AIRCRAFT BRAKING SYSTEMS Corporation COMPONENT MAINTENANCE MANUAL with ILLUSTRATED PARTS LIST AP-643 BRAKE ASSEMBLY Part No. 5004190-6 PUBLICATIONS DEPARTMENT 32-43-74AP-643 COMPONENT MAINTENANCE MANUAL. WITH ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY PART NO. 5004190-6 USED ON BEECH BEECHJET AIRCRAFT (MITSUBISHI MU 309) BASIC ISSUE 3 JUNE 1985 AIRCRAFT BRAKING SYSTEMS AIRCRAFT BRAKING SYSTENS Corporation PUBLICATIONS DEPARTMENT AKRON, OHIO 44306-4186 CAGE CODE OB9R9 32-43-74 itoy 24/90AIRCRAFT BRAKING SYSTEMS COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 TO: HOLDERS OF AP-643 (32-43-74) COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY 5004190-6 USED ON THE BEECH BEECHJET (MITSUBISHI MU-300) AIRCRAFT. Attached to this transmittal letter is Revision No. 5 of AP-643 (basic issue dated 3 June 1985). REVISION Ni DATED 24 MAY 1990 HIGHLIGHTS Pages which have been added or revised are listed below together with the Highlights of the revision. Please delete the affected pages and insert Revision No. 5 pages dated May 24, 1990. Enter Revision No. 5 dated May 24, 1990 and add insertion date on the Record of Revisions sheet. Please retain all previous HIGHLIGHTS pages in this manual for future reference. Chopter/Section Description of Change ‘and Page No. Title Page Revised to reflect current revision date. Record of Temporary _Incorporated Temporary Revision 32-2. Revisions, page 1/2 Service Bulletin List, Added Service Bulletin Beechjet 400-32-I to list. page 1/2 List of Effective Pages, Revised to reflect current revision. page I /2 32-43-74 page 2 Changed Figure | items 70 and 110 to 70A and 110A respec- tively. page 4 Revised Key to Figure as follows: Item 70 - Deleted. Item 70A - Added. Item 110 - Deleted. Item IDA - Added. pages 30!, 506, Changed figure item 10 to 10A. 705, 803/804 pages 302, 703 Added figure item 300A. page 605 Changed rivet part numbers from GYRBA-18 to GY18A-14 and from GYR8B-13 to GY18B-I1. ms 70 and 110 to 70A and !10A. page 1003 ‘Added $832-I information for figure items 10 and IA. Replaced figure items 70 and 110 with figure items 70A and TOA. Relocated text. page 1002 Changed figur age 1004 Relocated text. a locates Highlights 32-43-74 BeeAIRCRAFT BRAKING SYSTEMS COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 TO: HOLDERS OF AP.643 (3243-74) COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY 5004190-6 USED ON THE MITSUBISHI MU-300 AIRCRAFT. Attached to this transmittal letter is Revision No. 4 of AP-643 (basic issue dated 3 June 1985). REVISION NO. & DATED 28 JULY 1989 HIGHLIGHTS Pages which have been added or revised are listed below together with the Highlights of the revision, Please delete the affected pages and insert Revision No. 4 pages dated July 28, 1989. Enter Revision No. 4 dated July 28, 1989 and add insertion date on the Record of Revisions sheet. Please retain all previous HIGHLIGHTS pages in this manual for future reference. Chapter/Section Description of Change Sea PogeNe Cover Changed format from Loral Systems Group to Aircraft Broking Systems. Title Page Changed format from Loral Systems Group to Aircraft Braking Systems and added revision date. Added Mitsubishi MU-300 reference for clarity. Record of Incorporated Temporary Revision 32-1 Temporary Revisions, page 1/2 List of Effective Pages, Revised to reflect current revision. poge 1/2 Table of Contents, Revised to reflect current revision. page | Introduction Added latest Introduction and revised current field address pages | thru 4 list. page 2 Changed figure items 10, 270 and 300 to 10A, 270A, and 300A, and added alternate items 279 and 300 to Figure | (Sheet | of QV page 4 Revised Key to Figure | as follows: Item 10 - Deleted. Item 10A - Added. Item 90 - Added as optional part. Highlights 32-43-74 Ri ciseChapter/Section “ond Page No. page 4 (continued) page 5/6 page 102 pages 102 and 104 pages 502 and 503 page 508 pages 610, 611/612 poge 80! page 901 page 