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( Hazardous Locations )

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7
2
1 NEC (Class) (Division)
2 IEC (Zone)

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1
?














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26 .. 55 01.00 .

39 86

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2


64 !
4 .. 2555 07.30 .

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9
6 54


???
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3
1. 1 0, 1 2 7.7

1

7.2 7.6



(Class) (Division)

2

7.7


(Zone)
( IEC 60079)

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NEC

IEC

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7
Zone

Class &



Division

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NEC

IEC

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5

:BasicofExplosion


...........
3

(Flammable Material )

Oxygen (
21%)
(Ignition Source)

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:BasicofExplosion

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6

:Basic of Explosion
Fire and Explosion Hazard Data
Flash Point ()





Flammable Limits


Lower Explosive Limit (LEL)
Upper Explosive Limit (UEL)
Vapor Density

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:Basic of Explosion



(Explosive Atmosphere)
5
Lower Explosive Limit (LEL)
Upper Explosive Limit (UEL)
Flash Point()
Auto-Ignition Temperature
Vapor Density

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7

:asic
B of Explosion

LEL UEL

15
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:Basic of Explosion
Basic physic principles : LEL ?

LEL = Lower Explosive Limit

%

(Explosive mixture )
%

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8

:Basic of Explosion
Basic physic principles: UEL?

UEL? = Upper Explosive Limit


%


(Explosive mixture)
%

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:Basic of Explosion
LEL - UEL

Flammable Limits
IEC NEC
Percent by Volume
LEL UEL Group Group
Acetaldehyde 4.0 60.0 IIB C
Acetone 2.5 13.0 IIA D
Acetylene 2.5 100.0 IIC A

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9

:Basic of Explosion
Basic physic principles: Flash Point





Flash Point < 37.8 OC (100 OF)
Flammable Liquid

Flash Point > 37.8 OC (100 OF)
Combustible Liquid






Flash Point

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:Basic of Explosion
Flash Point

Flash Point
IEC NEC
Temperature
O F O C Group Group
Acetaldehyde - 38.0 - 39.0 IIB C
Acetone - 4.0 - 20.0 IIA D
Acetylene IIC A

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10

:Basic of Explosion
Auto-Ignition Temperature





(Hot Spot)

Auto-Ignition Temperature


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:Basic of Explosion
Auto-IgnitionTemperature

Auto-Ignition IEC NEC



Temperature
O F O C Group Group

Acetaldehyde 347.0 75.0 IIB C

Acetone 869.0 465.0 IIA D

Acetylene 531.0 305.0 IIC A

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11

:Basic of Explosion
Basic physic principles: Vapor Density



> 1.0


< 1.0

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:Basic of Explosion
Vapor Density

Vapor Density
IEC NEC
[ Air density = 1.0 ]
Group Group
Acetaldehyde 1.5 IIB C

Acetone 2.0 IIA D

Acetylene 0.9 IIC A

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12
. Acetone
Material Safety Data Sheet: MSDS
Physical and Chemical Properties



Physical state Liquit
-
2.6% (LEL) 13%
Colour Clear colourless
(UEL)
- Odour Pugent


Boiling point 50 C

Melting point - 95 C

Explosion limits 2.6% to 13%




Solubility in water Easily soluble in cold water
465 O C Partition coefficient(log Pow) - 0.24

Vapour pressure 24.7kPa at 20C

Density 0.79 g/cm

= 2 Auto-flammability 465 C

Relative vapor density (air = 1) 2

9.46(compared to Butyl
Evaporation rate
Acetate)
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NEC

IEC

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13

Division Systems

(Area Classification)


(Explosion Groups)

(Types of Protection)


(Wiring Methods)

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Class-Division vs. Zone
Class/Division
Hazardous Materials Zone System
System

Division 1 Zone 0, Zone 1

Class I
Gasses or Vapors Division 2 Zone 2

Division 1 Zone 20,Zone 21



Class II
Combustible Dusts Division 2 Zone 22

Division 1

Class
No Equivalent
Fiber or Flyings III Division 2

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14

Class-Division vs. Zone

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Division systems

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15

1 ( Class I)

Caribbean Petroleum Corp's ,Puerto Rico,


early October 23, 2009.
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Division systems

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1(Class I)

A,B,C & D A,B,C & D

1 1 1 2
Class I Division I Class I Division II

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1 ( Class I)

1 1

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17

1(Class I, Division 1)

Ref. Cooper Crouse-Hinds Ex Digest


Basics of Explosion Protection
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Class I Division II
Division I Division II
1.50 m
1.50-5.00 m

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18

1(Class I, Division 2)

Areas where volatile


liquids are stored are
normally
classified as Class 1
Division 2.

