PT.

KRAKATAU POSCO

PT. MATRA ENGINEERING CONSTRUCTION

DOC NO. REVISION STATUS

STANDARD OPERATIONAL PROCEDURE

CIVIL WORKS
HEAT EXCHANGER FOUNDATION

PT. KRAKATAU POSCO

Jl. Afrika No.2, Cilegon Banten 42443

FOR APPROVAL

0 26-04-2022 Issued for Approvals M.P M.T H.P

PREPARED CHECK. APPR.
REV DATE DESCRIPTION
PT. MATRA ENGINEERING CONSTRUCTION
STATUS CODE : A = Issue for Reviewed – B = Issued for Approval – C = As Build

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF THE OWNER
 NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
IN SITU BOX CULVERT
FD-KP-MEC-

REVISION SHEET DESCRIPTION

NO PAGE SECTION CHANGE LOG REV.

1 ALL - FIRST ISSUED 0
 NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
IN SITU BOX CULVERT
FD-KP-MEC-

Contents

1. GENERAL.............................................................................................................................................2
1.1. Introduction............................................................................................................................................2
1.2. Definition...............................................................................................................................................2
2. SCOPE...................................................................................................................................................2
3. EQUIPMENT & TOOLS......................................................................................................................2
4. WORK EXECUTION...........................................................................................................................3
4.1. Pilling Jack-in Pile With Hydraulic Static Pile Driver (HSPD)............................................................3
4.2. Excavation Soil......................................................................................................................................4
4.3. Lean concreate.......................................................................................................................................4
4.4. Installation Rebar...................................................................................................................................4
4.5. Formwork..............................................................................................................................................4
4.6. Pouring Concreate.................................................................................................................................5
4.7. Stone Masonry.......................................................................................................................................5
4.8. Slooft......................................................................................................................................................5
4.9. Installation Wall.....................................................................................................................................6
4.10. Wall Plester............................................................................................................................................6
4.11. Painting..................................................................................................................................................6
5. SAFETY PRECAUTION......................................................................................................................7

[PT. KRAKATAU POSCO] Page 1

 NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
IN SITU BOX CULVERT
FD-KP-MEC-

1. GENERAL

1.1. Introduction
This Standard Operational Procedure is to describe the outline construction methods for
Pilling and Casting Machine Foundation works.

1.2. Definition
Project No. PO 60390
Site Location Jl. Afrika No.2, Cilegon Banten 42443
CLIENT PT. KRAKATAU POSCO
CONTRACTOR PT. MATRA ENGINEERING & CONSTRUCTION
HIRA Hazard Identification Risk Assessment
PTW Permite to Work

Approval Action of officially agreeing to PC Deliverables or accepting them as

satisfactory

Review Formal assessment or examination of EPC Deliverables with the

possibility or intention of instituting change if necessary

2. SCOPE
This document describe the method and procedure for HSPD jack-in pile, and concrete
foundation at PT. Krakatau Posco Continuous Casting Plan area.

3. WORKS SUPERVISION

3.1 Site Manager : Responsible for overall execution and administration of the
project as per contract requirements, specifications and Quality Plan. Directly control the
Project Control and Project Coordinator.

3.2 Project Coordinator : Overview & regulate required resource, progress, & QC plan by
engineer, & ensure it executed properly and according to plan. Monitor availability of all
resources as per schedule. Directly control foreman, supervisor, project control, site
engineer, project admin.

[PT. KRAKATAU POSCO] Page 2

 NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
IN SITU BOX CULVERT
FD-KP-MEC-

3.3 Supervisor : Plan and obtain required manpower and resources in

coordination with the Site Engineer & Foreman. Carry out all activities as per the planned
schedule to achieve target dates. Coordinate with respective disciplines of work and liaise
with the site engineer & project control for day to day activities.

3.4 Site Engineer : Assess manpower, equipment or other resources required to

ensure timely completion of the project. Monitor availability of all materials as per
schedule. Carry out QC inspection complying with standard and ITP. Ensuring project
are executed complying with latest engineering drawing.

