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Textbook High Temperature Polymer Electrolyte Membrane Fuel Cells Approaches Status and Perspectives 1St Edition Qingfeng Li Ebook All Chapter PDF
Textbook High Temperature Polymer Electrolyte Membrane Fuel Cells Approaches Status and Perspectives 1St Edition Qingfeng Li Ebook All Chapter PDF
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Qingfeng Li · David Aili
Hans Aage Hjuler · Jens Oluf Jensen
Editors
High Temperature
Polymer Electrolyte
Membrane Fuel Cells
Approaches, Status, and Perspectives
High Temperature Polymer Electrolyte
Membrane Fuel Cells
Qingfeng Li • David Aili •
Hans Aage Hjuler •
Jens Oluf Jensen
Editors
High Temperature
Polymer Electrolyte
Membrane Fuel Cells
Approaches, Status,
and Perspectives
Editors
Qingfeng Li David Aili
Department of Energy Conversion Department of Energy Conversion
and Storage and Storage
Technical University of Denmark Technical University of Denmark
Lyngby, Denmark Lyngby, Denmark
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Jens Oluf Jensen, Hans Aage Hjuler,
David Aili, and Qingfeng Li
2 Modifications of Sulfonic Acid-Based Membranes . . . . . . . . . 5
Antonino S. Aricò, Vincenzo Baglio, Francesco Lufrano,
Alessandro Stassi, Irene Gatto, Vincenzo Antonucci,
and Luca Merlo
3 Acid–Base Chemistry and Proton Conductivity . . . . . . . . . . . 37
Qingfeng Li, David Aili, Robert F. Savinell,
and Jens Oluf Jensen
4 Applications of Acid–Base Blend Concepts
to Intermediate Temperature Membranes . . . . . . . . . . . . . . . 59
Jochen Kerres
5 Pyridine Containing Aromatic Polyether Membranes . . . . . . 91
Joannis K. Kallitsis, Aikaterini K. Andreopoulou,
Maria Daletou, and Stylianos Neophytides
6 Techniques for PBI Membrane Characterization . . . . . . . . . 127
Dirk Henkensmeier and David Aili
7 Synthesis of Polybenzimidazoles . . . . . . . . . . . . . . . . . . . . . . 151
Jingshuai Yang, Ronghuan He, and David Aili
8 Phosphoric Acid and its Interactions
with Polybenzimidazole-Type Polymers . . . . . . . . . . . . . . . . . 169
Carsten Korte, Fosca Conti, Jürgen Wackerl,
and Werner Lehnert
9 Polybenzimidazole Membranes by Post Acid Doping . . . . . . . 195
David Aili, Jens Oluf Jensen, and Qingfeng Li
10 PBI Membranes Via the PPA Process . . . . . . . . . . . . . . . . . . 217
Kayley Fishel, Guoqing Qian, and Brian C. Benicewicz
v
vi Contents
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
Preface
represented as authors but well referred to in the chapters. We hope for their
understanding.
A special thanks goes to Kenneth Howell, Abira Sengupta, and other staff
from Springer Publishing in New York. They have been extremely helpful
for all practical aspects of getting this book published.
Finally, on behalf of all the authors, we would like to thank all funding
agencies, universities, and companies that have made it possible to do all the
work in the laboratories around the world.
David Aili obtained his M.Sc. degree in Organic Chemistry in 2007 from
the Institute of Technology at Linköping University after a diploma project at
the Arrhenius Laboratory, Stockholm University. He subsequently moved to
Technical University of Denmark to pursue a Ph.D. in the field of proton
conducting membranes for electrochemical energy conversion technologies
under the supervision of Professor Niels J. Bjerrum at the Department of
Chemistry. After obtaining his Ph.D. degree in 2011 and after a shorter
period as a development engineer in the phenolic resin business, he joined
the newly formed Department of Energy Conversion and Storage at Techni-
cal University of Denmark in 2012 as a Postdoctoral Research Fellow. His
current research covers fundamental and application-oriented aspects of ion
conducting materials with special emphasis on polymer-based membranes.
The two of us, Robert F. Savinell (R.F.S.) and Jesse S. Wainright (J.S.W.),
have collaborated on the development of PBI/PA membranes for fuel cells at
CWRU from the very early days, and are pleased to tell this story about the
early history of the PBI/PA high temperature membrane for fuel cells.