100! page 1002 AIRCRAFT BRAKING SYSTEMS COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 Description of Change I¥em 270 - Changed to alternate part. Item 270A - Added. Item 300 - Changed to alternate part. Item 300A - Added. Chenged acceptable broke wear distance between piston and pressure plate from 0.475 inch (12,065 mm) to 0.433 inch (11,00 mm) (90 percent worn brake assembly) in Figure 2. Revised paragraph 2.C. concerning change of acceptable brake wear distance between piston and pressure plate from 0.475 inch (12,065 mm) to 0.433 inch (11,00 mm), Changed acceptable brake wear distance between piston and pressure plate from 0.475 inch (12,065 mm) to 0.433 inch (11,00 mm) in Figure 101, incorporating TR 32-1. Added paragraph 5. Hardness tests and associated Figure 103, incorporating Temporary Revision 32-1 (partial). Changed wear tolerance replacement dimensions for rotating disk subassembly from 0.195 inch (4,95 mm) to 0.203 inch (5416 mm) in paragraph 3.8, stationary disk subassembly from 0.358 inch (9,09 mm) to 0.366 inch (2,30 mm) in paragraph 4.8. backing plate subassembly from 0.263 inch (6,68 mm) to 0.264 inch (6,71 mm) in paragraph 5.8. and’ pressure plate subassembly from 0.304 inch (7,72 mm) to 0.312 inch (7,92 mm) in paragraph 6.B. Also, changed pad replacement dimension for backing plate subassembly from 0.108 inch (2,74 mm) to 0.109 inch (2,77 mm) in paragraph 5.C. Revised NOTE of paragraph 16.A.(2)(a) concerning reuse of swage tube (Incorporating Temporary Revisions 32-1 Partial). Added paragraph 11. Rework of Brake Housing Subassembly 5005132 to 5007914 and associated Figure 604. Chonged wear to tolerance replacement dimensions in Figure 802 (ref. pages 502 and 503). Deleted "Loral” reference and revised NOTE Revised paragraph |, Introduction. Changed items 10, 270, and 300 to 10A, 270A and 300A in IPL Figure |. Added IPL to Figure title. Highlights 32-43-74 ioeAIRCRAFT BRAKING SYSTEMS *comerton COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 Chapter/Section Description of Change ‘and Page No. pages 1003 and 1004 Revised paragraph 2. Parts List os follows: Item 10 - Deleted, Item 10A - Added. Item 90A - Added as optional part for item 90. Item 270 - Changed to alternate part for item 270A. Added "=" not illustrated. Item 270A - Added. Item 300 - Changed to alternate part for item 300A. Added "- * not illustrated. Item 300A - Added. page 1005/1006 Revised paragraph 3. Federal Supply Codes for Manufacturers. Highlights 32-43-74 "RacLORAL Systems Group COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 TO: HOLDERS OF AP-643 (32-43-74) COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY 5004190-6 USED ON THE MITSUBISHI MU-300 AIRCRAFT. Attached to this transmittal letter is Revision No. 3 of AP-643 (basic issue dated 3 June 1985). REVISION NO, 3 DATED 30 JUNE 1987 HIGHLIGHTS, REVISION NO. 3 CONTAINS ALL PAGES OF THE MANUAL. Pages which have been added or revised are outlined below, together with the Highlights of the revision. Please retain all previous HIGHLIGHTS pages in this manual for future reference. Chopter/Section Description of Change “gna Page Nos All Pages Changed masthead logo from Goodyear to Loral Systems Group. Cover Added latest format for Loral Systems Group. Title Poge Added {atest format for Loral Systems Group and changed revision date. Changed "used on" from Mitsubishi MU-300 to Beech Beechjet. Record of Revisions, ‘Added Revision No. 3. Revised to latest format and added page 1/2 insertion dates. Added Title Page to List of Effective Pages. Revised to Teflect added and/or deleted pages. Table of Contents, Revised paragraph 10. title in REPAIR, to Re-Treating and page 2 Repainting. Introduction, Added latest Introduction and revised to delete field office pages | and 2 address list. 32-43-74 page & Changed item 140 to not illustrated and item 190 to illustrated in Key to Figure |. Deleted Note | and renumbered Note 2 to | in Figure 