3.5 Safety Officer : Responsible for monitoring and implementation of safety related
matters such as work permits, First Aid, PPE, approval of diversions, follow the safety
and traffic regulations by all the workmen during the construction, according to the
approved project HSE plan. First Aid boxes are readily available with HSE officer and
other two numbers at site personnel’s vehicles for site requirements

4. EQUIPMENT & TOOLS

a) Barricade;
b) Signage;
c) HSPD 380T;
d) HSPD Crane;
e) Lifting Gear;
f) Total Station;
g) Welding Set;
h) Angle Grinder;
i) Jack Hammer;
j) Carpentry Hand Tools;
k) Ready - made concrete/ concrete mixer;
l) Leveling Tools;
m) Hand tools, pick axe, 5kg hammer;
n) Genset.

[PT. KRAKATAU POSCO] Page 3

 NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
IN SITU BOX CULVERT
FD-KP-MEC-

5. WORK EXECUTION

5.1 Method

A site store has been set‐up to stock materials including cement and reinforcing steel.
Mobilization equipment will commence upon receipt of ago ahead/ site instruction to
commence pile driving.
The main works will include activities such as demolish existing concrete, site survey
& marking, HSPD transporting, HSPD unload & set-up, jack-in pile, pile cut, lean
concrete, install pile cap and formwork, batching, mixing and casting, curing and back
filling.
All works will only commence upon acceptance and/or approval of previously completed
work at every stage of the construction.
Safety precautions are to be adhered by ensuring that, all plan are executed by
authorized workers. Working area must be barricaded to notify unauthorized person. All
workers in will be provided with safety gears including dustmasks, hand gloves, welding mask,
helmets, glasses, and others as applicable.

5.2 Description Operations

Activity Detail Equipment Labor

Demolish 1 Jack Hammer 1 Foreman

Team headed by a civil foreman will demolish the exsisting concrete
existing 1 set hand tools 2 Skill
foundation, and flatten to ground level on-site
concrete 1 5kg Hammer 1 Helper

A survey team will take levels and set out the jack-in pile area by use of 1 Set Total Station 1 Surveyor
Site Survey &
pegs to mark points on the ground. Surrounding marked area are flagged by 1 Barricade 1 Assistance
Marking
yellow/black Barricade 1 Helper

Upon Acceptance & Witnessing of marking point, HSPD are transported 1 set HSPD & Crane 3 Driver
HSPD
to set-up area near marking point with truck. Set-up area are flagged by 3 Transport Truck
Transporting
yellow/black Barricade

1 set HSPD & Crane 1 HSPD Op

Upon set-up area flagged, HSPD are unloaded from truck. Operator &
HSPD rigger will unload the counter weight, footing plate, moving mechanism, and 1 set hand tools & 1 Crane Op
Unloading & spun pile with crane. Upon unloading completion, HSPD legs are installed wrench 1 Rigger
Set-up to moving mechanism. Afterwards, counter weight are lifted and installed 1 set lifting gear 2 Helper
to HSPD complying to jack-in pile specification requested by owner

After proper set-up, HSPD are moving towards marking point. Right at 1 set HSPD & Crane 1 HSPD Op
marking point, procedure are as following : 1 set lifting gear 1 Crane Op
1 Welding set 1 Rigger
2 Helper
[PT. KRAKATAU POSCO] Page 4
 1 set HSPD & Crane 3 Driver
3 Transport Truck
NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1 1 set HSPD & Crane 1 HSPD Op
STANDARD OPERATIONAL PROCEDURE 1 Crane Op
IN SITU BOX CULVERT
1 Rigger
FD-KP-MEC- 1 set lifting gear 2 Helper

After proper set-up, HSPD are moving towards marking point. Right at 1 set HSPD & Crane 1 HSPD Op
marking point, procedure are as following : 1 set lifting gear 1 Crane Op
1. crane will lift the spun pile to pile driving clamp. 1 Welding set 1 Rigger
2. Upon lifted, pile will be clamped at max pressure (horizontal force) and 2 Helper
pressed through ground (vertical force) with hydraulic systems.

