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ENI - IRAQ

ZUBAIR MISHRIF DGS ELECTRICAL INTEGRATION

EXCAVATION PROCEDURE

Marco Renato Di Silvio


EX-DE 01 04/02/20 Final Issue Silvio Belloni
Mambelli Marzo Belloni
Issue For Marco Renato Di Silvio
EX-DE 00 25/11/19 Silvio Belloni
Comments Mambelli Marzo Belloni
Validity Rev.
Status number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID
ZUBAIR MISHRIF 251010DFMSTB430
DGS ELECTRICAL
INTEGRATION
eni iraq b.v. Job N.
Contractor logo and business name Contractor Document ID
19C016-9H108
CONSORTIUM TOZZI SUD - ALBILAL Contract N. 4600038271
GROUP
Vendor logo and business name Vendor Document ID

Order N.
Facility Name Location Scale Sheet of Sheets
ZUBAIR MISHRIF DGS ONSHORE N/A 1 of 15
Document Title Supersedes N.

Excavation Procedure Superseded by N.


Plant Area Plant Unit
N/A N/A
Software: Microsoft Word 97-2003 File No. 620106017.docx.docx

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COMPANY Document CONTRACTOR Revision Index Sheet of
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251010DFMSTB430 19C016-9H108 Status 2 / 15
CONSORTIUM TOZZI SUD –
ALBILAL GROUP EX-DE 01

REVISION HISTORY

Rev. Date Nr. of Description


sheets
EX-DE 00 25/11/2019 15 Issue For Comments
EX-DE 01 04/02/2020 15 Final Issue

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COMPANY Document CONTRACTOR Revision Index Sheet of
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251010DFMSTB430 19C016-9H108 Status 3 / 15
CONSORTIUM TOZZI SUD –
ALBILAL GROUP EX-DE 01

INDEX

1. Purpose.......................................................................................................................................... 4
2. References..................................................................................................................................... 4
2.1. Project Documents:.................................................................................................................. 4
2.2. Standard Documents:.............................................................................................................. 4
3. Abbreviations and Definitions..................................................................................................... 5
3.1. Abbreviations............................................................................................................................ 5
3.2. Definitions................................................................................................................................. 5
4. Roles and Responsibility............................................................................................................. 6
5. Excavation Procedure.................................................................................................................. 6
5.1. Design and Planning Excavation Works................................................................................6
5.2. Inspection and examination.................................................................................................... 7
5.3. Excavation Hazards.................................................................................................................. 8
5.4. Work Execution........................................................................................................................ 8
5.5. Support...................................................................................................................................... 9
5.6. Completion................................................................................................................................ 9
5.7. General Considerations......................................................................................................... 10
5.8. Backfill..................................................................................................................................... 10
5.9. Records................................................................................................................................... 11
5.10. Training............................................................................................................................... 11
6. Attachments................................................................................................................................. 11
6.1. Attachment 1 – Excavation Inspection Checklist................................................................12
6.2. Attachment 2 – Excavation Daily Inspection.......................................................................14
6.3. Attachment 3 – Sloping / Benching System........................................................................15

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CONSORTIUM TOZZI SUD –
ALBILAL GROUP EX-DE 01

1. Purpose

This procedure applies to all work involving the removal of earth for the
purpose of trenching, boreholes and creating any below grade area required
as a working place for civil activities by Contractor and Sub Contractors.
Scope of this procedure as follows:
 Establish the requirements and minimum safety standards of
excavation works.
 Outlines the required safety and prevention measures necessary in
the performance of an excavation work.
 Ensure the safety of the public (where this is appropriate).

