NEOM - 10 SPINE INFRASTRUCTURE

Work Order No. 061

Work Order Title Excavated Material Recycling and Storage CH 45+500 to CH 71+900
(Coastal Desert West)

Contract No. 0000100201

Contract Title Site Preparation

Document Title WO 61 - Excavated Material Recycling and Storage CH 45+500 to CH

71+900 (Coastal Desert West) – Method Statement for Installation
Fixed Crusher

Document No. 10-603110-0000100201-MAH-CIV-MST-000000

Revision No. 01

Date March 23, 2024

Reason for Issue Issue for Approval

Revision History Revision Date Revision Description

01 March 23, 2024. Issue for Approval

Prepared By Reviewed By Approved By

Name Mohamed Izedin

Position Quality Manager Construction Manager Project Manager

Date & Signature

`

WO 61 - Excavated Material Recycling and

Storage CH 45+500 to CH 71+900
(Co a s t a l D e s e r t W e s t)
- Method Statement for Installation of
Fixed Crusher (By MESTO)

1 0 - 6 0 3 1 1 0 - 0 0 0 0 1 0 0 2 0 1 - M A H - C I V - M S T - 0 0 0 0 0 0 – R e v. 0 1
Date
23 / 03 / 2 0 2 4
 Excavated Material Recycling and Storage
CH 45+500 to CH 71+900 (Coastal Desert West)

Method Statement for Installation of Fixed

Crusher( By MESTO)

Document History

Revision code Description of changes Purpose of issue Date

01 Issue for Approval 23/03/2024

 Document No.
Method Statement for 10-603110-0000100201-MAH-
Installation of Fixed CIV-MST-00000
Crusher(By MESTO)

Revision 01

Method Statement for Installation of Fixed

Crusher(By MESTO)

PROJECT TITLE
Excavated Material
Recycling and Storage CH
45+500 to CH 71+900
(Coastal Desert West)
CONTRACT NO. 100201-WO-061

01 23/03/2023 MSMC QCM PM AM

Rev Date Description Prepared Review Approved Review Approved

MOFFAREH ALHARBI & PARTNERS NEOM

Document No. 10-603110-0000100201-MAH-CIV-MST-00000

Contents
1 Scope ..............................................................................................................................................6
2 Purpose ..........................................................................................................................................6
3 Reference Documents ..................................................................................................................6
4 Definitions and Abbreviations .....................................................................................................6
5 Responsibilities .............................................................................................................................7
6 Tools and equipment ....................................................................................................................8
7 Methodology ................................................................................................................................ 15
7.1. Selection of Appropriate Location ............................................................................................ 15
7.2. Site Preparation........................................................................................................................... 15
7.3. Installation Process .................................................................................................................... 15
8 Safety Requirements...................................................................................................................22
9. Environmental Requirements ....................................................................................................22
9.1 Monitoring and Measurement ...................................................................................................22
9.2 Mobilization / Commissioning ................................................................................................... 23
9.3 Management and Maintenance ................................................................................................. 24
9.4 Training ........................................................................................................................................ 24
9.5 Inspections and Audits .............................................................................................................. 26
9.6 Incidents and Complaints .......................................................................................................... 26
9.8 Emergency Response ................................................................................................................ 27
9.9 Vehicle and Equipment .............................................................................................................. 28
9.10 Dust Control ................................................................................................................................ 29
9.11 Exhaust Emissions .....................................................................................................................30
9.12 Housekeeping ..............................................................................................................................30
9.13 Handling of Hazardous material................................................................................................30
9.14 Noise Control ...............................................................................................................................31
9.15 Waste Management ....................................................................................................................32
10. Personal Protective Equipment (PPE) ......................................................................................32
APPENDICES .............................................................................................................................................. 34
Appendix 1. Risk Assessment Appendix ......................................................................................................... 33
Appendix 2. Fixed Crusher Location & Crusher Components… ............................................................... 45
1 Scope
The scope of the method statement will be carried out for setting out of Fixed rock crusher
(MESTO) within spine excavated materials, that will be used in safe operation for recycling
(processing, crushing) of excavated material (like rock, Unsatisfactory soil) in different nominal
size required in NEOM projects as it will be used as crushed aggregate materials for Concrete
Batching Plants (CBP), Asphalt Batching plant (ABP), and processing NOEM projects.
The scope includes the supervisory staff and operator of the machine. It covers the safer
operation of the fixed crushing operation and includes guidance on clearing blocked
crusher(s).
It is anticipated that the crusher will be in operation from project start duration to Completion
date.
The aforementioned time estimation is based on the current work scope for the project.

2 Purpose
The purpose of this method statement is to provide safe sequence of installation activities of the
fixed crusher (MESTO) into designated location, ensure all works are executed in accordance
with related drawings, and NEOM specification.

3 Reference Documents

This plan is intended to be used in conjunction with:

• Accord No. 2022/111 (Spine Excavation CH 1 + 600 to CH 109 + 000, 09 July 2022).
• Construction Environmental & Social Management Plan (10-603128-0000100201-
MAH-ENV-PLN-000001).
• NEOM INCIDENT IDENTIFICATION, INVESTIGATION AND REPORTING
PROCEDURE (NEOM NEV-PRC-704).
• NEOM Environmental and Social Codes of Practice for Construction (NEOM-NEV-
TGD-702)
• A Guidance Note on The Technical, Management and Monitoring Requirements for
Crusher Plant Operations
• NEOM Procedure for Regenerative Development (NEOM-EN-PRC-016)
4 Definitions and Abbreviations
In this Method Statement the following words and expressions have meanings hereby
assigned to them.
• The Client “NEOM”
• The Consultant or the Engineer means the firm or company named by the Client to
act as ‘Consultant’ for the design and supervision of construction, who is NEOM-EPM
(Bechtel) for the project.
• The Contractor’ means Alharbi (MAH) has been nominated by the Client and the
legal successors to execute the work.
• The Subcontractor’ means any company who will execute a particular part of the
work under control and supervision of the Main Contractor.
5 Responsibilities

➢ The Project Manager is responsible for all construction activities including ensuring
that all safety measures are implemented, and permits are obtained from the
relevant authorities connected with the scope of work.

➢ Construction Manager and Project Engineer in-charge are responsible for the
implementation of this method statement pertaining to all early site preparation civil
construction activities.

➢ Supervisor / Foreman will closely supervise the activities assigned to them and
ensure that all instructions are followed, and all necessary work permits are in place
prior to commencing the work and safety procedure of the project are strictly adhered
to.

➢ Safety Manager is responsible for the enforcement of all internally developed and
used, as well as external safety procedures and shall ensure that all the works
carried out are done in strict compliance to minimum standards as set out by NEOM
as well as where procedures does not exist, best practice.

➢ The Environmental Manager is responsible for the enforcement of all NEOM

guidelines and shall ensure that all the works carried out are done in strict
compliance to minimum standards as set out by NEOM as well as where procedures
does not exist,best practice. In addition, the Environmental Manager is responsible
for ensuring thatall permitting requirements are secured for the project.

➢ The QA/QC Manager is responsible to manage the quality requirements are properly
implemented and maintained on site as per project quality requirements.

➢ The surveyor is responsible for carrying out pre-construction survey to fix the
locations and corresponding elevations as per the approved Drawings.

➢ Crusher Operator(s) are responsible for safe operation of Fixed Crusher(s) in

compliance with Safety & Environmental requirements.
Operators shall notify Supervisor / Foreman for any maintenance of the equipment in
order comply with safety & environmental requirements.

