You are on page 1of 10

FOR APPROVAL

JUNG WOO
0 12.FEB.2019 C.W.Hyun J. C. PARK FOR APPROVAL
KIM

Rev Date Prepared Checked Approved Details of Revision

Owner JAWAHARPUR VIDYUT UTPADAN NIGAM LIMITED


(A UP Government Undertaking)

Owner’s Engineer DESEIN PRIVATE LIMITED,


Consulting Engineers

Contractor DOOSAN POWER SYSTEMS


INDIA PVT. LTD
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

Supplier

Project JAWAHARPUR SUPER THERMAL POWER STATION


(2 X 660 MW)

Date Project Code


Name Title
(16.01.2019) DP16003

UAS Code
JUNG WOO
Prepared
KIM
DD09

Unit Code
Checked C.W.Hyun
METHOD STATEMENT
P0
FOR
KKS Code
Approved J. C. PARK TILE LAYING WORK
UMA

Reg. No.
Department Architecture DEPT.
780009

Owner’s Consultant Document No. Rev.

Contractor’s Document No. Page-No.

DP16003 – DD09 - P0 - UMA – 780009 1 of 7

Supplier’s Document No.

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 2 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

Revision History

0 12.FEB.2019 J.W.Kim C.W.Hyun J.C. PARK FOR APPROVAL

Rev Date Prepared Checked Approved Details of Revision

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 3 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

INDEX

ARTICLE DESCRIPTION

COVER PAGE INDEX

1.0 SCOPE

2.0 MATERIAL

3.0 TOOLS AND EQUIPMENT

4.0
REFERANCE DRAWINGS

5.0 MANPOWER

6.0 TILES LAYING WORK

7.0 SAFETY

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 4 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

METHOD STATEMENT FOR TILE LAYING WORK

1.0 SCOPE
To Define the Work Methodology to be adopted for Carrying out Tile Flooring &
Dado at the Project
2.0 Material
Tile approved make
Tile grout/ adhesive approved make
Cement OPC 43Grade
3.0 Tools
Electrical Cutting Machine,
Wooden mallet,
Sprit level,
Tile core cutting machine,
Manual cutting machine

4.0 REFERANCE DRAWINGS


Project Contract Agreement Technical specification
Approved Drawing

5.0 MAN POWER


Adequate Skilled manpower shall be arranged for every activity.
6.0 Tile Laying work

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 5 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

1) Representative samples of Tiles will be submitted for the approval of the


consultants prior to the commencement of the works. Only the approved material
shall be incorporated into the works. Prior to the commencement of the work,
co-ordination and interface requirements for electrical and plumbing works will be
taken care of.
2) Tiles shall be vitrified make and colour as specified on drawings in the
specification. The size of the Tiles shall be 600X600mm& 400x400mm.
3) Check verticality of backing plaster by spirit level and corners by right angle.
Rough plaster surface for adhesion of tile is required prior to tile works followed by
layout and marking as per drawing.
4) Location of electrical switch boxes shall be come on the tile corner junction, it
shall be ensuring work is being done as per tile layout or not.

6.1 Wall Tile work


1) Wall tile (level pads)s shall be taken before fixing of plumbing pipe outlets and
wall tiling layout shall be clearly marked on the plastered surface with clear cut
marking of starting point.
2) The surface on which the tiles are to be laid will be cleaned and slightly wetted
just before fixing of tile with cement.
3) Circular holes of required size shall be made on tiles at appropriate positions as
determined from markings on wall. Holes shall be made from back of tiles with the
help of cutter machine.
4) All loose materials to be removed. Cement mortar bedding for the tiles will be
of the specified thickness as per manufacturer specification and mixing as per
manufacturer specification.
5) Mix cements mortar thoroughly which shall be free from lumps.

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 6 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

6) Cement mortar should be applied over an area not exceeding 1 sq.mtr.


7) The tiles shall be fixed within 20 minutes of application of cement mortar.
8) Fix tile on wall surface by gently pressing or with a rubber mallet to remove air
voids.
9) Each tile will be gently tapped with a phanti for solid bedding to form a level
surface. The joints will be of uniform width and in straight lines as specified. Tile
spacers 3mm will be used to achieve uniform thickness of joints and straight
joints.
10) After the tiles have been laid, shovel to be checked in every two layers
respectively & to be rechecked by spirit level and line dori. The surplus grout on
tiles shall be thoroughly cleaned off immediately. The width of the Tile Joints shall
not exceed 3mm. The joints shall be cleaned off thoroughly to a depth of about
5mm and all dust and loose mortar will be removed.
11) For dado works in toilets, walls shall be marked with tile fixing layout with
correct sizes of tiles to be fixed. Tiles shall be fixed from bottom second layer (full
tile) to top leaving bottom most layer of tile. Each tile shall be fixed in plumb with
tile (level pads) piece using plumb bob. Also line dori shall be stretched between
two corner tile (level pads) pieces and all tiles shall be fixed in plumb with line
dori.
12) Bottom most layer shall be laid after fixing floor tiles. Bottom most tiles shall
be cut to correct slope of floor laid, before fixing. Care shall be taken so that top
edge of bottom most tiles thus fixed is perfectly horizontal. It should be ensured
that bottom support should be removed 2 hrs. After completion of wall tiling work.
6.2 Floor Tile work
1) Representative samples of Tiles will be submitted for the approval of the
consultants prior to the commencement of the works. Only the approved material