2. References

2.1. Project Documents:

PO
S CODE DESCRIPTION
00250600BFRB85810_CDFE0
1 2_22 PROJECT HSE PHILOSOPHY
00250600BFPA85800_CDFE02
2 _58 PROJECT HSE PLAN
00250600BFPAEI052_CDFE00 Field Electrical Installation
3 _19 Simultaneous Operations (SIMOPS)
00250600BFPT85200_CDFE02 QUANTITATIVE RISK ASSESSMENT
4 _33 METHODOLOGY
00250600BFPT85220_CDFE02 FIRE SAFETY ASSESSMENT
5 _31 METHODOLOGY
00250600BFRB85000_CDFE0 LOSS PREVENTION &
6
3_09 ENVIRONMENT BASIS
00250600BFRB85001_CDFE0 LOSS PREVENTION &
7 4_128 ENVIRONMENT PHILOSOPHY
00250600BFRV85918_CDFE0 GUIDELINES FOR SIMULTANEOUS
8 3_23 OPERATIONS
9 ITT-05-17 APPENDIX S-SECURITY

2.2. Standard Documents:

POS CODE DESCRIPTION


1 1.1.1.30 Contract HSE Requirement for Abroad Activities
2 1.3.0.07 HSE Minimum Design Requirements
3 EIBV-H-P-016-03-E HSE Risk Management and reporting
4 EIBV-H-S-158-01-E HSE Philosophy
5 1.3.0.06 COMPANY EMERGENCY RESPONSE PLAN
STANDARD HSE
6 1.3.1.47 ENVIRONMENTAL, SOCIAL & HEALTH IMPACT
ASSESSMENT
7 1.3.2.08 MEDICAL EMERGENCY PREPAREDNESS AND
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CONSORTIUM TOZZI SUD –
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RESPONSE
Wast, WasteWater, Tenorm, Drilling Residues
1.3.4.05
8 Managment
9 EIBV-H-P-216-00-E ZFOD contract HSE requirements
10 EIBV-H-P-216-00-E ZFOD contract HSE requirements_Annexes
Operating Instruction Professionale Safety
11 opi hse 007 eni spa r01 Technical Prescriptions on Vehicles Driving in
Non-EU Countries.
Professional Operating Instruction-HSE Risk
opi-sg-hse-001-ep-r01
12 Management and Reporting

3. Abbreviations and Definitions

Abbreviations end Definitions used within this document are listed below:

3.1. Abbreviations

COMPANY ENI Iraq B.V.


CONTRACTOR Consortium Tozzi Sud – AlBILAL Group
SUB-CONTRACTOR Sub-contractor of specialized work’s portion,
appointed by CONTRACTOR
VENDOR Vendor of goods/services, appointed by
CONTRACTOR
PROJECT EPC - New 33kV/11kV Main Substation at
Zubair Mishrif DGS
EPC Engineering, Procurement Construction
E&I Electrical & Instrumentation
F&G Fire & Gas System
QHSE Quality, Health, Safety & Environment
ERP Emergency Response Procedure
MSDS Material Safety Data Sheet
MOI Ministry of Interior
CMT Crisis Management Team
SIO Security Implementation Officer

SERT Site Emergency Response Team

3.2. Definitions

Any removal of soil, whether by hand or mechanical means.


EXCAVATIONS Removal of more than 6 inches of topsoil. Driving of any peg or
stake below grade. Core drilling of any concrete wall.
Means a narrow excavation made below the surface of the ground.
TRENCH In general, the depth is greater than the width, but the width of a
trench at the bottom is not greater than 15 feet (4.5 m).
This Certificate shall be used in conjunction with the Permit to
EXCAVATION Work, for Excavation activities. This Certificate should be submitted
WORK with the Permit to Work together with any supporting documentation
CERTIFICATE such as sketches drawings and method statements. In this shall be
reported all the underground services present in the area.

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CONSORTIUM TOZZI SUD –
ALBILAL GROUP EX-DE 01

4. Roles and Responsibility

Construction / Commissioning Manager


Mission Responsible during the planning of all work activities.
Responsibilitie  Oversee excavation operation within the construction site or
s where excavation work are performed.