2. After finishing piling the first pile (lower), crane will take the second pile
and repeat back as the first stage.

Jack-in pile 3. Before pressing second pile, Operators will stack two piles and weld the
piles altogether. This process will repeated until driven pile reach
designated depth

4. while piling the final pile, for pressing pile to the designated depth,
workers will use another pile called "dolly". Dolly will be stacked to inserted
pile but not welded, and will lifted with crane upon piling process reached
maximum pressure

5. Workers must to ensure that final pile is at least about the same level
with ground for cutting and joint with pile cap

1 Angle Grinder 1 Foreman

Teams headed by a civil foreman will start cutting and demolish overlapped
1 Jack Hammer 2 Skill
Pile Cut pile concrete, leaving only pile reinforced bar with length complying to
engineering drawing specifications and/or to the acceptance of owner. 1 5kg Hammer 1 Helper

1 Leveling tool 1 Foreman

Base soil around pile are poured with lean concrete. Pour concrete to the
1 lot concrete mix 1 Skill
Lean Concrete specified thickness and quality complying with specifications and of
approved mix design to the acceptance of owner, and level the concrete 1 set hand tools 1 Helper

1 Foreman
After approximate 24 hour poured lean concrete, put pile cap above lean
concrete and ensure position are about precise marking point and concrete 2 Lot Carpentry Hand 5 Skills
Pile Cap &
covers comply with specification. Install formwork using SCC Plywood, Tools (Saw, Hammer, 5 Helper
Formwork
wrought, and unwrought timber should be firmly fixed to pile cap comply to Etc)
Engineering Drawing and QC Standard

1 lot Concrete Mix 1 Foreman

Batching and mixing concrete comply to specifications quality to
Pouring 1 Leveling Tool 5 Skills
acceptance of Owner. Upon acceptance of batching, concrete are poured
Concrete 1 Poker Vibrator 5 Helper
and compacted using poker vibrator

By Vendor
Concrete Cubes Samples are taken from field laid concrete to be tested at
Quality Control lab to make sure that max compression are comply to the concrete quality
specification

[PT. KRAKATAU POSCO] 2 Hoe 1 SkillPage 5

A team led by the concrete foreman will ensure proper curing of the
Curing & structures with adequate water. After curing, foreman ensure back filling 2 Shovel 1 Foreman
Backfill elevation and level are comply to specifications and is adequately 1 Leveling Hand Tool 2 Helper
compacted.
 1 Leveling Tool 5 Skills
NEW SLAB SUPPLY ROUTE BUILDING 1 Poker Vibrator 5 Helper
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
By Vendor
IN SITU BOX CULVERT
Concrete Cubes Samples are taken from field laid concrete to be tested at
Quality Control lab to make sure that max compression FD-KP-MEC-
are comply to the concrete quality
specification

A team led by the concrete foreman will ensure proper curing of the 2 Hoe 1 Skill
Curing & structures with adequate water. After curing, foreman ensure back filling 2 Shovel 1 Foreman
Backfill elevation and level are comply to specifications and is adequately 1 Leveling Hand Tool 2 Helper
compacted.
1 Hand Compactor
6. SAFETY PRECAUTION
Safety will be the first consideration and the highest priority. The Concrete
work process will follow safety viewpoints, following :
6.1 Make sure the necessary document prior to work is being approved by autorized
personnel;

[PT. KRAKATAU POSCO] Page 6

 NEW SLAB SUPPLY ROUTE BUILDING
FOR NEW HSM PACKAGE 1
STANDARD OPERATIONAL PROCEDURE
IN SITU BOX CULVERT
FD-KP-MEC-

6.2 Ensure the risk of work to be performed, prior to start have been assessed and the
countermeasures have been determined. Make sure HIRA are cascaded to the workers
and clearly understood before working starts;
6.3 Make sure “Tool Box Meeting” in working place is conducted before starting work;
6.4 Ensure all workers are wearing proper PPE during taking responsibility;
6.5 Make sure all tools and equipment are checked prior to use and regular checking shall be
done;
6.6 Safety sign and hard barricade should be placed surrounding the location and as per
directed by PTKP representative. Clear and safety for access go to pouring concrete
area;
6.7 The casting concrete which using crane and bucket shall be submitted the lifting plan and
work at height certificate before start the activity (if needed);
6.8 The site survey process should not be done inside barricade area;
6.9 Proper lighting must be prepared for work at night;
6.10 All vehicles and equipment that will exit the work area or project must be cleaned first.
6.11 Multi-gas detector usage prior to work.

[PT. KRAKATAU POSCO] Page 7