It was in the late 1980s time period when R.F.S. was the Associate
Director of the Case Center for Electrochemical Sciences (now the Yeager
Center for Electrochemical Sciences at Case Western Reserve University)
working with Professor Ernest B Yeager (see Fig. 1).
xix
xx Overture: The Early History of PBI/Phosphoric Acid Membranes
Fig. 1. Robert F. Savinell on far left and Professor Yeager on right of plaque at the celebration
of the renaming of the Case Center of Electrochemical Sciences to the Yeager Center for
Electrochemical Sciences with CWRU administrators and Dorothy Hummel Hovorka, wife of
Frank Hovorka, Professor Yeager’s Ph.D. advisor
We then set out to propose a research program with its principle objective
being the development of a high proton conducting solid polymer electrolyte
membrane which is chemically stable under the oxidizing and reducing
conditions existing in a direct methanol fuel cell and operates at temperatures
of 200 C. Two approaches that were proposed involved new polymers with
superacid functional groups such as the perfluorinated sulfonimides and the
perfluorinated phosphonic acid materials, with the thought that they would
retain water even at higher temperatures. Looking for alternative approaches,
Professor Morton Litt of CWRU (see Fig. 2) brought to our attention the 1977
work of Hoel and Grunwald [J. Phys. Chem., 81 2135 (1977)] which reported
evidence of proton conductivity in films of polybenzimidazole, although the
conductivities were quite low (104 S cm1). Professor Litt suggested we
explore poly(benzimidazoles) and poly(quinolones) by doping films with
acid and even trying to functionalize the films with acid groups.
These polymers were known to be stable at elevated temperatures. As the
PI for the research program, R.F.S. decided to include this idea to broaden
our membrane approaches. The proposal was submitted to the US Defense
Advanced Research Projects Agency (DARPA) on July 11, 1991, and
included the three polymer approaches mentioned above, as well as new
electrocatalysts for operating in these polymeric environments, and a variety
of fundamental measurements. We also proposed integrating these new
materials in a laboratory scale “microfuel cell” to demonstrate actual
operating performance. The program was selected for funding and a contract
awarded in 1992. This is when J.S.W., just completing his Ph.D. studies,
joined R.F.S. and the team to pursue this research program (see Fig. 3).
xxii Overture: The Early History of PBI/Phosphoric Acid Membranes
Fig. 3. Jesse S. Wainright and Robert F. Savinell in the early days of PBI/PA
research (from Case Alumnus, Spring 1997)
0.30
CW #1
0.25
85% H3PO4
Conductivity / ohm−1 cm−1
heating
0.20
cooling
0.15
0.10
0.05
Nafion-H3PO4
0.00
0 40 80 120 160 200
Temperature / °C
Fig. 4. Four-point conductivity measurements for Nafion 117 and polybenzi-
midazole films infused with phosphoric acid. Conductivity cell measurements of
phosphoric acid shown for comparison. Figure 3 of the first quarter (ending
September 1992) project report of the CWRU DARPA methanol fuel cell project
Overture: The Early History of PBI/Phosphoric Acid Membranes xxiii
The CWRU DARPA program pursued all three polymer approaches simul-
taneously. Eventually, we learned that the superacid perfluorinated polymer
strategy produced some very intriguing membrane films, but none performed
any better at elevated temperatures than the state-of-the-art Nafion product of
DuPont. Here, we will summarize of our early quarterly progress reports of
the CWRU DARPA program that give some insight on our early thinking and
contain much unpublished data and results. During the first quarter of the
project, sulfuric acid and phosphoric acid sorption in PBI films studies were
initiated. It was demonstrated that with a H2SO4/PBI molar ratio of 0.2,
the PBI unit interacted so strongly with the acid that the acid could not be
extracted from the polymer with water. The first conductivity measurements
were made on acid-doped PBI, and the first quarterly project report for the
period ending September 1992 stated: “The third set of results is for the
CWRU undoped polybenzimidazole sample which has been given the desig-
nation CW1. As received, this material exhibited a very low conductivity,
ca. 104 S cm1. Doped films are expected to have much higher proton
conductivity. We pretreated the undoped film in H3PO4 for 1 h at 150 C and
the conductivity was found to be very high, as shown in Figure 3 (Fig. 4 of
this article). This data was obtained in dry air. The conductivity of the CW1
sample is much greater than that of the hydrated Nafion sample and
approaches the conductivity of the liquid phosphoric acid. It would appear
that the CW1 sample is acting as an acid support.”
During the second quarter, ending December 1992, it was shown that
phosphoric acid-doped PBI was more thermally stable than undoped PBI
films. Studies also measured sulfuric acid and phosphoric acid permeation
through PBI films in order to predict doping times. More controlled
experiments of conductivity as a function of acid doping took place during
this quarter, with phosphoric acid doping levels of 25, 33, and 42 mol%, all
showing relatively low conductivities.
