WO.

Nr W 736 START UP STEAM REQUIREMENT

Eqpt Deaerator&FWT Doc.Nr
Prepared By Checked By
Name Name J.V.R Date
Sign Sign
Rev.Nr Revision details Rev.By Appd By Date

INPUT:
Steam Pressure = 2.57 Kg/cm2(g)
Feed water Inlet temperature = 30 0
C
Required Temperature in Vessel = 100 0
C
Heating time required = 45 min
Net volume of the vessel = 40 m3
Velocity of steam assumed = 30 m /s
Material of tube = SA 106 Gr.B
CALCULATION:
Steam temperature at2.57 kg / cm2 = 139.18 Deg C
Enthalpy of steam at 2.57 kg / cm2 = 652.55Kcal/kg
Feed water inlet Enthalpy = 49.99 Kcal / kg
Enthalpy of Mixture in the vessel = 100.1Kcal/kg
Density of the fluid at mixture temperature = 958.31 kg / m3
Mass of Fluid = 38332.53 Kg

Mass of start up steam required
= mass of fluid x(Enthalpy of mix -Enthalpy of feed water)
(Enthalpy of steam - Enthalpy of Feed water)
= 38332.53x (100.1-49.99)
(652.55-49.99)
= 3187.804 Kg

Steam required per Hour = Mass of steam required per hour x 60 /30
= 3187.8 x 60 / 45
= 4250.41 Kg/hr
LINE SIZING:
Velocity assumed = 30 m/s
Specific vol of steam = 0.523 m3 / kg
Required Inside Dia meter, d = SQRT(( 4 x4250.41 x 0.523) / 3.142 x3600x30) x 1000
= 161.9 mm
Thickness of the tube as per reg.338(a) = ((P xd)+ c(P + 2f)) / (P+2f)
= ((2.57x161.9) +3x(2.57+2x850)) / (2.57+2x850)
= 3.24 mm

Provided Inside Diameter of the Pipe = 102.26 SELECT OTHER VALUE

OUT PUT:
Mass of steam required for start up = 4250.41 Kg/Hr
Line size = OD114.3x6.02Thk
 Specific vol
Tempe Liquid Mixture Vapor of boiling
rature Pressure Enthalpy enthalpy enthalpy water
Deg C kg/cm2 Kcal / kg Kcal / kg Kcal / kg m3 / kg

1 50 0.12578 49.99 569.01 619 0.0010121

2 60 0.2031 59.98 563.22 623.2 0.0010171
3 70 0.3178 69.98 557.32 627.3 0.0010228
4 80 0.4829 80 551.3 631.3 0.0010290
5 90 0.7149 90.04 545.16 635.2 0.0010359
6 100 1.0332 100.1 539 639.1 0.0010435
7 105 1.2318 105.14 535.76 640.9 0.0010474
8 110 1.4609 110.19 532.61 642.8 0.0010515
9 115 1.7239 115.25 529.35 644.6 0.0010558
10 120 2.0245 120.3 526.1 646.4 0.0010603
11 125 2.3667 125.4 522.7 648.1 0.0010649
12 130 2.7544 130.5 519.3 649.8 0.0010697
13 135 3.192 135.6 515.8 651.4 0.0010747
14 140 3.685 140.7 512.3 653 0.0010798
15 145 4.237 145.8 508.7 654.5 0.0010851
16 150 4.854 151 505 656 0.0010906
17 155 5.54 156.2 501.3 657.5 0.0010962
18 160 6.302 161.3 497.4 658.7 0.0011021
19 165 7.146 166.5 493.5 660 0.0011081
20 170 8.076 171.8 489.5 661.3 0.0011144
21 175 9.101 177 485.4 662.4 0.0011208
22 180 10.225 182.3 481.3 663.6 0.0011275
23 185 11.456 187.6 477 664.6 0.0011344
24 190 12.8 192.9 472.6 665.5 0.0011415
25 195 14.265 198.2 468.1 666.3 0.0011489
26 200 15.857 203.6 463.5 667.1 0.0011565
27 205 17.585 209 458.7 667.7 0.0011644
28 210 19.456 214.4 453.9 668.3 0.0011726
29 215 21.477 219.9 448.9 668.8 0.0011812
30 220 23.659 225.4 443.7 669.1 0.00119

TUBE MATERIAL SIZE

Sch OD 40 80 160 XXS
DN
15 21.34 2.77 3.73
20 26.67
25 33.4
32 42.16
40 48.26
50 60.33
65 73.03
80 88.9
100 114.3
125 141.3
150 168.28
200 219.08