2. page 102 Deleted Note | and renumbered Note 2 to | in Figure 101. page 301 Relocated (Ref. Fig. | or IPL Fig. 1) to paragraph I. title. Highlights 32-43-74 "ShierChapter/Section ‘and Page No. page 401 page 505 page 601 pages 602 thru 604 page 605 page 606 pages 607 thru 610 page 702 page 703 page 705 page 803/804 page 901 page 902 page 903 LORAL SysTEms GROUP COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 Description of Change Added Specification TT-I-735 to paragraph 2.C. Deleted Note from Figure 502. ‘Added Aluminum Topcoat/Primer Combination (FA-10242) ‘Aeroprite, Aeroprite Reducer TH-89, and Methyl Isobuty! Ketone, Specification TT-M-268 to paragraph I., updated vendor address for Alodine 1200. Relocated text. Relocated text. Deleted Note | and renumbered Note 2 to | in Figure 602. Deleted Note in Figure 603. Deleted references to rotating disk in paragraph 6.A. and changed terminal hole maximum diameter from 0.500 to 0.4 inch for stationary disk. Revised paragraph 6.5. to delete references to rotating disk, and changed hole radius from 0,045 to 0.04 inch. Relocated text. Revised paragraph 10. title to Re-Treating and Repsinting. Revised and expanded entire paragraph 10. to add Method | for ‘aluminum topcoat/primer combination, Revised previous painting scheme to Method II and expanded text. Added aluminum topcoat/primer combination as Method | (Primary) in paragraph 10. Added page for revised paragraph 10. Revised and expanded previous paragraph 10.G. to new paragraph |0.F., Method Il (Alternate). Relocated text. Relocated (Ref. IPL Fig, !) to paragraph 3. title. Deleted reference to Goodyear in paragraph 3.0.(2a). Deleted "and nut" from paragraph 3.R. so that only bolt threads are lubricated. Changed spacer subassembly (41) to (141) in paragraph 3.U.(1) NOTE. Deleted “and nut" from Lubtork Note in Figure 804 so that only bolt threads are lubricated. Deleted "5ST" prefix from riveting tools and changed Goodyear reference to Loral in riveting machine Note. Updated supplier address in Note. Deleted dimension Note in Figure 901. Deleted "ST" prefix from Round-Head Driver/Anvil 5T1-25310 in Figure 902. Deleted Note 4, ights 32-43-74 *32, 35707LORAL SYSTEMS GROUP COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 Chopter/Section Description of Change “and Page No. page 904 Deleted "ST" prefix from Form Tool STI-71219 and Swaging Peen 5T1-2531 1, in Figure 903. Changed RMS to RHR in Note 2, Deleted Notes 6 and 7. page 905 Deleted "ST" prefix from Flathead Anvil 5T1-25309, in Figure 904. page 906 Deleted "ST" prefix from Swaging Pen, Flat Head Anvil, Round Head Driver, and Tool Holder in Figure 905. page 1001 Deleted reference to Goodyear in Introduction, paragraph LAD. pages 1003 and 1004 Relocated text. Added item not illustrated note. page 1005/1006 Updated vendor addresses in paragraph 3. Highlights 32-43-74 °Sn20087LORAL systems GROUP COMPONENT MAINTENANCE MANUAL, BRAKE ASSEMBLY 5004190 TO: HOLDERS OF AP-643 (32-43-74) COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY 5004190-6 USED ON THE MITSUBISHI MU-300 AIRCRAFT. Attached to this transmittal letter is Revision No. 2 of AP-643 (basic issue dated 3 June 1985). REVISION NO. 2 DATED 28 FEBRUARY 1986 HIGHLIGHTS Pages which have been added or revised are listed below together with the Highlights of the revision. Please delete the affected pages and insert Revision No. 2 pages dated February 28, 1986. Enter Revision No, 2 dated Februcry 28, 1986 and add insertion date on the Record of Revisions sheet. Please retain all previous HIGHLIGHTS pages in this manual for future reference. Chopter/Section Description of Change Grd Page No. List of Effective Pages, Revised to reflect current revision. page 1/2 Table of Contents, Revised to reflect current revision. page | 32-43-74 page 503, Added new paragraph 5.8. to check backing plate subassembly thickness. Renumbered previous paragraphs 5.8. to 5.C., 5.C. to 5.D. and 5.0. to 