Ref. Cooper Crouse-Hinds Ex Digest 13


Area Classification
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1
2





1 2 (Class I Division II)

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19
2

E, F & G

2 1 2 2
Class II Division I Class II Division II

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2 ( Class II)

2008 dust explosion and


fire at Imperial Sugar

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20

2 ( Class II)

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3( Class III)

3 1 3 2
Class III Division I Class III Division II

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21
3 ( Class III)
3

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Division Systems

(Area Classification)


(Explosion Groups)

(Types of Protection)


(Wiring Methods)

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22

1 ( Class I)
NEC IEC

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MESG & MIC

Chemical Characteristic
Typical Gas Group Group MESG MIC
Division Zone (mm) ratio
Acetylene A IIC 0.25 0.28
Hydrogen B IIC 0.28 0.25
Ethylene C IIB 0.65 0.53
Propane D IIA 0.97 0.82
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23

( Class I)
Maximum Experimental Safe Gap(MESG)
MESG =







(Explosion proof)
MESG MESG

MESG ex MESG

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IEC:
Flameproof Enclosure: Ex d
MESG = Maximum
Principle operation of Experimental Safe Gap
a flameproof gap

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24

( Class I)
Minimum Ignition Current Ratio(MIC)
MIC = Minimum Ignition Current
Ratio





MIC




MIC

MIC Ex MIC
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2 ( Class II)


E (Metal Dusts)


(Aluminum)


F



(Carbon black)
(Coal Dusts)

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25

3 ( Class III)

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Division Systems

(Area Classification)


(Explosion Groups)

(Types of Protection)


(Wiring Methods)

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Division Systems

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NEC ( NEC 500-504 )

Ref.Explosion protection A5E00265440


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27



IEC ( NEC 505 )

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Temperature classification

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Division Systems

(Area Classification)

(Explosion Groups)

(Types of Protection)

(Wiring Methods)

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1
( 7.3)

2
( 7.4)

3
( 7.5)

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29

1 1(Class I Division I)
2
RSC, IMC
MI




UL,PTB,CSA
CSI

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Control Panel in Conduit Technique




(Sealing)
457 mm. ( 450. 18 )

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30


(sealing fitting)

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An explosion proof junction box with a screw-type cover.


Ref. National Electrical Code Handbook 2002

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31

1 1(Class I Division I)

RSC IMC
5

sealing fitting
450 . 18

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450 . . 3.00
( 18 )

1 1

(Sealing)
3.00 E.I.T. Standard 2001-51 7 64

32

1 1(Class I Division I)

-


(Sealing)

3.00

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(Sealing)

1 1
3.00

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33


2 1 (Class II Division I)
1 2
3
1.50

Seal


RSC,IMC
MI cable




Dust ignition Proof
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67


2 2 (Class II Division II)

WIRING METHOD MUST BE


RSC
IMC
EMT
Dust tight raceway
MI cable
MC Cable

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34


3 1 (Class III Division I)

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NEC

IEC

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35


Ref. Appleton GUIDE FOR USE OF ELECTRICAL PRODUCTS IN HAZARDOUS LOCATIONS


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IEC:Zone Systems ( 7.7)

(Area Classification)


(Explosion Groups)

(Types of Protection)


(Wiring Methods)

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36

Area Classification
(Zone 0, Zone 1,Zone 2)

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IEC:
NEC vs. IEC

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37
IEC:
Zone Systems

Continuous Grade (1000 hours/year) leads to a Zone 0.


Primary Grade (100 hours/year) leads to a Zone 1.
Secondary Grade (10 hours/year in total) leads to a Zone 2.
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IEC:
Zone Systems

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38
IEC:
0


Zone 0

Zone 1 1

Zone 2


2




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IEC:
IEC:Zone 0,1,2 3



7.7.10 IEC60079-14






1
12.3
IEC60079-14

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39
IEC:
.

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IEC:
.

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40
IEC:
2






Ref. Cooper Crouse-Hinds Ex Digest 13, Area Classification


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IEC:
2




1

Zone 1

2

7.7.10 IEC60079-14

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41
??
Dust Explosion at Imperial Sugar

Fire / Explosion Due to Static


Explosion and Fire in a Sugar Refinery Caused by
Static Discharge
Sugar dust can become combustible if it's too dry and
builds up a static electric discharge. The result was as
devastating as a bomb

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IEC:
Dust Explosion

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IEC:
Dust Explosion
(Zone 20, Zone 21,Zone 22)

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IEC:
Dust Explosion

Example: Sack emptying station

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IEC:Zone Systems

(Area Classification)

(Explosion Groups)

(Types of Protection)

(Wiring Methods)

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(Gas groups) NEC vs. IEC
NEC IEC

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44

IEC:Zone Systems

(Area Classification)

(Explosion Groups)

(Types of Protection)

(Wiring Methods)

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IEC: ?

