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Hawker Beechcraft Corporation
[MODEL 400/4008 MAINTENANCE MANUAL
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oct ortHawker Beechcraft Corporation
‘MODEL, 40014004 MAINTENANCE MANUAL
(CHAPTER 78 - EXHAUST
TABLE OF CONTENTS
SUBJECT
Exhaust - Description and Operation
‘Special Tools and Recommended Mater
‘Thrust Reverser- Description and Operation,
“Thrust Reverser Assembly
Thrust Feedback System
HydrauleActuating Subsystem
Isolation Vale
Control Vave |
‘Actuator Gylnder
Pressure Sich
Check Vatve|
CCockot Contos
Elecrical Conta Systm
Electrical ncicaton System
Emergency Stow Swatch
Normal System Function
‘Sequence of Operation.
‘Thrust Reverser- Troubleshooting
‘Thrust Reverser- Maintenance Practices
“Thrust Reverser Deactivation
Thrust Reverse Activation
Thrust Reverser Assembly Removal
“Thrust Reverser Assembly nstalaton
Trrote Feedback Bracket Assembly Removal
“Thro Feedback Bracket Assemby Inealaton.
Thrust Feedback Control Cable Removal
Thrust Feedback Contol Cable lstaliation
Feedback Control Cable Firewall Sea!
Hydraule Switeh/alve Assembiy Removal
Hycraule Switen/Valve Assemby instalation
Pressure Suitch Removal
Pressure Switch Instalation
Control Valve Removal
Control Valve instalation
Cy 78-CONTENTS
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Page 1
oct 01709Hawker Beechcraft Corporation
MODEL 40D/400A MAINTENANCE MANUAL
CHAPTER 78 - EXHAUST
TABLE OF CONTENTS (Continued)
‘SUBJECT
Isolation Valve Removal
Isolation Valve Instalaion
(Check Valve Removal
Check Valve Intalio,
Festrctor Removal
Aostctor instalation
Hysraulic Actuator Removal
Hydra Actuator instalation
Flay Panel Removal (Rd-1 thed RU-28)
Flay Pane nsalation (FU thra FUSS),
Flay Panel Removal (Ry-99 and Aer, Kt they K-88, except RK)
Fela Panel lnsalation (FU-89 and Ate, PK the RK-48, except RK-A5).
Emergency Stow SwichLight Removal
Emergency Stow SwehLigh Insatiation
‘Thrust Revereor Contre! Box Removal
‘Theust Reverser Conto! Box Insalabon
‘Thrust Reverser Lever installation
‘Deploy’Stow Control Switch and Arm Switch Removal
Deploy’Stow Control Switch and Arn Switch Installation
Deploy’Stow Control Switch and Arm Swich Agustment (RI-t and Ate),
Deploy’Stow Control Switch and Arm Switch Adjustment (Kt thra K-48, except K-45)
Deploy’Stow Control Switch and Arm Swich Adjustment (K-45, K-49 and Ate)
Interlock Pate Operation Check and Adjustment
Inteock Solenoid Removal
Intecook Solenld Installation
‘Thrust ReversorAdjustmeni/Test
Engine Thrust Conto's Adjustment Test
Intl Adjustment (Cabin Forward Cabo)
‘Trust Stop Insalation
Engine Control Cable Connection
‘Tost Lever Operational Check
“Thrust Stop Solenoid Mechanism Operational Check.
“Thwst Feedback Controls Rigging
End of AdustmentTest Procedure
‘Thrust Reverser System Functional Test
Preparation
Fushing
Leakage Check
oxo ~=78-CONTENTS
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catHawker Beechcraft Corporation
MODEL 400/400A MAINTENANCE MANUAL
CHAPTER 78 - EXHAUST
TABLE OF CONTENTS (Continued)
SUBJECT
Removal of Airby Fluid Creulation
‘Nowmal Thrust Reverser Systom Check
Emergency Stow System Test
End of Tet
‘Shroud Indlestor Panel Thrust Reverser Light Check
‘Agustmnt of Maximum Thrust Reverse.
Preparation.
Maximum Reverse Power Check and Adjustment
“Thrust Reverser Stow Limit Sutches Check
‘Thwst Reverser Lubreaton
Preparation for Lubrication.
