You are on page 1of 11

UNITED EO/EG III PROJECT

RISK ASSESSMENT
SUBJECT: RISK ASSESSMENT FOR INSULATION JON INSIDE THE CONFINED SPACE

Company: BFIM Area / location: APOC PDH/UTOS PROJECT


Date: February 7, 2023 Ref No: SESA-BFIM-RA-CS-001

Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
Site specific safety induction for all before working at
site.
1. NO PERMIT NO WORK
2. Confined space Permit shall be obtain including
Ongoing
additional job task to be perform inside the
monitoring &
confined space.
Physical injury such as, review field
Lack of knowledge 3. TBT specific to the CSE activity and job analysis
suffocation, entrapment, 3 2 6 2 2 4 observations.
or understanding 4. Confirm the entry/work location, and
and fatality risk to be
communicate.
mitigated to
5. work intentions to appropriate personnel
ALARP
6. Make a review by asking of what the
requirements and procedure to all workforce is to
ensure they understood the precautions and
methods to be followed
1. Confined Ongoing
1. All personnel including supervisor, occupants,
Space Entry monitoring &
attendant and gas tester must be trained to their
preparation Untrained worker could review field
Untrained individual job skills and qualified to perform to
be trap and suffocate 2 3 6 2 2 4 observations.
personnel their specific tasks.
inside the confined space risk to be
2. Supervisor must ensure that all employees will
mitigated to
undergo confined space training from the client
ALARP
1. Identify evacuation routes during site
assessment.
Ongoing
2. Develop contingency and emergency rescue
monitoring &
Lack of knowledge plans. Include the following in the rescue plan:
review field
in an emergency Delayed response may - Procedures for reporting the emergencies.
2 3 6 2 2 4 observations.
response result fatality to the victim - Emergency escape routes
risk to be
procedure - Required Recue equipment
mitigated to
- The designated emergency assembly area.
ALARP
- Rescue and first aid procedures, duties and
responsibilities.
2. Gas Testing Gas Testing Gas released, explosion 3 2 6 1. Verify the competency of the Gas Tester 2 2 4 Ongoing
failure and fire may occur personnel and ensure must have a valid monitoring &
approved ID card of the authorized Gas Tester. review field
2. Verify and confirm if the Gas Testing Device is observations.
calibrated and bump tested by certified 3rd party. risk to be
mitigated to
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
ALARP
1. Gas test shall perform initially at the opening of
the confined space.
2. Authorized gas tester must not go inside the
confined space to perform the gas testing, instead Ongoing
use the long hose to test the air condition of all monitoring &
In-correct Gas
levels of confined space. review field
Testing in Could result fire and
3 2 6 3. Conduct gas testing for oxygen (O2), toxic 2 2 4 observations.
Confined Space respiratory illness
substances, flammable gases and vapors and risk to be
record the results on the permit along with the mitigated to
date, time and gas testers’ signature. ALARP
4. Continuously monitor the Confined Space
condition and Gas test for every 2 hours and or
as per permit requirements.
1. Ensure proper access and egress shall be
Ongoing
provided in confined space.
monitoring &
2. All access and egress shall be checked by
review field
Improper ingress Person may trap inside supervisor and safety before use.
3 2 6 2 2 4 observations.
and egress the confined space 3. Access and egress shall not be blocked or
risk to be
obstructed at any time.
mitigated to
4. Access and egress shall free of any tripping
ALARP
hazards
1. Personnel where in an enclosed confined space
where vertical rescue may be required shall wear
a full body harness.
Ongoing
2. Emergency equipment and rescue team shall be
monitoring &
3. Confined Rescue Delayed response may available in the event of an emergency requiring
review field
space equipment cause severe injury/ evacuation in the confined space.
3 2 6 2 2 4 observations.
inspection improperly in fatality of a victim in case 3. Emergency contact number shall be
risk to be
place of emergency communicated to all involved personnel and
mitigated to
posted at entrance of confined.
ALARP
4. space.
5. Retrieval line shall be provided if working in
enclosed vertical confined space.
1. Verify the entry watchman if it competent for the Ongoing
task. monitoring &
Entrapment of a person 2. Ensure watchman completed the SESA training review field
Incompetent
could result personal 3 2 6 and have a valid hole watchman ID card. 2 2 4 observations.
watchers
injury 3. Hole Watchman shall stay full time outside in risk to be
confined space. mitigated to
4. Hole Watchman must wear orange visibility vest ALARP
2
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
for proper identification.
1. Ensure communication device are available, like
Bravo handheld radio to use in-case of any
Ongoing
Lack of emergency call.
monitoring &
communication / 2. needed.
Delayed response may review field
no means of 3. Air horn must readily be available at all time to the
cause fatality of a victim 2 2 4 2 2 4 observations.
emergency hole watchman to use to communicate personnel
in case of emergency risk to be
communication inside for emergency evacuation.
mitigated to
device 4. Continuous communication with standby man and
ALARP
the persons inside confined space needs to be
maintained.
1. Ensure the entry point are free (not obstructed)
and no sharp edges.
Ongoing
2. Verify if the working platform are inspected by the
monitoring &
Fall of personnel resulted competent person and ensure its stability,
Personal injuries – review field
fatality and head injury secured and without any loose components.
due to unsecured 3 2 6 2 2 4 observations.
due to struck by falling 3. Pre-entry walk to be done by the SESA Permit
platform risk to be
object issuer and receiver.
mitigated to
4. and HSE area in-charge to ensure if the condition
ALARP
is safe to work.
5. Review housekeeping and correct all deficiencies.
Ongoing
1. Provide sufficient and adequate lightings inside
monitoring &
Poor visibility due the Confined Space, especially night work.
review field
to Insufficient Head injury/ slip and trip 2. Ensure the illumination suitable to hazardous
3 2 4 2 2 4 observations.
lightings / poor cause bodily pain or injury area classification.
risk to be
illumination 3. Potable light shall be rated for an electrical
mitigated to
classification and shall not use
ALARP
Ongoing
1. Ensure Gas test to be initiated prior entry to monitoring &
Confined Space. review field
Hazardous Lack of oxygen/ Dizziness
3 2 6 2. Proper ventilation shall be provided. 2 2 4 observations.
atmosphere and respiratory problem
3. Gas test to be monitored every 2 hours interval risk to be
and or as per permit requirements. mitigated to
ALARP
Improper isolation Electric shock 3 2 4 1. Ensure all sources of hazardous energy are 2 2 4 Ongoing
identified and properly isolated. monitoring &
2. LOTO procedure must in place – if applicable. review field
3. Review and implement controls for isolation of observations.
hazardous energy. risk to be

