:

Severity CRITICAL

Equipment Id : APH#A SUPPORT

BEARING
Equipment Sr. No. :

Type of Sample : USED HYDRAULIC OIL

OIL ANALYSIS REPORT

Equipment Information Customer Information Sample Information

Make : Not Specified Name : DAMODAR VALLEY Sample ID : USN234949

CORPORATION ( Jharkhand )
Model : Not Specified Site Name : BTPS - Bokaro, Jharkhand
Received On : 05-Dec-2019
Sr. No. : Not Specified Contact Person : Mr. Abhishek Kumar Tested On : 07-Dec-2019
Sump Capacity : Not Specified Address : Bokaro Thermal Power Station Report Id : ULR-TC586519000027267P
Fluid Hrs : Not specified Bokaro Thermal,Bokaro Report Date : 07-Dec-2019
Brand : IOCL Jharkhand-829107

Grade : Servo Cyl C#680

Sampling Point :
Sampling
Method
Problem : Copper Comments : The tested oil sample is found to be at CRITICAL condition. Copper content is
found to be high which indicates wearing of rotating and reciprocating
component.
Note:1) For representative sample, Please collect oil from proper sampling
point and Sampling method and mention it.2) Carry out oil sampling for
analysis at regular interval (OEM Recommended) to monitor the wear trend.
Customer Note :
Report ID -> Units Test Limits ULR-TC5865
19027267P
Particulars Methods

Sampling Date 29-Nov-2019

Total HMR 0
Top up Volume
Severity CRITICAL

Physico Chemical Analysis:

Particle Count ISO4406 / NAS1638*
ISO4406 - ISO 4406 22/20/16

NAS 1638 - NAS 1638 12

Elemental Analysis - mg/Kg - ASTM D5185:

Wear Metals
Iron (Fe) mg/kg ASTM 20 17.7
D5185
Chromium (Cr) mg/Kg ASTM 5 <0.5
D5185
Tin (Sn) mg/Kg ASTM <0.5
D5185
Aluminum (Al) mg/Kg ASTM 10 1.2
D5185
Nickel (Ni) mg/Kg ASTM <0.5
D5185
Manganese (Mn) mg/Kg ASTM <0.5
D5185
Copper (Cu) mg/Kg ASTM 15 43.3
D5185
Lead (Pb) mg/Kg ASTM 10 <0.5
D5185
Silver (Ag) mg/Kg ASTM <0.5
D5185
Vanadium (V) mg/Kg ASTM <0.5
D5185
Titanium (Ti) mg/Kg ASTM <0.5
D5185

Contaminants
Silicon (Si) mg/Kg ASTM 15 1.4
D5185
QR48 Rev. No.1 dt. 01.11.2018 www.ultralabs.co.in Page 1 of 2
Report ID -> Units Test Limits ULR-TC5865
19027267P
Particulars Methods

Sampling Date 29-Nov-2019

Total HMR 0
Top up Volume
Severity CRITICAL

Elemental Analysis - mg/Kg - ASTM D5185:

Contaminants
Potassium (K) mg/Kg ASTM <0.5
D5185
Sodium (Na) mg/Kg ASTM <0.5
D5185

Additive Elements
Calcium (Ca) mg/Kg ASTM 5.5
D5185
Magnesium (Mg) mg/Kg ASTM <0.5
D5185
Cadmium (Cd) mg/Kg ASTM <0.5
D5185
Boron (B) mg/Kg ASTM <0.5
D5185
Zinc (Zn) mg/Kg ASTM 47.6
D5185
Phosphorus (P) mg/Kg ASTM 18.6
D5185
Barium (Ba) mg/Kg ASTM <0.5
D5185
Molybdenum mg/Kg ASTM <0.5
(Mo) D5185

This is Computer generated Report. *** End of Analysis Report *** Review and Authorized by

Mr. Bharat Pol-Technical Manager

The test report shall not be reproduced fully or partially without the written approval of Ultra Plus Lubes Pvt. Ltd. Sample will be retained for 30 working days from the date of testing. Sampling is solely done by the
customer/party and the reported result is related to the sample tested only. The reported results relates exclusively and purely to the tested sample for the use of the customer/party mentioned in the report. Ultra Plus
Lubes Pvt. Ltd. will not be responsible for any liabilities for damage caused due to the use of information contained in this report by a third party.
(*) - Not in scope of accreditation. (#)- Subcontracted. (^)- Not in scope of accreditation and the test is subcontracted. (N.S.)- Not Specified. (N.P.)- Not Possible. (S.I.)-Sample Insufficient. (U.P.)- Under Process.
Ultra Plus Lubes Pvt. Ltd.-11-14, 51-54, JCIE, Kamothe,Panvel-410 209, Maharashtra, India

QR48 Rev. No.1 dt. 01.11.2018 www.ultralabs.co.in Page 2 of 2

Source of Metal
 DAMODAR VALLEY CORPORATION

EQUIPMENT ID APH#A SUPPORT BEARING

TYPE OF OIL USED HYDRAULIC OIL

COMMENTS –

From the Ferrography analysis of the given oil sample, White non-ferrous particle and
Cutting wear has been observed.
Normal rubbing wear has also observed which may due to contact/friction between two
components.