Deliverable Schedule and Progress Report - Pressure Parts: I Steam Drum 2.00

CLIENT BWE Energy India
PROJECT HAZIRA DELIVERABLE SCHEDULE AND PROGRESS REPORT - PRESSURE PARTS

PROJECT NUMBER
Detail Engineering
Progress Overall
Basic Inputs received on Total IBR 2nd unit
% as per drawing Rev 0
Sl.No Drawing Title Drawing Number Schedule Weightag Rev 1 Rev 2 Approval Completio Remarks
completio approva (90%)
e (5%) n (5%)
n l status
Rev 0 Rev 1 Rev 2 Rev 3 Planned Actual
Wt x
50.00 %progress
I STEAM DRUM 2.00
Steam drum with necessary stubs and

1
attachment
* 0.50 0.00
2 Steam drum cyclone separator * 0.50 0.00
3 Steam drum scrubbers * 0.50 0.00
4 Steam drum other internals and attachments * 0.50 0.00
II EVAPORATOR 15.00
5 Furnace front wall panel (tube to fin to tube weld) * 1.00 0.00
Furnace front wall bottom header with necessary

6
stubs & attachments
* 0.50 0.00
Furnace front wall top header with necessary

7
stubs & attachments
* 0.50 0.00
Wall blower, Burner Opening & Seal boxes for

8
front wall panel
* 0.80 0.00
Furnace rear wall panel (tube to fin to tube weld)

9
including bottom hopper and goose neck panels
* 1.00 0.00
Furnace rear wall bottom header with necessary

10
stubs & attachments
* 0.50 0.00
Furnace rear wall top headers (Gitter 1 & 2 Top

11
headers) with necessary stubs & attachments
* 0.50 0.00
Wall blower, Burner Opening & Seal boxes for

12
rear wall panel
* 0.50 0.00
Furnace right side wall panel (tube to fin to tube

13
weld)
* 1.00 0.00
Furnace right side wall bottom headers with

14
necessary stubs & attachments
* 0.50 0.00
Furnace right side wall top header with

15
* 0.50 0.00
Access door & other opening Seal boxes for

16
right side wall panel
* 0.50 0.00
Furnace left side wall panel (tube to fin to tube

17
weld)
* 0.70 0.00
Furnace left side wall bottom header with

18
* 0.50 0.00
Furnace left side wall top header with necessary

19
stubs & attachments
* 0.50 0.00
20 Access door, Seal boxes for left side wall * 0.50 0.00
21 Furnace steam cooled roof wall panel * 1.00 0.00
Page 1 of 13
PROJECT NUMBER
Detail Engineering
Progress Overall
e (5%) n (5%)
n l status
Furnace steam cooled roof wall panel inlet

22
header
* 0.40 0.00
23 Seal boxes for roof wall * 0.40 0.00
24 Vestibule and second pass common inlet header * 0.40 0.00
25 Vestibule Bottom panel * 0.40 0.00
26 Vestibule Right Side panel * 0.40 0.00
27 Vestibule Right side top & bottom header * 0.40 0.00
28 Vestibule Left side panel * 0.40 0.00
29 Vestibule Left side top & bottom header * 0.40 0.00
30 Gitter tube 1 * 0.40 0.00
31 Gitter tube 2 * 0.40 0.00
III Second pass steam cooled wall 7.00
Steam cooled second pass front wall including

32
dead panel, access door and seal boxes
* 1.00 0.00
Steam cooled second pass right and left side

33 wall including dead panel, access door and seal * 1.00 0.00
boxes
Steam cooled second pass right and left side

