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Textbook Fluorinated Polymers in 2 Vol V 2 Applications Ameduri Bruno Ed Ebook All Chapter PDF
Textbook Fluorinated Polymers in 2 Vol V 2 Applications Ameduri Bruno Ed Ebook All Chapter PDF
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Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP001
Volume 2: Applications
Fluorinated Polymers
View Online
Editor-in-Chief:
Professor Ben Zhong Tang, The Hong Kong University of Science and
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP001
Series Editors:
Professor Alaa S. Abd-El-Aziz, University of Prince Edward Island, Canada
Professor Stephen Craig, Duke University, USA
Professor Jianhua Dong, National Natural Science Foundation of China, China
Professor Toshio Masuda, Shanghai University, China
Professor Christoph Weder, University of Fribourg, Switzerland
Simulation
24: Fluorinated Polymers: Volume 2: Applications
Fluorinated Polymers
Volume 2: Applications
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP001
Edited by
Bruno Ameduri
Ecole Nationale Supérieure de Chimie de Montpellier, Montpellier, France
Email: bruno.ameduri@enscm.fr
and
Hideo Sawada
Hirosaki University, Hirosaki, Japan
Email: hideosaw@hirosaki-u.ac.jp
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP001 View Online
A catalogue record for this book is available from the British Library
Apart from fair dealing for the purposes of research for non-commercial purposes or for
private study, criticism or review, as permitted under the Copyright, Designs and Patents
Act 1988 and the Copyright and Related Rights Regulations 2003, this publication may not
be reproduced, stored or transmitted, in any form or by any means, without the prior
permission in writing of The Royal Society of Chemistry, or in the case of reproduction
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Reproduction Rights Organization outside the UK. Enquiries concerning reproduction
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The RSC is not responsible for individual opinions expressed in this work.
The authors have sought to locate owners of all reproduced material not in their own
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Printed in the United Kingdom by CPI Group (UK) Ltd, Croydon, CR0 4YY, UK
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP007
Preface
vii
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viii Preface
Bruno Ameduri
Hideo Sawada
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP009
Contents
Volume 1
SYNTHESIS
1.1 Introduction 3
1.2 Computational Methods 5
1.3 Results and Discussion 6
1.3.1 Molecular Structure of
Alkanoyl/Fluoroalkanoyl Peroxides 7
1.3.2 Molecular Structure of
Alkanoyl/Fluoroalkanoyl Radicals 10
1.3.3 Bond Dissociation Energy of Alkanoyl/
Fluoroalkanoyl Peroxides and Radicals 12
1.3.4 Thermal Decomposition of
Alkanoyl/Fluoroalkanoyl Peroxides 17
1.4 Conclusion 20
Acknowledgements 21
References 21
2.1 Introduction 22
ix
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x Contents
3.1 Introduction 40
3.2 Anionic Polymerization Reactivity of Fluorinated
Acrylates and Methacrylates 43
3.3 Anionic Polymerization Reactivity of Fluorinated
1,3-Butadiene 53
3.4 Anionic Polymerization Reactivity of Fluorinated
Styrenes 67
3.5 Conclusion 69
References 70
4.1 Introduction 72
4.2 Anionic Polyaddition of Fluorinated Vinyl Monomers 73
4.3 Radical Polyaddition of Fluorinated Vinyl Monomers 79
4.4 Conclusion 101
References 101
Contents xi
xii Contents
Contents xiii
PROPERTIES
xiv Contents
References 303
PROCESSING
Contents xv
SIMULATION
Volume 2
APPLICATIONS
1.1 Introduction 3
1.2 Fluorinated Monomers and Building Blocks 4
1.2.1 Fluorinated Monomers 4
1.2.2 Perfluoroalkyl Building Blocks 7
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xvi Contents
2.1 Introduction 32
2.2 The PFOA Issue 33
2.3 Preparation 34
2.3.1 Monomers 34
2.3.2 Polymerizations 35
2.3.3 Polymer Composition 35
2.4 Expression Mechanism of Water Repellency of
Fluoroalkyl Acrylate Polymers 36
2.4.1 Dynamic Contact Angle 37
2.4.2 Thermal Analysis 38
2.4.3 Molecular Aggregation States 38
2.4.4 Surface Reorganization 40
2.5 Molecular Design Concept for Short-chain
Fluoroalkyl Acrylate Polymers 41
