PT.

KRAKATAU POSCO

PT. MATRA ENGINEERING CONSTRUCTION

DOC NO. REVISION STATUS

STANDARD OPERATIONAL PROCEDURE

STRUCTURAL WORKS
FENCING PREPARATION & INSTALLATION

PT. KRAKATAU POSCO

Jl. Afrika No.2, Cilegon Banten 42443

FOR APPROVAL

0 26-04-2022 Issued for Approvals M.P M.T H.P

PREPARED CHECK. APPR.
REV DATE DESCRIPTION
PT. MATRA ENGINEERING CONSTRUCTION
STATUS CODE : A = Issue for Reviewed – B = Issued for Approval – C = As Build

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF THE OWNER
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STANDARD OPERATIONAL PROCEDURE
FENCING
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REVISION SHEET DESCRIPTION

NO PAGE SECTION CHANGE LOG REV.

1 ALL - FIRST ISSUED 0
 NEW SLAB SUPPLY ROUTE BUILDING
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STANDARD OPERATIONAL PROCEDURE
FENCING
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Contents

1. GENERAL.............................................................................................................................................2
1.1. Introduction............................................................................................................................................2
1.2. Definition...............................................................................................................................................2
2. SCOPE...................................................................................................................................................2
3. EQUIPMENT & TOOLS......................................................................................................................2
4. WORK EXECUTION...........................................................................................................................3
4.1. Pilling Jack-in Pile With Hydraulic Static Pile Driver (HSPD)............................................................3
4.2. Excavation Soil......................................................................................................................................4
4.3. Lean concreate.......................................................................................................................................4
4.4. Installation Rebar...................................................................................................................................4
4.5. Formwork..............................................................................................................................................4
4.6. Pouring Concreate.................................................................................................................................5
4.7. Stone Masonry.......................................................................................................................................5
4.8. Slooft......................................................................................................................................................5
4.9. Installation Wall.....................................................................................................................................6
4.10. Wall Plester............................................................................................................................................6
4.11. Painting..................................................................................................................................................6
5. SAFETY PRECAUTION......................................................................................................................7

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 NEW SLAB SUPPLY ROUTE BUILDING
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1. GENERAL

1.1. Introduction
This Standard Operational Procedure is to describe the outline construction methods for
preparation and installation of fencing works. This document are prepared with attention to detail so
that the result are meet the standard specification requested.

1.2. Definition
Project No. PO 60390
Site Location Jl. Afrika No.2, Cilegon Banten 42443
CLIENT PT. KRAKATAU POSCO
CONTRACTOR PT. MATRA ENGINEERING & CONSTRUCTION
HIRA Hazard Identification Risk Assessment
PTW Permite to Work

Approval Action of officially agreeing to PC Deliverables or accepting them as

satisfactory

Review Formal assessment or examination of EPC Deliverables with the

possibility or intention of instituting change if necessary

2. SCOPE
This document describe the method and procedure for fencing preparation and installation,
such as pre-fab of steel and setting out area at PT. Krakatau Posco Continuous Casting Plan area.

3. WORKS SUPERVISION

3.1 Site Manager : Responsible for overall execution and administration of the project as per
contract requirements, specifications and Quality Plan. Directly control the Project Control
and Project Coordinator.

3.2 Project Coordinator : Overview & regulate required resource, progress, & QC plan by
engineer, & ensure it executed properly and according to plan. Monitor availability of all
resources as per schedule. Directly control foreman, supervisor, project control, site engineer,
project admin.

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3.3 Supervisor : Plan and obtain required manpower and resources in coordination with the
Site Engineer & Foreman. Carry out all activities as per the planned schedule to achieve target
dates. Coordinate with respective disciplines of work and liaise with the site engineer &
project control for day to day activities.

3.4 Site Engineer : Assess manpower, equipment or other resources required to ensure timely
completion of the project. Monitor availability of all materials as per schedule. Carry out QC
inspection complying with standard and ITP. Ensuring project are executed complying with
latest engineering drawing.

3.5 Safety Officer : Responsible for monitoring and implementation of safety related matters
such as work permits, First Aid, PPE, approval of diversions, follow the safety and traffic
regulations by all the workmen during the construction, according to the approved project
HSE plan. First Aid boxes are readily available with HSE officer and other two numbers at
site personnel’s vehicles for site requirements

4. EQUIPMENT & TOOLS

a) Barricade;
b) Set Total Station;
c) Set Auto Level;
d) Angle Grinder;
e) Magnetic Drill;
f) Hand Drill;
g) Hand Tools & Wrench;
h) Compressor;
i) Cutting Wheel;
j) Welding Set;
k) Steel Scissor;
l) Hand Dig Tools;
m) Dump Truck;
n) Leveling Tools.

