cH-se-su zaLoeP 23.CONTENTS 22.00.00 2340.00 2341-00 21200 23.90.00 23.50.00 23.60.00 23.70.00 Hawker Beechcraft Corporation MODEL 400/4008 MAINTENANCE MANUAL PAGE 1 1 thas 1 thas 1 tha 101 20% tu 209 201 tu 208, tha 2at tru 207 1th 401 and 102 zor wu 213 201 tu 203, 1 ths 101 201 tu 212 pate. aulowit aulowi Sep 01108 san 1902 van 1902 ‘an 1902 sulowis Nov 20/03 Nov 80708 Jan 1902 san 1902 ‘ian 102 ‘an 1902 Jan 1902 Nov 20108, dan 1802 Nov 20008, List of Effective Pages 23-LOEP Page 1 suaiHawker Beechcraft Corporation MODEL 400/400A MAINTENANCE MANUAL CHAPTER 23 - COMMUNICATIONS TABLE OF CONTENTS SUBJECT ‘Communications - Description and Operation ‘Communications (Au-1 tv Pu, Except 61). Communications (Fu-6t; RK-1 and Ate) ‘Special Tools and Recommended Maras 2310.00 ‘Speech Communication - Description and Operation (Fu-1 thru RJ-65, except RU-61), ‘Speech Communication - Troubleshooting FU-1 thru FU-65, except RU-61) ‘Speech Communications - Maintenance Practices (RJ- thru RU-65, except RU-63). ‘VHF Transcelver Removal (Jt thru 85, except R61) HE Transceiver nstalaton (Rd thu FA‘, except FU-61) COMM Control Unit Removal (RJ-t thru FUSS, except R61) (COMM Control Unit instalation (Rust tu FU, excopt PLS), Antenna Ramewal (RIM tat RS, aecapt 61) Antenna Installation (FJ-t thru FU-85, except Ri). Coins VHF-22A System Functional Test (FU thru RUSS, except AU). Solt-Test ith Audio System) (FUL thru FUSS, except Ru-61) (Channeling Function Test (Rd thea u-65,excopt Fut). Power Quiput and VSWR (Voltage Standing Wave Rao) Check (RUT thu RL-65, except FS) Operatonal Test (F-1 thru F-6, except FL-S1) (Comm Phone 1 Emergency Operation Test (Fut thu 65, except Ru-61) “Transceiver Inspection (Ru-1 thu Fu-65, except FL-S1) Antenna Inspection (FA thru L-85,excopt Ru-6t) 2311-00 ‘Speech Communication - Maintenance Practices (RJ-61; RK-1 and After. ‘Audio Panel Aojustments(RU-81; RK-t and Ate). ‘Oxygen Mask Microphone Operational Check 2312.00 ‘Speech Communications - High Frequency - Description and Operation (RK-828 and After) HF-9030 Recelver-Transmiter HF-9010 Fao Cont Set. HF-2041 Antenna Coupler HF Antenna, PAGE 01 201 201 201 201 201 202 207 207 208 208 208 208 200 200 201 201 208 Page 1 on 23-CONTENTS aici:Hawker Beechcraft Corporation [MODEL 40014008 MAINTENANCE MANUAL (CHAPTER 23 - COMMUNICATIONS TABLE OF CONTENTS (Continued) ‘SUBJECT HF-9010 Control and Indicators. ‘Speech Communication System - High Frequency- Maintenance Practices (RK-S28 and Alter). 'HF-0020 Receiver-Trangmiter Removal HF-0030 Receiver Transmitter Istalation HF-9010 Radio Control Set Removal HF-9010 Radio Control Set Instalaton HF-90¢t Antenna Coupler Removal HF-9041 Antenna Coupler Installation HE Antenna Removal HE Antenna intatiation 23.0000 Passenger Address and Entertainment - Description and Operation (RJ-t thru RJM65, except RU-61) 23.50.00 ‘Audio Integrating - Description and Operation (Rut thru Ru-65, except RU-61). ‘Aur Contr Panel Switch Functions (Rt thu Ru-85, except St) ‘Audio Conto! Panel Contol Functions (Fst thru 65, excopt 6) Audio integrating - Troubleshooting RJ-1 thru RUM65, except R61) ‘Audio integrating - Maintenance Practices (RJ-t thru RU-65, except RU-61) ‘Gables G-6586 Audio Contol Panel Femoval (1 thru FL-85, xcept Ru). {Gables G-6686 Audio Contol Panel instalation (Rl-t tu R65, except FL-61) A (Passenger Adoress) Amplifier Removal (RJ-1 thr PLES, except St). PA (Passenger Adocess) ArmlferInsalaton (FU-1thru RULES, except RU-61) (Cockpit Speakers Removal (Rit thu RL-65,excopt u-1) Cockpit Speakers Installation (FJ-1 thru FU-85, except Ri) Cabin Speaker Removal (Ru-1 tru Fu, except 81) Cabin Speaker instalation (Ft thru FXL6S, except RU-61) Control Column Microphone Jack Removal (FU thru FUSS, except AL). CContol Colum Microphone Jack instalation (At thea R65, except FU-61) ‘Sidepanel Headset and Microphone Jack Removal (FU thru FUSS, except AL-61) Sidepanel