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45
IEC:

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IEC:

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46
IEC :
Equipment markings

IEC/CENELEC ( 7 - 4)
( 7- 6)


( 7 - 5)
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IEC:



(Max. Surface Temperature)

Applies to an ambient temperature of up to +40 C

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47
IEC:



. Temperature Class

Acetaldehyde 175 Co
.
T4, T5 T6

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IEC :
Electrical apparatus & Certificate

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48
IEC:
Major certifying authorities

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IEC :
Equipment marking;IEC/CENELEC

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49
IEC :
Equipment marking IEC/CENELEC
Ambient
Temperature Class
Temperature
(T-Code)

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IEC :
Electrical apparatus & Certificate

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50
IEC :
Electrical apparatus & Certificate

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IEC :
Equipment marking;IEC/ATEX/CENELEC

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51
IEC :
Equipment marking;IEC/CENELEC/NEC 505

Ref.Explosion protection A5E00265440

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IEC :
Equipment arking;IEC/CENELEC/NEC 505

Ref.Explosion protection A5E00265440


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52
IEC :
Markings of explosion IEC/CENELEC

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IEC:Zone Systems

(Area Classification)

(Explosion Groups)

(Types of Protection)

(Wiring Methods)

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53
IEC:
7.7

Cables
Explosive Area

Cable Entries
Stopping plugs
Adapters

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IEC:

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54
.
IEC

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IEC

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55
IEC:

1 2





MI, MC, AC,
CV NYY

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IEC: (Zone 0, Zone 1,Zone 2)

Ex ia Intrinsic Safety

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56
- ????

02-2563315 Fax 02-2563683 kittipong.w @ mea.or.th

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THE END

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57


(Types of protection)

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(Ignition Sources)
(Open Flame)





(Hot ( Electromagnetic
Surfaces) Radiation)




(Electrical Arcs and ( Ultrasonic)
Sparks)
:
Shock Waves (Adiabatic


Compression)
(Electrostatic Discharge)


( Ionizing

: Radiation)
Lightning (Atmospheric


(
Discharge) Optical Radiation)



( Chemical
(Mechanical Friction or Reaction)
Impact Sparks)
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58
Standard for hazardous Location

NFPA = National Fire Protection Association


NEC = National Electrical Code (NFPA 70,Chapter 5)

IEC = International Electrotechnical Commission


IEC 60079-10

CENELEC = European Committee for Electrotechnical


Standardization
EN = European Norm (EN 60079-10)

Other National Standards: API , AGA , CSA ,AS, CEI,


VDE, JSA etc
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Standard for Equipment Used in


Hazardous Location
UL = Underwriter Laboratories Inc.
FM = Factory Manual Research Corporation
ISA = Instrument Society of America
MSHA = Mine Safety and Health Administration
CEC = CE Code and CSA Standard
IEC = IEC 60079- xx Series
CENELEC = EN 60079-xx Series and ATEX95 (Directive
94/9/EC),ATEX137 (Directive 99/92/EC),
JIS = JIS C0931.0935

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59
Supplementary:
Electrical equipment category 1

Types of protection for Zone 0

Ex Technic symbol Standard


Special Encapsulation Ex ma EN 60 079-18 / IEC 60 079-18

Intrinsic safety Ex ia EN 50 020 / IEC 60 079-11

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Supplementary:
Electrical equipment category 2

Types of protection for Zone 1 Symbol Standard


Oil immersion Ex o EN 50 015 / IEC 60 079-6

Powder filling Ex q EN 50 017 / IEC 60 079-5


Encapsulation Ex mb EN 60 079-18 / IEC 60 079-18
Pressurized apparatus Ex px EN 60 079-2 / IEC 60 079-2

Increased safety Ex e EN60 079-7 / IEC 60 079-7


Flameproof enclosure Ex d EN 60 079-1 / IEC 60 079-1

Intrinsic safety Ex ib EN 50 020 / IEC 60 079-11

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60
Standard for Electrical equipment
for gas atmospheres
General requirements Symbol EN60079-0 IEC 60079-0
Oil immersion Ex o EN 50015 IEC 60079-6