34
wall inlet headers
* 1.00 0.00
Steam cooled second pass rear wall including

35
dead panel
* 0.50 0.00
36 Steam cooled second pass roof wall panel * 0.50 0.00
37 Steam cooled second pass outlet ring header * 0.50 0.00
38 Second pass suspension tubes * 0.50 0.00
39 Second pass suspension tubes inlet headers * 0.50 0.00
40 Second pass suspension tubes outlet headers * 0.50 0.00
41 Gitter tube 3 * 0.50 0.00
42 Screen loose tubes * 0.50 0.00
IV Super Heaters 8.00
43 Super heater 1 coil with necessary bends * 1.00 0.00
Page 2 of 13
PROJECT NUMBER
Detail Engineering
Progress Overall
e (5%) n (5%)
n l status
44 Super heater 1 inlet header * 0.25 0.00
45 Super heater 1 outlet header * 0.25 0.00
49 Super heater 2 inlet intermittent header * 0.50 0.00
50 Super heater 2 outlet intermittent header * 0.50 0.00
54 Super heater 3 inlet intermittent header * 0.50 0.00
55 Super heater 3 outlet intermittent header * 0.50 0.00
V Re Heaters 2.00
59 Re heater coil 1 with necessary bends * 0.50 0.00
60 Re heater 1 inlet header * 0.25 0.00
61 Re heater 1 outlet header * 0.25 0.00
62 Re heater coil 2 with necessary bends * 0.50 0.00
63 Re heater 2 inlet header * 0.25 0.00
64 Re heater 2 outlet header * 0.25 0.00
VI Economiser 1.50
66 Economizer coil including bends * 0.50 0.00
Page 3 of 13
PROJECT NUMBER
Detail Engineering
Progress Overall
e (5%) n (5%)
n l status
67 Economizer inlet header * 0.50 0.00
68 Economizer outlet header * 0.50 0.00
VII Integral piping 5.50
Economizer recirculation piping from down

69
comer to economizer inlet
* 0.25 0.00
70 Economiser inlet piping * 0.25 0.00
71 Feed piping from Economiser to Steam drum * 0.25 0.00
72 Riser piping from Evaporator top Headers * 0.30 0.00
73 Down comer, down comer bottle & supply piping * 0.30 0.00
Link between steam drum to furnace roof wall

74
inlet header.
* 0.25 0.00
Link between common header to second pass

75
top headers
* 0.25 0.00
Link between common header to suspension

76
tubes top headers
* 0.25 0.00
Link between common header to vestibule top

77
headers
* 0.25 0.00
Link between vestibule bottom headers to

78
intermittent headers
* 0.25 0.00
Links between SH2 intermittent headers to main

79
outlet header
* 0.25 0.00
Attemperator piping from SH2 main outlet

80
header to SH3 main inlet header
* 0.25 0.00
81 Attemperator 1.1, 1.2, 2.1 & 2.2 * 0.50 0.00
Links between SH3 main inlet header to

82
intermittent headers
* 0.20 0.00
Links between SH3 intermittent headers to main

83
outlet header
* 0.20 0.00
Attemperator piping from SH3 main outlet

84
header to SH4 inlet header
* 0.20 0.00
Main steam outlet piping from SH4 outlet header

85
to outlet of main steam stop valve
* 0.20 0.00
86 HP byepass piping to Re heater * 0.20 0.00
87 Re heater 1 inlet piping from TP * 0.20 0.00
Attemperator piping from Re heater 1 to Re

88
heater 2
* 0.20 0.00
89 Attemperator 3.1 & 3.2 * 0.30 0.00
Page 4 of 13
PROJECT NUMBER
Detail Engineering
Progress Overall
e (5%) n (5%)
n l status
90 Re heater 2 outlet piping up to TP * 0.20 0.00
VIII Blow tanks 1.00
91 Continuous blow down tank with internals * 0.50 0.00
92 Intermittent blow down tank with internals * 0.50 0.00
IX Non-Pressure Part 8.00
93 Buck stay * 0.00
94 Seismic restraints * 0.00
Penthouse casing, frames, access opening, door

95
& sealings, etc.
* 0.00
96 Pressure part sealing at various locations * 0.00
97 Furnace bottom sealing arrangement * 0.00
98 Seal boxes & cover plates for all openings * 0.00
99 Supporting stay at furnace nose location * 0.00
Economiser bottom casing with necessary

100
attachments
* 0.00
101 Anti vibration baffles * 0.00
Doors (Normally it is a standard drawings

102
supplied by client)
* 0.00
Top suspension rods with necessary

103
accessories (both spring/without spring type)
* 0.00
104 Steam drum suspension * 0.00
105 High crown * 0.00
106 Header supports * 0.00
107 Instrument pockets & its accessories * 0.00
108 Supports for integral piping - Spring type * 0.00
109 Supports for integral piping - Rigid type * 0.00
110 Economiser supports * 0.00
111 Skin casing * 0.00
Page 5 of 13
PROJECT NUMBER
Detail Engineering
Progress Overall
e (5%) n (5%)
n l status
50.00
Total Progress 0.0
Page 6 of 13
PROJECT HAZIRA DELIVERABLE SCHEDULE AND PROGRESS REPORT - PIPING
PROJECT NUMBER
Detail Engineering
Progress Overall
Basic Inputs received on IBR 2nd unit
Total % as per drawing Rev 0
Sl.No Drawing Title Drawing Number Schedule Rev 1 Rev 2 Approval Completio Remarks
Weightage completio approva (90%)
(5%) n (5%)
n l status
Wt x
23 %progress
Feed water piping with control station from TP to