➢ Other Manpower are Laborers, safety officers, applicable, fleet safety coordinator &
driver.
6 Tools and equipment

6.1 Mobilization Equipment:

i. Shovels/Loader
ii. Boom truck
iii. Graders
iv. Cranes
v. Slings with Hooks
vi. Manlift
vii. Roller Compactors
viii. Water tankers
ix. Concrete Truck
x. Bobcat
xi. Dump Trucks
xii. Welding machines
xiii. Excavators
xiv. Dozer (if required)

6.2 Installation Equipment:

i. Feeder (4 pieces)
ii. Jaw Crushers (1 piece with Model C120)
iii. Cone Crusher (2 pieces with Model HP300)
iv. Cone Crusher (1 pieces with Model HP400)
v. Screens (4 pieces)
vi. Conveyor (19 pieces)
vii. Tunnel (1 piece)
viii. Primary Hopper (1 piece)
ix. Generator
x. Control room
LAYOUT OF THE FIXED CRUSHHER(MESTO)
 12 11 10 9 8 7 6 5 4 3 2 1
350

360
H H
100
390

110 120 160

12200
CONCRETE BLOCK (customer supply)
130

800
170
320
330 340
G G
CONCRETE WALL (customer supply) A-A ( 1 : 250 )
300
Position of electrical bungalow
(excluded : supply by customer)
230 D-D ( 1 : 150 )

19/25
320 V= Around 275m3
310 330
350

290
F F

370

D 380

240 360

65m
10/19
200 V= Around 570m3
205 DRAWING FOR PRELIMINARY STUDY
210 plan de pr - tude
270
D
E DRAWING NOT VALID FOR BUILDING PERMIT E
410 plan non valide pour permis de construire
390
260
250 DRAWING ISSUED FOR PROPOSAL PURPOSE
180 PLEASE NOTE THAT THIS DRAWING IS NOT
CERTIFIED FOR CONSTRUCTION
plan d livr pour proposition
merci de noter que ce plan n'est pas certifi pour la
construction
280
DRAWING NOT VALID FOR BUILDING PERMIT
plan non valide pour permis de construire
100 110 120

D 400 D
430 420
ITEM QTY DESCRIPTION
430 1 NC 650x20m
5800

0/5
V= Around 275m3 420 1 NC 500x20m
5/10 410 1 NC 650x25m
V= Around 275m3 400 1 CVB 2661-3
390 1 NC 800x30m
160 170
0/250 380 1 NC 500x20m
Volume live = around 1500m3 370 1 NC 650x20m
Volume total = around 6000m3 360 1 CVB 2060-2
130 190 350 1 NC 800x33m
A A 340 2 HP 300
C 330 2 METAL DETECTOR C
320 2 NC 650x20m

43m
310 2 VIBRATING FEEDER
140 300 1 HOPPER 60m3
290 1 NC 800x28m
280 1 NC 650x29m
270 1 NC 500x18m
Position of electrical bungalow 260 1 NC 650x20m
(excluded : supply by customer) 250 1 CVB 2661-4
240 1 NC 1000x38m
65m 87m 230 1 HP 400
210 1 METAL DETECTOR
150
205 1 FIXED PERMANENT SORTING MAGNET
200 1 NC 1000x55m
B 190 2 VIBRATING FEEDER B
180 1 CONCRETE TUNNEL (customer supply)
170 1 NC 1000x55m
WALKWAY FOR CONVEYORS ARE 160 1 NC 800x20m
150 1 NC 650x20m
OPTIONAL EQUIPMENT 140 1 DF2016-P
130 1 NC 800x19m
120 1 C120
REV DESCRIPTION OF REVISION BY APPD DATE 110 1 VF 561-2V
03 INITIAL RELEASE ABE/YBO 23/03/2023 100 1 PRIMARY HOPPER
TITLE DRN: macberthal
WASTE PRELIMINARY LAYOUT

RESTRICTED
V= Around 250m3 DATE: 23/03/2023
RVWD: MATERIAL No: N/A
MATERIAL Spec.:

Global Template - Rev 20201009

DATE:
APPD: MATERIAL Wt.: N/A
A A
DATE: SCALE: 1:250 IN WORK
THIS INFORMATION IS CONFIDENTIAL AND PROPRIETARY TO METSO OUTOTEC CORPORATION OR ITS
CUSTOMER: Mofrah Al Harbi ISO DO NOT SCALE DRAWING NO SHEET REV
SUBSIDIARIES ( METSO OUTOTEC ) AND IS PROTECTED BY TRADE SECRET, COPYRIGHT AND/OR OTHER LAWS. IT
1
MAY NOT BE ACCESSED, USED, COPIED OR DISCLOSED WITHOUT THE WRITTEN CONSENT OF METSO OUTOTEC.
ALL RIGHTS RESERVED 23/0 Metso:Outotec LOCATION: ARABIE SAOUDITE A1 FIRST ANGLE
PROJECTION
3330489_PE101_DWG_Z1B00_03
OF 1
12 11 10 9 8 7 6 5 4 3 2 1
WORKFLOW OF THE FIXED CRUSHHER(MESTO)
 Geralde Cleaud

MyFeed SD 2.9 t/m3

Basalt Cr 26 %
Abr 1132 g/t PEAK CAPACITY BRUNO Process Simulation
feed free from clay or foreign material PLANT:
600 t/h humidity less than 2% INFO:
Rock test to be done LICENSED USER: Geralde Cleaud
DATE: 28/03/2023 10:21
FILE: 3330489-PC-MAC-PFD-00003-02-LDM20230208_rev01 210323.brn
Bruno v 4.1.6.1, exe v4.1.0.41, DB v9.10, c1.00 s1.00 nn 211
VF561-2V
600 Opening 130 mm
252
NOTE! The capacities are maximum capacities in a continuous
troublefree operation when feed material quality and grading curve
corresponds to the theoretical curve used in this calculation.
348
252
C120 Long term capacities will fluctuate due to the variations in the feed
quarry and operating intensity of the plant.
Setting 110 mm
Metso:Outotec does not guarantee any of the calculation results
without our separate written approval based on a detailed study
DF 2016 P of the case.
252
SEP 70 mm
348 SEP 35 mm
Steel Plate
SEP 5 mm
Metallic mesh
Metallic mesh 135
28
167
484

60 m3
17 167
583 2 x 30 m3

2 1 167 2 1
242 242
17 242 242
HP300 HP300
std fine std fine
0/5mm Stroke 84 mm Stroke 84 mm
Setting 20 mm Setting 20 mm
500 Speed 950 rpm Speed 950 rpm
242 242

540
HP400 COMPACT CVB2060-2
std extra coarse SEP 25 mm
484 SEP 19 mm
Metallic mesh
Stroke 95 mm Metallic mesh
49 64
Setting 45 mm 1
Speed 850 rpm 64
540
64
2
COMPACT CVB2661-4
SEP 56 mm 371 COMPACT CVB2661-3
SEP 19 mm SEP 15 mm
540 SEP 10 mm SEP 10 mm
Metallic mesh 450
SEP 5 mm SEP 5 mm
Metallic mesh Metallic mesh
Metallic mesh 40 Metallic mesh
Anticlogging mesh
40 Anticlogging mesh 118
303 1
99 129
47 95
99 2 60
28
1

50 108
47 2 19

158 95 247

0/5mm 5/10mm 10/19mm 19/25mm

Copyright Metso:Outotec. All rights reserved.

7.0 Methodology/Installation Procedure
The Sequence of the fixed crusher installation is illustrated as below.

7.1. Selection of Appropriate Location:

1. Choose an area that can accommodate the entire process line, considering the space required for
equipment, material storage, and safe operation.
2. Ensure the site is away from residential areas or sensitive environments to minimize noise and dust
pollution.
3. Evaluate the geological characteristics of the site to ensure stability and proper drainage.

7.2. Site Preparation:

1. Clear the site of existing structures or obstacles that may hinder the installation process, both for the
crusher and additional equipment.
2. Level the ground to provide a stable and even surface for the crusher and other equipment
foundations.
3. Excavate a proper trench and install a PVC pipe/conduit/duct to provide all the necessary power
cable provisions to energize the equipment.
4. Install a generator for the power required for the operations of all equipment.
5. Construct an elevated control room for the crusher operator, ensuring the inclusion of stairs,
handrails, vision glass or wide windows, and other safety features.

7.3. Pre-Installation Process:

1. Conduct Safety & Environmental induction to employees newly mobilized manpower
for this job, then distribution of Personal Protective Equipment (PPE).
2. Before installing the equipment, carefully check the preserved operation space for the
foundation of equipment and the coordinates of the preserved hole for anchor bolt and
follow the general diagram of equipment and the foundation design. The horizontal and
longitudinal coordinates (axial cords) of the equipment are respectively the centerline of it
and the axial lead of the rotor.

3. Survey coordinates are fixed for the overall area, and of the foundations required for
the crusher process line equipment’s (Jaw Crusher, Conveyor lines, Cone crushers, &
screens) installations.

4. The installation personnel shall be familiar with the structure, performance and
technical specification of the machine, comprehend the necessary operation rules and
make the proper installation instructions in advance.

5. A suitable depth and size of trenches are excavated and well compacted to receive
these RCC foundations.

6. Reinforcement, formwork, and concrete activities are carried out as per requiredRCC
foundations dimensions(A separate approved document “Method Statement for
Formwork, Reinforcement and Concrete-10-603110-0000100201-MAH-CIV-MST-
000010” will be used for these activities)

7. All these structural installations throughout the installation process are strictly
monitored and examined for line, levels, and proper fixations.
1. Proper curing is done to the casted RCC Structures to gain strength to receive any
load over it.