Powder filling Ex q EN 50 017 IEC 60079-5


Encapsulation Ex mb EN 60 079-18 IEC 60079-18
Pressurized apparatus Ex px EN 60 079-2 IEC 60079-2
Increased safety Ex e EN60 079-7 IEC 60079-7
Flameproof enclosure Ex d EN 60 079-1 IEC 60079-1

Intrinsic safety Ex i EN 50 020 IEC 60079-11


Type of protection .n Ex n EN 60 079-15 IEC 60079-15

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Supplementary: Standard equipment


Installation in dust-atmospheres

Standard for EN IEC


Electrical Installations in
EN 61241-1 IEC 61241-14
hazardous areas
Inspection and maintenance EN 61241-17 IEC 61241-17
Classification of hazardous
EN 661241-10 IEC 61214-10
areas

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61
IEC :
Equipment Group Overview

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IEC :
Type of protection

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IEC :
Oil immersion







Mineral Oil









Hydrogen
Acetylene








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IEC :
Contactor with oil immersion

Applications
Transformers,
contactors,
switches
Hardly used any
more

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63
IEC :
Powder filling
Principle:
The enclosure of an electrical
apparatus is filled with a material
in a finely granulated state so
that, in the intended conditions
of service, any arc occurring
within the enclosure will not
ignite the surrounding
atmosphere.
No ignition shall be caused either
by flame or by excessive
temperature of the surface of the
enclosure.

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IEC :
Powder filling

Applications:

Transformers,

capacitors,

electronic
components

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64
IEC :
Encapsulation






Epoxy
Resin,Thermoplastic, thermosetting
Elastrometic Material

Solenoid Valve, Rapid
Starter, Resistor, Capacitor,
Optoisolator Diode

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IEC :
Encapsulation

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IEC :
Ex. Encapsulation

Applications:
switchgear for low
power,
electronic devices
display devices,
sensors

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IEC :
Pressurized Apparatus












0.5 mbar 50 Pa


21%


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IEC :
Pressurized Apparatus

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IEC:
Increased Safety :Ex e









, ,
,


,
,

,


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67
IEC:
Increased Safety :Ex e

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IEC:
Intrinsic safety:Ex i
Intrinsic Safety Type ia




2

Intrinsic Safety Type ib






1


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68
IEC:
Intrinsic safety:Ex i

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Ref. R. STAHL Schaltgerte GmbH, Waldenburg

IEC:
Flameproof Enclosure:Ex d













,

, ,


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69
IEC:
Ex .Flameproof Enclosure:Ex d

Ex-d flameproof enclosure Ex-d floodlight in flameproof Ex-d motor in flameproof


enclosure enclosure

Ex-d control unit with flameproof- Ex-d switchgear with flameproof- Ex-d safety switch with flameproof-
encapsulated components encapsulated components encapsulated individual contacts

Ref:CEAG Sicherheitstechnik GmbH


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IEC :
Flameproof enclosure

Applications:

Switchgear
control equipment
control panels
motors light
fittings other
arcing parts

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70
IEC:
Flameproof Enclosure:Ex d

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IEC:
Intrinsic safety:Exi

Ref. Basics of Explosion Protection R. STAHL SCHALTGERTE GMBH

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71
IEC :
Intrinsic Safety

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IEC :
Intrinsic Safety

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IEC :
Non-sparking(Exn)

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IEC :
Type of protection

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IEC :
ATEX: Classification

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IEC :
ATEX Certificated

ATEX ( ATmospheres EXplosibles)


ATEX 100a (Directive 94/9/EC Article 95 or Manufactures
Directive)


ATEX 137 (Directive 99/92/EC or The Worker Protection
Directive)


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74
IEC :
ATEX Certificated

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ATEX
(Category)

Level of Protection
1
2 (Conditions of Operation)

(Very High) Category M 1 -







(High) Category M 2 -





(Very High) - Category 1

Zone 0, 1, 2 (Gas)

Zone 20, 21, 22 (Dust)


(High) - Category 2


Zone 1, 2 (Gas)

Zone 21, 22 (Dust)


(Normal) - Category 3


Zone 2 (Gas)

Zone 22 (Dust)

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(IP XX);Index of protection
(IEC 60529)

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IP Ratings

IP5X (1st Digit) IP X4/5 (2nd Digit)

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76
IEC :
NEMA vs. IEC
NEMA Enclosure Type Number IEC 60529 Enclosure IP Number
1 IP 10
2 IP 11
3 IP 54
3R IP 14
3S IP 54
4 & 4X IP 65
5 IP 52
6 & 6P IP 67
12 & 12K IP 52
13 IP 54
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NEC:

1 ( Class I)

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77
NEC:

1 ( Class I)