In the third quarter of this program, ending March 1993, we demonstrated
that as phosphoric acid doping levels increased from 40 to 170–190 mol%
(mole acid to PBI repeat unit X100), the conductivity also improved substan-
tially. J.S.W. was the persistent researcher in the lab who recognized the
increasing conductivity trend with acid doping level and continued the
studies to explore the effects on conductivity at even higher acid doping
levels. We also showed that doping with excess sulfuric acid increased
conductivity, and 250 mol% sulfuric acid-doped PBI at 160 C had about a
quarter of the conductivity of Nafion at 80 C fully hydrated. But, high
doping levels with sulfuric acid at temperatures of 350 C for a few minutes
sulfonated PBI, which decreased conductivity. During that quarter, we also
xxiv Overture: The Early History of PBI/Phosphoric Acid Membranes
Fig. 5. These figures are taken from the fifth quarter progress report of the CWRU DARPA Direct Methanol Fuel Cell
Program, dated September 1993. They show the first results of fuel cell testing with PBI/PA in a fuel cell
The DARPA program continued for another 3 years. During this period,
Professor Litt and his students developed a way to cast doped films in one
step that increased both the doping levels possible and the consistency of the
acid content. We explored operating a PBI/PA membrane fuel cell with
various fuels, fuel purities, and measured temperature effects. We began to
appreciate the relevancy of the technology for fuel cells operating on
reformed fuels. Our studies with PBI/PA evolved to become more thorough
and under better controlled conditions, and our understanding of the conduc-
tivity mechanism became deeper by studying water drag and performing
NMR studies. In addition to the electrolyte work, we developed new oxygen
reduction reaction electrocatalysts, including methanol-tolerant high perfor-
mance non-precious metal C–N ligands.
The CWRU patents were licensed to several companies, and our
publications (>15 papers from 1995 to 1998) on PBI/PA fuel cell membranes
garnered more attention in the USA and worldwide. These licensee
companies as well as other corporate and university researchers from around
the world further explored the PBI/PA approach to improve mechanical and
proton conducting properties and to evaluate the membranes in operating fuel
cells and electrolyzers at elevated temperatures.
xxvi Overture: The Early History of PBI/Phosphoric Acid Membranes
High temperature polymer electrolyte membrane a stable and practical way, most preferably under
fuel cells (HT-PEMFC) have been an active field ambient pressure, is far from trivial. One might
of research and development over more than two think that a proton, a positive hydrogen ion, being
decades. The term high temperature used in this orders of magnitude smaller than any other ion
book refers to a temperature range from 100 to will have the ability to travel easily through many
200 C, relative to the well-developed PEMFC materials simply due to its tiny size. The contrary
technology typically operating at 80 C. It is true. The extremely small size makes the
should be stressed that fuel cells working at charge density very high, and the protons are
temperatures up to 200 C still belong to the always associated to other species. In a liquid
overall class of low temperature fuel cells, in electrolyte, this is not a problem since other
contrast to high temperature fuel cells which mobile molecules carry the proton as a charged
are molten carbonate fuel cells (MCFC) and species and establish a net movement of the
solid oxide fuel cells (SOFC) all working at protons. The first fuel cells were developed
above 600 C. around liquid electrolytes, but from a construc-
The temperature range from 100 to 200 C tion and handling point of view and in order to
does not sound very high in any engineering make the electrolyte as thin as possible to mini-
sense; however, a significant effort is indeed mize internal resistance, solid electrolytes are
behind the development of high temperature very attractive and the electrolyte of interest
polymer electrolyte membranes and their cells, here is the proton-conducting polymer. The cells
from both materials science and technological are referred to as polymer fuel cells, polymer
points of view. Obviously, elevated temperatures electrolyte fuel cells (PEFC), or polymer electro-
tend to challenge thermal, chemical, and mechan- lyte membrane fuel cells/proton exchange mem-
ical stability of polymer materials, but besides brane fuel cells (PEMFC).
that, obtaining sufficient proton conductivity in In traditional PEMFC (based on polyper-
fluorosulfonic acid, PFSA), water is used as
such a proton shuttle and the polymer membrane
J.O. Jensen (*) • D. Aili • Q. Li
must be highly humidified in order to maintain
Department of Energy Conversion and Storage,
Kemitorvet 207, 2800 Lyngby, Denmark proton conductivity. An increase in operating
e-mail: jojen@dtu.dk; larda@dtu.dk; qfli@dtu.dk temperature from 80 to 150 C leads to an
H.A. Hjuler increase of the water vapor pressure from 0.47
Danish Power Systems ApS, Egeskovvej 6C, 3490 to 4.8 bar (ten times) and the membrane will dry
Kvistgård, Denmark out and lose conductivity unless the fuel cell is
e-mail: hah@daposy.dk
operated under a correspondingly increased pres- gas (LPG) through reforming when a hydrogen
sure, which is impractical in most cases. At infrastructure is missing.