1 economiser inlet piping with necessary valves & * 0.50 0.00
fittings
Intermittent blow down pipe from drum to IBD

2
tank with all necessary fitting and valves
* 0.50 0.00
Blow off piping from down comer to blow down

3 line
* 0.50 0.00
Continuous blow down pipe from drum to CBD

4
tank with all necessary fitting and valves
* 0.50 0.00
Spray water piping from feed water line to super

5 heater attemperators
* 0.50 0.00
Spray water piping from feed water line to

6
reheater attemperators
* 0.50 0.00
7 All steam & water drains to blow down tank * 0.50 0.00
All steam & water vents to vent receiver and to

8
blow down tank
* 0.50 0.00
HFO oil forward piping to front burners including

9 steam tracing with provision for valves and * 0.50 0.00
fittings
HFO Oil return piping with steam tracing

10
including provision for valves and fittings
* 0.50 0.00
Auxiliary steam piping for steam tracing for HFO

11 Forwarding / return piping
* 0.50 0.00
12 Auxiliary steam piping drain to IBD tank * 0.50 0.00
LDO Oil forwarding piping to all five elevation

13 burners
* 0.50 0.00
14 Atomizing steam piping for HFO * 0.50 0.00
15 Atomizing air piping for LDO * 0.50 0.00
Auxiliary steam piping from TP to SCAPH and

16
Condensate water to IBD
* 0.50 0.00
17 Auxiliary steam piping to steam soot blower * 0.50 0.00
Soot blower steam piping from SH outlet header

18
to soot blower inlet
* 0.50 0.00
High pressure water piping from boiler front

19 column to soot blower.
* 0.50 0.00
20 Mill seal air pipes * 0.50 0.00
21 Feeder seal air pipes * 0.50 0.00
22 Air heater seal air pipes * 0.50 0.00
Service air pipe from boiler front column to

23 individual equipment
* 0.50 0.00
Page 7 of 13
PROJECT HAZIRA DELIVERABLE SCHEDULE AND PROGRESS REPORT - PIPING
PROJECT NUMBER
Detail Engineering
Progress Overall
Basic Inputs received on IBR 2nd unit
Total % as per drawing Rev 0
Sl.No Drawing Title Drawing Number Schedule Rev 1 Rev 2 Approval Completio Remarks
Weightage completio approva (90%)
(5%) n (5%)
n l status
Instrument air piping from boiler front column to

24
individual instruments
* 0.50 0.00
Cooling water supply & return piping between

25 TP & individual equipments / auxiliaries
* 0.50 0.00
Service water supply & return piping between TP

26
& individual equipments / auxiliaries
* 0.50 0.00
High pressure chemical dosing system with

27 piping and valves & fittings
* 0.50 0.00
Temporary steam blowing piping with valves and

28
fittings
* 0.50 0.00
29 N2 Preservation piping with valves and fittings * 0.50 0.00
30 Boiler initial filling piping with valves and fittings * 0.50 0.00
Air heater water washing piping with valves and

31 fittings
* 0.50 0.00
32 Service water piping to electro static precipitator * 0.50 0.00
33 Fire fighting piping with valves and fittings * 0.50 0.00
34 Start-up vent piping * 0.50 0.00
35 Exhaust piping for Safety valves * 0.50 0.00
Temporary acid cleaning and alkali boil out

36
piping with necessary valves and fittings
* 0.50 0.00
37 Instrument connection stubs for all line * 0.50 0.00
38 Supports for all piping – spring type * 0.50 0.00
39 Supports for all piping – rigid type * 0.50 0.00
40 Necessary supporting structure for all piping * 0.50 0.00
41 Equipment/vessel trim piping * 0.50 0.00
42 Preservation piping * 0.50 0.00
43 Fuel gas piping * 0.50 0.00
44 Piping Terminal Point drawing (All piping) * 0.50 0.00
22.00
Total Progress 0.0
Page 8 of 13
PROJECT HAZIRA DELIVERABLE SCHEDULE AND PROGRESS REPORT - DUCTING
PROJECT NUMBER
Detail Engineering
Progress Overall
e (0%) n (5%)
n l status
Wt x
17 %progress
1 Cold air duct from FD Fan to SCAPH * 1.00 0.00
2 Interconnecting duct between FD outlet duct * 1.00 0.00
3 Hot air duct from SCAPH to RAPH * 1.00 0.00
4 Hot air duct from SCAPH to common bus duct * 1.00 0.00
Hot air from common bus duct to individual