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NEC:
2 ( Class II)

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78
7-1


1

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7-2


2

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79
7-3

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159

IEC: 7-5

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80
IEC: 7-4

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IEC: 7-4

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81
IEC: 7-6



II

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82

3

(1) 0
()


()

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(2) 1
()

()


()



() 0


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83

(3) 2
()

()

()


() 1


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84


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Example of Class Division


Classification Situation 2

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Example of Class Division
Classification Situation 2

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Example of Class Division


Classification Situation 3

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87
Example of Zone
Classification Situation 1

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Example of Zone
Classification Situation 2

E.I.T. Standard 2001-51 7


176

88
Example of Zone
Classification Situation 3

E.I.T. Standard 2001-51 7


177

Australia : Safety in Mines Testing and Research Station


(SIMTARS)
Austria : Technishe Uberwachung Verein Product Services
(TUV)
Brazil : Centro de Pesquisas de Energia Eletrica (CEPEL)
Canada : Canada Standards Association (CSA)
Denmark : DEMKO
Finland : Technical Research Centre of Finland (VTT)
France : Institut National de IEnvironnement Industriel et
des Risques(INERIS)

E.I.T. Standard 2001-51 7


178

89


France : Laboratorie Central des Industries Electriques
(LCIE)
Germany : Forschungsgesellshaft fur Angewandte
Systemsichereit und Arbeitsmedizin mbH (FSA)
Germany : DMT-Gesellshaft fur forschung und Prufung mbH
Fachstelle fur Sicherheit elektrischer Betriebsmttel Bergbau-
Versuchsstrecke (BVS)
Germany : Institut fur Sicherheitstechnik GmbH Institut an
der Bergakademie Freiberg (IBExU)
Germany : Technishe Uberwachung Verein (TUV)

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179


Germany : Physikalisch-Technische Bundesanstilt (PTB)
Italy : Centro Elettrotecnico Sperimentale Italiano
(CESI)
Japan : The Technical Institution of Industrial Safety
(TIIS)
Netherlands : Keuring van Elektrotechnische Materialen
(KEMA)
Norway : NEMKO
Republic Korea Korea : Industrial Safety Corp. (KISCO)
Republic of South Africa : South African Bureau of
Standards (SABS)

E.I.T. Standard 2001-51 7


180

90


Russia : Test Centre for Explosion-proof Electrical
Apparatus (VNIIEF)
Spain : Laboratorio Official Jose Maria Madariage (LOM)
Sweden : Swedish National Testing and Research
Institute (SP)
Switzerland : Eidgenossisches Starkstrominspektorat
(ESTI)
United Kingdom : Electrical Equipment Certification
Services (EECS)
United Kingdom : SIRA Certification Services (SCS)
United States : Factory Mutual Research Corporation
(FM)
United States : Underwriters Laboratories, Inc. (UL)

E.I.T. Standard 2001-51 7


181

1
MESG 0.45 . MIC Ratio 0.40
?

) 1 A
) 1 B
) 1 C
) 1 D
) 1 E
. 2545 7.2.2.1.2

E.I.T. Standard 2001-51 7


182

91
2

- MESG 0.50 .
- MIC Ratio 0.45
IEC
?
) 1 IIA
) 1 IIB
) 1 IIC
) 1 IID
) 1 IIE
. 2545 7.7.5.1
E.I.T. Standard 2001-51 7
183









Acetone(
465oC, temp-class T1,
IIA D)

Ammonia (
498oC, temp-class T1,
IIA D)

Ethanol(
363oC, temp-class T2,
IIA D)

Ethane (
472oC, temp-class T1,
IIA D)

Acetylene (
305oC, temp-class T2,
IIC A)


E.I.T. Standard 2001-51 7
184

92
3 ()

) .
Ex de IIA T1

) .
Ex de A T2

) .
Ex de IIC T2

)
Ex de D T2

) .
Ex de D T2

. 2545 7.7.5, 7.7.8 7-4, 7-5 7-6


E.I.T. Standard 2001-51 7
185

) Nonsparking equipment

) Intrinsic Safety & Increased Safety

) Flameproof enclosure & Increased Safety

) Power Filled

) Flameproof enclosure & Encapsulation


E.I.T. Standard 2001-51 7
186

93


139



(12 ..58)
(12

..58)

139


34

E.I.T. Standard 2001-51 7


187

18
2558





4

E.I.T. Standard 2001-51 7


188

94




(Color Play Asia)

(27 ..2558)



(Color Play
Asia)
(Formosa Fun Coast
Water Park)



524
200
150
80

E.I.T. Standard 2001-51 7


189

95

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