X
Check that all foreseeable risks to health, safety and the environment have been assessed via a structured risk assessment procedure:
(a) Process been identified i.e. are all the specific hazards identified? X
2. (b) Are the persons who are at risk identified? X
(c) Have the risks been quantified i.e. High/Med/Low or 1, 2, 3 etc? X
(d) Have effective control measures been put into place? X
Check that adequate health, safety and environment arrangements have been specified in the Method Statement:
(a) Supervisor in charge of operations named? X
(b) Has a person(s) been appointed to take charge of SHE issues? X
3.
(c) Has communication with the Principal Contractor been established? X
(d) Has information, instruction and training been given due regard? X
(e) Are emergency arrangements detailed inc. rescue from height / confined space etc? X
Check that the Method Statement is compatible with the CPP & IEMP and addresses the following:
(a) Are emergency plans (including fire and environmental emergency) compatible? X
(b) Are measures for site security, storage and waste management as required? X
(c) Are Site SHE rules being given due consideration? X
(d) Has the scope/description of work been adequately identified? X
(e) Is the sequence of operations clearly detailed in logical steps? X
4.
(f) Do these steps have hold points for key requirements such as the issue of permits? X
(g) If Temporary Works are included, is there reference TW Process (Design, Approval& Permits?) X
(h) Do these steps cover all the activity from start to finish? X
(i) Is plant and equipment needed for the activity clearly detailed? X
(j) If lifting operations are included, is reference made to the Lifting Plan & Permit To Lift? X
(k) Is interface & coordination with other activities / operations covered? X
Check that the Method Statement is compatible with the work of other contractors:
5.
(a) Are there any specific hazards required e.g. requirements for noise, COSHH, manual handling, welfare etc. X
If there are specific hazards such as COSHH, manual handling, noise, vibration etc. Are there separate and
(b) X
suitable assessments?
Check that all Permits below have been identified as hold points stating that the permits must be in place before that activity can
commence
(a) Permit to Dig X
(b) Confined Space Permit X
6. (c) Temporary Works Permit to Load / Proceed X
(d) Hot work Permit X
(e) Permit to Work Adjacent or Under H/V Overhead Cables X
(f) Permit to work on Electrical Equipment X
(g) Other permits (e.g. access permit from client), licences or consents X
Use the answers to the above questions to determine if further investigation will be required. On completion of the evaluation, the form
MUST then be appended to the Method Statement. This form MUST be signed by both parties: Costain and the subcontractor.
L5-QAT-273C
PVC Rubber
EN352Part 1/3
Hard Hat Face Visor Dry / EN471 Fuel / Oil – Nitrile EN 345
REF
Muff
EN397 EN166.3.9.B waterproof Class 2 /3 General Handling 200 joules
if >80dBA
EN388
Location:
Specific Activity: ROBOTIC CUTTING
Manholes:
1 Poor hygiene Leptospirosis / weils 4 4 16 Good hygiene standards – wash hands prior 4 1 4
disease to eating/ drinking etc avoid contact with
face/mouth during works.
Food and drink only to be consumed in
designated welfare areas.
Smoking only permitted in designated areas.
Waste food to be disposed of in designated
bins. Pest control to carry out regular
inspections.
All Cuts/abrasions open wounds to be
covered with water resistant plasters before
entry
2 Site Plant & Exhaust Fumes from Plant 5 4 20 No plant vehicles to be left switched on near 5 1 5
Vehicles & Vehicles adjacent to entry hole.
Inspection Chamber
3 Materials & Plant Falls of Materials 4 4 16 Ensure all plant and materials are kept away 4 1 4
from edge of shaft
4 Manhole Cover Manual Handling 3 3 9 Frames and covers to be lifted using 3 1 3
Removal mechanical aids or lifting keys
The seal between the cover and the
surround will be broken by inserting the
point of a crowbar and moving it, if need be
using a rubber mallet.
If a small manhole joint lifting by two
operatives will be carried out using the long
handled ‘keys’ and the manhole moved
aside.