Designated Person
Mission Monitoring and supervising excavation activities
Responsibilitie  Ensure all excavation works are preformed a PTW.
s  Responsible for implementing, administering and monitoring all
excavation works.
 Ensure all E& I cables are identified and marked in area before
the excavating.
 Ensure proper shoring or any other protective system is installed
on deep excavations.
 Ensure emergency and rescue measures are in place before
excavating.
 Evaluation and selection of protection methods and soil
classification.

Contractor – Sub-Contractor
Mission Monitoring and supervising excavation activities
Responsibilitie  Ensure that no excavation work without an excavation permit
s and when precautions are observed.

Plant and Equipment Operator


Mission Monitoring and supervising excavation activities
Responsibilitie  Identify location of buried services within the excavation area.
s  Ensure a PTW for excavation has been issued before starting
the work.
 Follow all safety and prevention measures in the course of
excavation.
 Proceed with care when excavating near buried services or E&I
cables.
 Inform supervisor in the event of exposing a buried services,
incident or accident and excavation work shall cease.

5. Excavation Procedure

The following steps to be done:

5.1. Design and Planning Excavation Works

Before any excavation work is carried a dedicated Risk Assessment has to


be prepared, also a method statement shall be written by a competent
person and communicated to all persons involved in the work. Before the
application of the excavation PTW, the Contractor or its Subcontractor will

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perform:
 A detection of E&I cables and buried services within the excavation
area.
 Physically marked or pegged on the ground to indicate the presence
of electrical & Instrument cables and buried services detected and
indicate also in the services and utilities drawings of such E&I cable
& buried services detected.
 Design a safe and effective shoring system and materials to be
used.
 A permit should be completed and submitted 24 hours.
 Submit with the PTW an Excavation clearance certificate.
Factors to be taken into consideration
 Nature of the soil ;
 Area history (waste issues – hazardous substances)
 Weather conditions;
 Depth/size of excavation;
 Method of excavation;
 Proximity to other structures, services, sources of vibrations;
 Proximity to public
 Duration ;
 Dewatering systems ;
 Disposal of spoil
 Ease of loading and unloading goods
 Site lighting
 Use of tools and equipment
 Occupational health issues like:
a) Noise
b) Temperature
c) PPE
d) Vibration
e) Manual handling
f) Welfare
In excavation work, it is required to assess the ground condition when
determining the type of shoring required as well as the identification of E&I
buried services. The supervisor in charge shall determines underground
installations, such as sewer, water, fuel, electric lines, telecommunication
lines, or plant service lines, will be encountered. If so, the approximate
locations are marked and employees involved in the work operation are
advised of the underground installations.

When the excavation work approaches the crossing or parallel location of an


underground installation and danger of accidental contact or disturbance is
possible, the exact location will be determined by appropriate means before
proceeding. When it is uncovered, adequate protection will be provided for
the existing installation.

5.2. Inspection and examination

In case of any probable danger, exposed employees shall be removed from


the area until the all precautions have been taken to ensure their safety.
Before approving excavation PTW and after the excavation completion, the
Competent Person or his designate together with the contractor &
Subcontractor will perform an inspection of the excavation area. The
inspection items will include the following:
 location of E&I cables and buried services prominently marked and
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protected.
 prevention measures such manual digging made to expose and
determine exact location and depth of buried services

Barrier erection of at least 2 m away from known buried services.


Attendance of a full time supervisor during mechanical excavation. Cable
markers and concrete tiles are re-instated after excavation. Inspection will
be called before trench is backfilled. The respective contractor,
subcontractor working on the excavation area performs a daily inspection.
All excavations shall be reinstated to the original site conditions after the
completion of the work. Upon completion of exploration and similar
operations, temporary wells, pits, shafts, etc, shall be backfilled.