5
burner
* 1.00 0.00
Combustion air (Air split) duct for hot tertiary

6
and secondary air to each burner
* 1.00 0.00
Hot air duct from common bus duct to PA Fan

7
inlet
* 1.00 0.00
Tempering air duct from common bus duct to PA

8
Fan inlet
* 1.00 0.00
9 PA Fan inlet mixed air duct * 1.00 0.00
10 PA Fan outlet mixed pressurized air duct to Mill * 1.00 0.00
11 Economizer hopper & necessary supports * 1.00 0.00
Hot flue gas ducting from economizer to air pre

12
heater inlet
* 1.00 0.00
13 RAPH Hopper * 1.00 0.00
14 Hot flue gas duct from RAPH outlet to ESP inlet * 1.00 0.00
Hot air duct from RAPH outlet to flue gas

15
recirculation line
* 1.00 0.00
16 Hot flue gas duct from ESP outlet to ID Fan inlet * 1.00 0.00
17 Interconnecting duct between ID Fan inlet duct * 1.00 0.00
Hot flue gas duct from ID fan outlet to chimney

18
inlet with matching flanges.
* 1.00 0.00
Provision duct for flue gas desulphurization with

19
blind flanges
* 1.00 0.00
Flue gas recirculation duct from ID Fan outlet to

20
furnace right and left side wall bottom.
* 1.00 0.00
Corex gas fuel line from boiler front column to

21 each burner with provision for valves and * 1.00 0.00
fittings
22 Expansion joints - metallic and non metallic type * 1.00 0.00
23 Instruments tapping & accessories * 1.00 0.00
Page 9 of 13
PROJECT HAZIRA DELIVERABLE SCHEDULE AND PROGRESS REPORT - DUCTING
PROJECT NUMBER
Detail Engineering
Progress Overall
e (0%) n (5%)
n l status
24 Supports for all ducting - Spring type * 1.00 0.00
25 Supports for all ducting - Rigid type * 1.00 0.00
Necessary supporting structure for Ducting &

26
Hoppers
* 1.00 0.00
Lifting structures with mono rail beam for Fans,

27
Mills, etc.
* 0.50 0.00
28 Terminal Point Drawing * 0.50 0.00
27.00
Total Progress 0.0
Page 10 of 13
PROJECT HAZIRA
DELIVERABLE SCHEDULE AND
PROGRESS REPORT
PROJECT NUMBER
Total Weightage Progress % as

Sl. No. Description Planned Actual Remarks
10% per completion
I HYDROTEST FOR UNIT 1 (or) 30th Jan 2012 (Which ever is early) 5%
1 Pressure Parts 3% 0
2 Piping 2% 0
II As Built Drawings Unit 1 2.5%
Final Document (IBR)

1 Completion of IBR Final Document of Pressure Parts 1.0% 0 approvals itself shall
be considerd as built
2 As built updation of Unit-1 Piping 1.0% 0
3 As built updation of Unit-1 Ducting 0.5% 0
III As Built Drawings Unit 2 2.5%
Final Document (IBR)

1 Completion of IBR Final Document of Pressure Parts 1.0% 0 approvals itself shall
be considerd as built
2 As built updation of Unit-2 Piping 1.0% 0
3 As built updation of Unit-2 Ducting 0.5% 0
Total weigtage ( Hydro test of unit-1 and as-built of unit 1&2) 10%
Page 11 of 13
PROJECT HAZIRA
DELIVERABLE SCHEDULE AND
PROGRESS REPORT
PROJECT NUMBER
TOTAL PROGRESS 0
Page 12 of 13
PROJECT NUMBER
Mile stone billing for each deliverbales
IBR REV or 2nd unit IBR Asbuilt Asbuilt

Sl.No Total Billing Break up Weightage in % 1st Iuuse Hydro test Total
approval DCN submission unit 1 unit 2
1 Pressure Parts & Non pressure parts 50 90% 5% 0% 5% 100%
2 Piping 23 90% 5% 0% 5% 100%
3 Ducting 17 95% 0% 0% 5% 100%
4 Hydrotest 5 0% 0% 0% 100% 100%
5 As Built 5 50% 50% 100%
Total 100.00
Sl.No Department Monthly Progress

