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TANK WAGON FILLING FACILITY INSIDE GCPL PLANT

BLOCK ESTIMATE
ESTIMATE REF: IVPL/WR/TWG/B/1
DATE: 15.04.2023

TANK WAGON FILLING FACILITY AT GSPCL INSIDE THE PLANT BOUNDRAY AREA

NET
GROSS TOT
SI. AMOU TOTAL AL
DESCRIPTION QTY UNIT RATE GST
NO. NT ( (RE
CAPEX) VEX
)
IN
IN IN IN
          LAK
LAKHS LAKHS LAKHS
HS

FACILTIES AT EXISTING
PLANT (LPG TANK WAGON
A              
LOADING PUMPING
SECTION)

TANK WAGAON LOADING


SQ
1 PUMP HOUSE (SIZE 12M X 96 25000 24.00 4.32 28.32  
M
8M)
THREE PUMPS (2M+1S)
2 3 E 2500000 75.00 13.50 88.50  
EACH 300 CU. METER/HR
F/F SPRINKLER IN SHED &
3 AROUND 1 LS 1000000 10.00 1.80 11.80  
MONITOR/HYDRANT
ELECTRICAL/
4 INSTRUMENTATION AT 1 LS 5000000 50.00 9.00 59.00  
EXISTING PLANT
PRODUCT PIPE LINES
(100METER), VALVES &
5 1 LS 5000000 50.00 9.00 59.00  
FITTINGS WITH
PEDESTALS1

Prepared by: Reviewed by: Checked by:


SG Md. Gayasuddin

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TANK WAGON FILLING FACILITY INSIDE GCPL PLANT

PERIPHERIAL ROAD & PUMP


6 1 LS 1200000 12.00 2.16 14.16  
FOUNDATIONS

  SUB TOTAL       221.00 39.78 260.78  

TRANSFER PIPE LINE FROM


TWL PUMP HOUSE TO
B LOADING GANTRY         `  
MANIFLOD (DISTANCE 1 KM
ASSUME)

LPG LIQUID PIPE LINE (14')


  1000 M 13750 137.50 24.75 162.25  
(A/G)

  LPG VAPOUR LINE (8) " (A/G) 1000 M 7500 75.00 13.50 88.50  

UTITKLITES (NITROGEN/
PORTABLE WATER PIPE
LINE TAPPING FROM
  EXISTING PLANT (ASSUME 2000 M 1650 33.00 5.94  
DISTANCE FROM TAP OFF
POINT TO GANTRY
MANIFOLD 1KM)
INSTRUMENT AIR PIPE LINE
TAPPING FROM EXISTING
  PLANT (ASSUME DISTANCE 1000 M 1800 18.00 3.24  
FROM TAP OFF POINT TO
GANTRY MANIFOLD 1KM)
FIRE WATER PIPE LINE (8”)
  A/G TAPPING FROM TWO 2000 M 5000 100.00 18.00 118.00  
POINTS
COMMUNICATION SYSTEM &
  METERING AT BOTH THE LOT LS 1500000 15.00 2.70 17.70  
END
  SUB. TOTAL       378.50 68.13 386.45  

Prepared by: Reviewed by: Checked by:


SG Md. Gayasuddin

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TANK WAGON FILLING FACILITY INSIDE GCPL PLANT

BASIC ENGG,
C STUDIES/INVESTIGATIONS &            
PROJECT OFFICE, NOC
SOIL INVEST. & DESIGN
1 RECOMMENDATIONS FOR 1 LS 1000000 10.00 1.80 11.80  
FOUNDATIONS

  SUB TOTAL       10 1.80 11.80  


SHEDS & STRUCTURES
D (EXCLUDING SUB            
STRUCTURE)
   
STRUCTURAL STEEL RAIL 1575.0
1 350 RM 450000 283.50 1858.50  
GANTRY 0
ESCAPE LADDER &
2 1 LS 2500000 25.00 4.50 29.50  
EMERGENCY LADDER
3 FALL PROTECTION SYSTEM 1 LS 2500000 25.00 4.50 29.50  
1625.0
  SUB TOTAL       292.50 1917.50  
0
ROADS, DRIVEWAY,
PARKING AREA,
E            
PATHWAYS, DRAINS, OWS &
CULVERTS
1 WASHABLE APRON 800 RM 55000 440.00 79.20 519.20  
2 APRON DRAIN 800 RM 15000 120.00 21.60 141.60  
SQ
3 PERIPHERIAL ROAD 3500 4000 140.00 25.20 165.20  
M
AREAR LIGHTING, GANTRY
4 LS LS 4500000 45.00 8.10 53.10  
LIGHTING, EARTHING ETC
  SUB TOTAL       745.00 134.10 879.10  
   
MOUNDED VESSEL,
COMPRESSOR, PIPELINES,
F            
VALVES & FITTINGS & TWF
SIDING WORK

Prepared by: Reviewed by: Checked by:


SG Md. Gayasuddin

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TANK WAGON FILLING FACILITY INSIDE GCPL PLANT

PIPE, VALVES, FLANGES & 1000000


1 1 LOT 100.00 18.00 118.00  
FITTINGS 0
ROSOV PNEUMATICALLY
NO
2 OPERATED (FOR LPG 1 550000 5.50 0.99 6.49  
S
LIQUID LINE)
ROSOV PNEUMATICALLY
NO
3 OPERATED (FOR LPG 1 350000 3.50 0.63 4.13  
S
VAAPOUR PIPE LINE)

4 AIR PIPING & FITTINGS 1 LOT 1500000 15 2.70 17.7  

NO
5 LOADING ARMS - TOP 64 300000 192 34.56 226.56  
S
NO
6 VALVES - 3" DIA 128 25000 32 5.76 37.76  
S
STRUCTURAL CROSS
7 OVERS/ PLATFORMS/ 15 MT 110000 16.5 2.97 19.47  
DIRECT ACCESS
  SUB TOTAL       364.50 65.61 430.11  
   
FIRE FIGHTING SYSTEM TLF
H            
GANTRY
MV SPRAY SYSTEM FOR 1250000
4 1 LS 125 22.50 147.5  
TWF GANTRY 0
FIRE EX. & MISC FIRST AID
5 1 LOT 2500000 25 4.50 29.5  
FIRE FIGHTING ITEMS
  SUB TOTAL       150.00 27.00 177.00  
               
ELECTRICAL WORKS AND
I            
EQUIPMENTS AT TWF
POWER & CONTROL
1 1 LOT 5000000 50 9.00 59  
CABLES
2 EARTHING SYSTEM 1 LOT 1500000 15 2.70 17.7  
3 ELECTRICAL SAFETY ITEMS 1 LOT 1000000 10 1.80 11.8  

Prepared by: Reviewed by: Checked by:


SG Md. Gayasuddin

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TANK WAGON FILLING FACILITY INSIDE GCPL PLANT

4 ILLUMINATION - THREE TIER 1 LS 4000000 40 7.20 47.2  


  SUB TOTAL       115.00   135.70  
AUTOMATION &
J          
INSTRUMENTATION WORKS -
AUTOMATION FOR TWF NO
1 32 2500000 800 144.00 944  
LOADING S
CONTROL ROOM
2 AUTOMATION (HARDWARE & 1 JOB 5000000 50 9.00 59  
SOFTWARE)
FIELD INSTRUMENTATION
3 1 JOB 2500000 25 4.50 29.5  
INCL HCD
CABLING, CABLE TRAY,
4 ERECTION STEEL, JB & 1 JOB 5000000 50 9.00 59  
EARTHING WORKS
  SUB TOTAL     925.00 166.50 1091.50  

K MISCELLEANOUS ITEMS            

SAFETY SLOGANS PAINTING


1 1 LS 1500000 15 2.70 17.7  
& SIGNAGES
2 CC TV - FLP CAMERAS 1 LS 2500000 25 4.50 29.5  
NO
3 IN LINE WEIGH BRIDGE 1 7000000 70 12.60 82.60  
S
               
               
  SUB TOTAL       110.00   129.80 0.00
  TOTAL = (A)           5419.74 0.00
PRE-OPERATIVE + PROJ
            270.99  
MGMT [@ 5% OF (A)] = (B)
  (A) + (B) = (C)           5690.73  
CONTIGENCY [@ 5% OF (C)]
            284.54  
= (D)
  INTREST DURING           11.38  
CONSTUCTION [@ 4% OF

Prepared by: Reviewed by: Checked by:


SG Md. Gayasuddin

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TANK WAGON FILLING FACILITY INSIDE GCPL PLANT

(C)] = (E)
CER @ 0.75% OF PROJECT
COST = (F) (CER:
            42.68  
CORPORATE SOCAIL
RESPONSIBILITY)
  GRAND TOTAL         6029.33 0.00
Rs.
            SAY 6000  
lakhs
  ASSUMPTIONS              

1 Estimate is based on assumption that TWF is withing plant Area

2 Estimate is valid for 12 Months and time of completion is 12 Months


Railway track cost is excluded along with their signaling, instrumentation, PMC & Approval
3
costs
Separate Pump house of size 12M X 8M for TWF loading pumps considered with pipeline
4
from Tank and to TWF filling gantry.
5 Statutory approvals from Railways, PESO, PCB & PMC for railway job is excluded

6 Sizes of the pipe line & equipment capacity may undergo change after detailing

Plot survey and Geo Tech reports are not available therefore sub structure work, earthing
7
filling /cutting etc. is excluded from the cost.

Prepared by: Reviewed by: Checked by:


SG Md. Gayasuddin

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