2. A proper backfilling for these foundations is done till the existing ground level or as per approved shop
drawing.

3. A proper and stable base pad is prepared for mobilization of mobile cranes for the
lifting activities.

4. A separate approved document “Lifting Operations-10-603110-0000100201-MAH-HSE-PLN-

000010” will be used for all lifting activities.

5. All the lifting activities are strictly adhered to the approved lift plan with all the proper
pre-lifting inspections, third party certifications and competent personals are
availability to proceed with lifting.

6. An approved adequate lifting plane shall be followed for any lifting activities for the
entire installation of crusher process.

7. Adequate Dust control measures will be used (Guards provided as required). (For
details, please refer Sec 9 Environmental Requirements.)

8. All dangerous parts of machinery should be suitably guarded.

7.4. Installation Process & Sequence of Primary Part (MESTO Fixed Crusher)

1. Installation of stairs and handrails with the help of scaffolding and temporary handrails.
2. Feeder structure installation by Carne lifting

3. Installation of the Feeder VF by crane lifting

4. Installation hopper’s bottom then sides by crane lifting

5. Installation guides and front wall by crane lifting

6. Pre-assembly of chains curtain with tyres by crane lifting

7. Installation of the curtain inside the Primary hopper by crane lifting

8. Installation of the first level of walkways and stairs around the crusher by crane lifting

9. Installation of the JAW crusher C120 by crane lifting

10. Installation of the top part of walkways and stairs by crane lifting
 7.5. Installation Process & Sequence of Tunnel part (MESTO Fixed Crusher)

Two feeders (420Kg each) will be installed in the Tunnel. Pallet jack will be used to bring
them inside the tunnel then use a crane to lift them to an accurate position. The
conveyor’s frames will be carried inside the tunnel with pallet jacks or similar.

7.6. Installation Process & Sequence of JAW Crusher C120 (MESTO Fixed Crusher)

• Make sure the foundation is perfectly levelled.

• Weld the machine direction support plates to the foundation.
• Install the dampers between machine direction supports.
• Lift the crusher to its correct place.
• Weld the cross-direction support plates to the foundation.
• Tighten the bolts between the stop blocks and support brackets of the crusher and weld the stop blocks to the
foundation.
• Use bolts to fasten the crusher to the foundation. Make sure to fasten only the bolts that are needed.
• Install the pitman (if delivered separately).
• Install the hydraulic wedge or mechanic wedge adjustment (if included).
• Install the jaw dies.
• Install the flywheels.
• Install the motor bracket and the motor (if included).
• Install the belts.
• Install the feed chute.
• Install the protection installations.
• Install other ordered equipment.

JAW Crusher
 7.7. Installation Process & Sequence of Cone Crusher H300 & H400 (MESTO Fixed
Crusher)
• Make sure the foundation is perfectly levelled.
• Countershaft Installation: When installing the countershaft, ensure the axial position of the bearing relative to the
counter shaft, and pad gasket between the pedestal and the counter shaft frame flange.
• Eccentric Shaft Installation: Before the installation of the eccentric shaft, install the gasket on the bottom cover,
place the bottom cover on the lower end of the frame with the hook, and then install the lower round plate and the
round plate on the bottom cover in sequence with the hook.
• Bowl Bearing Installation: The bowl bearing frame shall be closely matched with the base, and the tightness of the
horizontal contact surface shall be checked with a feeler gauge. After the bowl bearing is installed, cover the bowl
bearing with the cover plate immediately.
• Installation of mantle bearings and mantle parts
• Adjusting Ring Installation: The adjusting ring consists of hopper, thread ring, fixed cone liner and other
components. The cone-shaped liner plate and the thread ring contact through the cone surface. During installation,
place the cone-shaped liner plate, place the thread ring on it, place the flange on the thread ring, clamp the snap ring
on the outer neck ring of the cone-shaped liner plate, and then screw down the bolts one by one, repeatedly and
symmetrically. After the fixed cone liner plate is installed, the parts such as the pressing iron, the sealing ring and the
hopper will be installed.
• Locking Device Installation: Determine the position of the locking device and the support ring, screw in the
adjusting ring, and adjust to the appropriate position to obtain the appropriate discharge port. Ensure that the locking
device is parallel to the support ring.
• Lubricating Device Installation: The lubricating device must be configured to ensure smooth lubricating oil inlet
and return.
• Installation of Adjusting Device
• Installation of Feeding Device

Cone Crusher
 7.8. Installation Process & Sequence (Screens of MESTO Fixed Crusher)

• Installation of base-mounted machines: Standard base-mounted machines are furnished with pedestal-type
support bases, which can be mounted on and secured to either structural steel or reinforced concrete. The concrete
or steel supporting structure must be leveled and plumbed. Use shims between the supporting structure and the
spring bases to level the machine if necessary.
• Installation of Coils springs
• Placing the screen on the coils springs
• Checking spring deflection
• Tightening bolts and checking the tightness

7.9. Installation Process & Sequence (Conveyors of MESTO Fixed Crusher)

• As per Layout, we have 19 conveyors which will be installed for MESTO Fixed Crusher with total length 515m.
• Maximum length of truss for lifting will 22m
• As per Layout,11 conveyors have 22m length or lower which will be assembled on the floor then these 11 conveyors
will be installed lifted by Crane.
• As per Layout,7 conveyors (which are more than 22m in length) will be pre-assembled in two parts then both parts
will be lifted by crane in 2 two steps and connected with a boom lift. The supports will be lifted by an additional crane
or forklift.
• 1 conveyor (170 – Prestock) will be pre-assembled in 3 parts then lifted in 3 steps with 2 cranes and trusses
connected with a boomlift. The supports will be lifted by an additional crane or forklift.
 8.0 Safety Requirements

1) All personnel involved in the above activities shall follow the pre-task briefing
requirements and MAH Project Safety Plan.

2) All safety measures and Internal Company Safety Procedures shall be implemented
in alignment with NEOM Standards Where applicable, barricades, warning signs or
safety signs shall be fixed around the construction area as per NEOM Standards.

3) If at all necessary, special work permits (as applicable) shall be obtained prior to
commencing any work

4) All earth moving equipment shall be operated and maintained by Qualified and
approved personnel.

5) All work areas shall be kept clean and tidy during work activities.

6) All requirements of the risk assessment shall be communicated to the appropriate

work force.

7) An Emergency Response Plan will be communicated and posted where applicable.

8) A Safety Induction will be given to all employees prior to commencement of

work activities. As well as to new employees, and where applicable to
visitors.

9) All relevant personal Protective Equipment (PPE) shall be provided and worn by all
personnel when entering the construction site.

10) Frequent HSE Training will be provided to all personnel.

11) Toolbox meetings will be conducted daily as well as pre-task Discussions.

9. Environmental Requirements

9.1 Monitoring and Measurement

1) The Environmental manager or his representative will undertake regular field

inspections of the work activities and locations to assess compliance with this MST.

2) Any items which are non-compliance with this MST shall be recorded through a Non-
Conformance and Corrective Action Report.

3) As per NEOM Environmental & Social Sustainability Code of Practice (NEOM ECP-
PMEF), the following parameters should be monitored as specified below:
• MAH to produce monthly report for product output and resources usage such as
water and fuel.
• The HSE coordinator on site shall monitor emissions at least three times per shift and
record the findings in his daily report.
• Ambient boundary monitoring for a 30-min average of PM10, PM2.5, noise and wind.
The results for particulate matter and gaseous emissions will be compared against
the limits set by the General Authority of Environmental Protection rules and
regulations 2012.
• The location of the monitoring will be on the outer boundaries of the workplace,
down wind.
 For a quick reference, the following table contains the limits set out by the local authorities
pertaining to particulate matter and gaseous emissions:
Table 1 Monitoring Parameters for air quality & noise

Parameter Action level unit

PM10 - 30-min average 340 μg/m3
PM2.5 - 30-min average 35 μg/m3
SO2 – Daily 365 μg/m3
NO2 - Hourly 660 μg/m3
CO – Hourly 40000 μg/m3
Noise 80 dB
If the above levels are exceeded, the following actions are to be undertaken:
Table 2 action plan for exceedance of limits

Environmental Personnel

Identify the source, investigate the causes and propose remedial measures.

Discuss with the operator for remedial actions required.

Carry out corrective actions.
Check the effectiveness of actions.
Repeat measurement and increase monitoring frequency if necessary.
If exceedances persist, the plant should be shut down pending further investigation by

9.2 Mobilization / Commissioning

1) Commissioning plant trials must be witnessed by NEOM and approved prior to the
operations.