2.5.1 Comonomer 42
2.5.2 a-Substituent Group 43
2.5.3 Spacer 45
2.5.4 Perfluoroalkyl (Rf) Group 45
2.6 Applications 45
2.6.1 Textiles 45
2.6.2 Carpets 48
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Contents xvii
2.6.3 Paper 48
2.6.4 Non-woven Materials 48
2.6.5 Coatings 49
2.7 Outlook 49
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-FP009
Acknowledgements 49
References 50
3.1 Introduction 54
3.2 Synthesis Routes 55
3.3 Semicrystalline Versus Elastomeric or Gum-type
Polyphosphazenes 59
3.4 Specific Fluoro-organophosphazenes 60
3.4.1 Poly[bis(trifluoroethoxy)phosphazene]
(Compound 2) 60
3.4.2 Polymers with Longer Telomer Side-chains
of Type –OCH2(CF2)xCF2H 60
3.4.3 Fluoroalkoxy Side-groups with CF3
Terminal Units 61
3.4.4 Fluoroalkoxy Side-groups of the
Type –OCH2CH2(CF2)xCF3 62
3.4.5 Fluoroaryloxyphosphazenes 62
3.4.6 Trifluoroethylamino Side-groups 63
3.5 Mixed-substituent Elastomeric
Polyphosphazenes 63
3.6 Interpenetrating Polymer Networks from PN-F and
[NP(OCH2CF3)2]n 65
3.7 Elastomers Based on Non-covalent Interchain
Interactions 66
3.8 Hybrid Fluoro-organophosphazene–Organosilicon
Polymers 69
3.9 Fibers, Films and Surfaces from Polymer 2 72
3.10 Fire Resistance 73
3.11 Optical Properties: Controlled Refractive Index
Polymers and Polymeric Dyes 73
3.12 Amphiphilic Polymer Membranes 73
3.13 Prospects for the Future 76
References 77
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xviii Contents
Contents xix
xx Contents
Contents xxi
xxii Contents
Contents xxiii
APPLICATIONS
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-00001 View Online
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-00001 View Online
CHAPTER 1
Industrial Aspects of
Fluorinated Oligomers and
Polymers
RUDY DAMS*a AND KLAUS HINTZERb
a
3M Belgium bvba, Haven 1005, Canadastraat 11, 2070 Zwijndrecht,
Belgium; b 3M/Dyneon GmbH, Industrieparkstrasse 1, 84508 Burgkirchen,
Germany
*Email: rdams1@mmm.com
1.1 Introduction
In the early 1930s, researchers of IG-Farbenindustrie in Frankfurt (Germany)
studied systematically the first polymerizations of fluoroethenes; the
Hoechst researchers had already prepared polychlorotrifluoroethylene
(PCTFE) and polytetrafluoroethylene (PTFE), including copolymers, re-
cognizing the outstanding properties of these polymers.1 The first patent
application for a fluoropolymer was filed in October 1934 by Schloffer and
Scherer.2 PTFE was also discovered in 1938 in the USA by Plunkett of
E. I. DuPont de Nemours while investigating fluorinated refrigerants. The
unique properties of PTFE were recognized during the Manhattan Project,
where there was an urgent need for a material that would withstand the
highly corrosive environment during the process of separating the isotopes
of UF6 for the first atomic bomb. PTFE apparently fulfilled all the needs,
spurring the development of processing and production methods for this
unique polymer. In 1946, PTFE was commercialized by E. I. DuPont de
Nemours under the trade name Teflon.3
3
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4 Chapter 1
The unique properties of fluoropolymers are due to the fact that the polymer
backbone is formed by strong carbon–carbon bonds (C–C B340 kJ mol1) and
extremely stable carbon–fluorine bonds (C–F B490 kJ mol1; for comparison,
C–H B420 kJ mol1). Substitution of fluorine for hydrogen in a material
Published on 04 November 2016 on http://pubs.rsc.org | doi:10.1039/9781782629368-00001
PTFE, PCTFE and all other fluoropolymers (see Table 1.2) gained imme-
diate acceptance during commercialization in the various markets.
During the following decades, many fluoropolymers, including fluoro-
thermoplastics and fluoroelastomers, were developed. The worldwide
annual sales volume of fluoropolymers is today more than 230 000 tonnes
(world consumption of fluoroplastics in 2012 was B216 000 tonnes;4 world
consumption of fluoroelastomers in 2009 was B20 000 tonnes5). The total
market value is more than US$6 billion.
In contrast to the higher molecular weight polymers, oligomers are
characterized by a low number of repeating units, usually less than 50, and a
low molecular weight, often not higher than 20 000 Da (as measured by gel
permeation chromatography).
