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Chapter 1
Stress, Axial Loads & Safety Concepts
• This subject involves analytical methods for determining the strength,
stiffness(deformation characteristics) and stability of material.
Part A
General concept: Stress
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• D’Alembert principle: If the force so computed is applied to the body
at its mass center in a direction opposite to the acceleration, the
dynamic problem is reduced to one of statics.
Fig. 1: Sectioned body: (a) free body with some internal forces, (b) enlarged view with components of ∆𝑃
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• First subscript of τ indicates that the plane perpendicular to x axis is
considered, the second subscript designates the direction of the
stress component.
• Force perpendicular to the section is called the ‘normal stress’ at a
point. There can be Tensile or Compressive forces.
• SI Unit = N / 𝑚2 or Pa
• 1 in = 25 mm, 1 lbf = 4.4 N, 1 psi = 7 kpa
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Stress Tensor
• Stress Transformation = the process of stresses changing from one set
of coordinate axis to another is termed stress transformation.
• Tensor = The state of a stress at a point which can be defined by 3
components on each of the 3 mutually perpendicular axis.
Fig. 2: (a) General state of stress acting on an infinitesimal element in the initial coordinate system.
(b) General state of stress acting on an infinitesimal element defined in a rotated system of coordinate axes.
All stresses have positive sense
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• 3 normal stresses: 𝜏𝑥𝑥 = 𝜎𝑥 , 𝜏𝑦𝑦 = 𝜎𝑦 , 𝜏𝑧𝑧 = 𝜎𝑧
• 6 shearing stresses: 𝜏𝑥𝑦 , 𝜏𝑦𝑥 , 𝜏𝑦𝑧 , 𝜏𝑧𝑦 , 𝜏𝑧𝑥 , 𝜏𝑥𝑧
• Force vector, P = 𝑃𝑋 , 𝑃𝑌 , 𝑃𝑍
• Matrix Representation of a stress Tensor:
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Fig. 3: Elements in pure shear
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Differential equations of equilibrium
• An infinitesimal element of a body must be in equilibrium.
• For the 2D case, the system of stresses acting on an infinitesimal
element (dx)(dy)(1) is shown in figure:
• The possibility of an increment in stresses from one face of the
element to another is accounted for.
𝜕𝜎𝑥
• Rate of change of 𝜎𝑥 in X – direction is and a step of dx is made,
𝜕𝑥
𝜕𝜎𝑥
the increment is dx.
𝜕𝑥
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Fig. 5: Infinitesimal element with stress and body forces
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• For 3 dimensional case,
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Part B: Stress Analysis of axially loaded bars
• The applied force, the reaction, as well as the equilibrating force P at the
section acts through the centroid of the bar section.
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Fig. 7: sectioning of a prismatic bar on mutually perpendicular planes
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• Force P can be resolved to 2 components: 1) Normal component – P ×
cos θ, 2) Shear Component – P × sin θ.
• The area of the inclined cross section – A / cos θ.
• Normal Stress: 𝜎𝜃 and Shear Stress: 𝜏𝜃 .
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• In real materials, there is no homogeneity of stress distribution, for
that average stress represents the amount of stress.
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• Shear Stresses:
Fig. 9: Loading condition causing shear stresses between interfaces of glued blocks
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• Average Shear Stress:
Fig. 10: Loading conditions causing shear and bearing stresses in bolts
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• For Fig. 10(e) bearing stress for middle plane, 𝜎1 = P/ t1d and outer
plane, 𝜎2 = P/ 2t2d.
• Fig. 10(a) - Single Shear - shear force on one surface
• Fig. 10(e) - Double shear - shear force on two surfaces
Fig. 11: Loading condition causing critical shear in two planes of fillet weld
• Maximum shear stress in welded joint occurs in the planes a-a and b-
b.
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Analysis for normal and shear stresses
• For the equilibrium of body in space, conditions for static equilibrium:
Fig. 11: Identical beams with identical loading having different support conditions
• fig. 11(a) Statically Determinate - If the equations of statics suffice for
determining the external reactions and internal stress resultants
• fig. 11(b) & (c) Indeterminate – number of independent equations of
statics is insufficient to solve for the reactions.