2) All equipment and operators shall have a valid 3rd party certificate and shall submit to
OSH and Environmental department prior to mobilization.

3) All Equipment shall be thoroughly checked by the Equipment Inspector and approved
prior to mobilizing the equipment at the work site.

4) All the Equipment operators and Drivers shall undergo a training from Environmental
department or approved 3rd party training providers if required in below mentioned topic
but not limited to.
• Causes of Smoke emission in equipment.
• How to use equipment in Eco Friendly manner?
• Oil Spill Response.
• Noise.
• SASO Standards

5) All the workforces shall undergo Environmental Induction and Emergency Response
plan training.
9.3 Management and Maintenance

1) Equipment shall be used and operated in an optimal condition; Equipment shall be fit
for purpose and free of defects, leaks, excessive dark atmospheric emissions.

2) Daily inspection shall be carried out prior to operations

3) Implement an effective preventative maintenance program for all plant and equipment;
Spares and consumables - in particular, those subject to continual wear –are held on
site, or available at short notice from guaranteed local suppliers, so that plant
breakdowns can be rectified rapidly.

4) Effective preventative maintenance is carried out to ensure control of all emissions

from plants.

5) Records of all maintenance activities shall be held on file for audit by NEOM
Environment.

6) To perform any kind of Maintenance activity a prior approval shall be taken from
Environmental department and if needed from EPM.

7) Log and records shall be maintained for consumption of Fuel.

8) Appropriate measure shall be taken as per the NEOM standards to prevent any kind
of spill during maintenance.

❖ Preventive crusher maintenance

➢ Preventive maintenance programs are the best method for keeping a crusher in good operating
condition for a long period. preventive maintenance activities for crushers are as list below:

a) Audit and inspection services

b) Supervisory services
c) Maintenance planning and kits
d) Onsite maintenance, installations, and upgrades
e) Offsite repairs and refurbishments
f) Parts optimization, logistics, and disposal
g) Predictive crusher maintenance

➢ Predictive maintenance refers to monitoring the condition of the rock crusher while it is in
operation. Predictive maintenance tools such as these aid in providing visibility on:

a) Uptime and energy use

b) Lubricating oil temperature, pressure, filter condition
c) Crusher coast downtime
d) Crusher drive motor power draw
e) Vibration readings
f) Crusher repairs
Equipment Maintenance:

9) Any kind of routine Maintenance work shall not be carried out at the work site. Oil
Change Activity shall only be carried out on concrete/Protected surface.

10) Only emergency maintenance shall be allowed provided that all precautionary
measures are undertaken, including, and not limited to:
➢ drip trays
➢ spill kits
➢ ground protection
➢ proper training.

11) All waste oil generated shall be safely disposed as per NEOM standards.

12) Environmental Department will use a WTN, and log record all waste oil generated.

13) To prevent any spill of Hydrocarbons all the equipment shall always carry a drip tray.

14) All Equipment shall be inspected by Equipment Inspector prior to mobilization to the
work site.

15) For any Maintenance activity the equipment shall be carried out of the Work site to a
Saudi Government Approved workshop.

16) After the Equipment is serviced, it shall be re inspected by the Equipment Inspector
and get approval from Environmental Department prior to starting work.

9.4 Training

1) Ensure all crusher plant staff whose functions could have an impact on the
environment, are competent to operate plant, equipment and processes; and they
are aware of their responsibilities under the Accord.
 2) An environmental training program shall be implemented, which shall include
environmental induction, spill prevention, emergency spill response, actions to be
taken in the event of process malfunction.

3) Training records of all environmental training shall be held on file for audit by NEOM
Environment.

4) Training in Dust Monitoring and Dust Management shall be conducted bythe

Environmental Department.
9.5 Inspections and Audits

1) The Environmental Manager or Supervisor shall conduct daily inspections of each

area of the work site to monitor compliance of activities and site conditions.

2) The completed daily Environmental inspection checklist will be archived in MAH

Environmental Department office as evidence for Environmental Audit from NEOM.

3) All non-conforming conditions (non-compliance) observed during the daily

environmental inspections will be recorded as “Corrective Action Notice (CAN)” with
Location, Root cause, corrective action, due date, Responsible person for corrective
action etc. Record of CAN will be archived in MAH Environmental Department office
as evidence for Environmental Audit from NEOM.

4) CAN Shall be notified to responsible person through email & cc to PM, CM & Senior
Management. Such email conversations shall be retained and made available as
records for audit by NEOM.

5) The non-compliance will be checked during the next daily site inspection, or earlier.
Progress will be noted until the action has been satisfactorily completed.

6) If an environmental incident has been observed, the appropriate incident response

actions will be taken in line with NEOM Environment’s Incident Recording,
Investigation, Recording & Response Procedure.

7) MAH will prepare and maintain an internal audit schedule. Records of the
environmental audit activities are subject to audit by NEOM Environment and will be
available / produced upon request

9.6 Incidents and Complaints

1) Environmental Incidents must be communicated to NEOM / BECHTEL Environmentin
the following way:

a. Within 1 hour of the incident occurring – a telephone call to NEOM / BECHTEL

Environment.
b. Within 24 hours of the incident occurring – submit an Environmental Incident
Notification Report; and
c. Within 72 hours of the incident occurring – submit an Environmental Incident
Investigation Report.

2) Complaints Management procedure shall be as mentioned in “NEOM - A Guidance

Note on the Technical, Management and Monitoring Requirements for Crusher Plant
Operations” Section 2.4.2. Incident Reporting and management will be undertaken in
accordance with NEOM’s procedure NEOM‐NEV‐PRC‐704 Incident Identification,
Investigation and Reporting Procedure.
 9.7 Emergency Response
ENVIRONMENTAL SPILL RESPONSE
EMERGENCY MANAGEMENT GROUP LEADER
Maeen Ahmed (Project Manager) Mobile no. +966 507811017
Mohammed Izedin (Project Manager) Mobile no. +966 557990428
Mohamed Ayman (Environmental Manger) Mobile no. +966 502837153
Mahmoud Sieyam (Safety Manager) Mobile no. +966 560698016
Abdulbaqi (Nurse) Mobile no. +966 551749456
EMERGENCY RESPONSE TEAM
Mohammed Dil Nawaz (Environmental Officer) Mobile no. +966 501181330
Saud Al shwamien (Environmental Officer) Mobile no. +966 554234961
Mohammed Osman (HSE in charge) Mobile no. +966 537525348
ASSEMBLY LEADERS
Matar (Forman in charge) Mobile no. +966 530512733
LOCAL FACILITIES
Car Accidents: 993
Public Ambulance Service: 997
Fire Emergency Response: 998
Police: 999
NEOM / EPM contact details
John Connolly (EPM Environmental manager) +966 554002647
Lesley Baloyi (NEV Assurance Manager) +966 509173834
1) In case of any emergency approved procedures in “Emergency Response &Evacuation Plan” shall
be followed.

2) Copies of specific incident response procedures and emergency contact details willbe
posted in higher-risk areas (HAZMAT Storage Facilities; Bulk Fuel Storage
Facilities, etc.).

3) Emergency response equipment will be kept in stock at the location where higher risk
activities are being carried out. The emergency response equipment will be labelled and
have simple directions for usage.

4) Personal protective (safety) equipment required for responding to emergencies, as

well as other emergency response equipment will be readily available.

5) Materials Safety Data Sheets (MSDS) will be available for each chemical or fuel thatis
used, in an accessible location at the storage and usage areas.

6) Emergency response training and awareness will be carried out for staff involved in
activities that have higher environmental risk, including the use of emergency
response equipment. Training details will be recorded in the Training Register.

7) Emergency response drills will be carried out as part of training.

8) Emergency response equipment will be regularly checked to ensure its readiness inthe event of an
emergency situation.

9) A schedule for Emergency drill shall be submitted to the Client.Emergency drills shall be
conducted every 6 months.
10) Emergency Drill shall cover environmental emergency scenarios including but not
limited to: (Minor Oil Spill Response, Adverse weather condition, Equipment Break
down.NEOM representative shall be invited for Emergency drill.

11) Within 48 hours of the drill conducted a detailed report shall be submitted to NEOM.
 Lessons learned and suggestions for improvement shall be incorporated in the next
Drill.

9.8 Vehicle and Equipment

1) All personnel involved in activities relating to fuels, hydrocarbons, chemicals,sewerage, and

wastewater shall be trained in on site spill prevention.

2) Fuel-powered generators shall be placed within concrete bunds. If the Operator is unable to
provide a concrete bund; metal spill trays are permissiblein exceptional circumstances,
based on the Contractors justification as to why concrete bunds are not possible to
construct.