3
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
mitigated to
ALARP
Ongoing
monitoring &
Unauthorized Unaware of hazards, 1. Place barricades with signs to restrict access. review field
access or entry of personal injury/ 3 2 6 2. Standby man / watchman must be full time in 2 2 4 observations.
personnel entrapment inside the CS every Confined Space Entry / activity. risk to be
mitigated to
ALARP
4. Confined 1. Ensure have a valid and approved SWP & CSE
Space Entry Permit prior any entry in confined space.
for Installation 2. Trained watchman will be assigned to monitor Ongoing
of Insulation and control the entry and exit access monitoring &
Failure to recognize the 3. Entry / exit log form to be monitored and maintain review field
Unauthorized
hazards/ Accident and 3 3 9 by hole watchman. 2 2 4 observations.
work/ activity
personal injury 4. Only Confined Space trained personnel are risk to be
allowed to enter in confined space. mitigated to
5. Ensure relevant requirements prior to entry shall ALARP
in place (Gas test, Exhaust fan, emergency
device & Equipment)
1. All entrants that involved in the activity shall be Ongoing
trained and approved by SESA HSE department. monitoring &
2. All entrants shall be physically fit for entry. review field
Untrained entrants Bodily injury 3 3 9 3. Ensure break time shall be arranged and 2 2 4 observations.
implemented regularly as per the activities and as risk to be
needed, and re-testing shall be done before re- mitigated to
entry. ALARP
1. Full body harness and fall protection shall in place
Ongoing
if could fall more than 1.8m.
monitoring &
2. Shall ensure complete and proper working
review field
Falling of Fatality/ permanent platform installed.
3 3 9 2 2 4 observations.
personnel disability 3. All workers must undergo work at height training.
risk to be
4. Make sure 100% tie off procedure compliance.
mitigated to
5. Full supervision by site supervisor and safety
ALARP
officer assigned.
Falling object/ Damaged of property/ 3 3 9 1. Ensure working platforms are secured and 2 2 4 Ongoing
Materials struck a person below inspected. monitoring &
resulted physical injury 2. No storing of materials above inside confined review field
space, bring only materials that needed. observations.
3. Avoid materials stored near at edge above inside risk to be