Many synthetic routes to oligomers have been described, including radical
oligomerization, oligocondensation, ionic oligomerization and ring-opening
reactions.6 Telomerization is an oligomerization by a chain-transfer re-
action, carried out in the presence of a large amount of chain-transfer agent,
so that end-groups are essentially fragments of the chain-transfer agent.7
In Sections 1.2 and 1.3, some of the results of the research and develop-
ment work carried out at 3M using functionalized fluorinated oligomers are
discussed.
Δ
CH3-CHF2 (R152a) CH2=CHF + HF
HC=CH + HF CH2=CHF
CF3
Other important perfluorinated vinyl ethers are synthesized by reaction
of fluorinated alkoxides with HFPO followed by pyrolysis; the fluorinated
alkoxides are usually prepared in situ from the corresponding acid fluorides
(Scheme 1.3).8
An attractive, alternative route to perfluoro(methyl vinyl ether) (PMVE) is
based on the reaction of perfluoromethyl hypofluoride and dichloro-
difluoroethene followed by dehalogenation (Scheme 1.4).9 Solvay Specialty
Polymers has mastered this synthesis and transferred it into large scale
production.
Starting materials with functional groups can be prepared by direct
or electrochemical fluorination (ECF) or by standard synthesis10
(Scheme 1.5).
The synthesis of comonomers for the preparation of perfluorinated
amorphous polymers with high glass transition temperatures (Tg) involves
multiple steps and has recently been described in detail11 (Figure 1.1).
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connected with the home-surroundings and members of the family is
not so important as the character of the delusions; and the influence
of the relatives is often most salutary, even when the patient has
most distressing thoughts concerning them or even when he is too
insane to be always sure of their identity. If the insanity arises in a
violent emotional shock, and home sights and surroundings recall
and arouse the mental pain, as is the rule in such cases, recovery
usually depends upon removal from home. The matter of suicide
where there are means of proper watching does not influence me in
my decision, as I think that the dangers of self-destruction are fully
as great in asylums as outside with sufficient care, whereas the
stimulus to the patient to kill himself from both insane and sane
motives is greater the more he is surrounded with depressing
influences. On the other hand, it not seldom happens that the
diversity of sights in the hospital, the routine, the varied events of the
day, the amusements, the walks, the drives, even the discomforts
and annoyances, serve to distract the patient's mind from his
delusions better than the same result can be accomplished under
the pleasant influences at home, while a natural feeling of self-
respect prevents those who have power of self-control from giving
way to their impulses before strangers, especially when they know
that such conduct will take them to a lower ward with less agreeable
associates.
The first question which comes up in the care of the insane is with
regard to removal from home and commitment to an asylum; and
here a great many points must be taken into consideration. It is not
always that a home can be accommodated to the use of an insane
member of the family. There are not many in which there can be
proper quiet and seclusion without depriving the patient of that
abundance of fresh air and outdoor exercise which is so often
required in treatment. Frequently those nearest to him irritate him to
the last degree, or he has some aversion or delusion in regard to
them rendering their presence injurious. If the delusions and
impulses of a patient are not such as to endanger the lives of the
household, his violence and excitement and uneasiness or
melancholia may make life simply intolerable to his relatives, or his
exactions may be exhausting to their strength and his constant
presence a means of making still others insane. His noise may
disturb a whole neighborhood. His vagaries may require control, his
indecencies concealment, his enfeeblement help more than can be
sufficiently given outside of a hospital, his general condition more
judicious care than his friends can command, and his example may
have a pernicious effect upon children growing up with an insane
diathesis. In many people a long time insane much of their vicious
conduct is due to habit or to tendencies which they cannot or will not
control without the steady, kind discipline which cannot be got at
home.
A man with delusions by virtue of which he thinks that some one is
plotting to ruin or kill him is apt to commit murder; a mother who
believes that the world is going to ruin and her children to torture
may be expected to put herself and them out of misery; a demented
woman chops off her infant's head because its cries disturb her; and
the maniac's delirium or epileptic's fury drives him into any horrible
act. Such people need to be watched always by some person or
persons fully able to prevent their doing harm, which in many cases
can only be done, with any reasonable degree of liberty to the
patient, in a hospital for the insane. If the danger is obviated by
removal of certain persons—children, for instance—or if watching by
nurses serves the purpose, and there are no Other objections to
such a course, there are cases in which the chances of cure are
more if the patient remains at home whenever the disease pursues
an acute course. Most of the insane, however, have passed the
curable stage; the majority need the moral support and freedom from
responsibility or the regular life and regimen of a hospital; and a
large proportion of the cases following a subacute or chronic course
must be removed from home. The expense attendant upon the safe
treatment of mental disease in a private house is entirely beyond the
means of most families, just as they cannot send their consumptives
to Colorado or France, and so the hospital becomes a necessity.
