PROCEDURE FOR INSTALLATION DOCUMENT NO.

:
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 1 of 8 0

PROCEDURE FOR INSTALLATION

ROTATING EQUIPMENT
PLTU 1 3X330 MW POWER PLANT
INDRAMAYU - JABAR
DOCUMENT NO: P-T3109-CONS-0

ORIGINATED BY REVIEWED BY APPROVED DISTRIBUTION

BY

- SDCC : Original
- CNEEC : Copy
- Originator: Copy
Nicky Nugraha M. Alamsyah Iman Paryaman Agus Subagyo -WBS/Sect : Copy
Mech. Engineer Area Manager SMR Site Manager

REV ISSUED EFFECTIVE BRIEF OF REVISION.

NO. DATE. DATE.

00
 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 2 of 8 0

TABLE of CONTENT

No Description Page

COVER 1 of 7

TABLE of CONTENT 2 of 7

1.0 TITLE 3 of 7

2.0 SCOPE OF APLICATION 3 of 7

3.0 OBJECTIVE 3 of 7

4.0 REFERENCE 3 of 7

5.0 RESPONSIBILITIES 3 of 7

6.0 APPLICATION OF PROCEDURE 4 of 7

7.0 RECORDS 6 of 7

8.0 HSE ASPECT IDENTIFICATION RISK ASSESSMENT AND RISK 7 of 7

 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 3 of 8 0

1. TITLE
Procedure for installation of static equipment for 3 x 330 MW Coal fired steam power
generation.

2. SCOPE OF APLICATION
This procedure describes the installation of rotating equipment for PLTU 1 Jawa Barat
( Indramayu ) – Indonesia.
This procedure shall cover positioning, aligning, bolting and doweling (if required) of
rotating equipment.
This procedure will be use for some of rotating equipment like as: pump, compressor,
blower, etc.

3. OBJECTIVE
This procedure is to ensure that the installation of the rotating equipment set following
the client requirement, code and specification and to obtain good quality workmanship
during the installation works.

4. REFERENCES
4.1. P-T3109-SDCC-001, Guidelines for Establishing Project Procedure.
4.2. E03033-PR-3001, Construction Execution Plan.
4.3. P-T3109-MC-001, Material Receiving.
4.4. P-T3109-MC-003, Moving Storage Procedure.
4.5. Arrangement Drawing from Vendor.
4.6. Vendor Manual or Manufacturer recommendation.

5. RESPONSIBILITIES

5.1 The Construction area Manager is responsible to implementing the provisions of

this procedure. He shall ensure that the Quality inspector/engineer Client or
Vendor Technical Service witness and approved the alignment check of the
inspection required by this procedure Quality inspection scope list.

5.2 The Quality inspector/ Engineer is responsible for witnessing the inspection
required by this procedure and assuring that the established requirement are
met.
 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 4 of 8 0

6. APPLICATION OF PROCEDURE
6.1. Positioning Equipment

6.1.1. Anchor Bolts in foundation shall be inspected prior placement of sole plate
(if any) or equipment on the foundation.
6.1.2. Anchor Bolt location and corresponding holes in sole plates and equipment
shall be checked to insure that all component are matched.
6.1.3. Anchor Bolt shall be checked for elevation, dimensional and position using
and established benchmark.
6.1.4. Anchor Bolt shall be straight and plumb, it is also inspected for damaged
threads, dies may be run over anchor bolt to clean up thread, which are
dirty.
6.1.5. Anchor Bolt sleeves shall be clean, all loose concrete, water or other
debris shall be removed.
6.1.6. Anchor bolt that are damage or improperly located shall be repaired or
replace as per client representative approval.
6.1.7. Anchor bolt shall be torque as per vendor requirement.
6.1.8. Foundation shall be inspected for soundness, roughness, and cleanliness,
prior to grouting.
6.1.9. Shipping instruction, manufacturer drawings and specifications of
equipment or motor shall be checked for lifting, moving and protection
procedures.
6.1.10. Equipment shall be clean up of all sand, and other foreign materials
immediately after removal from storage and before the equipment is
brought in installation sites. Steel shim shall be used under all equipment
and motor. Contract drawings or specification shall be checked for shim
requirements. Clearance after placement of the equipment to be sure is
not bending or distortion.