5.E. Changed Figure 501 reference to Figure 502 in paragraphs 5.D. and 6.C. Relocated text. page 504 Added new Figure 501, Backing Plate Subassembly Wear Limit. Relocated text. page 505 Renumbered and relocated Figure 501 to 502. page 506 Relocated text. pages 507 and 508 Added pages for relocated text. Highlights 32-43-74 ese tot! Feb 28/86LORAL ‘SYSTEMS GRour COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 TO: HOLDERS OF AP-643 (32-43-74) COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY 5004190-6 USED ON THE MITSUBISHI MU-300 AIRCRAFT. Attached to this transmittal letter is Revision No. | of AP-643 (basic issue dated 3 June 1985). REVISION NO. | DATED 15 OCTOBER 1985, HIGHLIGHTS Pages which have been added or revised are listed below together with the Highlights of the revision. Please delete the affected pages and insert Revision No. | pages dated October 15, 1985. Enter Revision No. | dated October 15, 1985 and add insertion date on the Record of Revisions sheet. Please retain all previous HIGHLIGHTS pages in this manual for future reference. Chapter/Section Description of Change Sand Page Nos Title Page Corrected word "Assemblies" to "Assembly". List of Effective Pages, Revised to reflect added, revised, and/or deleted pages. page 1/2 Introduction, Revised to reflect new Introduction and current field office pages | thru’s/6 addresses. 32-43-74 page | Revised paragraph 2.8. to delete 150 landing reference for brake wear and replaced with 0.275 to 0.316 inch (6,99 to 8,03 mm) wear measurement and 200 flight hour period. page & Added 0.275 to 0.316 inch (6,99 to 8,03 mm) wear measurement dimension to Figure 2 for 180 degree stack rotation, page 5/6 Expanded paragraph 2.C. to include 0.275 to 0.316 inch (6,99 to 8,03 mm) wear measurement for 180 degree rotation of it hour period. Highlights 32-43-74 Po 1 SieChapter/Section and Page Nos page 101 page 102 page 103/104 page 301 page 302 page 502 page 701 page 705 page 706 page 801 LORAL SYSTEMS GROUP COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 Description of Change Added new paragraph 3.0. for brake wear measurements. Renumbered previous paragraphs 3.0., and E. to 3.E., and F. Relocated text. ‘Added new Figure 101, Brake Wear Measurements. Renumbered previous paragraphs 3.F., G., and H. to 3.G., H. and I, _Renumbered Figure 10! reference to 102 in paragraph 4,A, Relocated text. Renumbered Figure 101 to 102. ‘Added NOTE to paragraph 2.B. for removing stack. Relocated text. Relocated text. Changed maximum dish dimension from 0.020 inch (0,508 mm) to 0,040 inch (1,02 mm) in paragraph 3.C. Removed Rust Foil 31F-R50 from paragraph I., Assembly Materials. Changed Rust Veto 377 to 4214 and revised address. ‘Added NOTE to paragraph 3.U. for 180 degree rotation of disk stack. Removed reference to Fronklin Rust Foil 31F-R50 and changed Rust Veto 377 to 4214 in paragraph 4.8.(2). Changed maximum out-of-flatness dimension for rotating disk (90) from 0.020 inch (0,508 mm) to 0.040 inch (1,02 mm). Highlights 32-43-74 "oS 153LORAL SvSTEMS GROUP COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 RECORD OF REVISIONS EV ISSUE DATE By Rev | ISSUE DATE BY 0. DATE INSERTED NO. DATE INSERTED 1 [oct 15/85 _ | Jun 30/87 [asso 2 Feb 28/86 [oon 30/87 | ABsD. Ri Ne 3 Jun 30/87 | Jun 30/87__ | ABSD. [ [ Record of Revisions 32-43-74) Eeol0AIRCRAFT BRAKING SYSTE! COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 RECORD OF TEMPORARY REVISIONS TEMPORARY PAGE ISSUE, BY DATE BY REVISION NUMBER | NUMBER DATE REMOVED. 32-1 F thru 3 Nov 8/88 | LABG Jul 28/89 ABS 32-2 I thru 12 Jun t5/as| ABS] May 24/90 | ABS | [ Record of Temporary Revisions 32-43-74 Page 1/2 May 24/90AIRCRAFT BRAKI ‘copaaton COMPONENT MAINTENANCE MANUAL BRAKE ASSEMBLY 5004190 SERVICE BULLETIN LIST SERVICE BULLETIN REV] DATE SERVICE BULLETIN REV] DATE NUMBER NO. JINSER TED} NUMBER: NO. |INSERTED} [ [2 Becchiet 400 32-1 ay 24/90 al | a Service Bulletin List 32-43-74 Page 1/2 May 24/90