Cement Mill 1 Planned Stoppage

ID Asset Code Description Departemnt Duration % Start 21, 2023 Finish

January
Complete Sun Jan 22 Mon Jan 23 Tue Jan 24 Wed Jan 25 Thu Jan 26
12 AM 12 PM 12 AM 12 PM 12 AM 12 PM 12 AM 12 PM 12 AM
1 Production Activities 96 hrs 0% Sun 1/22/23 Thu 1/26/23
2 4611BM1 Cut Feed Production 0 hrs 100% Sun 1/22/23 Sun 1/22/23 1/22
3 4611BM1 Start Feed Production 0 hrs 0% Thu 1/26/23 Thu 1/26/23 1/26
4 Safety Activities 96 hrs 50% Sun 1/22/23 Thu 1/26/23
5 Energy Isolation Electrical 1 hr 100% Sun 1/22/23 Sun 1/22/23
6 Energy De-isolation Electrical 1 hr 0% Thu 1/26/23 Thu 1/26/23
7 Mechanical Activities 96 hrs? 33% Sun 1/22/23 Thu 1/26/23
8 4611MD1 Open Main drive bearings for Mechanical 8 hrs 0% Wed 1/25/23 Wed 1/25/23
inspection
9 4612SR1 Adjusting seal air gap for the separator Mechanical 3 days 70% Sun 1/22/23 Wed 1/25/23

10 4612SR1 Change LSS seal for separator Mechanical 3 days 0% Sun 1/22/23 Wed 1/25/23
gearbox
11 4617FN1 Change fan main drive Mechanical 3 days 80% Sun 1/22/23 Wed 1/25/23
12 4615BE1 Repair cracked buckets by welding Mechanical 4 days 40% Sun 1/22/23 Thu 1/26/23
13 4221BE1 Repair cracked buckets by welding Mechanical 4 days 5% Sun 1/22/23 Thu 1/26/23
14 4415BC1 Seal feeding chutes Mechanical 4 hrs 0% Sun 1/22/23 Sun 1/22/23
15 4415BC1 Change drive drum lagging Mechanical 12 hrs 0% Mon 1/23/23 Mon 1/23/23
16 4415BC1 Repair stepped chute Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
17 4415BC1 Change side skirts Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
18 4415BC1 Install return skirt at drive drum Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
19 4415SX1 Install scrapper chain Mechanical 4 hrs 0% Mon 1/23/23 Mon 1/23/23
20 4611MD1 Change oil seals for inboard bearing Mechanical 2 hrs 0% Mon 1/23/23 Mon 1/23/23
21 4615FN2 Change inlet filter Mechanical 1 hr 0% Wed 1/25/23 Wed 1/25/23
22 4615FN3 Change inlet filter Mechanical 1 hr 0% Wed 1/25/23 Wed 1/25/23
23 4617BF1 Prevent false air at outlet duct Mechanical 2 hrs 0% Mon 1/23/23 Mon 1/23/23
expansion joint
24 4617BF1 Change air service units Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
25 4617BF1 Open bag filter inspection doors and Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
hopper inspection doors
26 4617BF2 Open bag filter inspection doors and Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
hopper inspection doors
27 4617FN2 Change inlet filter Mechanical 1 hr 0% Tue 1/24/23 Tue 1/24/23
28 4617BF3 prevent air leakage from diphragm Mechanical 2 hrs 0% Tue 1/24/23 Tue 1/24/23
connections
29 4617BF3 change air service unit Mechanical 1 hr 0% Tue 1/24/23 Tue 1/24/23
30 4617FN4 Change expansion joint at fan outler Mechanical 4 hrs 0% Tue 1/24/23 Tue 1/24/23
duct
31 4617FN6 Install cooling fan cover for motor Mechanical 1 hr 100% Sun 1/22/23 Sun 1/22/23
32 4617FN7 Change inlet filter Mechanical 1 hr 0% Wed 1/25/23 Wed 1/25/23
33 4611BM1 Open mill for inspection Mechanical 2 hrs 100% Sun 1/22/23 Sun 1/22/23
34 4915BE1 Change drive drum lagging Mechanical 8 hrs 0% Wed 1/25/23 Wed 1/25/23
35 4415BC1 open feeding chutes inspection doors Mechanical 1 hr 0% Sun 1/22/23 Sun 1/22/23

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 Cement Mill 1 Planned Stoppage

ID Asset Code Description Departemnt Duration % Start 21, 2023 Finish

January
Complete Sun Jan 22 Mon Jan 23 Tue Jan 24 Wed Jan 25 Thu Jan 26
12 AM 12 PM 12 AM 12 PM 12 AM 12 PM 12 AM 12 PM 12 AM
36 4917FN1 Install missing safety guard at coupling Mechanical 1 hr 0% Tue 1/24/23 Tue 1/24/23

