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WELL CONTROL SCHOOL, IDT, ONGC

79. WELL KICK DATA SHEET NO. 2


Well Data

Hole Size 8 ½” inch


Hole Depth 11958 ft/10878 ft
Casing 9-5/8 inch set at 9537 ft/ 9472 ft
Drill Pipe 5 inch, Capacity 0.0178 bbl/ft
Heavy Weight Drill Pipe 5 inch, 484 feet long, Capacity 0.0088 bbl/ft
Drill Collars 6 ¼” inch, 720 feet long, capacity 0.007 bbl/ft
Mud Density 14.5 ppg

Capacities

Drill Collars in open hole 0.0322 bbl/ft


Drill Pipe/ HW D/P in open hole 0.0447 bbl/ft
Drill Pipe/ HW D/P in Casing 0.0493 bbl/ft
Mud Pumps Displacement = 0.109 bbl/stroke
Slow Circulating Rate 706 psi at 30 spm
Surface Line Volume from Mud Pump to RKB 6 bbl

Fracture Mud weight at casing shoe 16.9 ppg

The well has been shut in after a kick

Kick Data

SIDP 547 psi


SICP 783 psi
Pit Gain 12 bbl

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

Answer the following fourteen questions from the data above. The attached kill
sheet may be used to assist you with your calculations.

1. What is the pressure safety margin at casing shoe with the well shut in?

Ans. __________ psi

2. How many strokes are required to pump from Mud Pump to bit?

Ans. __________ Strokes

3. How many strokes are required to pump from Bit to casing shoe?

Ans. __________ Strokes

4. What is the time for one complete circulation?

Ans. __________ Min

5. What is the kill mud density? Ans. __________ ppg

6. What is the initial circulating pressure? Ans. __________ psi

7. What is the final circulating pressure? Ans. __________ psi

8. What is the MASSP at the time the well was shut in?Ans. ________psi

9. What is the MASSP after circulation of the kill mud? Ans. __________ psi

10. How much is the pressure drop per 100 strokes? Ans. __________ psi

11. What is formation pressure? Ans---------------------psi

12 What is the casing shoe pressure when circulation is just started?

Ans------------------------psi

13. What is the MAASP value when circulation is just started?

Ans----------------psi

14. What is the bottom hole pressure whilst kill fluid reaches the bit?

Ans-----------------------psi

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC
DATE :
Surface BOP Kill Sheet (API Field Units) NAME :

FORMATION STRENGTH DATA: CURRENT WELL DATA::

SURFACE LEAK -OFF PRESSURE FROM


FORMATION STRENGTH TEST (A) psi

MUD WEIGHT AT TEST (B) ppg


CURRENT DRILLING MUD:
MAXIMUM ALLOWABLE MUD WEIGHT =
(A) WEIGHT ppg
(C) ppg
(B) + =
SHOE T.V. DEPTH x 0.052

INITIAL MAASP =
((C) - CURRENT MUD WEIGHT) x SHOE T.V. DEPTH x 0.052
CASING SHOE DATA:
= psi
SIZE inch

M. DEPTH feet
PUMP NO. 1 DISPL. PUMP NO. 2 DISPL. T.V. DEPTH feet

bbls / stroke bbls / stroke


HOLE DATA:
(PL) DYNAMIC PRESSURE LOSS [psi]
SIZE inch
SLOW PUMP
RATE DATA: PUMP NO. 1 PUMP NO. 2
M. DEPTH feet

T.V. DEPTH feet


SPM

SPM

PRE-RECORDED LENGTH CAPACITY VOLUME PUMP STROKES TIME


VOLUME DATA: feet bbls / foot barrels minutes
strokes
DRILL PIPE x = VOLUME PUMP STROKES
HEAVY WALL DRILL PIPE x = + PUMP DISPLACEMENT SLOW PUMP RATE
DRILL COLLARS x +
=