Total
Progress
Nov' 10 Dec'10 Jan'11 Feb'11 Mar'11 April'11 May'11 June'11 July'11 Aug'11 Sep'11 Oct'11 Nov'11 Dec'11 Jan'12
1 Pressure Parts 0
2 Piping 0
3 Ducting 0
4 Hydrotest 0
5 As Built 0
Monthly over progress 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Notes Cumulative 0
1 Over all weightage (55+27+18) of each discipline are distributed to each deliverables (50+23+17=90%) and Hydro test (3% +2% =5%) and asbuilt drgs weightage 2.5% for unit1 + 2.5% for unit2, in total 100%.
2 Hydro test weightage 5% are considered only for pressure part (3%) and piping (2%) of unit 1 only.
3 As-Built Weightage of 5% are considered 2.5% for each unit.
4 As-Built Weightage of each unit 2.5% are distributed to pressure part (1%) + Piping (1%) + Ducting (0.5%)
5 As built of pressure Parts shall be claimed after updation of DCN and final ducuments submussion to IBR by fabricator.
Page 13 of 13

Deliverable Schedule and Progress Report - Pressure Parts: I Steam Drum 2.00

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Deliverable Schedule and Progress Report - Pressure Parts: I Steam Drum 2.00

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CLIENT BWE Energy India

PROJECT HAZIRA DELIVERABLE SCHEDULE AND PROGRESS REPORT - PRESSURE PARTS

I STEAM DRUM 2.00

Steam drum with necessary stubs and

2 Steam drum cyclone separator * 0.50 0.00

3 Steam drum scrubbers * 0.50 0.00

4 Steam drum other internals and attachments * 0.50 0.00

Furnace front wall bottom header with necessary

Furnace front wall top header with necessary

Wall blower, Burner Opening & Seal boxes for

Furnace rear wall panel (tube to fin to tube weld)

Furnace rear wall bottom header with necessary

Furnace rear wall top headers (Gitter 1 & 2 Top

Wall blower, Burner Opening & Seal boxes for

Furnace right side wall panel (tube to fin to tube

Furnace right side wall bottom headers with

Furnace right side wall top header with

Access door & other opening Seal boxes for

Furnace left side wall panel (tube to fin to tube

Furnace left side wall bottom header with

Furnace left side wall top header with necessary

21 Furnace steam cooled roof wall panel * 1.00 0.00

Furnace steam cooled roof wall panel inlet

23 Seal boxes for roof wall * 0.40 0.00

24 Vestibule and second pass common inlet header * 0.40 0.00

25 Vestibule Bottom panel * 0.40 0.00

26 Vestibule Right Side panel * 0.40 0.00

27 Vestibule Right side top & bottom header * 0.40 0.00

28 Vestibule Left side panel * 0.40 0.00

29 Vestibule Left side top & bottom header * 0.40 0.00

30 Gitter tube 1 * 0.40 0.00

31 Gitter tube 2 * 0.40 0.00

III Second pass steam cooled wall 7.00

Steam cooled second pass front wall including

Steam cooled second pass right and left side

Steam cooled second pass right and left side

Steam cooled second pass rear wall including

36 Steam cooled second pass roof wall panel * 0.50 0.00

37 Steam cooled second pass outlet ring header * 0.50 0.00

38 Second pass suspension tubes * 0.50 0.00

39 Second pass suspension tubes inlet headers * 0.50 0.00

40 Second pass suspension tubes outlet headers * 0.50 0.00

41 Gitter tube 3 * 0.50 0.00

42 Screen loose tubes * 0.50 0.00

IV Super Heaters 8.00

43 Super heater 1 coil with necessary bends * 1.00 0.00

44 Super heater 1 inlet header * 0.25 0.00

45 Super heater 1 outlet header * 0.25 0.00

46 Super heater 2 coil with necessary bends * 0.50 0.00

47 Super heater 2 inlet header * 0.50 0.00

48 Super heater 2 outlet header * 0.50 0.00

49 Super heater 2 inlet intermittent header * 0.50 0.00

50 Super heater 2 outlet intermittent header * 0.50 0.00

51 Super heater 3 coil with necessary bends * 0.50 0.00

52 Super heater 3 inlet header * 0.50 0.00

53 Super heater 3 outlet header * 0.50 0.00

54 Super heater 3 inlet intermittent header * 0.50 0.00

55 Super heater 3 outlet intermittent header * 0.50 0.00

56 Super heater 4 coil with necessary bends * 0.50 0.00

57 Super heater 4 inlet header * 0.50 0.00

58 Super heater 4 outlet header * 0.50 0.00

59 Re heater coil 1 with necessary bends * 0.50 0.00

60 Re heater 1 inlet header * 0.25 0.00