Headset and Microphone Jack Installation (Rt thu Ru-85, except FL-St), Sidepanel Oxygen Mask Mike Jack Removal (u-1ttu F-5, except PL-61) Sidepanel Oxygen Mask Mike Jack installation (RJ-1 thu RU-65, except St). ‘Aus Controt System Functional Test (FW-1 thru A-85, except Ri). ‘Audio MontonVolume Control Test (RJ thru FL65, except R61). ‘Auto Comm Switch Functional Test (FJ-1 thru Fu-65, except PLS!) ‘Speaker Mute Test (Fd thay K-65, except Ru-6t) suo 23-CONTENTS PAGE 201 201 201 zat a1 208 208 208 205 101 201 zat 201 zat 201 zat 202 202 ee 202 203 203 208 203 208 209 209 210 ant zaHawker Beechcraft Corporation [MODEL 400/400 MAINTENANCE MANUAL CHAPTER 23 - COMMUNICATIONS TABLE OF CONTENTS (Continued) SUBJECT one Fitr Conte Test (Jt thru FU-65, except Ru-61) Passenger Adcress (PA) Operational Test (RJ-1 th AU-E5, except US) Imterphone Operational Test (Ft thru u-65, excopt Ru-6. ‘Oxygon MicrophonaiHotntrphone Operational Test (Al-1 thu RUSS, except FUG) Power Falure Test (R-1 thru R65, except FU-S1) ‘Auto Contol Systm Inspection (Rust tu RUS, except PU-61) 23-60-00 ‘Static Discharging - Maintenance Practices. Static Discharger Removal Sati Discharger Instalation Static Discharger Inspecton/Check Static Discharger Retainer Replacement 23-70-00 Cockpit Voice Recorder - Description and Operation (RK-36 and After) Cockpit Voice Recorder Cockpit Voice Recorder Control Unit Cockat Vice Recordar Microphone, Cockot Voice Recorder Impact Switch Cockpit Voice Recorder Troubleshooting (RK-96 and After) Cockpit Voice Recorder - Maintenance Practices (RK-36 and After) CCockot Voice Recorder Control Unt Removal Cockpit Voice Recorder Gontol Uni Instalation Cockpit Voice Recorder (A100) Removal (RK-96 tu RK-T7, AK-7O teu K-86) CCockot Voice Recorder (1008) Insalation(FK.-95 thru FK77, AK78 thr PK-B6) Cockpit Voice Recorder (41005) Removal (K-78, RK-87 thru RK-324) Cockpit Voice Recorder (41008) Insalaton (RK-78, FK-87 they FK-324) Cockpit Voice Recorder (FA2100) Removal (RK-325 and Alter) Cockpt Voice Recorder (FA2100) nsalation (FIK-%26 and Ate). Cockpit Voice Recorder impact Switch Removal (I-78, FK-B7 and Ate) Cockpit Voice Recorder impact Switch Installation (RK-78, RK:S7 and Aer) Cockpit Voice Recorder Microphone Removal Cockat Voice Recorder Microphone Installaion Cockpit Voice Recorder Functonal Check on 23-CONTENTS PAGE ain ait 212 212 212 213 201 201 201 201 201 01 201 201 201 201 201 202 202 202 203 203 203 208 208 Page 3 suiornyHawker Beechcraft Corporation MODEL 400/4008 MAINTENANCE MANUAL COMMUNICATIONS - DESCRIPTION AND OPERATION COMMUNICATIONS (RJ-1 THRU RJ-65, EXCEPT RJ-61) ‘This chapter describes and provides maintenance instructions for equipment which furnishes @ means of communicating from one part ofthe airplane to another and between the airplanes andlor ground stations. This ‘chapter also includes description and maintenance instructions for sound equipment used to address the ‘passengers (Re. Figure 1 and Figu 2). ‘The speech communication section of this chapter describes. systems which utlize voice-modulated omagnetic waves 10 transmt andlor receive messages from ai-o-ar or air-to-ground installations. THs includes. VHF tansmiting and receiving equipment. The VHF (Very High Frequency) secton describes two independent Colins VHF-22A systems. “The aus integrating section ofthis chapter describes the systoms which contol the output ofthe communications “and navigation recevers in te fight crew headphones an speakers andthe ouput ofthe fight erew microphones into communications transmitters. Two Gabe audo-contol panels and a Gable ample or passenger adcress are described. This section also describes headses, microphones and associated equipment. ‘The static discharging section. scribes the systems, which are used to despate static electri. (COMMUNICATIONS (RJ-61; RK-1 AND AFTER) CAUTION: When removing communication system component, note