DRILL STRING VOLUME (D) bbls (E) strokes Min

DC x OPEN HOLE x =

DP / HWDP x OPEN HOLE x = +


OPEN HOLE VOLUME (F) bbls strokes Min

DP x CASING x =(G) + strokes Min

TOTAL ANNULUS VOLUME (F+G) = (H) bbls strokes Min

TOTAL WELL SYSTEM VOLUME (D+H) = (I) bbls strokes Min

ACTIVE SURFACE VOLUME (J) bbls strokes

TOTAL ACTIVE FLUID SYSTEM (I +J) bbls strokes

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

DATE :
Surface BOP kill Sheet (API Field Units)
NAME :

KICK DATA :
SIDPP psi SICP psi PIT GAIN barrels

KILL MUD WEIGHT SIDPP


CURRENT MUD WEIGHT +
TVD x 0.052
KMW ................. + =
X 0.052 ppg

INITIAL CIRCULATING DYNAMIC PRESSURE LOSS + SIDPP


PRESSURE
................. + ................. =
ICP psi

FINAL CIRCULATING KILL MUD WEIGHT


x DYNAMIC PRESSURE LOSS
PRESSURE CURRENT MUD WEIGHT

FCP x ................. =
psi

(K) x 100 X 100 psi


(K) = ICP - FCP = ................... - ................... = .............. psi = =
(E) 100 strokes

STROKES PRESSURE
[psi]

P
r
e
s
s
u
r
e

STROKES

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

80. Use surface filled kill sheet and answer the question nos. 80 a & 80 b:

Well Kick Data:

Hole Size : 8½”

Hole Depth : 14325 / 11520 ft


9 5/8 ” casing set at : 12220 / 10175 ft

Drill Pipe : 5 ” capacity = 0.0178 bbls /ft.

Heavy Weight Pipe : 5 ”, 420 ft, Long,


Capacity = 0 .0088 bbls/ ft.

Drill collars : 6 ¼ ”, 800 ft. long


Capacity = 0.006 bbls /ft.

Mud Density : 12.8 PPG

Volume Open Hole / collars : 0.0322 bbls /ft.

Volume Open Hole / Drill Pipe/ HWDP : 0.0473 bbls /ft.

Volume casing / Drill Pipe : 0.0493 bbls /ft.

Fracture Mud Weight at the casing shoe : 16.64 PPG

Mud pumps : Output = 0.107 bbls/stk

Slow Circulating Rate : 550 psi at 30 SPM

The well has been shut-in after a kick.

Kick Data

Shut-in Drill Pipe Pressure : 500 psi

Shut-in Casing Pressure : 700 psi

Pit Gain : 20 bbls

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

Filled Kill Sheet


Surface BOP ( Vertical Well ) Kill Sheet API Field Unit

Formation Strength Data: Current Well Data :

Surface Leak-off Pressure (A) psi

Mud Weight (B) ppg Mud data:


Maximum Allowable Mud Weight Mud
(A) Weight 12.8 ppg
(B) +
Shoe True Vertical Depth x 0.052

( C) 16.64 ppg

Initial MAASP Casing Shoe Data:


{(C) –Current Mud Weight} x Shoe TVD x 0.052
= Size 9 5/8 in.
2031.74 psi
M.D. 12220 ft.
Pump No.1 Pump No.2 10175 ft.
Displacement Displacement T.V.D.
0.107 bbls /stroke bbls / stroke
Slow Dynamic Pressure Loss ( PL)
Pump Pump No. 1 Pump No. 2 Hole Data:
Rate Data Size 8½“
Riser Choke Choke Riser Choke Choke
Line Line Line Line M.D. 14325 ft.
Fric. Fric.
30 spm 550 T.V.D. 11520 ft.
spm

Pre-Volume Data: Length Capacity Volume Pump Strokes Time


Ft. Bbls/ft. Bbls minutes
Drill Pipe x = Volume Pump Strokes
Heavy Wall Drill Pipe x =
Drill Collars x = Pump Displacement Slow Pump Rate
Drill String Volume (D) bbl (E) 2260 stks 75.3 min

DC x Open Hole x =
DP / HWDP x Open Hole x =
Open Hole Volume = (F) bbl 818 stks 27.2 min

DP x Casing x = (G) bbl 5631 stks.