3) Spill kits shall be provided at all spills sensitive locations (bulk fuel storage areas,HAZMAT storage
facilities, HAZWASTE storage facilities, generators, workshops,warehouses, sewage storage
tanks) on site and shall be always available to handle spills and leaks.

4) Spill kits shall be clearly labelled and placed at prominent locations in all spills sensitive locations.

5) Spill kits shall be regularly inspected to ensure that they have adequate stock of spillresponse
materials.

6) Used items from a spill kit shall be disposed of as hazardous waste and promptlyreplaced.

7) Dispose of or recycle oil and oily wastes in accordance with the waste managementstandards.

8) Place secondary containment drip trays under any static plant or equipmentcontaining fuel or other
hazardous liquids.

9) Any spillages into the secondary containment drip tray shall be treated as hazardouswaste.

10) Persons involved in fuel transfer activities and operations shall have received specifictraining to do
so. Records of such training shall be held on file by MAH for audit by NEOM Environment.

11) Refueling shall be supervised and not left unattended.

12) Where fuel bowsers cannot be used for refueling, Jerry cans and manufacturedfunnels shall be
used for fuel transfers.
13) A suitably sized drip tray and ground protective sheet shall be placed under thereceiving vehicle’s
refueling point prior to starting pumping of fuel.

14) All fuel spills that meet or exceed reporting thresholds shall be reported to NEOMEnvironment.

15) All fuel transfers shall be conducted using a fuel nozzle which are equipped with sensors (inside
the nozzle) that senses the back pressure and shuts off, preventingany overflow.”

16) Fuel storage at the work site will not be allowed (Only in area Approved by NEOM)

17) All the fuel storage refueling shall be carried out in accordance with MAH Equipmentrefueling
procedure

18) All the manufactures recommendation shall be adhered.

9.9 Dust Control

1) Conveyor belts must not be overloaded.

2)Where dusty materials are conveyed, the conveyor and any transfer points shall be
provided with adequate protection against winds.

3)Where chevron belts are used, catch plates shall be fitted to contain dust falling from
the underside of the belt at the turning point.

4)Where the design of the conveyor allows free fall of material to occur, techniques
shall be used at the point of discharge to minimize this, for example the use of a
chute or similar equipment.

5) Water shall be used at conveyor discharge points for dust suppression

6)The boundaries of stockpiles shall be clearly marked with physical markers, such as
posts, to limit the potential lateral spread of stockpile storage areas.

7)Where access to stockpiles is NOT required for a period longer than 7 days, the
stockpile must be covered with netting or similar material to minimize wind erosion.

8)Vehicle speeds on temporary access and haul roads shall be regulated to 30km/h (or
less when material is prone to being disturbed or windblown).

9) All temporary access and haul roads shall be stabilized.

10) All temporary access and haul roads shall be regularly dampened down with
waterusing a water suppression truck.

11) All trucks transporting bulk friable materials shall be covered with a suitable
tarpaulinsheet or similar when in motion.
12) Trucks transporting bulk friable materials shall NOT be overfilled. Truck loads
shallNOT be filled within 300mm of the top of the trucks dump box.

13) Water cannons and/or misting systems shall be provided to control dust
emissionsassociated with material handling and crushing and screening works.

14) 1 Water tankers shall be provided to all the work areas as backup for controlling
dust.Number of water tanker used in the dust suppression work shall be logged.

15) Water shall be collected only from NEOM approved water sources. The number
andsize of stockpiles shall be kept to a minimum.

16) All temporary access and haul roads shall be regularly dampened down with
waterusing a water suppression truck.

17) Windsocks shall be provided to detect the wind direction.

18) To ensure that there is a constant source of water for crusher 1 water tanker with the
capacity of 30 cubic meters will be dedicated as backup in addition to water bladders
available for Dust Suppression.

19) Water and Dust may cause slurry to avoid over sparing of water a person will be
assigned to log and monitor the dust control activity.

20) An Environment officer will be assigned in the site location for visible inspection to
 ensure there is no dust emissions in the work site. In Addition to that PM 2.5 and PM
10 will be monitored and logged as per NEOM standards.

9.10 Exhaust Emissions

1) Conduct emissions monitoring for vehicles, plant or stationary equipment used onsite
and ensure that they comply with NEOM Environment emissions standards.

2) All vehicles and plants used during the works shall be maintained to ensure optimal
performance and that no excess exhaust emissions are emitted. MAH will keep
records of all maintenance activities on file, for audit by NEOM Environment.

3) All vehicles, plant or stationary equipment shall be operated by qualified and skilled
personnel.

4) Idling of vehicles, plants and equipment shall be prevented.

5) Emissions from vehicles, plant or stationary equipment (generators, etc.) shall be

subject to daily visual inspection for the presence of dark / black emissions.

6) Vehicles, plant, or stationary equipment observed to have an excessive number of

emissions, shall be taken out of service immediately until repaired.
9.11 Housekeeping

1) A high standard of housekeeping will be maintained.

2) All spillages or deposits of materials on ground, support structures or roofs shall be

cleaned up promptly by a cleaning method acceptable to NEOM.

3) Any dumping of materials in an open area shall be prohibited.

4) Records of fugitive discharges that cannot be cleansed immediately shall be retained.

9.12 Handling of Hazardous material

1) Chemicals and hazardous materials shall be only handled only by trained person in
their handling and use.

2) Chemicals and hazardous materials shall be handled in accordance with

manufacturers guidelines.

3) Chemicals and hazardous materials shall be disposed of in accordance with the

Material Safety Data Sheet (MSDS) of each chemical.

4) Spill kit material shall be suitable for the specific purposes they are assigned to □
chemical spill kits shall be used in chemical storage locations and fuel / oil spill kits
used in fuel / oil storage/ distribution areas.

5) Leaking drums or containers shall be immediately addressed to eliminate the leak

and impacts to the environment.

6) Where leaks have resulted in contamination of the underlying soils, contaminated

soils shall be removed for disposal as hazardous waste

7) Empty drums and containers are NOT permitted to be present on site and shall be
removed.
 8) Empty containers shall be either recycled or disposed of as hazardous waste.

9) Damaged, leaking or empty drums and containers shall be removed from site, clearly
marked (using spray paint) as leaking / defective and appropriately disposed of.

10) All spilled chemicals and hazardous materials shall be collected and treated as
hazardous waste and removed from site.

11) All chemical containers and hazardous materials shall be appropriately labelled
identifying its contents, quantity, and hazard / risk warning information.

12) Incompatible chemicals and hazardous materials shall not be stored together.

13) All waste fuel, oils and hydrocarbons shall be stored in closed topped container and
removed from site.

14) All waste fuel, oils, and hydrocarbons, but while in use at work locations, shall not be
placed within 50 meters of bodies of water (the coastline).

9.13 Noise Control

1) All generator sets, and compressors shall be housed in acoustically designed

housing, which must be closed at all times when in use.

2) All works and ancillary activities (such as heavy vehicle movement and material
deliveries) that are audible at the site boundary shall be carried out during designated
daytime hours unless otherwise approved by NEOM Environment.

3) Loading and unloading of vehicles, dismantling of site equipment or moving

equipment or materials around site shall be conducted in a manner which minimizes
noise generation.

4) Where available, electrically powered equipment shall be used in preference to diesel

or gasoline powered equipment, to reduce noise output.

5) Materials shall be handled with care and gently placed in loading / storage areas.
Conduct noise monitoring at the site boundaries.

6) Plans shall be in place to deal with any noise complaints during the Processing plant
operation. Investigate noise complaints immediately and records kept for audit by
NEOM Environment.”

7) All vehicles, compressors and mobile equipment shall be equipped with effective
silencers and noise reducing insulation.

8) All plant, machinery and vehicles shall be fitted with appropriate mufflers are
maintained in good working order.

9) Maintenance and servicing of noise mitigation on plant, equipment and vehicles shall
be done in accordance with manufacturers recommendations.

10) The crusher equipment shall be placed in between the stockpiles.

11) All the manufactures recommendation for controlling noise in the equipment shall
beadhered.
 12) All the covers of the equipment shall be in place during operations.
9.14 Waste Management

1) All waste shall be always containerized. Storage of waste on bare ground is

prohibited.

2) All waste shall be collected and stored in an appropriate metal skip.

3) Waste bins and skips shall be in a good state of repair.

4) All bins shall be available at required locations on site and clearly labelled, identifying
their intended contents.

5) Enough skips shall be provided to ensure adequate waste storage capacity is

provided.