the locations of all bonding jumpers oad ‘on reinsalation. The communication system components must meet the electrical bonding ‘aqurements specifed n Chapter 20-20-03, ELECTRICAL BONDING. NOTE: on functioning system or component wil be indested by a message generated by he sal-dagnostcs| “system A sol-tst of the system is performed each te the systom fs powered up. Since a flashing MSG {rmessage) ennunciation on the Control Dispay Unit (CDU) andthe PRimary Fight Dssplay (POF) wil Inciate tat he diagnostics has detected alr, canbe assumed thal he system functioning propery ‘when the MSG annunciation snot deplayed. The sl-dagnostc feature of the system fsa ues metyod {or vetying prope system operation ater performing maintenance on the system. Refer othe latest revision oth Calins Beochot 400A Avionics Systm Manval, PIN 523-0775807, or the propor procedures {o be used for accessing and interrupting the dlagnostic codes anc messages. ‘SPECIAL TOOLS AND RECOMMENDED MATERIALS ‘The special ool rocommended materia sted in Chant 1 and as meoting federal itary or vendor specications are provided for relerence only and are not special recommended by Hawker Beechcraft Corporation. Any product conforming fo the product Isted may be used. The produets included in ths chat have been tested and approved fo aviaton usage by Hawkor Boocheral Corporation bythe suppor orby compliance with the applcabio Spectfcaion. Generic or lncally manuactured products which conform to the requirements of the specticaton may 'e used even though not included in the chats. Only te basic number ofeach product speciation is iste. NO ‘ttemot has been made to update th ting tthe latest revision, isthe pons ofthe fechnician or mechanic {o determine the current revson ol the applicable specication proto usage ofthe prod listed. This canbe done ‘by contacting he supplir of he product tobe used ow 23-00-00 — sercinaHawker Beechcraft Corporat [MODEL 40014008 MAINTENANCE MANUAL TOOL NAME PART NO. SUPPLIER USE 7 Megohmeter | Model 2850 "Associated Research Inc, Measure High Resstancos 5773 W. Belmont Ave (Chicago,IL 60618 2 Ramp Test Se | NAVAOT Instrument Fight Research Go, | Test VOR, LS YOR, ILS 4053 Navalo Wichita, KS 67210 ‘3. Ramp Test Set OME | ATCE00 Instrument Fight Research Go, | Test OME 4053 Navalo Wichita, KS 67210 “Multimeter ‘Simpson Model | Obtain focally ‘General Elec 260 Measurements chart 2 Recommended Materials 1 MATERIAL ‘SPECIFICATION PRODUCT ‘SUPPLIERWEBSTTE 7. Sealant Mics 7602 PSS PRO-DesOI 5454 San Femando Road P.O. Box 1800 Glendale, CA 91209 wr ppg.com ‘AMS'S-6002, Type | Any material PAC-Desot0| 5454 San Femando Road P.O. Box 1800 Giencale, CA 91208 wn. c0m 2 Abrasive pad ‘Scotch rte ‘3M Company 3M Center St Paul, MN 55144-1000 vw. com 3_Sowvent P-D-680, Type Mineral Sis Obiain Locally. sspoice ~23-00-00 oroHawker Beechcraft Corporation MODEL 400/4008 MAINTENANCE MANUAL chan2 Recommended Materials (Continued) WATERIAL ‘SPECIFICATION ‘PRODUCT ‘SUPPLIERWEBSITE 7. Protective coming "Nine 1200) Tankal Go Horsham Business Conter 00 Welsh Fs, Bldg. 2 Suite Horsham, PA 19048 ‘Bonding material 5348 Bonding Kit Celanese Coatings Co Devoe Marne Dw P.O. Box 205 Bovidere, NJ 07823-0208 crs 03 23-00-00 — seratosHawker Beechcraft Corporation [MODEL 40014008 MAINTENANCE MANUAL 1 RI Ae Communication Syst cenit Figure Screws ~=23-00-00 cwHawker Beechcraft Corporation MODEL 400/4008 MAINTENANCE MANUAL Communication (et ru ow 23-00-00 serstosRaytheon Aircraft [BEECHJET 40014008 MAINTENANCE MANUAL ‘SPEECH COMMUNICATION - DESCRIPTION AND OPERATION (Ru-1 THRU RU-65, EXCEPT RJ-61) Figures 1 and 2 ‘This section describes the systems which ulize voice modulated oletromagnaic waves to ansmit andor aceive mossages rom airtoairor alrfo-round insalations, This inchs tha vary high frequency (VHF). VHF commu Cation systems aro a subsystem 0 the aucio mlograing system, All microphones, audo