Professional Documents
Culture Documents
General Introduction
It is planned based on the benefit which it gives for both the students and their hosting
company.
This report has been written because it is curtail to senior students like me to real
exposure for the practical application of what we learnt in the class.
As mention in the first paragraph students and the company can benefit from this
program; for instance; Students
The technical staffs working on site and in the office are well qualified and experienced
in different field of construction.
After we finished our second semester this SY 2020-2021 and completed all of the
requirements, we were asked by our classmates if we will take the OJT. Before we are
employed in the company, we asked our good friend/classmate/cooperator, Mr. Uni M.
De Velez if they have work on their office or site concerned to us. We also contacted
our friend, Ms. Glaisa Asilo, who is also working with the company (PEU Construction
and Supply) and they happily accepted our request.
Our cooperator told us we will learn a lot about the design and construction from
them. He gave us orientation about the whole activities for the day which are done on
our intern time. We enjoyed wider recognition, virtual experience with what types of
works are done on the site. We were also advised that we will gain knowledge from the
terms used by our workers related to the construction of roads and houses. Moreover,
working under them is always welcome.
Duties assigned
We have been working on the side of our cooperator and our role was only limited
to and practically understanding the job.
Concrete mix
Condition of Portland cement
Condition of plastering
Assigning respective tasks on workers
Additionally, intern develops how the weekly progress report is prepared in the
site of the project.
Specific Job Information
In our stay in this project, we have gained a lot of knowledge and skill
participating in all activities with the help of our cooperator from entrance day up to the
end of OJT. The main activities, we learned in this site vision are:
Painting works
Plastering and other cement works
Truss making
Clearing and grubbing of materials
DISCUSSION
For every concrete mix, 3500 psi is the compressive strength used in the
concrete. All tests were conducted in the batching plant in Robertson’s Builder and
Construction Supply.
Function- the structure should give any of the services it was intended for. It
should be possible to have unrestricted and unhindered use of the structure for
the purpose for which it is built. Crack, deflection and vibration of the structure
should be within the service limits.
Safety- the structure should be safe against any possible failure during its
intended time of use. It should fulfill requirements set by building codes. It should
follow the codes of practice for loading, materials, design and construction.
Durability- the structure should be able to stand for a time it is intended to serve
for.
Economy-The design work should take into account not only the cost of materials
but also the applicability, the time required to build, the cost of temporary
structures, the cost of maintenance.
Appearance (aesthetic value) - it should have a satisfying appearance/ look. The
design should consider the effect of cracking, leaking, staining, flaking, etc.
Ratio proportioning:
Dry
1 part Portland Cement: 2 part gravel rock: 4 medium sand (Type 1 OPC)
The Portland Cement is ideal for general construction which ensures increased
strength and durability over time. Commonly, it is ideal for constructions such as roads,
pavements, bridges, foundations, columns and slabs, and all other applications where
Ordinary Portland Cement (OPC) is used.
Process
I. Top Soil
Top soil was removed on site where road construction is take place. This is done
to a considerable depth sufficient to prevent growth of trees or stumps. The removal of
all unwanted soils, structures, and obstructions, to a considerable depth and the
consequent transportation of it to an offsite.
PICTURE---------------
II. Grading
Grading generally involves the process of restoring the driving surface of a gravel
or natural surface road to a desired smoothness or shape by removing irregularities and
corrugations and potholes and redistributing the soil or gravel. This helps in the
redistribution of soil material across the road surface to the desired slope required for
channeling flood.
PICTURE---------------
After grading the road, the compaction machine is used to compact the loose soil
materials. This is done by the application of pressure (force on a given area) on the soil.
In the course of our project, all our compaction works were done by roller machine.
PICTURE---------------
Since maximum stress intensity is at the base level, highest quality of material is
incorporated. Crushed stone (Item 201) is then brought in; this would act as the base of
the road. The stone base is obtained by breaking down or crushing rock. After which the
applied stone is then graded using the grader. This was immediately follow by the
compaction of the base stone using the roller machine.
PICTURE---------------
A lumber formwork was brought on site in which the casting would be done. The
formworks were then placed across the road. It would serve as the support for the fresh
concrete while concrete casting would be on-going. After which, steel rods (16mm in
diameter) where placed inside the form in order to obtain the concrete.
PICTURE---------------
The method of transporting concrete from concrete mixer to the working place depends
on the size of the job at which the concrete is to be placed. The quick transportation is
essential.
PICTURE---------------
This involves all the steps taking during the placing of concrete. It should be
noted that the batching and mixing of concrete was done off-site by a contracting firm
which specializes in such. The mixed concrete is then transported to site and then
placed in the already laid form with steel rods.
Screeding- this levels the concrete with the top of the forms and begins the
process of forcing the larger aggregate below the surface. The goal is to spread
level out marks in combined longitudinal and transversal motion using shovel and
a screed.
Floating and trowelling of the surface to smooth and compact it.
