Professional Documents
Culture Documents
Saatvik
BELGAUM KARNATAKA
A PRE-CIVIL WORK
A1 Quality of Cement
A1.1 Normal Consistency MTC review NA IS:4031 (Part-4) 100% 4 C NA V
A1.2 Setting Time MTC review NA IS:4031 (Part-5) 100% 4 C NA V
A1.3 Compressive Strength MTC review NA IS:4031 (Part-6) 100% 4 C NA V
A1.4 Storage of cement
Ensure that cement is stored properly to avoid
A1.4.1 Visual As per IS-4082 IS 4082 100% NA P NA V
deterioration dueto moisture and contamination.
A1.4.3 Material is stored in a raised platform Visual As per IS-4084 IS 4082 100% NA P NA V
Not more than 15 bags are stacked in any tier or heap,
A1.4.4 Visual As per IS-4085 IS 4082 100% NA P NA V
withproper access for inspection.
Cement shall be stacked consignment-wise, type &
A1.4.5 Visual As per IS-4086 IS 4082 100% NA P NA V
grade wisefor clear identification
A2. Quality of Fine Aggregate (Sand)
Lab test report
A2.1 Sieve Analysis Lab Apparatus IS: 2386 (part-I) 100% 4 C NA V
review
Lab test report
A2.2 Moisture content, bulkage Lab Apparatus IS:2386 Part: III 100% 4 C NA V
review
Lab test report IS:2386 Part: III,
A2.3 Specific gravity, density, voids, absorption Lab Apparatus 100% 4 C NA V
review IS383
Lab test report
A2.4 Soundness Lab Apparatus IS:2386 Part: V 100% 4 C NA V
review
Lab test report
A2.5 Alkali-aggregate reaction Lab Apparatus IS:2386 Part: VII 100% 4 C NA V
review
Lab test report
A2.6 Deleterious materials Lab Apparatus IS:2386 Part: II 100% 4 C NA V
review
Lab test report
A2.7 Mortar making properties Lab Apparatus IS:2386 Part: VI 100% 4 C NA V
review
A3. Quality of Coarse Aggregate (10mm, 20mm & >20mm)
Lab test report
A3.1 Sieve Analysis (Partical, size, shape) Lab Apparatus IS: 2386 (part-I) 100% 4 C V
review
Lab test report
A3.2 Moisture content, bulkage Lab Apparatus IS:2386 Part: III 100% 4 C NA V
review
Lab test
A7.2 Test for ascertaining the limit of solid Lab Apparatus IS 3025, IS 457 100% 4 C NA V
report review
Lab test
A7.3 Test for pH value Lab Apparatus IS 3025, IS 458 100% 4 C NA V
report review
Lab test
A7.4 Turbidity Lab Apparatus IS 3025, IS 459 100% 4 C NA V
report review
A8 Quality of Bricks.