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 7 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

shall be incorporated into the works. Prior to the commencement of the work,
co-ordination and interface requirements for electrical and plumbing works will
be taken care of .The size of the Tiles shall be 600X600mm &400x400mm.
2) Slab surface shall be cleaned by chipping if required, and wetted thoroughly.
The naked slab shall be treated with cement slurry with non-shrink material to
avoid seepage of water below through shrinkage cracks, if any.
3) Tile layout shall then be marked on the floor, with correct size of tiles, and
clear-cut marking of starting point for fixing of tiles shall be done. Tile edges being
kept at right angles to plastered faces of walls or as specified in drawing.
4) Proper (level pads)s of tiles shall be taken at all four corners of rooms where
tiles are to be fixed and shown to the site in charge / site engineer before work
begins.
5) Floor level offset (1/2” minimum or as specified on drawing) and slope shall be
considered while taking (level pads) s for toilets and terraces
6) Finished floor level so decided shall be clearly marked on each wall.
7) The surface on which the tiles are to be laid will be cleaned and wetted.
Cement mortar (1:4) bedding for the tiles will be as per required.
8) Slurry should be applied over the mortar bed.
9) If mortar bed thickness works out to be more than 2”, then the additional
thickness shall be made of by placing nominal screed concrete (PCC (1:3:6) mix or
as specified by QA Department) and it shall be cured for at least 3 days and then
fresh mortar shall be laid over it.
10) Each tile after placing shall be tamped with wooden mallet to form accurately
leveled surface. Hollowness beneath the tiles shall be checked from time to time
by tamping and checking the sound produced. Corners of tiles shall be specially
attended to for checking hollowness beneath. The joints will be of uniform width

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 8 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

and in straight lines as specified.


11) Tile spacers 3mm will be used to achieve uniform thickness of joints and
straight joints.
12) The surface of the flooring shall be frequently checked during lying with
straight edge of above 2m long so as to attain a true surface with required slope.
13) Further tile drop will also be provided near floor trap. Tiles which are fixed in
the floor adjoining the wall shall enter not less than 5 mm under the plaster,
skirting or dado.
14) The width of the Tile Joints shall not exceed 3mm & Next day spacers shall be
removed & lines of spacers & joints of tiles shall be raked little with thin metal
sheet. After completion of celling paint, wooden works & polishing work filled with
grout.
15) The tile surface will be cleaned and washed thoroughly after the curing period.
16) In bath room, toilet, kitchen, suitable tile drop or as shown in drawing will be
given in addition to required slope to avoid spread of water. Where full size tiles
cannot be fixed these shall be cut to the required size, and their edge rubbed
smooth to ensure straight and true joints.
17) The tile surface will be cleaned and proper protective measures like
barricading of the completed area and Covering the Finished tile Surface
6.3 Skirting
1) Skirting work shall start after masking of joints in tiles is complete.
2) It is recommended that skirting face shall be flush with wall plaster face and
groove above skirting shall be avoided since dirt accumulates within the groove.
However, architectural drawings shall be followed.
3) Where Architect has particularly recommended skirting to fixed in offset with
plaster, following precaution shall be taken:

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 9 of 10
METHOD STATEMENT
FOR TILE LAYING WORK
DP16003-CC02-P0-UMA-780009

4) Wall plaster shall be completed in perfect plumb and line leaving a gap of
height (50-100mm more than skirting height, at bottom).
5) Temporary (level pads), using skirting tiles shall be taken from wall by fixing
two skirting pieces, one at each end of the wall and line dori shall be stretched
across them.
6) Skirting tiles shall be fixed in plumb with the (level pads) so taken.
7) Gap above skirting shall be applied with plaster and trowelled flush with plaster
above.
8) Skirting edges and floor tile edges shall perfectly match.
9) Skirting shall be fixed in such a way so as to keep its top level in perfect line
and level of plaster.

7.0 Safety
Safety helmets, shoes belts, Goggles, Ear plug and gloves will be provided for
masons and helpers.
Area lighting will be provided for night work. Good housekeeping will be ensured.
Safety Supervisor shall ensure that Safety Precautions are taken and Safe Work
Environ mentis maintained

JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


Page 10 of 10

You might also like