kaying swatches, audio Jacks, headsats and spaskers ara active and will contrl the HF or VHF systems when COMM 1 or COMM 2 iss: lected onthe audo contol pana. The aiplane has a dual VHF saan with tho two Colin VHF-22A systoms designated COMM 1 and COMM 2. The VHF-22A systems uiiz en a small prion af the VHF trequency band: 118.00 to 135,975 MHz (oxlndablo to 196.975 MHz). Tho Colins VHF-22A isan airbome communication system Providing two-way airto-ai and arto-grund communication. ‘The Boechjot 400 has a dual instalation wth two indapendnt systoms consisting of wo transceivers, two COMM contol unis an! wo antonnas. The two systoms ae dosignated COMM and COMM 2, The VHF-22A communi- Cation system block clagram is shown in Figure. ‘Te transceiver components are completaly solid state and provide abome VHF communications on 720 channels from 118.000 through 135.975 Mle. The transceivers aro located the nose eleconie compartment. The COMM {antenna is mounted on the upper sie of the aiplane and the COMM 2is mounted on the bottom ofthe airplane. ‘The Wanscolvors are controlled by wo CTL-22 COMM contol unis located in the centr padestal avionics pan ‘The transceiver ao outputs are controlled by the aud control pana on the LH oF RH main instrument pan} Rotor to Chapter 28-50-00, “The controls and splays onthe CTL-22 COMM contol uns are used fr system operation. Their aplication is as ACTIVE FREQUENCY DISPLAY - The active frequency (he frequency to which he transceWver tuned) anda sel ‘agnostic message are deplayed inthe upper window. PRESET FREQUENCY DISPLAY - The preset (inactive) frequency anda slt-diagnostic messago are displayed in the lower window ACTIVE ANNUNCIATOR - Tho ACT (ative) annunelator momentary lashes while the transceiver frequencies a being changed. ithe ACT annuncator continues to fash the actual tanscoWver frequency isnot ideal to tho frequency shown in the active window. ADDITIONAL ANNUNCIATORS - The MEM (memory) annunclatoriluminates whanover a stored froquoncy is being displayed in tho lowor window. The TX (tansmi)annunciatorMurinatos whenever to transcoWver isk to transit mode POWER AND MODE SWITCH - The power and made swich has three datented postions: OFF, ON, and Sa OFF, ‘Tho ON and OFF postions conto power to the syslam. The SQ OFF poston disables the receiver squateh circus Use this poston fo set tho velume contol o,f necessary, fo ry to racolve a very weak signal which cannot break ‘trough the squelch cecuty. VOLUME CONTROL - The volume contol aduss he receiver au lavl.Ithas no eect on the transmit circuty. LIGHT SENSOR The light sensor automaticaly contols the dplay brightness 23-10-00 santosRaytheon Aircraft BEECHJET 400/408 MAINTENANCE MANUAL XFRIMEM RECALL SWITCH -This is 3-poston, spring-loaded toggle switch. When the svitch is held inthe XFR postion, the prose roquency is vansfaradto the actve splay and the transceive tunes. The previously act frequency becomes the new preset frequoney displayed in the lower window When tho switch is hel nthe MEM postin, one of the six stored memory fraquanciss is loaded info the praset cepay, Successive pushes to MEM Eyes the sik memory fequencios tough the display. The channel number wil peat inthe active play wha the frequency is cepa in preset, FREQUENCY SELECT KNOBS - Two concantre knobs contol th entry of frequencies into the pros or active Trequoncy displays. Tho largor knob changas the treo digits othe lat af the decimal pont in t MHz stops. The "mall knob changes the two fg to the right ofthe dacenal pln in SO Kitz stops (orn 25 Kitz stops forth fist two stops aftr the droction of relation has boon roversed). Numbers rll var atthe upper and lower frequency Tits [ACT BUTTON - Push the ACT button for approximataly 2 seconds to enable tho ttaquoncy soeet knobs to dct relum the tanscoWvor. The lower window wil splay dashes andthe upper window wil contre to splay the active {requency. Push the ACT button a second mato return the contolto te normal? display mode, ‘STO BUTTON. The STO button allows onity of upto six preset frequencies into the cons nonvoaile memory [tor proseting ths troquaney tobe stored, push the STO butlon. The upper window displays the channel number ‘of avaiable memory (CH 1 through CH 6 the ower window coninuos to spay tho frequen tobe slored. For “approximataly5sosonds, the MEM svich may be sed to advance trough the channel numbers wahout changing the prosat ieplay, Push tne STO utlon a sacond ta to commit the preset frequency to memory Inthe selocted ‘channel locaton. tor approximataly 5 seconds, the cont wil relum to noma operation, ‘TEST BUTTON -Prass the TEST button to inate the radio sees dagnoste rutin. The transceiver performs a complete sates rule ruin about § seconds. Rafer to SELF-TEST (WITH AUDIO SYSTEM) under COL: smviaoe 23-10-00Raytheon Aircraft BEECHJET 400/408 MAINTENANCE MANUAL Te LOSER ween Collins VHF-228 Communication System Block Diagram (Rust the R65, oxcopt FU61) Figure t 23-10-00 nitesRaytheon Aircraft ‘BEECHJET 40014008 MAINTENANCE MANUAL Coline CTL22 COMM Control Unit - Contos and Displays (Rust thru Ru, except RUS) Figure2 saree 23-10-00Raytheon Aircraft [BEECHVET 4004008 MAINTENANCE MANUAL ‘SPEECH COMMUNICATION - TROUBLESHOOTING (Ru-1 THRU RJ-65, EXCEPT RJ-61) ‘Troubleshoot tpial ortho two idontical VHF communication systams. Alter roublashooting tho airplane and loarng the faut, both VHF systems should bo operationally checkod For aid in woublashooting tho VHF-22A communicallon syste, role to the systom agnostic fault codes SELF. TEST (WITH AUDIO SYSTEM) under COLLINS VHF-22A SYSTEM FUNCTIONAL TEST mths chapter. Uitzs the Communications Systom Block Diagram, Figure 2 and the Bexchyat 400 Wiring Diagram Manual o folate the ma functions 23-10-00 atieceRaytheon Aircraft BEECHJET 400/408 MAINTENANCE MANUAL ‘SPEECH COMMUNICATIONS - MAINTENANCE PRACTICES (RU-1 THRU RJ-65, EXCEPT RU-61) VHF TRANSCEIVER REMOVAL (RU-1 THRU RU-65, EXCEPT RU-61) Figure 201, Detail A Tum the BATTERY switch OFF and disongago the avionics cicul breakers. Tag the battery switch and cicut broakor panel with caution tags indicating mantonance isn progress »b. Remove the nose electronic compartmant door. Retort Chapter 52 Remove lock wite and loosen the mounting knobs, io the tanscolvar parla wth he mount unt he transcaiver is foe ofthe electrical connector. ©, Remove th tanscolver fom the mount. VHF TRANSCEIVER INSTALLATION (RJ-1 THRU RJ-65, EXCEPT RJ-61) Figure 201, Detail A 4 Placo the tanscalver on the mount and side Il paral wth the mount o engage the electrical connector. ». Poston the mounting knobs onthe transceiver and tight, . Altach safoy wk, 4. Install the nose electronic compartment door. Rear to Chapter 82. 2. Reset electrical power and remove the caution lag. Very proper operation, COMM CONTROL UNIT REMOVAL (RJ-1 THRU RU-65, EXCEPT RJ-61) Figure 201, Detail B ‘a. Tum the BATTERY switch OFF and disongage the avionics circuit breakors. Tag the battary switch and the ci- ‘cult breaker panel wih caution tags ndieaing mainionance Is progross, »b. Tum all trae actuating screws countorlockwlse witha 352-Inch allan ranch «&. Pullthe COMM contol uit rom the conter pedestal avons panel and esconnect the elcrcal connector om the unt (COMM CONTROL UNIT INSTALLATION (RJ-1 THRU RJ-65, EXCEPT RJ-61) Figure 201, Detail B ‘2. Pullthe electical connector ftom the contr pedestal avionics panel and connec to the COMM conto uni, ._Usinga2/92sinch allan wronch, tum alltveo actuating sows fly countorlockwso unt the stop nuts are con acted ‘© Insert the COMM contol unt into the contr pedestal avioniespanol un fish with the panel Tht place. thet actuating screws with a:3/32-nch allen wrench until the COMM control unt shel ly 18. Raset electrical power and remove the caution tag. Vey proper operation. 23-10-00 iortcce