6) The frequency of skip collection shall be adequate to avoid unnecessary waste

accumulation.

7) All skips containing light-weight waste shall be covered at all times with a net to
prevent light waste becoming airborne and escaping the skip.

8) Vehicles delivering waste to the disposal area shall be appropriately covered, to

prevent dropping, leaking, sifting or blowing of solid waste from the vehicle.

9) A waste tracking system is used.

10) Maintain a register of all waste shipments and disposal methods.

11) Hazardous waste shall be disposed of to an approved facility.

12) Littering and the generation / accumulation of litter on site shall be prevented.

13) Bins containing food waste, shall be fitted with close-fitted lids.

14) Waste bins and skips shall be regularly inspected to ensure that they are in a good
state of repair.

15) Waste bins and skips that are damaged beyond unreasonable wear and tear shall be
removed from the project and replaced with equivalent containers.

16) A waste tracking system is used, Waste Transfer Note (WTN) or similar.

17) WTN’s shall include a full description of the waste, the total quantity being
transferred, the date of transfer, the waste recipients name, and any other relevant
information.

18) All waste records shall be always available for audit by NEOM Environment.

10. Personal Protective Equipment (PPE)

Each employee will be issued with personal protective equipment as set out in the Safety
plan and internal PPE issuing procedure and enforcement of the wearing of the PPE will be
done according to procedure. Specifications for personal protective equipment shall comply
with the relevant minimum construction site standards.

Hard Hat: Employees are responsible for wearing hard hats with chin straps during any work
activity that is conducted on heights, and where possibility of head injury is present. The
hard hat must be worn when working within a construction site.

Safety Vest: High visibility apparel (vest, shirt, or jacket) of orange, strong yellow- green or
fluorescent versions of these colors must be worn whenever working within any highway
right of way or on a construction site.
The following is the minimum personal protective equipment that will be provided to
employees:

➢ Safety glasses (Clear / Dark)

➢ Dust masks
➢ Gloves
➢ Face mask
➢ Hearing protection
➢ High visibility vest
➢ Hard hat
➢ Safety Shoes (Steel toe cap, ankle height)
APPENDICES

Appendix 1. Risk Assessment

FIXED CRUSHER INSTALLATION

RISK ASSESSMENT
 RISK ASSESSMENT FORM

ACTIVITIES Fixed Crusher Installation LOCATION: WO#61

CONTRACTOR MOFARREH AL-HARBI AND PARTNERS PROJECT NO:

RISK LEVEL BEFORE RESPONSIBL

RISK LEVEL AFTER
MITIGATING CONTROL E PERSON
MITIGATION CONTROL
SN Job Steps POTENTIAL HAZARDS MEASURES MITIGATION CONTROL
RISK RISK
RISK RISK
S P SCO S P SCO
RE LEVEL RE LEVEL
A
Installation assembling of Concrete batching plant
• Work Permits must be always Site
available and in place. SUPERVISOR
• Only authorized, trained and HSE
competent person will do the job.
• Follow all the required safety
precautions stated on the permit.
• Supervisor to monitor and ensure
Prior to start to provide the required documents
work activity, • Permits not available etc. are all completed and available.
preparation of • Unauthorized work activity. • Ensure all workers are wearing the
required work 3 4 12 high 1 2 2 low
• Unauthorized personnel carrying out the required PPE before entering site
permit and activity area.
DSTI/ STAART • All site working operative’s must
Card Project Safety Orientation Training
mechanical lifting task involves
workers attend MEPI Training.
 Site
SUPERVISOR
• Trained &certified personnel only HSE
allow to perform the task.
• Ensure that equipment is
inspected, and sticker is in-place.
• Shut down equipment if unsure of
Perform Daily
the task or see unanticipated.
Equipment
• Un-inspected equipment • Release parking brake prior to
Inspection Prior
• Equipment Malfunction very • Movement of equipment. After
the Task 4 4 16 2 2 4 Low
• Damage to Equipment, Fluid Leak, Faulty high starting, check gauges for warning
Entering Controls. lights.
Equipment / • All personnel involved in the above
Startup activities shall follow the DSTI
(Daily Safety Task Instruction)
requirements and the Alharbi
Project Safety Plan.
• STAART Card in place for activity.

Site
• Ensure all workers have undergone SUPERVISOR
safety induction and obtain HSE
necessary permit on the job.
• Ensure that the group is wearing
required PPE and High Visibility
Vest.
• Provide flagman to guide the
• Hit, Struck by a moving equipment’s or motorist and barriers and safety
1 Site Preparation • vehicle. signs to protect the survey group
4 3 12 High 2 2 4 Low
Survey Works • Slips trips and fall from being hit of the moving
• Severe weather condition, Sand storms equipment or vehicle.
rain etc. • Monitor local weather forecast of
• Back injury during manual handling of possible high wind or storms that
materials. might arise during the work.
• Proceed directly to the emergency
vehicle if signs of rain, storm or
sandstorm is arising.
• Conduct training or toolbox
regarding manual handing hazards
• prior to start the work.

• Personnel Hit and struck by moving
equipment.
• Damage mechanical parts of the
Excavation
equipment will result in oil leak
works for the
and contaminate the environment.
2 foundations.
• Damage Underground utilities during
excavation.
• Incompetent / unauthorized operator
doing the job which resulted into a tragic
accident.
• Fall from height.
• Improper posture and overreaching
3 Steel Fixing and resulting into a back injury.
Formworks. • Hand Injury.
• Eye injury.
• Pinch Points.
• Working in a deep excavation where
there is insufficient of air and possible
accumulation of toxic gas.
• Excavation cave in.
• Slips, trips, and fall.
• Ensure a proper permit is obtained SITE
prior to start of activities. SUPERVISOR
• Ensure that the equipment working HSE
have proper valid certification
inspection, no defect and safe to
use.
• Verify underground utilities, and
existing nearby structures that are
in the area of scope of work
4 3 12 High 2 2 4 Low
and adhere proper requirements
and coordination.
• Ensure that the operator has a
valid competency certificate and
have enough experience to
undertake the activities.
• Provide safety sign and barricade
to isolate the area and illumination
during nigh time.
SITE
• Ensure to provide proper flat form SUPERVISOR
and access when working elevated HSE
area with guardrails and toe
boards.
• Wear safety harness and provide
proper guardrail system when
working at height at about 1.8
4 3 12 High 2 2 4 Low
Meters.
• If excavation 4 feet height a
confine space entry procedure will
be followed.
• Proper protective system inside the
excavation must be provided when
the classification of soil poses high
risk hazard,
• A design ramp for access and
egress must be provided in the
excavation.
 • Keep distance on the moving SITE
equipment and in the pumping SUPERVISOR
pipe. HSE
Concrete
4 • Hit by a moving concrete pump pipe • Provide varication and signs t avoid
Pouring of the 4 3 12 High 2 2 Low
during the uncontrolled movement when unauthorized entry of personnel 4
Formworks
pouring of concrete. from the work area.
• Hit by moving equipment. • Proper PPE as per required must be
• Contact with cement chemicals. provided and used to avoid being
• contact with the cement.
 • Watch out for the moving SITE
equipment obtain proper safe SUPERVISOR
distance. HSE
Rigger
• Provide competent rigger during
• Hit by a moving equipment. lifting activities to ensure that the
• Fall of load. orientation of lifting gears to the
load is safe and secured.
Assembling of • Crane Outrigger positioned on uneven
5 surface during lifting process. • Conduct Pre inspection of crane
Parts 4
4 4 16 Very prior to use, any sign of defects 2 2 Low
mechanism via • Lifting equipment’s failed and crane tip
must be reported to supervisor for
lifting of crane • over due to High wind High
repair.
• Contact with Overhead powerline.
• Ensure proper distance will be
• Unauthorized entry walking underneath
obtained from the overhead power
the suspended load.
line before lifting.
• Fall from height.
• Provide varication on the work
area to avoid unauthorized entry in
work area.