Total Annulus Volume (F +G ) =( H ) bbl 6448 stks 214.9 min


Total Well System Volume ( D+H ) = ( I ) bbl 8707.1 stks 290.2 min

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

Kick Data

SIDPP 500 psi


SICP 700 psi Pit Gain 20 bbls

Kill Mud Weight SIDPP


Current Mud Weight + ----------------- = 13.7 ppg
TVD X 0.052
KMW

Kill Mud Gradient SIDPP


Current Mud Gradient + ----------------- = psi
TVD
KMG

Initial Circulating
Pressure Dynamic Pressure Loss + SIDPP = 1050 psi
ICP

Final Circulating Kill Mud Weight


Pressure ------------------------- x Dynamic Pressure Loss = 588 psi
Current Mud Weight
FCP

Final Circulating Kill Mud Gradient


Pressure ------------------------- x Dynamic Pressure Loss = psi
Current Mud Gradient
FCP

( K ) x 100
( K ) = ICP – FCP 462 psi ------------------ = 20 psi / 100 strokes
( E)

Strokes Pressure Static & Dynamic


00 1050 Drill Pipe Pr.( psi)
200 1010
400 970
600 930 P
800 890 r
1000 850 e
1200 810 s
1400 770 s
1600 730 u
1800 690 r
2000 650 e
2260 588
Strokes

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

80 (a) WELL IS KILLED USING DRILLER’S METHOD


(1) While bringing the pump to kill speed which pressure is to be
maintained constant?

a. Drill pipe pressure at 1050 psi


b. Casing pressure at 1050 psi
c. Drill pipe pressure at 500 psi
d. Casing pressure at 700 psi
e. Casing pressure at 500 psi

(2) After 1200 Strokes the following readings are observed on the choke
panel:

Drill Pipe Pressure = 1050 psi


Casing Pressure = 774 psi
Pump Speed = 30 spm
What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Stop pumping and close the choke
e. Continue – Everything is O.K.

(3) After 1800 Strokes the following readings are observed on the choke
panel:

Drill Pipe Pressure = 945 psi


Casing Pressure = 809 psi
Pump Speed = 27 spm
What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue – Everything is O.K.

(4) After 2300 strokes of circulation, following reading are observed on the
choke panel:

Drill Pipe Pressure = 1120 psi


Casing Pressure = 845 psi
Pump Speed = 30 spm

What action should be taken?


a. Increase the choke opening d. Decrease the pump rate
b. Decrease the choke opening e. Continue- Everything is O.K.
c. Increase the pump rate

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

(5) After 6500 Strokes have been circulated, the pump was stopped and the
choke was closed:

What will be SIDPP psi SICP psi

Kill mud tank lined up and well killing started


(6) After 800 Strokes of circulation the following reading are observed on
the choke panel:

Drill Pipe Pressure = 832 psi


Casing Pressure = 450 psi
Pump Speed = 30 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue – Everything is O.K.

(7) After 1400 Strokes of circulation following readings are observed on the
choke panel:

Drill Pipe Pressure = 805 psi


Casing Pressure = 569 psi
Pump Speed = 30 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Continue – Everything is O.K.

