Description of sample: Design Mix (M-30) Report No.

: METL/251123/130
Sample Condition: Good Condition: Good Date of Receipt: 25/11/2023
Ref.: SSB/HA/2023-24/02 Date of Testing: 25/11-29/12/2023
Project: Construction of Isolation Bay, Vehicular lane, Storm Water Open Monsoon Date of Reporting: 29/12/2023
Drain, Cargo Apron with Link Taxi and Basic Strip at Maharaja Agarsen Airport,
Hisar.
Issue to:
S.S Builders Pvt. Ltd.

Design Mix Test Data of M-30

(As per IS-10262-2019, IS-456-2000)Reaff.2021
Test Data: - Test Value Method of Test

OPC 43 Grade Make: J.K Super

Specific Gravity of Cement 3.15 IS: 4031 (P-XI)-1988; R-2015
Specific Gravity of Coarse Aggregate 2.675 IS: 2386 (P-III)-1963; R-2016
Specific Gravity of Fine Aggregate 2.645 IS: 2386 (P-III)-1963; R-2016
Specific Gravity of Admixture 1.090 IS: 9103
Water Absorption of Coarse Aggregate, % w/w 0.49 IS: 2386 (P-III)-1963; R-2016
Water Absorption of Fine Aggregate, % w/w 1.63 IS: 2386 (P-III)-1963; R-2016
Free Surface Moisture of Coarse Aggregate, % w/w NIL IS: 2386 (P-III)-1963; R-2016
Free Surface Moisture of Fine Aggregate, % w/w NIL IS: 2386 (P-III)-1963; R-2016

(A) Course Aggregate 20mm. Source- Khanak Haryana

S.No. Test Parameters Test Value Req. as Per IS-383-2016 Method of Test
1. Sieve Analysis
I.S. Sieve % Passing
(i) 40 mm 100 100
(ii) 20 mm 89.3 85-100
(iii) 10 mm 8.6 0-20 IS-2386 (Part-I)-1963; R-2016

(iv) 4.75 mm 0.8 0-5

Combined Elongation &
2. 28.5 40.0 Max. IS-2386 (Part-I)-1963; R-2016
Flakiness Indices (Total), %
3. Specific Gravity 2.680 2.1 to 3.2 IS-2386 (Part-III)-1963; R-2016
4. Water Absorption, % 0.43 5.0 Max IS-2386 (Part-III)-1963; R-2016
8. Impact Value, % 14.2 IS: 2386(P-IV)-1963(Reaff- 30/45 Max. for Wearing/ non
2016) wearing surface

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(B) Coarse Aggregate 10mm. Source- Khanak Haryana
S.No. Test Parameters Test Value Req. as Per IS-383-2016 Method of Test
1. Sieve Analysis
I.S. Sieve % Passing
(i) 12.5 mm 100 100
IS-2386 (Part-I)-1963; R-2016
(ii) 10 mm 90.5 85-100
(iii) 4.75 mm 12.3 0-20
(iv) 2.36 mm 2.1 0-5
2. Combined Elongation & 29.3 40.0 Max. IS-2386 (Part-I)-1963; R-2016
Flakiness Indices (Total), %
3. Specific Gravity 2.670 2.1 to 3.2 IS-2386 (Part-III)-1963; R-2016
4. Water Absorption, % 0.55 5.0 Max IS-2386 (Part-III)-1963; R-2016
8. Impact Value, % 14.8 IS: 2386(P-IV)-1963(Reaff-2016) 30/45 Max. for Wearing/ non
wearing surface

(C) Mixed Coarse Agg.

Fraction-I (20mm) – 60 %
Fraction-II (10mm) – 40%
S.No. Test Parameters Test Value Requirement as Per IS-383-2016 Method of Test
1. Sieve Analysis
I.S. Sieve % Passing
(i) 40 mm 100 100 IS-2386 (Part-I)-1963; R-
2016
(ii) 20 mm 93.6 90-100
(iii) 10 mm 41.4 25-55
(iv) 4.75 mm 5.4 0-10
Sieve Analysis of Coarse Agg. Conforming to IS-383: 2016
(D) M Sand Source- Khanak, Haryana
S. No. Test Parameters Test Value Requirement as Per IS-383-2016 Method of Test
1. Sieve Analysis
I.S. Sieve % Passing
(i) 10 mm 100 100
(ii) 4.75 mm 96.5 90-100 IS-2386 (Part-I)-1963; R-
(iii) 2.36 mm 82.3 75-100 2016

(iv) 1.18 mm 75.4 55-90

(v) 600 micron 50.2 35-59
(vi) 300 micron 23.8 8-30
(vii) 150 micron 9.6 0-20
2. Silt Content (By Volume), % 5.4 8 Max.* CPWD Spec.
3. Fineness Modulus 2.622 --- CPWD Spec.
Remark: The Above tested parameter meets the requirement of specification.
Note*:- Requirement as per CPWD Spec.

