SOP For PC130 Operation For Load Adjustment at WeighBridge - 055

STANDARD OPERATING PROCEDURE FOR PC 130 OPERATION FOR LOAD ADJUSTMENT AT WEIGHBRIDGE SOP No.
TSML/SCH/055
Revision No. 0
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018 Page No. 1
Division: Department: Supply Chain Section: Effective Date: 01.08.2022
Ste
Associated Requirements/ Responsibili Remarks /
p Activity(WHAT) Process / tools / PPEs (HOW)
Hazards/ Impacts ty (WHO) Reference
No.
Safety & Health:

Process:
Requirement:  Before starting of PC 130 the prestart check to
 Checking of HSD oil and be done by Operator and Helper in presence of
Lubricant. supervisor.
 Greasing of joint pins.  HSD oil gauge to be checked visually.
 Checking of Battery terminal.  Engine oil to be checked.
Pre-start Checking of PC
 Checking of tyre pressure  Hydraulic oil level to be checked visually.
130.
 During top-up, any type of spillage to be avoided.
Hazard:  Battery terminal to be checked by physical
 Contact with human skin. inspection if required necessary tightening of
Supervisor /
 Spillage of diesel and lubricant. terminal bolt to be done by recommended
1 Operator
 Static shock or spark during and Helper spanner.
batttery checking.  One tray to be provided below the machine to
Impact: arrest any type of spillage.
 Effect on human skin.
Tools:
 Slippage of worker and fracture
 Recommended spanner
of bone.
 Body Injury
PPEs:
Environment:
 Safety shoe and safety helmet, hand gloves by
 Soil Contamination helper/ Operator and Supervisor
Quality: NA
Prepared by Reviewed by Approved by
Name Md Matinul Hassan Name Ananga Kumar Mahanna Name Amit Choubey
Designation Manager Designation Assistant Divisional Manager Designation Assistant General Manager
Date 01.08.2023 Date 01.08.2023 Date 01.08.2023
FORM NO: CONFIDENTIAL – FOR INTERNAL USE ONLY
STANDARD OPERATING PROCEDURE FOR PC 130 OPERATION FOR LOAD ADJUSTMENT AT WEIGHBRIDGE SOP No. TSML/SCH/055
Revision No. 0
Ste
No.
Safety & Health:
Requirement:
 Checking of Brake.
 Checking of Horn and Light. Process:
 Function of hydraulic system.  After prestart check the operator shall start the
engine of PC 130.
Hazard:  The Operator shall check for functioning of
brake , head light, indicator, audio-visual alarm.
 Bucket of PC 130 may hit
 The Operator shall check for functioning of
human
Post Start checking of PC hydraulic system such as movement of bucket,
130 jack etc.
Impact: PC 130 Operator
2  Also check for all gauges like RPM meter
 Body Injury /Helper
 Fatality
Tools :
 NA
Environment:
 Air Pollution while running og
PPEs :
engine.
 Safety shoe, safety helmet. hand gloves and
Quality:NA
safety goggles.

Date 01.08.2023 Date 01.08.2023 Date 01.08.2023
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No.
3 Safety & Health: Operator Process:

Movement of PC 130  After post start checking the PC 130 moves to
from parking point to load the load adjustment platform
Requirement:
adjustment platform  PC 130 movement to de done in presence of
 Optr moves the PC 130 .
supervisor only.
 No truck to be allowed on WB of load
Hazard: adjustment platform during movement of PC
 Collision with machine.
130.
 PC 130 may hit human.
 Proper route to be made for easy movement of
 PC 130 may hit structure PC130.
 Placing of PC130 should be in such a way so that
Impact : Operator can easily see the weighment of truck
 Body injury in LED display placed at WB
 Fatality  LED weigh indicator is working properly
 Property damage  Availability of materials on base of the excavator
for load adjustment
Environment:
 Air Pollution
Quality: Tools:
 Na  NA
PPEs:
 Safety shoe, safety helmet,seat belt,safety
goggles, nose mask.