200 C, the water vapor pressure is as high as In a conventional low temperature PEMFC, a
15 bar. Additionally, softening of PFSA careful management of the water balance (water
membranes is mechanically limiting the opera- management) to maintain a high degree of hydra-
tion at elevated temperatures. tion of the membrane is a delicate matter. It is
The question is then: why increase the working crucial for maintaining high conductivity and is
temperature of a PEMFC? This fuel cell has been done by humidification of the gas flows into the
very successful and one of the key advantages is fuel cell. Water is also produced in the cell and if
the low working temperature. Startup is easy, the net content gets above saturation water
the gases need not to be preheated, the selection condenses and blocks gas channels and porosities
of construction materials is wide (including leading to a severe performance drop. The water
elastomers for sealing), and degradation management is further complicated by a high
processes are generally slower at lower tem- electroosmotic drag of water, i.e., water transport
peratures. All this is true, but there are yet a along with the protons, in PFSA membranes.
number of advantages of a higher temperature. At temperatures above the boiling point of
Key drivers for the development have been water at the actual operating pressure, condensa-
(1) increased tolerance to fuel impurities tion cannot take place. This is indeed the case in
(in particular, carbon monoxide) of the platinum a high temperature PEMFC. Moreover, if con-
catalyst, (2) easier water management or even no duction is based on another proton carrier than
water management at all (when conduction is not water, then water management should be much
depending on water), (3) easier thermal manage- less intensive or even needless.
ment (cooling) due to higher temperature differ- Easier cooling of PEMFC is a wish of the
ence to the surroundings, and (4) a higher quality automotive industry because even though fuel
of the waste heat. cells produce less heat than small internal com-
The fact that the tolerance to carbon monox- bustion engines (ICE), heat removal is more
ide increases with increasing temperature is well challenging with a low temperature fuel cell.
known from phosphoric acid fuel cells (PAFC), While the ICE rejects most of its heat through
which also apply platinum as electrocatalysts. the exhaust and a smaller part through the cooler,
The carbon monoxide tolerance is critical if the the fuel cell does so mostly via the coolant loop
fuel is hydrogen obtained via reforming (chemi- and a radiator. Besides, the temperature differ-
cal conversion) of carbon containing fuels. In this ence between the coolant and the surrounding is
process, the carbonaceous fuel is converted into smaller in case of an 80 C fuel cell than of the
hydrogen and carbon dioxide, but traces of car- ICE. The transfer of more heat by means of a
bon monoxide are always present as a by- prod- smaller temperature difference calls for a much
uct. Carbon monoxide adsorbs strongly to larger radiator, which is not convenient for the
platinum surfaces and blocks the access of auto developers. A fuel cell working temperature
hydrogen. At 80 C, a carbon monoxide content of 120–130 C should be enough to compensate
as low as 20 ppm (0.002 %) in the fuel stream for this effect. Similarly, if a high temperature
results in a significant loss in cell performance, PEMFC is air cooled, the air flow needed is
but at 160 C, even 0.5–1 % carbon monoxide much smaller because it carries more heat
has only a minor effect. Therefore, very pure per volume and a smaller and less energy-
hydrogen or a complicated cleaning system is intensive blower can be applied. Finally, as
mandatory for the low temperature PEMFC, but about half of the energy of the fuel is converted
not for high temperature PEMFC. Cells can thus into heat in a fuel cell, it would be most desirable
be easily operated on abundant fuels like metha- if this heat could be better utilized. The number
nol, natural gas (methane), or liquefied petroleum of uses for this heat rises with temperature.
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VI.
LAULU ESI-ISISTÄNI,
LAUKUNKANTAJISTA
Mutta minä,
minä käsken sinun itkeä
ja paljastaa pääsi pitkien sarkofaagien edessä,
joissa esi-isäni nukkuvat.
Niistä nousee huokausten höyry.
Ja reunoihin olen upottanut korkokuvia:
kuninkaitten saaton,
synkeän, synkeän saaton,
jossa esi-isäni vaeltavat
selässä haavoja, jalat palaen, silmät niin
totisina,
kuninkaitten saaton,
ylpeän, ylpeän saaton.
DAIDALOS JA IKAROS
1. Ikaros
ja katkerat kreetalaiset
ja Minoksen synkeä ies.
Oi, isäni, tee mulle siivet.
Olen vanki, ja vapaa mies
Ja jalojen soturien
sinä kerroit elävän näin:
teräs silmissä, tanassa keihäs.
Ja kuolevan pystyin päin.
2. Daidalos ja Ikaros
Laulu esi-isille
LAPSI:
Työn laulu
Suvivirsi.
Laulu isänmaasta
LAPSI:
KUORO:
Kuoleman laulu
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