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 (E) Cement OPC 43 Gr. Make: - J.K. Super
S. No. Test Parameter Tests Method Test Result Requirement as per
IS : 269-2015
(A) Physical Characteristics
1. Fineness, m2/Kg IS: 4031 (P-2): 1999 Reaff:2009 293 225Min.
2. Soundness
a. Le-Chatelier Expansion, mm IS: 4031 (P-3): 1988, Reaff:2019 0.5 10 Max.
b. Autoclave Expansion, % IS: 4031 (P-3): 1988, Reaff:2019 0.08 0.8 Max.
3. Setting Time, Minutes
a. Initial IS: 4031 (P-5): 1988, Reaff:2013 130 30 Min.
b. Final IS: 4031 (P-5): 1988 Reaff:2013 235 600 Max.
4. Compressive Strength, MPa
a. 72 ± 1 hour IS: 4031 (P-6): 1988 Reaff:2013 28.5 23 Min.
b. 168 ± 2 hours IS: 4031 (P-6): 1988Reaff:2013 38.5 33 Min.
c. 672 ± 4 hours IS: 4031 (P-6): 1988Reaff:2013 49.5 43-58
5. Consistency % IS: 4031 (P-4): 1988Reaff:2013 28.0 --
(N) Design Stipulations for M-30
Characteristic Comp. Stg. required in the field at 28 days 30.0 N/mm2
Maximum size of Aggregate, mm 20
Workability (Slump), mm Pumpable
Degree of Quality Control Good
Target mean strength at 28 days 38.25 N/mm2
Admixture Used: Sika Plast 5203 NS

1. Typical test result for M-30

Quantities of material per cubic Meter of concrete in SSD Condition Concrete Characteristics workability
Mix Cement Water M Sand Coarse agg. Coarse agg. Admixture As Slump after Compressive Compressive
No. Kg Kg. kg Fraction-I Fraction-II per Cement % 1 hour, Strength at 7 Strength at 28
60% 40% dosage mm days (Normal days (Normal
w/c=0.45 kg kg
Curing Curing
N/mm2 N/mm2
I.
360 162 753 686 457 0.7 125 29.82 40.26

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 Mix Proportion : Cement : Water : F.A : C.A : Admixture

1.000 0.45 2.092 3.175 0.007

Material required for the mix/bag of cement (50kg) for M-30

a. Cement 50.000 Kg
b. M Sand 104.600 Kg
c. Coarse Agg 158.750 Kg
(i) Fraction-I, 20mm 95.250 Kg
(ii) Fraction-II, 10mm 63.500 Kg
d. Water
(i) For water-cement Ratio of 0.45 quantity 22.500 ltr. of water
(ii) Extra quantity of water to be added (+) 0.778 kg as water absorption of coarse Agg. is 0.49% w/w
(iii) Extra quantity of water to be added (+) 1.705 kg as water absorption of fine Agg. is 1.63% w/w
(iv) Actual quantity of water 22.500 + 0.778 + 1.705 = 24.983 ltr.
e. Actual quantity of coarse agg. Required
(i) Fraction-I, 20mm 95.250 – 0.467 = 94.783 Kg.
(ii) Fraction-II, 10mm 63.500 – 0.311 = 63.189 Kg.
f. Actual quantity of fine agg. Required 104.600 – 1.705 = 102.895 Kg.
g. Admixture 0.350 Kg.

Material required for the mix/bag of cement (50kg) for M-30

a. Cement 50.000 Kg.
b. M Sand 102.895 Kg.
c. Coarse Agg
(i) Fraction-I, 20mm 94.783 Kg.
(ii) Fraction-II, 10mm 63.189 Kg.
d. Water 24.983 Kg.
e. Admixture 0.350 Kg.
Remarks: Quantity of water may be decreased or increased considering the free surface moisture of Aggregate.

**********End of Report***********

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