Driver ink Cleaning and Lubrication
Ider Link Cleaning and Lubrication
Guide Rod Cleaning and Lubrication
Completion of Thrust Reverse’ Lubreaton
ca 78-CONTENTS
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Pages
oct 01709Raytheon Aircraft
EECHIET 400/400A MAINTENANCE MANUAL
EXHAUST - DESCRIPTION AND OPERATION
Figure 1
‘Tho JT150-5 is ightwsigh, twin spool, rent turbofan jt propulsion engine with an inner turbine exhaust duct and
‘luilongth annular bypass duct. An ait mixing chambet nthe nacebo talzone assembly provides addtional thst,
‘Tho turbine exhaust duet assombly consists of ont and rear duct. The font ange ofthe nickel alloy font exhaust
duct assembly f bolted to the low pressure turbine stator support assombly. A heal shield installed between tho
‘second-stage low pressure turbine stalor assembly and the forward lp ofthe exhaust duct front flange sorvas to
protact the lange trom excessive heat. The rear exhaust duct asomly incomporalos a welded bracket located at
top cantor andprovidos for aftachmont ofthe arin adaptor. The roar exhaust duct lange ls secured tothe font
exhaust duct rar lange with 21 bots and shank nus
‘Tho duct assombly consists of inner and cuter exhaust ucts supported by si equally spaced hollow struts. The
situs in tho 8 and 7 eclock postions provide passage forthe No. # bearing pressure and scavenge ol ines. A tex:
[Bis ar aaalis location tanner cismetaraf th ron exhaust duct. Tha ming nazz, hot and old are standard
ronctasstied, datum Ny speed being stat tho ECU tn pug
‘Thotacone assembly is bolted the af ango ofthe out bypass duct assembly. Tho talcone assombly and inner
exhaust dct form the bypass duct. This configuration ste aft part ofthe nacelles and forms a moxng charborn
ahi cold bypass fan al is mixed wth ht turbine exhaust gases, to provide addtional ust, before balng ds-
Charged into the atmosphere,
‘The firowalls aro locatod at NS 25,035 (635.8) and NS 71.251 (18098) and in tho pylon near tho nacelle. The fr
walls provide fe protection forth ether compartments. Rafer to Figure 1 fo the arrangement of th exhaust duct.
Fete to Chapter 71-00-00, Engine Removal forthe exhaust and bypass dt removal and stallion procedures
‘Thote are soveral classes of tal duct assembllos (exhaust nozzles). The typeof tll duct o be staid on an inde
viaual engine is detormined bythe N, rating as designated on th ongine daa pate. The tal duct assembly must
match the N; rating as shown in Chat 3.
‘The designated tall duct assembly must be installed on the engine.
‘SPECIAL TOOLS AND RECOMMENDED MATERIALS
“The special tools and recommended materials fstadin Chafts 1 and 2 as masting feral, military or supplier spec-
ications aro provided fr raferance only and are nt specially proscribed by Raytheon Aircraft Company. Tho
products inludedin these charts have been ested and approved fr aviation usage by Raytheon Aircraft Company,
by tho supplir or by compliance wit the appiable specications. Gener or local manufactured products which
conform fo the fequlrments ofthe speciicaton listed may be used even though not included i the chan. Only the
basic numberof each speciation fs sted. No altompt has boon mado to update tho listing to ho latest revision.
'5 the responabily of the technician or mechanic to determine the current raviion ofthe applicable speciation
Prior to usage ofthe preduct std. This can bo done by contacting the suppirof the produc o bo used.
78-00-00 sonitheRaytheon Aircraft
[BEECHJET 40014008 MAINTENANCE MANUAL,
CHART
SPECIAL TOOLS AND EQUIPMENT
Hydraulic Power Unk | 05-7008-1700 TTonair ‘Supply controled
(tydraule Test South 1740 Eber Rd. | yaa pressure,
Stand) Holland, 4 43528
2 Electrical Powor Unit | MH28300RAK2aM | Chia ‘Supply elsctcal power
‘3. Push-Pull Scale (20 ibs. and 50 Ibs.) ‘Obtain Locally ‘Measure lever movernent
oreo,
“Hexagon Wrench | 0082 neh (Obian Locally Adjust sot sero
5 Dellecion Toot | 20200671 Rohr indusries, ne. | Measure ever ink
P.O. Box 878 etaction gap,
Chula Vista, CA 92012-
0878
&. Feslar Gage Obiain Locally Measure aver ink
Setloction gap.
7 Walinetor Modal 260 ‘Simpson Elo. co, ‘Siow sich adjustment
Chicago,
Lockout Toot "202.0069-3 Rohr industries. ne. | Ganral
P.O. Box ave
Chula Vista, CA 92012-
ove
CHART 2
RECOMMENDED MATERIALS
MATERIALS ‘SPECIFICATION PRODUCT ‘SUPPLIER
7. Frowal Sealer Pro Seal 700 Products Research Ga.
5454 San Fomando Ra.
Glendale, CA 91208
2 SoWvent TrM26T Matiyl Propyl Ketone | Obtain Locally
(Px)
3 Ryde Fld LH 5608 ‘8126 Rydaule Oi exon Co,
P.O. Box 2180
Houston, 1X 77001
AntiSeize wP26 Raytheon Aircraft Co
‘Compound P.O, Box as
Wichita, KS 67201
5._ Sealant Pim08 TYPE2 Slate 722 ATV Dow Coming Co
ssvsae 78-00-00