5. WORK EXECUTION

5.1 Method

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Contractor will submit shop drawing and works will start upon acceptance from owner. From
the approved shop drawings the the weight of standard length and cut to length bars & sheet are
taken into account. From this take-off, the pre-fab order can be placed.
5.1.1. The various suppliers of steel will be submitting the mill certificates. These will be
forwarded to Site Engineer & Owner for approval. The yield stress tests result are
carried out from random bars and tested at an approved supplier test laboratory.
5.1.2. The mill certificates will be reviewed and listed together will be correlated against the
delivery documents.
5.1.3. Fabrication shall comply to approved shop drawing, and any welding works will be
executed by certified and tested welder.
5.1.4. Fabricated material will be stored in a neat and tidy manner and according to contract
documents to make it possible to keep track of the specific delivery from the factory.
5.1.5. Fabricated materials shall coated comply with owner specification.
5.1.6. Setting out installation area will be reviewed and shall not continue before approval
from client.
5.1.7. Soil excavation are executed by hand if possible, if not, it shall executed by verified
excavator.
5.1.8. Installation and assembly will comply to shop drawing and inspected together with
owner
5.1.9. Upon installation, steel shall recoated and applied top coat
The main works will include activities such as cutting, welding, and surface coating.
All works will only commence upon acceptance and/or approval of material and tools from
foreman and/or supervisor and/or engineer.
Safety precautions are to be adhered by ensuring that, all plan are executed by authorized
workers. All workers in will be provided with safety gears including dustmasks, hand gloves,
welding mask, helmets, glasses, and others as applicable.

5.2 Description Operations

Activity Detail Equipment Labor
Material Upon arrival all material will be thoroughly checked by   1 QC

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supervisor and/or engineer and asking approval from owner   1 Helper

Inspection
complying to purchase specification as requested by owner    
1 set Drill 1 Foreman
Cutting & Upon approval, all steel are cut to length & drilled complying
3 set Cutting Tool 3 Helper
Drilling to approved shop drawing
  5 Skill
1 Welding set 1 Foreman
Complying with design, structural team shall weld steel frame
Welding with certified and comply to owner welding procedure   2 Welder
specification.
   
3 Angle Grinder 1 Foreman
After Welded, the surface of steel shall cleaned properly
Surface 1 Compressor 3 Helper
according to specification requested by owner (sand blast/
Preparation &
brush grind) & coated with anti rust primer to prevent   5 Skill
Base Coat
corrosion during storage
   
1 Set Total
1 Surveyor
While fabrication are in progress, survey team will take levels Station
and set out the excavation area by use of pegs to mark points 1 Set Auto Level 1 Helper
Setting Out
on the ground. Marked area are flagged by yellow/black
   
Barricade
   

3 set Hand Dig 1 Foreman

Upon Acceptance & Witnessing of Settting up, Teams shall
Excavation Soil excavate & dispose soil with depth complying to shop Tools 5 Skill
drawing for foundation of steel frame.
  5 Helper
2 Leveling Tools 1 Foreman
Simple formwork are built with woods to hold concrete 1 lot concrete
5 Skill
Formwork foundation comply to shop drawing. Batching, mixing, mix
Pouring pouring concrete comply to specifications quality to   5 Helper
Concrete acceptance of Owner. Upon acceptance of batching, concrete
are poured and compacted using poker vibrator    
   
3 Hand Drill 1 Foreman
After 24 Hour the foundation are poured, concrete are drilled
3 Set Wrench 5 Skill
Steel comply to shop drawing and insert anchor bolt with proper
Installation & method. Afterwards, put the steel frame base hole precisely 1 Dump Truck 5 Helper
assembly at anchor and tighten with nuts. Upon installed, the steel
  1 Driver
sheet are placed to steel and drilled with roofing bolt
   
1 Compressor 1 Foreman
Recoat & Finish Upon Acceptance & Witnessing of assembly, peeled of
coating coating due to assembly works are to be recoated. Afterward,   2 Skill

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apply topcoat to primed steel for proper protection.

6. SAFETY PRECAUTION
Safety will be the first consideration and the highest priority. The Concrete work process
will follow safety viewpoints, following :
6.1 Make sure the necessary document prior to work is being approved by autorized
personnel;

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6.2 Ensure the risk of work to be performed, prior to start have been assessed and the
countermeasures have been determined. Make sure HIRA are cascaded to the workers and
clearly understood before working starts;
6.3 Make sure “Tool Box Meeting” in working place is conducted before starting work;
6.4 Ensure all workers are wearing proper PPE during taking responsibility;
6.5 Make sure all tools and equipment are checked prior to use and regular checking shall be
done;
6.6 Safety sign and hard barricade should be placed surrounding the location and as per
directed by PTKP representative. Clear and safety for access go to pouring concrete
area;
6.7 The casting concrete which using crane and bucket shall be submitted the lifting plan and
work at height certificate before start the activity (if needed);
6.8 The site survey process should not be done inside barricade area;
6.9 Proper lighting must be prepared for work at night;
6.10All vehicles and equipment that will exit the work area or project must be cleaned first.
6.11Multi-gas detector usage prior to work.

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