Measuring
A8.1 Dimension/ soundi colorour of brick Visual IS 2212, IS 1077 100% 4 C NA V
tape, Balance
Lab test
A8.2 Compressive strength CTM IS 2212, IS 1078 100% 4 C NA V
report review
Lab test
A8.3 Water absorption Lab Apparatus IS 2212, IS 1079 100% 4 C NA V
report review
B EXCAVATION:-
B1 Before Excavation:-
Measurement
B1.1 Marking & Actual Area of the excavation Visual Tape/ Total Engg Drawing 100% NA P NA V
Station
B2 After Excavation:-
Measurement
Dimension check (Depth of the Excavation with respect to
B2.1 Visual Tape/ Auto Engg Drawing 100% 3 P 1 W
reference level/Ground level)
level
Excess soil and boulders segregated stored / disposed off from As per IS 2720
B2.2 Visual NA 100% NA P NA V
excavated area (Part XXVIII)
As per IS 2720
B2.3 Excavated area clear of loose earth (if any) Visual NA 100% NA P 1 V
(Part XXVIII)
As per IS 2720
B2.4 Excavated area properly dressed, leveled & compacted Visual NA 100% NA P 1 V
(Part XXVIII)
B3 Excavation in Hard Rock/Blasting
Indian Explosive
B3.1 Receipt & Storage of Explosive (If applicable) visual NA 100% NA P NA V
act 1940
Compressor
B3.2 Blasting operation (If applicable) visual Drilling IS 4081 100% NA P NA V
Machine
Compressor
B3.3 Excavation in Hard Rock (Blasting Prohibited) (If applicable) visual Engg Drawing 100% NA P NA V
Drilling
PREPARED BY Mr. Aditya Krishna P-Perform C-Check 3-RFI 6-Site Register
REVIEWED BY Mr. Dheeraj Pawar V-Verify 1- Checklist 4-Reports & Certificate
APPROVED BY Mr. C.P.Yadav W-Witness 2-Test Format 5-Pour Card
Field Quality Plan -(Civil & Mechanical ) Works Doc No: -FQP/CE/ME/DCBL/SGEPL Dt. 26/05/2023
Responsibility
Type of Reference Quantum /
Construction Stage and Inspection Parameters Instrument Contractor Site Quality Engg
Check documents: Frequency
Records P/W/V Records P/W/V
Sr. No Activity
Machine
B3.4 Filling with borrowed material (If applicable) visual NA Soil Test Report 100% NA P NA V
IS 2720 (Part
Field test / Proctor density
B3.5 Proctor Density of the soil sample (In %) (If applicable) XXIX) / Engg 100% NA P NA V
Lab test Apparatus
Drawings.
Sand
Dry density in place by Sand replacement method (If Field test / IS 2720 (Part
B3.6 replacement 100% NA P NA V
applicable) Lab test XXVIII)
apparatus
C PLAIN CEMENT CONCRETE (PCC): -
C1 Before Concreting:-
Engineering
C1.1 Soil surface is made wet. Visual NA 100% NA P 1 V
Drawing
Sand
C1.2 Compaction before pouring concrete Field Test IS 2720 Part 28 100% NA P 1 V
Replacement
Sieves, Impact Engineering
C1.3 Quality of aggregates to be used in the concrete or PCC Physical 100% NA P 1 V
machine Drawing
As per approved
C1.4 Making & Grade of concrete is as per specification Physical Lab Apparatus 100% NA P 1 V
design mix
C1.5 Ratio of the mixture Visual Weigh batcher Engg Drawing 100% 3&5 P 1 W
C2 After Concreting
C2.1 PCC Level & compaction Visual NA Engg Drawing 100% NA P 1 V
Gunny Bags /
C2.2 Adequate Curing Visual IS 456 & IS 1597 100% 6 P NA V
water Tankers
D M25 / Approved Design Mix (Concrete Works):-
D1 Before Concreting
D1.1 Quality of aggregates. Physical Lab Apparatus Engg Drawing 100% 4 P 1 V
D1.2 Grade of steel is as per specification Physical Lab Apparatus Engg Drawing 100% 4 P 1 V
As per approved
D1.3 Design mix report Physical Lab Apparatus 100% 4 P NA V
Design Mix
Reinforcement rods are cut and bent as per the bar bending Measuring