If a large manhole the lifting will be done
using the wheeled manhole lifter device after
the keys have engaged on the cover.
Replacement of the cover should be the
reverse of above
5 Working with Exposure to infection from 4 4 16 All staff have waterproof clothing, industrial 4 1 4
sewerage Leptospirosis / Weils gloves, face mask and disposable breathing
Disease, Tetanus, Typhoid, masks. Operatives change out of
Hepatitis B, Hepatitis C or contaminated clothing at end of work.
other Bacterium exposure. Work is carried out to avoid contamination
of clothing or skin as far as possible and
equipment and clothing is washed down
after use.
All exposed wounds or grazes are cleaned
and covered by a waterproof plaster.
Operatives wash exposed skin before eating
Hand cleanser supplied in trucks to be used.
A safe area will be designated for all PPE
worn in the sewer (decontamination area).
6. Environmental Contamination of 3 3 9 All Applus Ltd tanker trucks carrying oils, 3 1 3 Public Statements
Spillage – watercourses; fuels or sewage will have the following basic Any public
Sewerage / Oil / contamination of land / emergency equipment: statements or
Resins drainage; slipping hazards Mobile phone for summoning aid. media interviews
on roads PPE including rubber boots, WP trousers, regarding a spill
chemical resistant gloves, visibility clothing involving a
and eye protection goggles. company vehicle or
Bag of oil absorbent granules depot will be made
Spill cover for drains by the HOD or in his
Suitable shovel and liquid scraper. absence one of the
Suitable hand wash gels and wipes other Manager with
BS approved disinfectant his approval. The
Manager may
In the event of a spill incident the truck consult the
driver will contact his Divisional Manager company legal or
who will arrange suitable emergency H&S advice and
response. assistance before
making any
The driver will attempt to prevent the spill statement.
reaching the public drains or waterways
using the basic emergency equipment and
Doc. No. L5-QAT-273C Rev 00 Date: 18.09.2022
L5-QAT-273C
8. Use of generators Carbon Monoxide 3 4 12 In one of the vans, Generator is fitted with a 3 1 3 Supervisor to ensure
in the van Poisoning Quick Lift device which enables it to be lifted that generator is to be
out of the van and set away from the works lifted out of van when in
area. use. (if possible)
Generator is to be fitted with a long hose
which will take all fumes away from the
works area.
Gas monitor to be used in the works area to
ensure carbon monoxide fumes are at a
minimum.
In the other vans, generator is built in to van
and fumes are filtered out through hose
connected to vehicle exhaust.
For the vans with the generator built in,
carbon monoxide monitors are fitted to each
van. Additionally all built in generators will
be ventilated with exhaust fumes directed
outside the van.
Battery Invertors to be used where possible
Doc. No. L5-QAT-273C Rev 00 Date: 18.09.2022
L5-QAT-273C
10. Installation of Tripping over air hoses. 4 3 12 Ensure that all hoses are clearly visible. 4 1 4
blower fans for •Falling of blower fans into •Where hoses run over vehicle traffic area
degassing inside the manhole. ensure ramp is in place.
the manhole. • Appropriate warning signage to be displayed.
•Make sure that blower fans are properly placed
before entry of personals into the manhole.
11 Working in Presence of Toxic 5 4 20 Permit to Enter System to be in place 5 1 5 Defined situations
Confined Space /Flammable or asphyxiating All Operatives entering inspection requiring immediate
gases chamber to be confined space trained vacation of the sewer:
Inspection Chamber to be vented for at
least 20 minute, Atmosphere to be If the Gas monitors
monitored before entry for at least 5 indicate a
minutes and continually whist in dangerous
chamber atmosphere;
Gas monitors as a minimum to be 3 in 1 If the Topman says
(H2S, CH4 &O2) that the Breathing
Harness to be worn by operative and Apparatus Tank has
attached to winch on Tripod at all times indicated that it is
(6 monthly testing is carried out of time for the entrant
Tripod and Winch, which should be to leave the sewer
ensured is within date). Top man to be or manhole;
present at all times. No inflammable If any member of
materials including matches or lighters the team feels
to be used on site. All Torches or Lamps, unwell;
Gas Detectors or other electrical devices If depth or velocity
to be in accordance with approved of flow increases
Regulations for the Zones of entry significantly;
undertaken. There will always
Other necessary surveying equipment be a competent and
such as cameras or electronic surveying responsible person
instruments will only be used during in the team; this
periods of continuous atmosphere will be the site
monitoring where no adverse conditions supervisor. He will
are indicated. be able to take full
control in the event
of an emergency.