Brooming- this involves dragging a broom acroos the partially hardened concrete
to leave a rough texture that gives traction in slippery conditions. We used the
wooden push broom with nails as its bristles.
Curing of cement concrete- this involves the controlling of the rate and extent of
moisture loss from the concrete during cement hydration. It is achieved by
continuously wetting the exposed surfaces therby preventing the loss of moisture
from it. We utilized water through a hose as sprinkler.
PICTURE---------------
Theory
A road pavement is a structure whose primary aim is to support traffic loads and
transmit them to the basement soil after reducing the stresses below the level that can
be supported by the soil. There are fundamentally two types of pavements based on
design considerations, they are flexible and rigid pavement.
The pavement construction we executed was the construction of concrete
pavement called rigid pavement. The design is based on providing a structural cement
concrete slab of sufficient strength to resist loads of traffic. The rigid pavement has
rigidity and a high modulus of elasticity to distribute the load over the relatively area of
soil. In the design of rigid pavement,
The flexural strength is the major factor and not the strength of sub-grade. It is
worthy of note that concrete has the following advantages which are quite a plus on its
use for pavement construction. It has many environmental advantages, including
durability, longevity, heat storage capability, and chemical inertness.
Ability to be cast
Fire resistant
On-site fabrication
Low maintenance
Chemically inert concrete doesn’t require paint to achieve a given color
Needs little or no finish or final treatments
Ratio proportioning:
According to ____, typical concrete sets in about 6 hours and develop a compressive
strength of 8MPa in 24 hours.The strength rises to 15 MPa at 3 days, 23 MPa at 1
week, 35 MPa at 4 weeks, and 41 MPa at 3 months. In principle, the strength continues
to rise slowly as long as water is available for continued hydration.
Floor Layering
Wall Plastering
Plaster is a mixture of sand, Portland cement and water which is normally applied to
masonry interiors and exteriors to achieve a smooth surface. The cement plaster for the
interior is applied in single coat with thickness of the coat of 12 mm.
Project Details
All rooms
PICTURES----------
Toilet
PICTURES----------
Kitchen
Flooring Glazed ceramic floor tiles 30 cm x 30 cm
Modular kitchen Standards makes and brands
Counter Granite
Wall Finish Interior grade paint on plaster
Ceiling Interior grade paint on plaster
Lighting Standard makes and brand
PICTURES----------
PICTURES----------
PICTURES----------
PICTURES----------
Theory
Renovation simply means to make an object like new. In other words, buildings or
poorly maintained houses are sometimes considered to be in state of disrepair. To
renovate a house or building means to resurrect that structure from state of disrepair.
Remodel means “to change the structure or form of something”. If we are looking to
remodel our house, we’re looking to change the appearance of it. If we’re looking to
renovate our house, we’re looking to repair or update it.
We were able to see and observe the works that have done in the site to achieve our
task and to find out practical knowledge.
MATERIALS AND EQUIPMENT USED
A. Materials
Crushed Gravel G1:
Should be crushed, washed, and screened to size
Should be sized 20mm to 40mm
All faces are fractured faces
Liquid limit shall not exceed 25. Plastic Index shall not exceed 5.
Shrinkage limit shall not exceed 2%
With 88% of relative density.
Sand:
Cement: Ordinary Portland Cement
Water: Tap or clean free of hazardous substance
Madrigal Sand:
Should pass a sieve with size of 3” and not more than 15 mass percent
will pass the No.200 seive,
Liquid limit is 25. Plastic Index is 5.2.
CBR Value is 41.
Soil classification is silty soil
For structure:
Backhoe w/grader
A tractor like unit fitted with a loader-style shovel/bucket on the front used to
carry light transportation of materials, excavation, landscaping, etc., and a very
long blade grader on the back to create a flat surface during grading process
Roller
This machine is designed to consolidate filling materials, to compact surface
finishes.
Plate compactor
A machine used to compress surfaces, such as gravel or sub-base, to create a
dense, tightly packed surface for the concrete slab to rest on.
Dump Truck
A heavy machinery used to transport large volumes of loose materials such as
dirt, sand, and wastes.
For House Remodelling
A. Materials
Crushed Gravel G1:
Should be crushed, washed, and screened to size
Should be sized 20mm to 40mm
All faces are fractured faces
Liquid limit shall not exceed 25. Plastic Index shall not exceed 5.
Shrinkage limit shall not exceed 2%
With 88% of relative density.
Sand:
Cement: Pozzolan cement packed in original package
Water: Tap or clean free of hazardous substance
Week 1
V. Pictures
Excavation of soil materials and preparation of the base using a backhoe
w/grader.
Compaction or tampering of the soil base using roller (Pison) and Plate
compactor
Unloading of cement from the concrete mixer.
Installation/setting of forms
Screed, concrete vibrating, floating, and brooming after the concrete dries out.