D1.4 schedule (BBS) Measurement Tape Engg Drawing 100% NA P 1 V
Verticality alignment, diagonals and height of shuttering and
D1.5 Visual NA Engg Drawing 100% NA P 1 V
place diagonals bracing (if required)
D1.6 Supports for shuttering Visual NA Engg Drawing 100% NA P 1 V
Measuring
D1.7 Cover Measurement Engg Drawing 100% NA P 1 V
Tape
Measurement
Physical /
I7 Welding and tying of embedment to reinforcement Measurement Measurement Engg Drawing 100% NA P NA V
J WATER SUPPLY AND DRAINAGE SANITATION:-
Technical
Specification/Engg
J1 check for material, fixture, fitting, colour & dimension Visual NA 100% 4 P NA V
Drawing
K TOILETS & PANITARY BLOCK:-
Technical
Specification
K1 Check for material, fixture, fitting, colour & dimension Visual NA 100% 4 P NA V
/Engg Drawing
L GI PIPES & FITTINGS:-
IS 1239 &
Engineering
L1 Check for material, fixture, fitting, colour & dimension Visual NA 100% 4 P NA V
Drawings
M GROUTING:-
M1 Grouting Material Visual NA Engg Drawing 100% 4 P NA V
M2 Grouting Pressure Physical As required Engg Drawing 100% NA P 1 V
M3 Composition of Grout Physical As required Engg Drawing 100% 4 P NA V
M4 Compressive Strength Measurement As required Engg Drawing 100% 2&6 P 1 V
N PILING
N1 Layout Marking of Boreholes Placement :
N1.1 Latest Approved Drawing. Visual NA Engg Drawing 100% NA P NA V
N1.2 Co-ordinates of the Pile Row as per the Plant Layout Plan Visual Total Station Engg Drawing 100% NA P NA V
N1.3 Co-ordinates of the Borehole as per the Plant Layout Plan Visual Total Station Engg Drawing 100% 3 P 1 W
N2 Boreholes Digging Placement :
N2.1 Latest Approved Drawing. Visual NA Engg Drawing 100% NA P NA V
N2.2 Method of Statement shared with contractor for a sample work Physical NA Engg Drawing 100% 1 P V
Measurement
N2.3 Diameter & Depth of the Borehole. Physical Tape Engg Drawing 100% 3 P 1 V
Measurement
N2.4 Cleaning of borehole after boring Physical Tape Engg Drawing 100% NA P 1 V
N3 Insert Placement Activities:
N3.1 Latest Approved Drawing. Visual NA Engg Drawing 100% NA P NA V
N3.2 Method of Statement shared with contractor for a sample work Physical NA Engg Drawing 100% 1 P 1 W
N3.3 Template erection & Alignment with column post Visual NA Engg Drawing 100% 3 P 1 V
PREPARED BY Mr. Aditya Krishna P-Perform C-Check 3-RFI 6-Site Register
REVIEWED BY Mr. Dheeraj Pawar V-Verify 1- Checklist 4-Reports & Certificate
APPROVED BY Mr. C.P.Yadav W-Witness 2-Test Format 5-Pour Card
Field Quality Plan -(Civil & Mechanical Doc No FQP/CE/ME/DCBL/SGEPL Dt. 26/05/2023
Responsibility
Type of Reference Quantum /
Construction Stage and Inspection Parameters Instrument Contractor Site Quality Engg
Check documents: Frequency
Records P/W/V Records P/W/V
Sr. No Activity
Measurement
N3.4 Pile group Centre line aligned Physical Tape Engg Drawing 100% NA P 1 V
Measurement
N3.5 Pile depth Physical Tape Engg Drawing 100% NA P 1 V
N3.6 Column Post Verticality. Measurement Spirit Level Engg Drawing 100% NA P 1 V
Measuring
N3.7 Centre to centre distance of column post Measurement Tape Engg Drawing 100% NA P 1 V
Measurement
N3.8 Pile row at same elevation level Physical Tape Engg Drawing 100% NA P 1 V
Measurement
N3.9 Pile rows are parallel with other rows in the block Physical Tape Engg Drawing 100% NA P 1 V
N3.10 Pile Concrete pouring:
N3.11 Latest Approved Drawing. Visual NA Engg Drawing 100% NA P 1 V
N3.12 Method of Statement shared with contractor for a sample work Physical NA Engg Drawing 100% 1 P 1 W
N3.13 Slump test Physical Slump cone IS 456 100% NA P 1 V
N3.14 Concrete free from oversize/round shaped coarse aggregate Visual NA IS 456 100% NA P 1 V
As per approved
Design Mix &
N3.15 Concrete pouring up to the level as defined Visual NA 100% 3, 4 & 5 P 1 V
Engg Drg
N3.16 Cubes casted Physical Cube Mould IS 456 100% 6 P 1 W
N3.17 Concrete compaction proper Physical Vibrators / Rod IS 456 100% NA P 1 V
Gunny Bags /
N3.18 Concrete curing Visual water Tankers IS 456 100% 6 P 1 V
Calibrated Dial IS 2911 Part IV /
Pile Testing (Vertical, lateral, Pull Out test, Pile Integrity, Gauges etc, Technical
N3.19 rebound hammer test) (If Applicable). Testing 100% 2 P NA W
As Required Specification
N3.20 Column Post Verticality. Measurement Spirit Level Engg Drawing 100% NA P 1 V
Measuring
N3.21 Centre to center distance of column post Measurement Tape Engg Drawing 100% NA P 1 V
N5 Pile Capping
N5.1 Latest Approved Drawing. Visual NA Engg Drawing 100% NA P 1 V
N5.2 Concrete free from oversize/round shaped coarse aggregate Visual NA IS 456 100% NA P 1 V
As per approved
N5.3 Concrete pouring Visual NA Design Mix 100% 3, 4 & 5 P 1 V
O RAMMING
O1 Layout Marking of Boreholes Placement :
requirement
Torque Engg Module
P12 Module eraction & tightening Physical Wrench allocation 100% 3 P 1 V
P14 Module string connection visual NA Engg Drawing 100% NA P NA V
P15 Any other apparent defects. Visual NA NA 100% NA P NA V
Q MAIN CONTROL ROOM & INVERTER CONTROL ROOM
Q1 Marking: -
Q1.1 Area grading quality approved. Visual Total Station Engg Drawing 100% NA P NA V
Q1.2 Building coordinates Physical Total Station Engg Drawing 100% NA P NA V
Q1.3 Building area marking. Visual Total Station Engg Drawing 100% NA P NA V
Q1.4 Foundation marking. Visual Total Station Engg Drawing 100% NA P NA V
Q1.5 Any Apparent and Obvious Defects. Total Station NA 100% NA P NA V
Q2 Excavation (As Per FQP Sr. No. B and following additional Points :)
Q2.4 Any Apparent and Obvious Defects observed Visual NA NA 100% NA P 1 V
Q3 PCC (As Per FQP Sr. No. C and following additional Points :)
Q3.1 PCC Level & compaction Visual NA Engg Drawing 100% NA P NA V
Q4 COLUMN(Footing & Pedestal) / PLINTH BEAM / ROOF BEAM & SLAB / TRANSFORMER (Footing & Raft Casting) :
Q4.1 Reinforcement Placements (As Per FQP Sr. No. E and following additional Points :)
R/F cutting
bending
Q4.1.1 Marking centerline, layout, levels at different positions. Visual Engg Drawing 100% NA P 1 V
machine
Reinforcement bars rusted &/or any obvious defect (undue
Q4.1.2 stress or bend). Visual NA Engg Drawing 100% NA P 1 V
Q4.1.3 Any Apparent and Obvious Defects observe Visual NA NA 100% NA P 1 V
Q4.2 Shuttering (As Per FQP Sr. No. F and following additional Points :)
Engg Drawing &
Q4.2.1 Adequate Shuttering support & staging. Visual NA IS 14687 100% NA P 1 V
Measuring
Tape, Plumb
Q4.2.2 Any Apparent and Obvious Defects observed. Measurement NA 100% NA P 1 V
bob
Q4.3 Concreting (M25 Grade/Approved Design Mix) (As Per FQP Sr. No. D and following additional Points :)
No foreign material or round oversize boulder/stone available in
Q4.3.1 concrete. Remove (if any) Visual NA Engg Drawing 100% NA P 1 V