5.3. Excavation Hazards

Excavations in which persons are working and into which a person is liable
to fall 2 meters or more, shall be protected from falling by means of
excavation barriers. Excavated material (spoils) at Site are hazardous if they
are set too close to the edge of a trench/excavation. The weight of the spoils
can cause a cave-in, or spoils and equipment can roll back on top of
workers, causing serious injuries or death. Set spoils and equipment at least
2 m back from the excavation. Before the commencement of the excavation
work:
 An excavation PTW (PTW) shall be obtained.
 Excavation clearance or certificate is signed by all the section
managers
 Trial pits will be manually open to determine the exact location of
the buried services
No excavation work will take place below the level of the base of an adjacent
foundation, retaining wall, or other structure until it has been determined by
a qualified Competent person or until adequate safety measures have been
taken for the protection of workers. If the stability of adjoining buildings or
walls is endangered by excavations, either shoring, bracing, underpinning, or
some other method affording equivalent protection will be provided as
necessary. All systems must be inspected daily or more often, as conditions
warrant.

Excavations and trenches should be kept free from asphyxiating, toxic or


explosive gases. (H2S, methane and sulphur dioxide…). Construction plant
and excavation equipment with internal combustion engines should be
positioned away from excavation pit.

5.4. Work Execution

During the process of earth removal the following safe working procedures
will be followed:
 Personnel will be kept clear of machinery whilst it is in operation,
minimum distance of 5 meters.
 Barriers and signs will be erected to keep unauthorized personnel
clear; they will be placed at 1.5 m from the edge of the excavation
edge. If not possible the barriers will be provided of toe boards.
 Trucks used for the removal of spoil will be controlled and sited by a
banks man and will be placed at least at 1.5 m from the excavation.
 The ongoing provision of side supports shall be programmed into
the work to maintain the integrity of the excavation.
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 Personnel engaged in hand digging operations will be briefed on the


actions to be taken when uncovering marker tiles, cables, pipe work
etc.
 Excavated soil will be stacked a minimum distance of 1.8 meter
from the edge of the excavation edge.
 Excavations in excess of 3 meters, adjacent to structures, subject to
vibration or ground water shall require a plan provided by a civil
engineer and approved by the engineering department head.
Calculations in support for the shoring type/method shall be
submitted for review and approval of the plan.
 Banks man and all other workers must stay outside the working
radius of excavator. For any excavation inspection, or when workers
need to go inside excavator
 Employees should not work in excavations that contain or are
accumulating water unless precautions have been taken to protect
employees from hazards posed by water accumulation.
 Excavations subject to runoff from heavy rains shall be re-inspected
by the competent person to determine if additional precautions
should be taken.

5.5. Support

The manner of side and structural support may be of the following types:
 Sloped back to a safe angle of repose as required by the soil
conditions (refer to attachment for additional details);
 Shored by timber or steel support piles/sheets, timbers should be
close boarded and braced, sheet piles should be interlocked. The
supports will be 30 cm higher of the excavation height.
 Provision of trench or drag boxes for trenching activities which are
pulled along as the work progresses.

The site owner, Supervisors and HSE personnel shall monitor work under
PTW control on a daily basis, including spot checks of worksite, permit and
supporting documents. Inspection shall be carried out a predetermine
frequency by person independent of the worksite being inspected, e.g. by
line personnel another department or by HSE personnel. Audit of the PTW
system across a whole project or site must be carried out by qualified
auditors who are independent of the project or site and are experienced in
the ABG PTW system. This audit must be carried out as part of the HSE
audit program

5.6. Completion

The completed excavation will be provided with the following:


 Means of escape from the excavation will be provided at 7.5 meter
intervals, by purpose built staircases or ladders (ladder will extend 3
feet (.9 meter) above the original surface of the ground and must be
secured).
 Escape way shall be provided in opposite direction when
possible, or otherwise shall be defined with Company approval.
 The need for gas tests will be determined, no work will be
carried out unless a gas test has been done and the permit
validated.
 Walkways a minimum of 600 mm wide will be placed across
trenches where access is required and shall be fitted with
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handrails and will be separated from roadways.