SITE
• Provide proper guard rail on the SUPERVISOR
edge of the flat form where there HSE
is a risk of falling, wear additional
PPE safety harness attached with a
lifeline anchored 100% at all times.
• Fall from height • Provide fire watcher in the area
Welding works
6 • Fire during welding activities.
at elevated area
• Electrocution • Ensure that the Welding 4
and bolt 4 4 16 Very 2 2 Low
• Ergonomics injury resulting from equipment used is inspected and
tightening High
improper manual lifting of materials. safe to use.
• Using defective tools and improper • Wiring connections must be
positioning leads to back pain properly secured.
• Over exertion • Maintain proper posture during
welding and avoid overreaching.
• Maintain proper posture during
manual handling of materials. Keep
the load near to the body.
• Do not defective tools
 CM, SITE
• Ensure to provide proper flat form and SUPERVISOR
access when working elevated area with HSE
guardrails and toe boards.
• Maintain proper back posture during
manual handling of materials.
Installation of
• Fall from height. • Wear safety harness and provide proper
utilities, air
7 • Back injury, during manual handling of guardrail system when working at height
system, electrical,
materials. 4 3 12 High at about 1.8 Meters. 2 2 4 Low
lighting fixtures
• Electrocution. • Provide proper access removed unwanted
and water line.
• Hand injury. materials in the area.
• Slips, trips, and falls. • Wear proper hand protection gloves that
suitable for the Job.

SITE
SUPERVISOR
• Ensure the safe platform for the erection
HSE
of crusher and hot work.
• Ensure proper cable management.
• Ensure welding machines, cords and
cables are in good conditions.
• Flash Burns during welding operations. • Ensure that the permit is issue as per
• Unsecured wires that have splices and client/ main contractor procedures.
8 Welding lead to electrocution • Ensure the fire extinguisher media are in Low
4 3 12 High 2 2 4
activities • Slips trips and fall place.
• Ergonomics problem
• Ensure certified and competent welders.
• Fire and explosion
• Ensure fire watcher for each welder.
• Ensure safe platform and safe access /
egress of scaffold while work at height.
• Ensure regular supervision of hot work
activities.

Use of • Por maintenance of equipment and
mobile rigging hardware that leads to lifting
9 Very
crane for failure and resulted to an accident.
lifting • Fall of unsecured load
• Severe weather condition
SITE
• Cranes must be certified and fit for SUPERVISOR
intended operations. HSE
Rigger
• Cranes must be positioned on level ground
which has been assessed as suitable for
the subjected load bearing capabilities.
• All outriggers must be fully extended, and
the cranes blocked and levelled as per
manufacturer’s instructions.
• The cranes must be configured to the
manufacturer specification.
• Only personnel assessed as competent are
permitted to operate the cranes.
• Barrier off the work site area and restrict
access to unauthorized personnel.
Suspended loads must not be transferred
over personnel at any time throughout the
operation.
4 4 16 • The cranes safe load indicator must be 2 2 4 Low
High
calibrated and be accurate to within the
manufactures recommended tolerance.
• The cranes safe operating radius must not
be exceeded.
• The cranes must be operated smoothly,
and all necessary precautions taken to
ensure the crane is not subjected to
“shock loading”
• The crane operator must adjust the safe
load indicator accordingly to ensure the
cranes are not unintentionally overloaded.
• Cranes must be operated within the
manufactures always designed parameters
during the operation.
• The designated Supervisor shall be
responsible for overseeing the operations.

• Could suffer from back pain and work-
related upper body disorder (WRULD)
due to
• Using incorrect handling techniques
when cleaning at site)
Manual Handling
10 • Poor body position when working at 4 3 12
site resulting in poor posture.
• Individuals with health conditions,
previous back injuries etc. affecting
ability to safely handle items.
SITE
• Task Briefing shall be given to all workers SUPERVISOR
to start of activity and hazards HSE
communicated.
• All workers shall go to site safety
induction prior to mobilization at site.
• Labor involves in cleaning activities shall
be briefed regarding safe lifting
High 2 2 4 Low
techniques.
• Individuals with back pain and other
injuries shall not be allowed to work.
• Workers shall be provided with mandatory
and task-related PPE.

• All portable electrical equipment must be

PAT tested and color coded. Make sure the
test dates are visible on the equipment.
• Ensure all disks shall be appropriate and
expiry date is over.
• Ensure all power tools are in good
condition and appropriately maintained
• Damaged Sockets & cable insulation.
• Damaged industrial sockets and power
• Electrocution
cables must be removed.
• Electric shock
• Ensure the electrical cable is not damaged
Use of power • Short circuit & Burns
and has not been repaired with insulating
11 tools such as Drill • Trip/Fall 3 4 12 High 1 3 3 Low
tape or unsuitable connectors.
machine/Grinder • Noise
• Ensure cables from power tools shall be
• Hearing loss
organized so as not to present a tripping
• Vibration hazard
• Dust • Only trained competent operatives to
operate the power tools.
• Ensure proper and regular maintenance of
equipment that takes account of noise
• Ensure proper hearing protection always.
• Make sure people use the right tool for the
job and are trained to use it correct
• Power tools must be 110 Volt
 SITE
• Provide sufficient sheltered areas with SUPERVISOR
enclosed sides for all employees. HSE
• All workers are to wear safety glasses
(Mandatory- PPE).
• Actively monitor the local weather
conditions.
• Cease work during the storm.
• Prepare for high winds by securing loose
materials.
• All workers are to take shelter during
extreme weather.
• Workers are not allowed to work in direct
sun light from June 15 to Sep 15 between
Heat Stress, • Dust and particles entering employees’
12pm to 3pm.
Dangerous Animal eyes
12 4 3 12 High • Workers shall be provided with adequate 2 1 2 Low
encounters • Dangerous animalities.
resting shelter if they will not go to camp.
• ORS shall be distributed to workers during
summer hours to maintain body
temperature.
• Cold drinking water shall be available close
to workers.
• Environmental survey shall be carried out
at site indicating any possibilities of wild
animal encounters.
• If workers encounter any dangerous / wild
animal report to site safety / environment
teams.
• No worker is allowed to kill any wild
animals at site.
 Additional PPE: Safety Harness, if working at height
PROBABILITY (P) SEVERITY Risk Rating = SEVERITY
Probability x
1 Unlikely 1 First Aid or slight injury Severity 1 2 3 4 5
2 Rare 2 Recordable, medical and restricted work 1 1 - Low 2 - Low 3 Low 4 - Low 5 - Med

Probability (P)
3 Possible 3 Lost time injury or permanent disability 2 2 - Low 4 - Low 6 - Medium 8 - Medium 10 - High
Single fatality or permanent disability of 15 – very
4 Likely 4 3 3 Low 6 - Medium 9 - Medium 12 - High
3 or more people High
20- very
5 Very Likely 5 multiple fatalities 4 4 - Low 8 - Medium 12 - High 16 -very High
High
25 – very
5 5 - Medium 10 - High 15 – very High 20- very High High

Reference Table in completing Section III – Job Safety Analysis (Column F – Risk)

Risk Matrix Overall Risk Ratings

Severity Likelihood Low Medium High Very High
1-4 5-9 10-12 15-25
Unlikely rare possible likely Very unlikely
1 2 3 4 5

High and Very High-Risk ratings of 10-25.

critical 5 10 15 20 25

Very high - 4 4 8 12 16 20
Additional control measures must be implemented to further
reduce the High and very high risk to acceptable level.
high - 3 3 6 9 12 15 Note: The Construction Director/Manager or Facility Manager
must personally review the activities with a High or Very High
2 4 6 8 10
Medium - 2
residual risk score and approve suitable additional control
low - 1 1 2 3 4 5
measures by signing the risk assessment.
Appendix 2. Fixed Crusher Location & Crusher Components

The crushers’ location refers to below scope location overview for Work Order No.61.
 NEOM Environment
Project N
SECTION 1 -
Contractor
ame: Report by:

Name: Mofarreh Alharbi & Partners Date of Inspection:

SECTION 2 - ENVIRONMENTAL ASSURANCE CHECK ITEMS

Air Emissions Y/N Vehicle and Equipment Management Y/N
1.1 Are emissions controlled (Generator)? 7.1 Do all fuel operated stationary equipment have spill trays?
1.2 Are emissions controlled (Vehicle/Equipment)? 7.2 Are spill trays clean & well maintained?
1.3 Is idling of equipment/vehicles prevented? 7.3 Do all Vehicles / Equipment receive preventive maintenance?
1.4 Are vehicle speeds controlled? 7.4 Is equipment free of leaks?
1.5 Are vehicle routes dampened with water? 7.5 Are hydraulic hoses free of damage?
1.6 Is dust from loading / unloading activities controlled? 7.6 Is maintenance conducted in approved area?
1.7 Are stockpiles managed (covered/dampened) to control dust? 7.7 Are maintenance areas bunded?
1.8 Is overall dust suppression adequate? 7.8 Is a spill tray provided for emergency maintenance?
1.9 Is the site free of odors? 7.9 Is Vehicle / Equipment fit for purpose?
7.10 Are all equipment and plant in a good state of repair?
2 Nuisance Control Y/N
2.1 Is excessive noise prevented? Fuel and Chemical Management Y/N
2.2 Do generators have acoustic housing? 8.1 Bulk Fuel Storage
2.3 Are acoustic barrier doors always closed? 8.1.1 Are site fabricated fuel tank prohibited?
2.4 Are noise barriers erected between noise sources and sensitive receptors (SRs)? 8.1.2 Is bund in good condition?
2.5 Is temporary construction lighting oriented and directed to avoid nuisance to SRs? 8.1.3 Is a bunded refueling apron installed?
2.6 Is temporary construction lighting positioned to avoid impacts to wildlife? 8.1.4 Is a spill kit available?
2.7 Is the site free of vermin (flies, feral cats, feral dogs)? 8.1.5 Does spill kit have adequate contents?
2.8 Are wastes (solid / liquid) which attract vermin controlled? 8.1.6 Is there an automatic refueling nozzle?
2.9 Are odorous sources removed off site? 8.1.7 Are the fuel hoses intact and damage free?
2.8 Are asphalt roads regularly cleaned / swept / maintained? 8.2 Chemical Storage
2.9 Are wheel wash facilities / rumble grids provided to eliminate 'track-out'? 8.2.1 Are all containers within secondary containment?
8.2.2 Is secondary containment free of damage?
Resources / Materials Y/N 8.2.3 Is a spill kit available?
3.1 Are construction materials properly arranged/stored? 8.2.4 Is spill kit the correct type?
3.2 Are construction materials protected from deterioration? 8.2.5 Are current materials safety data sheets available (5 yrs.)?
3.3 Are wasted construction materials (concrete blocks, etc.) prevented? 8.2.6 Is a hazmat inventory available?
3.4 Are powdered materials managed, to prevent wastage? 8.2.7 Are containers stacked at a safe height?
3.5 Is wastage of water prevented – Equipment/System? 8.2.8 Are VOC's controlled?
3.6 Is wastage of water prevented – Behavior? 8.3 Field Storage / POL Containers
3.7 Are energy conservation practices observed? 8.3.1 Do all chemical containers (at point of use) have drip trays?
3.8 Is there an adequate barrier beneath hand mixers? 8.3.2 Are all chemicals in storage in the field within secondary containment / spill trays?
3.9 Is plastic sheeting used at concrete transfer points? 8.3.3 Are all containers the correct type?
3.10 Is excess concrete beneficially reused? 8.3.4 Are all containers clearly labeled?
3.11 Is concrete wash-out on site prevented? 8.3.5 Do containers have correct lids / caps?
8.3.6 Are leaking chemical / fuel containers promptly removed off site?
Waste Management Y/N 8.3.7 Is refueling equipment available (funnels, etc.)?
4.1 Are housekeeping standards on site acceptable? 8.3.8 Is refueling equipment suitable?
4.2 Is excessive construction waste minimized? 8.3.9 Are field materials safety data sheets available?
4.3 Is the site free of litter?
4.4 Are all bins clearly labeled - identifying their content? Spill Management Y/N
4.5 Do food bins have firm lids, closed at all times? 9.1 Are POL / chemical spills prevented?
4.6 Is recycling evident / promoted? 9.2 Are fuel / chemical spills & contaminated ground immediately cleaned?
4.7 Are dedicated waste storage areas provided where required? 9.3 Is fuel transfer equipment and methodology acceptable?
4.8 Are waste areas/waste containers clearly labeled & identified? 9.4 Are spill kits available at all fuel storage and refueling points?
4.9 Are all skips watertight / in good condition? 9.5 Is chemical transfer method appropriate?
4.10 Are skips placed away from sensitive receptors? 9.6 Is secondary containment / spill trays free of spills?
4.11 Is waste segregated into the correct containers? 9.7 Is secondary containment of adequate size?
4.12 Is frequency of waste removal & disposal adequate? 9.8 Is a spill kit checklist available?
4.13 Are skips which contain light-weight material covered with a net? 9.9 Are details of emergency spill response teams displayed?
4.14 Is overfilling of skips prevented? 9.10 Are spill posters / awareness material displayed?
4.15 Is combustible waste separated from ignition sources?
Hazardous Waste 10 Welfare / Laydown Y/N
4.16 Is general waste free of chemical / contaminated / hazardous waste? 10.1 Generator
4.17 Is a liquid hazardous waste storage area provided? 10.1.1 Is the generator bund in good condition?
4.18 Is hazardous waste properly labeled? 10.1.2 Are generators sheltered?
4.19 Is hazardous waste stored as per classification? 10.1.3 Are spill kits available?
4.20 Are hazardous waste removed within a reasonable time frame? 10.1.4 Do spill kits have adequate contents?
4.21 Do waste POL containers have secondary containment? 10.2 Toilets
4.22 Is waste POL stored in closed containers? 10.2.1 Are the toilets adequate?
10.2.2 Are the toilets free of leaks?
Earthworks & Soil Y/N 10.2.3 Is the septic tank in good condition?
5.1 Are access routes defined and used? 10.2.4 Does the septic tank have a proper lid?
5.2 Are access routes graded and stabilized? 10.2.5 Is the septic tank placed in secondary containment?
5.3 Is unnecessary disturbance of land minimized? 10.2.6 Is sewage spillage prevented?
5.4 Are stockpiles stored away from water bodies (min 10m)? 10.3 Mess hall
5.5 Is construction slurry / sludge from drilling activities controlled? 10.3.1 Does the mess hall have adequate bins?
5.6 Is contaminated soil collected & stored for disposal? 10.3.2 Is the area clean?
5.7 Is wastewater stored in tanks / containment for disposal? 10.3.3 Is pest control effective?
5.8 Is stagnant water prevented? 10.4 Awareness Material
10.4.1 Are environmental awareness material displayed?
Groundwater and Dewatering Y/N 10.4.2 Is there an environmental notice board?
6.1 Are dewatering well casings installed?
6.2 Do all dewatering pumps have spill trays? 11 Ecology / Conservation Y/N
6.3 Are dewatering hose clamps / connections well maintained? 11.1 Terrestrial Conservation
6.4 Is the dewatering hose network free of leaks? 11.1.1 Are exclusion zones around nests / burrows / fauna habitats installed?
6.5 Is dewatering hose network labeling system implemented? 11.1.2 Are exclusion zones installed of adequate size and dimension?
6.6 Is localized flooding prevented? 11.1.3 Are exclusion zones around nests / burrows / fauna habitats being observed?
6.7 Are sediment tanks of adequate size? 11.1.4 Are protected nests / burrows / fauna habitats fenced off?
6.8 Are sediment tanks free of silt and regularly maintained? 11.1.5 Are roadkill or fauna fatalities observed within the site / onsite roads?
6.9 Are sediment lagoons adequate? 11.1.6 Is appropriate signage erected protected at nests / burrows / fauna habitats?
6.10 Is anti-scouring protection at discharge points adequate? 11.1.7 Are exclusion zones around plants / vegetation / flora habitats installed?
6.11 Are water discharges clear (not turbid)? 11.1.8 Are exclusion zones around plants / vegetation / flora habitats being observed?
6.12 Is receiving environment unaffected? 11.1.9 Are protected plants / vegetation / flora habitats fenced off?
6.13 Is sediment loading to discharge area prevented? 11.1.10 Are heritage / high value ecological sites protected by barriers and exclusion zones?
6.14 Are water resources adequately protected? 11.1.11 Are exclusion zones around heritage / high value ecological sites being observed?
6.15 Is haz material stored min 50m away from water? 11.2 Marine Conservation
6.16 Are silt curtains installed where required? 11.2.1 Is nearshore litter prevented?
6.17 Is dewatering equipment free from defects / operating efficiently? 11.2.2 Is floating / benthic marine litter prevented?
11.2.3 Are marine fauna fatalities absent?

Note to Contractors - Guidance regarding this Checklist 11.2.4 Are marine environments unaffected by Contractor activities?
11.2.5 Are coastal systems unaffected by Contractor activities?
1. Contractors shall conduct Daily Environmental Inspections of their work locations using this form.
11.2.6 Are pollution risks to the marine adequately controlled?
2. Contractor shall seek out activities and conditions on site which allow them to respond to each question detailed on this
11.2.7 Are vessel / equipment movement risks in the marine environment adequately controlled?
checklist
3. For each question listed on the checklist, enter Yes or No in the relevant cell.
4. Any questions that generate a 'No' response, the Contractor shall rectify the site condition that was observed to be non- Rev.0
compliant with the checklist question.
5. All completed Daily Environmental Inspection Checklists must be retained by Contractors for au dit by NEOM
Environment.
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