He should not ever
be in a position
where he could be
out of action. He
should not
generally enter the
confined space, but
if he does he must
first pass
responsibility to
another competent
person on site.
If a hazard
arises within
the manhole or
sewer,
personnel in
both will
immediately
exit and
contact the
Site Supervisor.
The Site
Supervisor will
re-evaluate the
space to
determine the
appropriate
course of
action.
If the alarm
from the
entrant in the
sewer is
activated, the
sewer entrant
will
immediately
exit the sewer
and the
manhole via
the procedure
in point 19
above
If the alarm
from the
worker in the
manhole (if
only manhole
work is being
carried out) is
activated the
manhole
entrant will
immediately
exit the
manhole
If the alarm
from the
Bottom man (if
there is an
entrant in the
sewer) is
activated the
manhole
entrant will
immediately
exit the
manhole. The
sewer entrant
will be
informed by
the Topman
that the alarm
of the Bottom
If self-rescue is
not possible for
the Manhole
Worker or the
Bottom Man,
one of the
rescue team
will don Full
Breathing
Apparatus,
enter the
manhole and
attempt to
retrieve the
entrant via
connecting the
retrieval line to
his harness.
The entrant
will then be
winched to
ground level by
the Topman.
If self-rescue is
retrieval line,
another 2 men
will enter the
sewer via both
the upstream
and
downstream
manholes,
again wearing
full BA Kits and
being lowered
by the Topmen
(if lowering via
the winch is
applicable)
The two men
(one of who
will have a
stretcher) will
enter the
sewer to the
point that the
original sewer
entrant is.
He will be lifted
and strapped
to the stretcher
with the four
men (space
permitting)
lifting / pushing
him to the
closest
manhole.
Once in the
manhole, he
will be
connected to
the retrieval
line and
winched to
ground by the
Topman.
Emergency
services will
have already
been called by
the Site
Supervisor
when the
Topman lost
communication
with the sewer
entrant.
If any of the
entrants are
disabled due to
falling or
impact, he will
not be
removed from
the confined
space unless
there is
immediate
danger to his
life.
In this case,
Emergency
services are
used to recover
injured man –
the Site
Supervisor will
give details of
sewer layout,
position of
injured man
and other use
of specialized
equipment if
required
12. Working in Shaft Injuries caused by falling 3 3 9 Insure lighting is used when required. 3 1 3
materials, or due to poor The Top Man will take all measures
lighting conditions necessary to ensure tools, objects or
loose materials are kept clear of the
open manhole or access and that the
manhole is protected by a barrier to
prevent members of the public or other
workers from standing too close to the
shaft and accidentally knocking items
onto the person or persons below. All
tools required will be lowered in to
chamber before operatives enter and
after operatives leave.
13. 110V electric Electrocution 5 3 15 All portable electrical plant and tools to 5 1 5
portable tools be used by trained and competent
and plant operatives. Portable electrical
equipment to be PAT tested with
identification tag attached. No damaged
tools / equipment to be used.
14. Night Working Exceeding consented noise 3 3 9 Portable task lighting shall be provided. If 3 1 3
requirements. Sprains. work progresses into the evening
Crushing injuries. Trips and Operatives shall ensure that the task lighting
falls. is pointed away from sensitive receptors.