(8) After 1800 Strokes of circulation following readings are observed on the
choke panel:
Drill Pipe Pressure = 675 psi
Casing Pressure = 500 psi
Pump Speed = 30 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d.. Continue – Everything is O.K.
Rotary Drilling 2019
WELL CONTROL SCHOOL, IDT, ONGC

(9) After 2260 strokes of circulation, the well is shut in to make a check, and
the following reading are observed on the choke panel:

Drill Pipe Pressure = 0 psi


Casing pressure = 500 psi
Pump Speed = 0 spm

After the check to continue killing what should be done?

a. Calculate new kill fluid density and pump rate


b. Start up holding drill pipe pressure constant
c. Start up holding casing pressure constant while bringing the pump
to kill speed, then hold the observed drill pipe pressure constant
d. Everything is OK, continue kill procedures with 30 spm and final
circulating pressure

(10) After 4500 Strokes of circulation, the following readings are observed
on the choke panel:

Drill Pipe Pressure = 658 psi


Casing Pressure = 320 psi
Pump Speed = 30 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue – Everything is O.K.

(11) After 8800 Strokes have been circulated, the following readings are
observed on the choke panel:

Drill Pipe Pressure = 588 psi


Casing Pressure = 0 psi
Pump Speed = 30 spm
Choke is fully open

What action should be taken?

a. Decrease the choke opening


b. Stop pumping and resume drilling
c. Stop pumping, shut in the well, and observe pressure
d. Decrease the pump rate

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

(12) After 8800 Strokes have been circulated, stopped pump, shut the well ,
observed pressures and then opened the BOP. Under this situation, how
much is the overbalance?

a. 0 psi
b. 39.1 psi
c. 23.8 psi

80 (b) WELL IS KILLED USING W & W METHOD

1. After 30min of circulation following are the readings observed on the


choke panel :
Drill Pipe Pressure : 869 psi
Choke Pressure : 598 psi
Pump Speed : 30 spm
Strokes Pumped : 900

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue everything – OK

2. After 1200 stks of circulation following are readings observed on the


choke panel :

Drill Pipe Pressure : 800 psi


Choke Pressure : 581 psi
Pump Speed : 27 spm

a) What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue everything – OK

b) What action should be taken next?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue everything – OK

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

3. After 1650 stks of circulation following are readings observed on the


choke panel :
Drill Pipe Pressure : 729 psi
Choke Pressure : 731 psi
Pump Speed : 30 spm
What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue everything – OK

4. After 1800 stks of circulation, Kelly hose started jumping violently with
following readings :

Drill Pipe Pressure : 650 psi


Choke Pressure : 735 psi
Pump Speed : 35 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Stop pump and shut the well
d. Decrease the pump rate

5. After 2000 stks of circulation following are readings observed on the


choke panel :

Drill Pipe Pressure : 648 psi


Choke Pressure : 757 psi
Pump Speed : 30 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue everything – OK

Rotary Drilling 2019


WELL CONTROL SCHOOL, IDT, ONGC

6. After 2260 strokes of circulation well is shut in to make a flow check.


Following readings are observed on the choke panel :

Drill Pipe Pressure : 0 psi


Choke Pressure : 775 psi
Pump Speed : 0 spm

After the check to continue killing what action should be taken?

a. Calculate new pump rate & kill mud weight


b. Start well killing holding drill pipe pressure constant
c. Holding casing pressure constant bring pump to kill speed & then
hold the observed drill pipe pressure constant
d. Everything is OK, continue killing at 30 spm & final circulating
pressure

7. After 5000 stks following readings are observed on the choke panel :

Drill Pipe Pressure : 658 psi


Choke Pressure : 565 psi
Pump Speed : 30 spm

What action should be taken?

a. Increase the choke opening


b. Decrease the choke opening
c. Increase the pump rate
d. Decrease the pump rate
e. Continue everything – OK

8. After 8710 stks following readings are observed on the choke panel :

Drill Pipe Pressure : 588 psi


Choke Pressure :0 psi
Pump Speed : 30 spm
Choke is fully open

What action should be taken?

a. Decrease the choke opening


b. Stop pump & resume drilling
c. Stop pump, shut well & observe pressures
d. Decrease the pump rate

Rotary Drilling 2019

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