VI. Challenges we had encountered:
All communications will rely on technology such as texting and chatting to stay in
touch with our cooperators. Since we are practicing our OJT virtually, we are
forced to stay at home and find our way of communicating using Facebook
Messenger as means.
Jobsite’s safety. The virus puts a spotlight on the importance of worker health
and safety, and employers responded by implementing new Jobsite policies such
as 100% mask, and top-to-bottom disinfections of Jobsite, particularly, on tools
and machinery. Distancing will be the norm. Knowing the present danger of
COVID-19, the need for social distancing requires our workers to keep their
distance 3 feet (1m) away from each other. However, the implementation of
protocols is hard for our workers to practice since they believe that the COVID-19
in the area/site is not present and is less likely to affect them.
It is difficult to gather information or data at any time considering we have so
many time and have communication with our cooperator. We are inclined to
make strategies (i.e using digital technology, taking notes, using excel as for our
logbook) to complete the requirements for the day.
Week 2
Installation/setting of forms;
Unloading of cement from the concrete mixer.
Plotting
Brooming
Concrete cutting for every 1 block (4.5m) of road.
The rainy season has officially started this month of June. As the season starts,
intermittent heavy rains (caused by Thunderstorms) experience every afternoon.
Most of the time rainfall occurs when we are on the period of drying out the
concrete, therefore we prepare to cover it out with covers (called “Trapal”).
Road shouldering
Pavement Construction
Road Shouldering
Excavating of the soil and level out the line with a backhoe
Application of gravel (Item 201) on the carriageway
Pavement Construction
The construction of cement concrete road is provided with a layer of well-graded
soil-gravel mixture with a thickness of 150 mm. It is cleaned, shaped, and leveled with a
backhoe w/grader. The forms are made from lumber and are properly braced and fixed.
After the forms are fixed, the foreman will check for their actual measurement or
“trueness”. For an average of 40 minutes, the concrete is transported to the site from
the batching plant (Robertson’s Construction). Before the concrete is applied, the
prepared surface is made sprinkled with as much as the quantity of water to moist. The
mixed concrete is deposited rapidly on the sub-grade in a layer of thickness as the
height of the form. It is placed over the entire width of the bay in continuous flow until it
is laid out higher than the actual profile. While placing the concrete, it is rounded with
tools to eliminate voids but it should be laid to the required camber and gradient. The
concrete is brought in its proper position by heavy screed. After compaction, the entire
slab surface is floated longitudinally with a wooden float board. After floating, the
surface is done by drawing brushes at right angles to the centerline from edge to edge
before the concrete becomes hard. Initial curing is done after 24 hrs. By this time, the
concrete becomes hard enough to walk upon. Crowbars are used in removing the forms
and concrete sawing is done 24 hrs after concrete pouring water.
Road Shouldering
The construction of road shoulders is provided with a layer of well-graded soil gravel
(gravel size of 1”). The material is delivered to the site by a dump truck sourced out from
the same supplier of concrete. Before the gravel is placed, the backhoe will remove any
debris and obstructions and should be free from vegetation. It is graded to the point of a
height of 150 mm. The gravel is then laid out, spread by shovels, and is leveled steeper
on the height of the road for the water to drain easily.
V. Pictures
For shouldering
Installation/setting of forms
Unloading of cement from the concrete mixer.
Concrete cutting for every 1 block (4.5m) of road.
The wet weather over the week made an impact on our construction for
several reasons. The ground became sodden and the water rises slightly
that there is a presence of flooding over the side of the road (Shoulder). This
causes problems in providing a dry environment with our application of
gravel (Item 201). We attempt to add excess soil on the wet surface to cover
since we do not have pumps to remove water as quickly as possible.
Week 4
Road Shouldering
Excavating of the soil and level out the layer of surface using backhoe
Delivery of gravel from sourced supplier
Application of gravel on the carriageway
Spreading
Concrete cutting for every 1 block (4.5m) of road.
Application of asphalt sealant on to the weakened vertical plane.
Road Shouldering
V. Pictures
VI. Challenges encountered:
The slope is highly dependent on the materials available. Since there are
frequent rainfalls in the afternoon, the soils became highly saturated particularly
in areas that are lowest to the ground. Application of gravel onto the area tends
to be more difficult since reshaping is frequently done before placing the gravel.
Week 5
I. Task Completed:
II. Activities:
July/12- Site visit of Inspector, Site Engineer, and Internal Audit on the Road
Construction
July/13-
III. Pictures
V. Task Completed:
VI. Activities:
Clearing and removing
Dumping
Plastering
Painting of ceiling
Truss making
Floor tile setting
VII. Pictures
Experience Gained
In less than two months, we are fortunate to have gained various practical skills
in our practicum and has indeed been rewarding. Basically, the experience I gained
includes:
We are able to improve our practical skills and understand how activities are
executed on construction sites. Below are the skills we gained during our practicum.
Recommendation
Conclusion
REFERENCE
SOURCES