6.2. Shimming

6.2.1. Shim for final alignment and for placement or repair of motors and
equipment , minimum thickness of this shim shall be 1/8 inch.
6.2.2. Shim for elevating, leveling and support of motors and equipment. Steel
shim shall be placed on each side of anchor bolt to properly support the
equipment from the foundation. Steel shim shall also be used where
required to prevent distortion, binding breaking, levelling of equipment
soleplates and supports. Steel shim shall be located to a minimum
distance of ¼ inch from the anchor sleeve and ¼ inch form the anchor
 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 5 of 8 0

without sleeves. Minimum width for these shim shall be 1 inch. Steel shim
do not need to be removed for grouting unless other specified.

.
6.3. Alignment

6.3.1. Equipment and motor that have been placed shall be leveled to the
elevation and positioned. Specific clearances indicated on manufacturers
drawing or in instruction manual such as rotor clearance to housing on
fans, thrust bearing clearance or setting, shaft deflection, heat differential
rise between equipment shall be checked before final alignment between
each item of equipment.
6.3.2. When one or more items of equipment or motors are to be connected by
coupling or other means, level the position the items first.
6.3.3. Shaft alignment and tolerances
The alignment of rotating machinery shaft shall be as close to perfect as
practicable. The tolerances for coupling and shaft alignment shall be no
greater than those indicated in the installation instruction or as follows,
which ever is more stringent. After due allowance for differential thermal
expansion of components and for shaft sag, the face to face distance
between disconnected coupling halves at the diametrically opposite points
on their outer edges shall not differ by more than 0.05 mm (parallel
offset) or the manufacturer tolerance, which ever is less. The horizontal
and vertical eccentricity of one half of the coupling relative to the other
shall not exceed 0.05 mm (Angular offset). The actual reading shall be
recorded.
6.3.4. Dial indicator used for coupling and shaft alignment shall be calibrate and
controlled prior the alignment started. Feeler gauges shall be used to
measure angular offset when to coupling is on a motor having sleeve
bearing, and when space limitation prevent the use of a dial indicator. Gap
tolerance or hub space preparation shall be as per drawing requirements
or client specification. Gap tolerance don’t apply for limited end float and
slide coupling application.

6.4. Inspection

6.4.1. All inspection and testing work shall follow to inspection & test plan (ITP)
and procedure followed.
6.4.2. When equipment and motor have been aligned and are ready for
inspection, the QC Engineer shall arrange and to invite the Client
representative to witness and approve the alignment check or other
inspection. The alignment records or inspection required by Client, shall
be filled in and signed at this time.
 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 6 of 8 0

6.4.3. Copies of the alignment record shall be given to the Client or his
authorized representative
6.4.4. Any request by Client at this time to delay grouting shall be written. The
Client shall be informed in writing that any re-alignment required as a
result of this delay that have impact to the schedule shall be his expense.

6.5. Grouting

6.5.1. All grouting work shall follow to procedure or technical specification.

6.5.2. Grouting of the equipment and motors shall be done following acceptance
from signing of grouting inspection record.
6.5.3. Equipment and motor shall be grouted as per requirement of manufacturers
installation manual.

6.6. Doweling

6.6.1. Doweling work shall be provide if specification or installation manual

required.
6.6.2. Tapered, removable dowels shall be used unless otherwise specified.
6.6.3. Dowels size shall be per manufacturer’s specification.

7. RECORDS

7.1 All inspection reports; Alignment and bolt tightening record shall be filed
and documented
7.2 Alignment Inspection Repots (Attachment #1)
7.3 Bolt Tightening report (Attachment #2)

8. HSE ASPECT AND IDENTIFICATION RISK ASSESMENT

8.1 HSE aspect identification as attached

 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 7 of 8 0

ATTACHMENT #1
 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 8 of 8 0

ATTACHMENT #2
 PROCEDURE FOR INSTALLATION DOCUMENT NO. :
ROTATING EQUIPMEN P-T3109-CONS-058
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR October 22 , 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 9 of 8 0