37 4915FN1 change inlet filter Mechanical 1 hr 0% Wed 1/25/23 Wed 1/25/23

38 4915FN2 change inlet filter Mechanical 1 hr 0% Wed 1/25/23 Wed 1/25/23
39 4915BE1 change driven shaft bearings Mechanical 5 hrs 0% Wed 1/25/23 Wed 1/25/23
40 461BM1 open shoe bearings inspection doors Mechanical 4 hrs 0% Tue 1/24/23 Tue 1/24/23
41 461BM1 open mill discharge chute Mechanical 1 hr 0% Tue 1/24/23 Tue 1/24/23
42 4415BC2 open feeding chutes inspection doors Mechanical 1 hr 0% Mon 1/23/23 Mon 1/23/23
43 4615AS1 open inspection doors Mechanical 2 hrs 0% Wed 1/25/23 Wed 1/25/23
44 4615AS2 open inspection doors Mechanical 2 hrs 0% Wed 1/25/23 Wed 1/25/23
45 4615AS3 open inspection doors Mechanical 2 hrs 0% Wed 1/25/23 Wed 1/25/23
46 4617AS4 open inspection doors Mechanical 2 hrs 0% Wed 1/25/23 Wed 1/25/23
47 4915AS1 open inspection doors Mechanical 2 hrs 0% Wed 1/25/23 Wed 1/25/23
48 4915AS2 open inspection doors Mechanical 2 hrs 0% Wed 1/25/23 Wed 1/25/23
49 4617FN4 open fan bearings for inspection Mechanical 12 hrs 0% Thu 1/26/23 Thu 1/26/23
50 4417FN1 open fan inspection door Mechanical 1 hr 0% Thu 1/26/23 Thu 1/26/23
51 4417BF1 open discharge hopper inspection door Mechanical 1 hr 0% Thu 1/26/23 Thu 1/26/23

52 4612SR1 open separator inspection door Mechanical 1 hr 100% Sun 1/22/23 Sun 1/22/23
53 4617FN3 Repair shaft Mechanical 3 days 50% Sun 1/22/23 Sat 1/28/23
54 4611BM1 Change air hose for outlet water injection
Mechanical
system 3 hrs 0% Thu 1/26/23 Thu 1/26/23
55 Inspection Activities 111 hrs 11% Sun 1/22/23 Thu 1/26/23
56 4611MD1 Check Main drive bearings Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
57 461BM1 Check Mill internals Inspection 2 hrs 100% Sun 1/22/23 Sun 1/22/23
58 461BM1 check shoe bearings and tyre condition Inspection 4 hrs 0% Tue 1/24/23 Tue 1/24/23

59 461BM1 check discharge chute Inspection 2 hrs 0% Tue 1/24/23 Tue 1/24/23
60 4617BF1 check bag filter condition Inspection 2 hrs 0% Mon 1/23/23 Mon 1/23/23
61 4617BF2 check bag filter condition Inspection 2 hrs 0% Mon 1/23/23 Mon 1/23/23
62 4415BC1 check feeding chute deflectors Inspection 2 hrs 0% Sun 1/22/23 Sun 1/22/23
63 4415BC2 check feeding chute deflectors Inspection 2 hrs 0% Mon 1/23/23 Mon 1/23/23
64 4615AS1 Check Fabric condition Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
65 4615AS2 Check Fabric condition Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
66 4615AS3 Check Fabric condition Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
67 4617AS4 Check Fabric condition Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
68 4915AS1 Check Fabric condition Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
69 4915AS2 Check Fabric condition Inspection 2 hrs 0% Wed 1/25/23 Wed 1/25/23
70 4617FN4 check fan bearings Inspection 2 hrs 0% Thu 1/26/23 Thu 1/26/23
71 4417FN1 check fan condition Inspection 2 hrs 0% Thu 1/26/23 Thu 1/26/23
72 4417BF1 check filter condition Inspection 2 hrs 0% Thu 1/26/23 Thu 1/26/23
73 4412SR1 check separator Inspection 2 hrs 100% Sun 1/22/23 Sun 1/22/23

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 Cement Mill 1 Planned Stoppage

ID Asset Code Description Departemnt Duration % Start 21, 2023 Finish

January
Complete Sun Jan 22 Mon Jan 23 Tue Jan 24 Wed Jan 25 Thu Jan 26
12 AM 12 PM 12 AM 12 PM 12 AM 12 PM 12 AM 12 PM 12 AM
74 Electrical Activities 42 hrs 35% Sun 1/22/23 Tue 1/24/23
75 4617FN1.M01 Replace the motor by spare motor of Electrical 8 hrs 40% Sun 1/22/23 Sun 1/22/23
4617FN1.M01 (400kw).
76 4317FN3.M01 Replace the bearing for fan Electrical 4 hrs 0% Mon 1/23/23 Mon 1/23/23
4317FN3.M01
77 C/M1 MCC feeders Inspection & Electrical 2 hrs 100% Mon 1/23/23 Mon 1/23/23
Maintenance.
78 Reactor for C/M1 main drive (HT) Electrical 2 hrs 0% Mon 1/23/23 Mon 1/23/23
Inspection & Maintenance.
79 Reactor for C/M1 fan motor (HT) Electrical 2 hrs 0% Mon 1/23/23 Mon 1/23/23
Inspection & Maintenance.
80 C/M1 Separator panel (4412SR1.M01) Electrical 2 hrs 100% Mon 1/23/23 Mon 1/23/23
Inspection & Maintenance.
81 Check the power cables box of C/M1 Electrical 2 hrs 100% Mon 1/23/23 Mon 1/23/23
main drive(HT) of 4611MD1.M01
82 Check the power cables box of C/M1 Electrical 2 hrs 0% Mon 1/23/23 Mon 1/23/23
Separator motor 4412SR1.M01
83 Check the LRS systems of Electrical 2 hrs 0% Mon 1/23/23 Tue 1/24/23
4611MD1.M01 and 4617FN1.M01.( HT
84 Motors)
Instrumentation Activities 12 hrs 40% Sun 1/22/23 Sun 1/22/23
85 General maintenance for Intensive Instrument 3 hrs 100% Sun 1/22/23 Sun 1/22/23
filter
86 General maintenance for Thermax Instrument 3 hrs 60% Sun 1/22/23 Sun 1/22/23
filter
87 General maintenance for Lime stone Instrument 3 hrs 0% Sun 1/22/23 Sun 1/22/23
weigh feeder
88 General maintenance for instrument Instrument 3 hrs 0% Sun 1/22/23 Sun 1/22/23
RTD of level switch in cement mill area

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