Except in dangerous cases, however, the hospital should never be
hastily decided upon. A little delay does not diminish the patient's
chances of recovery, and may show that the attack is only transient,
whereas removal to a strange place might aggravate the disease
and increase its duration. It is particularly important not to choose an
unfavorable time to commit an insane person to an asylum, and
thereby add to discouraging conditions already existing an additional
source of despair at a time when every influence should be as
elevating and cheering as possible. In most cases, especially if there
is a suicidal or homicidal tendency, it is best, when removal to an
asylum has been decided to be necessary, not to argue the question
with the patient, but to explain why it must be done, and then do it
without delay.
The law provides the methods of commitment to asylums. They are
so different in the different States that they cannot be discussed
here.11 The one rule holds good everywhere, however—that it is far
better to use force than deception in sending the insane from home
to asylums, and that the cases are very few in treating the insane in
or out of asylums where deception is either justifiable or wise. A
second safe rule is that a person of unsound mind is always a
source, immediate or remote, of more or less danger.
11 An abstract of the various laws may be found in the appendix to the American
edition of Clouston's Clinical Lectures on Mental Diseases.
In the general care of the insane it is the duty of the state to see that
they have all the rights of the citizen which are consistent with their
proper and safe treatment, including the benefits of property and
estate. There certainly should be in all countries, as in England,
officers whose duty it is to see that this is done. For a large number
of people with defective or diseased brains, who are now allowed to
wander about committing crimes and serving repeated sentences in
reformatories, houses of correction, and prisons, an enlightened
public policy would find the best, and in the end the cheapest,
treatment to consist in keeping them under supervision and control
as unsound members of society.
There are many crises in life when the mind totters and seems ready
to fall, which the physician is more likely to recognize than any other
person. Sometimes the odds are too heavy to fight against, but often
there is a transient mental disturbance in such critical cases, or an
incipient insanity, according as the indications are met with wisdom
and patience or with neglect, indifference, and lack of judgment. The
treatment called for is of the person rather than of the mental state,
and in all forms of mental disease success in treatment depends
very materially upon the personality of the physician, who must
adapt himself also to the personality of the patient.
In about one-fourth of the cases of insanity there is no hereditary
predisposition to the disease, and its prevention can be most
hopefully looked for in attention to the general laws of health, the
observance of which tends to secure immunity from all diseases. In
the remaining cases—three times as many, in round numbers—the
most hopeful course is in abstaining from marriage altogether or in
the avoidance of unwise marriages; and it is an encouraging fact that
many people in the community now take that conscientious view of
the matter, although if they decide what to do without competent
advice they are liable to err in the opposite direction of exaggerating
their morbid tendencies, and so increasing their unhealthy
predisposition. There are certain groups of physical and mental
manifestations which the experienced physician recognizes as signs
of tendencies which only await favorable conditions—a sufficient
exciting cause—in the indulgence in drink or other excesses, in the
exclusive search for wealth or fame, in the absence of healthy
occupation, in mental wear and worry, in over-excitement, in the
various conditions of ill-health, to develop into actual insanity. This
physiognomy of temperament suggests to the observant physician a
warning against excess of all kinds, and a recommendation for that
course in life which promises the greatest likelihood of preserving a
quiet mind and a healthy body and of securing a rational
employment. Too much work is less dangerous to most people than
too little.
Moral insanity is seldom seen in the insane asylum until the disease
has passed over into pronounced mental enfeeblement or delusional
insanity. Purely moral insanity—“an uncontrollable violence of the
emotions and instincts”—is probably as rare as purely intellectual
insanity. Moral insanity is attended with some mental impairment,
just as moral perversion is part of intellectual insanity. Indeed, I have
heard patients complain as much of the degradation of character in
their insanity as of any symptoms referable directly to the intellect.
The term is not a fortunate one, but, like the expression moral
treatment of the insane, it is in quite general use. It is recognized by
all the authorities on mental disease, whatever may be their opinions
as to the limitations of responsibility in it. It is especially to it that we
can apply the words of the Autocrat of the Breakfast-Table, that the
worst forms of insanity are those to which the asylum shuts its doors.
It is marked by moral perversion, change of character and action,
and so little intellectual impairment as to be easily overlooked by one
not familiar with morbid mental phenomena.