 When the access to the excavation is made by a stairway in soil,
there will be enough effort and support table to prevent erosion and
landslides.
 Uncovered services and utilities will be adequately supported by
propping/slinging or any other method identified as appropriate.

5.7. General Considerations

The following general considerations will be applied for the purpose of this
procedure:
 Dewatering equipment shall be sited in locations that avoid creating
trip hazards.
 Electric pumps used for dewatering shall be covered by the
temporary electric procedure and shall only be worked on by
authorized persons.
 Where numerous electric dewatering pumps are in use, a numbering
system shall be employed that identifies the panel and distribution
points.
 Excavations shall be checked daily or before use by a competent
person, employed by the Subcontractor who is experienced in
recognizing signs of subsidence or other evidence of potential failure
of the support system.
 Following any sudden rainfalls or other environmental conditions
that may affect the integrity of the excavation.
 Subcontractors shall keep a register of all excavations, with details
and records of checks made including date of back filling and any
other pertinent points related to the history of the excavation. These
records will be kept in the office of the Subcontractor controlling the
work.
 Adequate lighting will be provided to any work scheduled during the
hours of darkness. Consideration shall include glare factors, working
in shadow and sufficient illumination to cover the area worked. No
mechanical excavation shall be made within 1 meter of any
underground services.
 Any excavation more than 1 meter deep shall be gas-tested prior to
the start of each day or shift where the presence of unexplained
moisture or salts is expected to be encountered. Excavations shall
be retested after breaks, e.g. lunch. The issuer of the work permit
may, if the conditions warrant, require more frequent testing or
continuous monitoring.
 Excavated materials or mechanical equipment should not be placed
within 1.8 meter of the edge of any excavation. For excavations up
to 1.2 meters deep, equipment and other heavy objects must be
kept at least 2 meters from the edge of the excavation. For
excavations in excess of 1.2 meters, or when it is necessary to
operate heavy equipment from nearer than 2 meters from the edge,
sheet piling, shoring, and bracing shall be provided.

5.8. Backfill

Backfill operations shall be carried out in accordance with the following


guidelines:
 Consideration will be given to the specification for compaction
qualities, need for tile markers and tiles and other protection
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measures necessary for the protection of equipment.


 Redundant spoil not backfilled will be removed to an area identified
in advance.
 A safe system of work will be identified and implemented for the
removal of timber supports, steel sheeting and piles. Consideration
will include provision of lifting appliances suitable to take the load of
embedded sheet piles without damage.

5.9. Records

Operations records shall be completed as follows:


 Every subcontractor will record all the information included in the
Excavations Record in Attachment
 Weekly the record will be checked and reviewed by the competent
Contractor Superintendent and the Contractor Field HSE
Manager/HSE Coordinator.
 The Excavations Record will include the results of the daily pre-work
check and of all the check following particular events that could
compromise the stability and the health of the workers.

5.10. Training

All employees who are to be engaged in excavation works which consists of


excavations that are to be greater than 1.2 meters deep shall be instructed
by a competent person from the Subcontractor on safe methods of working.
Instruction will cover as a minimum the following subjects:
 Requirements for excavation permit;
 Shoring, benching sloping;
 Removal of spoil.;
 Exclusion zones for machines & equipment alongside excavations;
 Unstable soil;
 Leaching of water through excavation walls;
 Access and egress;
 Placement of material into excavation by cranes or other machinery.

6. Attachments

 Attachment 1: Excavation Inspection Checklist


 Attachment 2: Excavation Daily Inspection
 Attachment 3: Sloping / Benching System

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6.1. Attachment 1 – Excavation Inspection Checklist

Company/Area:

Inspection Date of
Location: Inspection:
Name of Inspector: Position:
Inspection
Record Inspection
Approved Reference:
By:
If No – Corrective Action
No. Questionnaire Y / N / NA
Taken
Is the PTW correctly filled and signed in all its parts
1
together with risk assessment?
Is the location to be excavated marked properly and
2
highlighted in the drawing?
If the excavation is more than 1.2 m deep, has it been
3 classified as a confined space entry and Permit to
Work system issued?
Do personnel entering excavations deeper than 1.2m
(5ft) or confined footing excavations:
4  Wear a safety harness with a lifeline securely
attached to a fixed/strong anchored point?
 Have a standby man in attendance at all times?
Has the site type been properly identified, and a hazard
5
assessment carried out?
6 Has the area been barricaded properly?
7 Has the proper shoring been installed?
8 Has an emergency response plan been established?
9 Is a competent person performing daily inspections?
Have all surface obstructions been removed and
10
exposed surfaces supported to safeguard employees?
Are there safe means of access & egress from deep
11 excavations by ladders? Are there a minimum of two
means of access and egress?
When exposed to moving equipment, is a proper
12
warning system installed?
When exposed to vehicular traffic:
Are personnel wearing proper
13 Working vests?
Are the barricades brightly painted for
High visibility?
When exposed to water accumulation, are proper
14
precautions taken (e.g: pumps to remove water)?

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CONSORTIUM TOZZI SUD –
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When adjacent structures are involved, have proper


15 precautions (not to affect footings of scaffolds or
the foundations) been taken?
When exposed to hazardous atmospheres and fumes is
16
proper rescue equipment readily available?
When excavation operations approach the estimated
17 location of underground installations/utilities, is a safe
method being used to determine the exact location?
Are ‘locators’ used to trace the underground utility
18
services and the ground marked accordingly?
19 Are underground utilities being protected?
20 Is clean of combustible materials and flammable gas?
21 Are underground facility detected Prior to excavate?
22 Does excavated area requires cross over bridge?
Noted:

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6.2. Attachment 2 – Excavation Daily Inspection

No. Questionnaire
The excavation permit is valid, signed, and dated. Excavation began within 60 days of
1
facility/system owner’s signature or by the permit expiration date
Employees have received a daily briefing on the composite scan drawing, the
2
excavation/trench’s special requirements, and excavation hazards
The area surrounding the excavation/trench has been properly protected and
3
barricaded
4 Utilities have been located, protected, and marked (refer to composite scan drawing)
5 The excavation (if 5 feet [1.5 meters] or deeper) is properly sloped or shored
Foundations, structures, and appurtenances, for example, are supported or
6
underpinned
Protective systems being used comply with the manufacturer’s instructions or
7
engineering designs
Sloping or protective systems have been checked for evidence of failure (such as soil
8
distress, structural member damage, or soil fissures).
A means of egress (such as a stairway, ladder, or ramp) is provided within 25 feet (7.6 meters)
9
of each person in the excavation/trench
Walkways or bridges with standard handrails are provided where personnel are
10
required to cross the excavation/trench
Excavated materials have been placed at least 2 feet (0.6 meter) away from the edge of the
11
excavation/trench
A determination has been made whether or not to classify the excavation/trench as a
12
confined space
13 The excavation/trench is safe for employees to enter
Pre-task planning documents have been updated, as required, to reflect changes in work
14 scope, site conditions, or hazard change. Planning documents have been discussed with,
and signed by, affected employees
15 Corrective measures have been taken to eliminate existing or predictable hazards

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Identification Validity
Rev.
251010DFMSTB430 19C016-9H108 Status 15 / 15
CONSORTIUM TOZZI SUD –
ALBILAL GROUP EX-DE 01

6.3. Attachment 3 – Sloping / Benching System

The classification will be made based on the results of at least one visual
and at least one manual analysis conducted by the Competent Person.
Summary definition according to OSHA:
 Type A Cohesive soil with an unconfined, compressive strength of
1.5 (144 KPa) Tsf (Ton per square foot)
 Cohesive and granular cohesion less soils, with an unconfined,
compressive strength greater than 0.5 Tsf (48 kPa) but less than 1.5
tsf (144 kPa).
 Cohesive soil with an unconfined, compressive strength of 0.5 Tsf or
less.

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