Ensure that there is a supply of spare bulbs.
Each gang shall have a torch with batteries in
Doc. No. L5-QAT-273C Rev 00 Date: 18.09.2022
L5-QAT-273C
16. All site works Slips. Trips & Falls 3 3 9 Good housekeeping and suitable lighting 3 1 3
17. All site works Manual Handling 4 4 16 Mechanical lifting aids to be used where possible. 4 2 8
Maximum weight for single person lift to be 25kg.
Items heavier than this or longer than 2m to be
carried by at least 2 operatives. Operatives to be
trained in manual handling
18. Working at Fall from Heights, Strike by 5 3 15 Secure Barriered and Signed Exclusion Zone: 5 1 5
Height falling object Placed around the base of the access equipment
to prevent unauthorised entry into the area
below the work site. Areas Beneath Work Areas:
Where equipment or materials could fall barriers,
nets or other equipment to protect persons
underneath or prevent persons accessing
hazardous areas will be used. Access: shall be
made in reference to the applicable Safe System
of Work. Where work is undertaken within 2
metres of edges: edge protection in the form of a
guard rail of height not less than 950mm shall be
installed where reasonably practicable Fall
Arrest: Where edge protection is not provided
then fall arrest devices or other suitable
protection must be provided and used by persons
working within 2 metres of such areas.
19. Environmental Contamination of 3 3 9 All Applus Ltd tanker trucks carrying oils, 3 1 3
Spillage – watercourses;
Doc. No. L5-QAT-273C Rev 00 Date: 18.09.2022
L5-QAT-273C
Sewerage / Oil / contamination of land / fuels or sewage will have the following basic
Resins drainage; slipping hazards emergency equipment:
on roads Mobile phone for summoning aid.
PPE including rubber boots, WP trousers,
chemical resistant gloves, visibility clothing
and eye protection goggles.
Bag of oil absorbent granules
Spill cover for drains
Suitable shovel and liquid scraper.
Suitable hand wash gels and wipes
BS approved disinfectant
NOTE: IT IS THE RESPONSIBILITY OF THE CONTRACTS MANAGER/SITE SUPERVISOR TO ENSURE THE PRECAUTIONS/CONTROLS LISTED ABOVE ARE INTRODUCED AND MAINTAINED.
IT IS ALSO THEIR RESPONSIBLTY TO ENSURE THAT THE RISK ASSESSMENT IS KEPT AS SPECIFIC TO THE SITE AS POSSIBLE AND THAT ANY CHANGES DEEMED NECESSARY ARE MADE.
I confirm that I have read / have had read to me and understand this Risk Assessment:
Name Date Signature Name Date Signature
Risk Ranking
Utilising resultant risk values or scores, risk can be appropriately ranked in order to determine mitigation or process
requirements.
Severity Evaluation
1 Insignificant First aid injury, slight property damage with minimal cost that
is unlikely to impact upon works, insignificant environmental
impact contained within site
Hazard Probability
The probability or likelihood of the hazard occurring should be evaluated using the applicable table
provided below.
Probability Evaluation
Score General
1 Improbable Unlikely
2 Remote Rare
3 Occasional Irregular
4 Probable Likely
5 Frequent Regular
Score Construction Operations
1 Improbable Less than once every 10,000 cycles/similar
operations
2 Remote 1,000 to 10,000 cycles/similar operations
3 Occasional 100 to 1,000 cycles/similar operations
4 Probable 10 to 100 cycles/similar operations
5 Frequent 1 to 10 cycles/similar operations
Score Tunnelling
1 Improbable Less than one every 100,000 metres
2 Remote 10,000 to 100,000 metres
3 Occasional 1000 to 10,000 metres
4 Probable 100 to 1000 metres
5 Frequent 0 to 100 metres
Score Railway Systems
1 Improbable Less than 100 years
2 Remote 10 to 100 years
3 Occasional 1 to 10 years
4 Probable Monthly to annually
5 Frequent Daily to monthly