Q4.3.2 Compaction of concrete. Visual Vibrator Engg Drawing 100% NA P 1 V
Q4.3.3 Finishing of concrete surface. Visual finishing tools Engg Drawing 100% NA P 1 V
Q4.3.4 Deshuttering. Visual Hammer Engg Drawing 100% NA P 1 V
PREPARED BY Mr. Aditya Krishna P-Perform C-Check 3-RFI 6-Site Register
REVIEWED BY Mr. Dheeraj Pawar V-Verify 1- Checklist 4-Reports & Certificate
APPROVED BY Mr. C.P.Yadav W-Witness 2-Test Format 5-Pour Card
Field Quality Plan -(Civil & Mechanical ) Works Doc No FQP/CE/ME/DCBL/SGEPL Dt.26/05/2023
Responsibility
Type of Reference Quantum /
Construction Stage and Inspection Parameters Instrument Contractor Site Quality Engg
Check documents: Frequency
Records P/W/V Records P/W/V
Sr. No Activity
Measurement
IS 2212 & Engg
Q11.9 Verticality & Thickness of the wall plaster Visual Tape & Plumb 100% NA P 1 V
Drawing
bob
Avoid plastering of a single wall in intervals so as to avoid
Q11.10 patches Visual NA NA 100% NA P 1 V
Q11.11 Curing of plaster. Visual NA IS 456 & IS 2212 100% NA P 1 V
Q11.12 Any Apparent and Obvious Defects observed Visual NA NA 100% NA P 1 V
Q12 FLOORING:
IS 2720 (Part
Soil compaction done as per required (Soil compacted to 95% Field test / Proctor density XXIX) / Engg
Q12.1 Proctor Density) Lab test Apparatus 100% NA P 1 V
Drawings.
Measurement
Tape/ Auto Approved Design
Q12.2 Concrete mix ratio (PCC) Physical mix 100% 3, 4 & 5 P 1 V
level
Q12.3 PCC leveled & compacted. Visual Auto level Engg Drawing 100% NA P 1 V
Gunny Bags /
Q12.4 Curing Visual water Tankers Engg Drawing 100% 6 P 1 V
Q12.5 Marking centerline, layout, levels Visual NA Engg Drawing 100% NA P 1 V
Measuring
Q12.6 Type & Dimension of steel bars Measurement tape Engg Drawing 100% NA P 1 V
Reinforcement bars rusted &/or any obvious defect (undue
Q12.7 stress or bend). visual NA Engg Drawing 100% NA P 1 V
Measuring
Q12.8 Correct placement, spacing & binding of definite reinforcement tape Engg Drawing 100% NA P 1 V
Measurement Measuring
Q12.9 Lap length, dowels, chair, spacer bars and cover blocks tape Engg Drawing 100% NA P 1 V
Q12.10 Check whether concrete mix ratio Physical Weigh batcher Engg Drawings 100% NA P 1 V
Physical / Engg Drawings &
Q12.11 Concrete Slump Cone Test Visual Slump Cone as per IS 457 100% NA P 1 V
Engg Drawings &
Q12.12 Concrete Cube casted Visual Cube Moulds as per IS 458 100% NA P 1 V
Engg Drawings &
Q12.13 Compaction with vibrator Visual Vibrator as per IS 459 100% NA P 1 V
Engg Drawings &
Q12.14 Finishing the concrete surface to achieve desired level Visual finishing tools as per IS 460 100% NA P 1 V
Q12.15 Curing. Visual Gunny Bags / Engg Drawings & 100% 6 P 1 V
NOTE:
* It’s the responsibility of the contractor to offer RFI at this stage to the Plant Head / Person and subsequently get signed off from quality.
This RFI may be linked to bill payment and the contractor will beresponsible for any financial loss occurring because of non-submission of the RFI to the SGEPL representative
** It’s the responsibility of the contractor to get the first OFF report signed by the plant head and site quality In charge.
In the absence or non-availability of a FIRST OFF report, any Segregation/rework/rejection happening afterward will be the responsibility of the contractor and SGEPL will be not responsible for
any Financial loss to the contractor because of segregation/rework/rejection