Date 01.08.2023 Date 01.08.2023 Date 01.08.2023
Revision No. 0
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No.
4 Load adjustment of Safety & Health: PC 130 Optr/ Process:

chromite loaded trucks. Mines Foreman/  After reaching of PC 130 at site the optr should
Mining Mate thoroughly inspect the site for presence of any
Requirement:
 Positioning of PC 130. hazard.
 Loading of shortage material in  PC 130 to take position for loading/unloading of
to truck chromite loaded trucks.
 Unloading of excess material  Chromite loaded trucks will come in que at
from truck. weighbridge - 4 for load adjustment.
 Truck will be properly positioned at
weighbridge.
Hazard:  With whistle Supervisor will inform operator
 Collision of PC 130 with truck.
about the grade of Ore loaded at truck with
 PC 130 may hit human symbol of 1,2,3. (1 High Grade,2 Medium
Grade,3 Low Grade)
 Supervisor will be position at safe distance from
Impact : PC130
 Body Injury  Operator will see the truck gross weight at LED
 Fatality. display on weighbridge.
 In case of over or under load on the truck, the
operator will adjust the load according to the
weight adjustment range (min & max ) of truck
wheel type display in his cabin.
 Operator will ensure that the boom of the

Date 01.08.2023 Date 01.08.2023 Date 01.08.2023
Revision No. 0
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No.
machine will maintain safe distance from the

cabin of the truck and OHE.
 Operator will blow the horn after completing
load adjustment to weight capture/Move truck
from the platform .
 The truck driver should not come out of his
cabin while the job was going on to avoid
accidental hit by PC 130 bucket.
 The PC 130 optr to take utmost care to avoid
Environment: any type of hit to truck body while load
adjustment going on.
 Air Pollution .
 The PC 130 optr also warns to anyone
approaching near his bucket to avoid accidental
hit to any body.
Tools: NA
Quality: No contamination of ore.
PPEs: Safety shoe and safety helmet, Ear plug, seatbelt,
fluorescent jacket, nose mask. Safety goggles.
 Care to be taken for no contamination of chrome

ore while heaping of stacks.

Date 01.08.2023 Date 01.08.2023 Date 01.08.2023
Revision No. 0
Safety & Health: Process:

 Valid gate pass of mechanic and materials to be
Requirement: arranged as per procedure of Tata Steel Mining.
 Entry of mechanic and required  The mechanic to do the repair maintenance job
spare parts. at site in presence of contractor proprietor or
 Repair /maintenance job inside supervisor.
mine area  The mechanic to use required PPE inside mine
area.
Hazard:  Before starting maintenance job, the PC 130 to
 Slip,trip, fall be jammed by providing jack or wheel choke and
barricaded by providing temporary barricading.
Proprietor/
Impact :  After maintenance job is over the area to be
Attending breakdown of Supervisor/
5 PC 130 inside mine area
 Body Injury
mechanic/
cleaned
 Fatality
PC 130 Operator
Tools: NA
PPEs: Safety shoe and safety helmet, fluorescent

jacket,. Safety goggles,hand golves
Environment:
 Soil contamination by oil  Suitable tray to be provided to arrest the spillage
spillage. oil or lubricant.
Quality:
 NA

Date 01.08.2023 Date 01.08.2023 Date 01.08.2023
Revision No. 0

Date 01.08.2023 Date 01.08.2023 Date 01.08.2023

SOP For PC130 Operation For Load Adjustment at WeighBridge - 055

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SOP For PC130 Operation For Load Adjustment at WeighBridge - 055

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STANDARD OPERATING PROCEDURE FOR PC 130 OPERATION FOR LOAD ADJUSTMENT AT WEIGHBRIDGE SOP No.

Safety & Health:

Safety & Health:

Prepared by Reviewed by Approved by

3 Safety & Health: Operator Process:

Prepared by Reviewed by Approved by

4 Load adjustment of Safety & Health: PC 130 Optr/ Process:

 Operator will ensure that the boom of the

Prepared by Reviewed by Approved by

machine will maintain safe distance from the

 Care to be taken for no contamination of chrome

Prepared by Reviewed by Approved by

Safety & Health: Process:

PPEs: Safety shoe and safety helmet, fluorescent

Prepared by Reviewed by Approved by

Prepared by Reviewed by Approved by

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