• The reactions that can be removed and leaving a stable system
statistically determinate are ‘Superfluous’ or ‘Redundant’.
• fig. 11(b) any one of the vertical reactions can be removed and the
structural system remains stable and tractable.
• fig. 11(c) any two reactions can be dispensed with for the beam.
• Depending on the number of redundant internal forces or reactions,
the system is said to be Indeterminate to the first degree fig. 11(b), or
second degree fig. 11(c).
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Part C: Deterministic and Probabilistic design
bases
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Deterministic Design of Members: Axially loaded bars
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• Deterministic approach: base on past experience and number of
experiments.
• Probabilistic approach: after identification of the main parameters in
a given stress analysis problem, their statistical variability is assessed.
To estimate structural safety.
• In the design of advanced aircraft, offshore structures, buildings and
bridges.
• Factor of Safety:
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• In an alternative approach ‘Ultimate load’ is obtained by multiplying
the working loads by a suitably chosen ‘load factors’.
• Allowable stress design approach (ASD): The required net area A of a
member,
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Probabilistic Basis for Structural Design
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Experimental Evidence
Fig. 13: (a) Histogram of maximum compression strength for Western Hemlock (wood)
(b) Frequency diagram of compression yield strength of ASTM grades A7 and A36 steels.
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• Standard deviation, S = square root of variance.
𝑆
• Coefficient of Variation, V = .
𝑋
• The expected sample value is the 𝑋; S is a measure of dispersion
(scatter) of data, V is dimensionless.
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Theoretical Basis
• These bell shaped curves of probability density functions(PDFs) are
based on normal or Gaussian distribution.
• Mean:
• Variance:
1
• The constant is selected so that the normalized frequency
2𝜋
diagram encloses a unit area.
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Fig. 15: Examples of probabilities of outcomes at different amounts of standard deviation from the mean
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• The areas enclosed under the curve tails that are three standard
deviations from the mean are only 0.135% of the total outcomes.
• The small number of outcomes likely to take place under fz(z) several
standard deviations away from the mean is of the utmost importance
in appraising structural safety.
Practical Formulations
Fig. 16: PDF for the two main random variables (load and resistance)
Fig. 17: Probabilistic definition of safe and unsafe structural design
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• The probability of failure, pf Is given by the area under the tail of the
curve to the left of the origin.
Fig. 18: (a) Normal and (b) lognormal probability density functions
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• Where, 𝜇𝑅 and 𝜇𝑄 are the mean values for respective functions, and
𝛿𝑅 and 𝛿𝑄 are coefficients of variation.
• For routine applications, a β on the order of 3 is considered
appropriate.
• Uncertainties in design variables can be explicitly included by using
the coefficients of the variation in the design parameters, resulting in
more consistent reliability of structures and machines.
• This approach is also suitable for the serviceability limit states, control
of maximum deflections or limitations on undesirable vibrations.
• Lognormal distribution for a random variable R,
ln 𝜇𝑅
𝜆𝑅 = 𝜉𝑅2 = ln 1 + 𝛿𝑅2
1 + 𝛿𝑅2
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Bolted and Riveted Connections
• A connection design approach based on preventing slippage between
the faying surfaces.
• Ductile deformations and/or slip between the faying surfaces permits
an equal redistribution of the applied force before the ultimate
capacity of a connection is reached.
Fig. 22: (a), (b) Illustration of a bearing failure, and (c) assumed stress distribution
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Welded Joints
• Butt welds – Fig.23 and fillet welds – fig. 24 are particularly common.
Fig. 23: Complete penetration butt welds. (a) single V-groove weld, (b) double V-groove weld
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• The strength of butt welds is simply found by multiplying the cross-
section area of the thinner plate being connected by the allowable
stress for welds.
• Allowable strength – certain percentage of the strength of the original
solid plate of the parent material.
• For ordinary purpose 20% reduction in the allowable stresses for the
weld compared to the solid plate maybe used.
• Fillet welds are designated by the size of the legs, Fig. 24(b) which are
usually made of equal width ‘w’.
• Throat – the smallest dimension across a weld - 2 × 𝑤
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