4
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
confined space.
mitigated to
4. Restrict personnel to stay underneath in working
ALARP
platform.
Ongoing
1. Ensure all entry personnel must wear body
monitoring &
harness.
review field
Entrapment inside the 2. Hard copy of confined space rescue plan
Congested access 3 3 9 2 2 4 observations.
confined space procedure must be available at the working area.
risk to be
3. Ensure retrieval / rescue equipment are readily
mitigated to
available and all access are free (No obstruction).
ALARP
Ongoing
1. Secure the material and tools to be lift inside the monitoring &
Physical injury, struck by
confined space. review field
Manual hoisting / falling object – Head
3 2 6 2. Ensure nobody will stand in the line of fire. 2 2 4 observations.
manual handling injury
3. Ensure proper material handling been discussed risk to be
to all personnel involved. mitigated to
ALARP
1. Ensure all electrical power cords been used are
Ongoing
double insulated.
monitoring &
2. Protection shall be provided if near sharp edges
Damaged cable/ review field
and entry points to prevent cables from cuts.
improper electrical Electric shock/ Fire observations.
3. Proper PPE must be worn.
wiring risk to be
4. Provide fire extinguishers.
mitigated to
5. Assigned Fire watcher.
ALARP
Ongoing
1. All cables shall arrange properly. monitoring &
Head bump/ fall on the 2. “S” hook shall provide to hang and secure review field
Tripping hazard same level resulted bodily electrical power cords to prevent tripping observations.
injury 3. Remove unnecessary materials which could be risk to be
obstruction on the walkway mitigated to
ALARP
Ongoing
monitoring &
1. Secure hand and avoid hand to place in-between
review field
Caught in Hand injury, laceration, of two moving parts.
observations.
between and contusion 2. Follow hand tools safe working procedure
risk to be
3. Always wear appropriate gloves
mitigated to
ALARP
Lack of Personnel misguided 1. Ensure that the task supervisor must closely Ongoing

5
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
monitoring &
monitor the entire activity and shall remain review field
leads to accident, outside confined space. observations.
supervision
physical injury and fatality 2. Safety officer assigned must be available at site risk to be
to monitor the activity. mitigated to
ALARP
1. Internal combustible engines shall not be
positioned inside confined space or at a location
Ongoing
that could allow exhaust to enter the space. The
monitoring &
equipment shall position down wind.
Breathing problem/ review field
Toxic fumes and 2. Mechanical ventilation shall place in strategic
dizziness/ respiratory observations.
gases (CO/ CO2) position.
problem risk to be
3. Ensure gas testing to be maintained.
mitigated to
4. Job rotation to be implemented and ensure break
ALARP
time to be given as per site instructions and gas
testing to be repeat prior to re-entry
5. Insulation 1. Ensure all personnel involved are trained and Ongoing
Activity competent to perform the task. monitoring &
2. Verify all personnel involved if they are completed review field
Lack of Could result sever injury
all observations.
awareness and fatality
3. relevant training required by SESA training Dept. risk to be
4. All personnel must have a valid and approved mitigated to
training card on his position. ALARP
1. Always inspect equipment visually at planning
Ongoing
stage and remove the damage tool at site.
monitoring &
2. Ensure all tools/equipment is designed to each
Lack of inspection review field
Damaged/ could cause intended used.
of tools/ observations.
hand injury 3. All tools inspected must have a required color-
equipment risk to be
coding tape.
mitigated to
4. Do not improvise tools, if tools not fit, request for
ALARP
the required tools.
1. Arrange properly all electrical cable. Ongoing
2. Use “S” hook to secure the electrical cables and monitoring &
hang it properly. review field
Poor cable Electric shock/ trip and fall
3. GFCI must be properly grounded observations.
management on the same level
4. Proper protection shall be provided two equal risk to be
planks / board and put the cables in between of mitigated to
the board to prevent tripping hazard. ALARP
Working without Could result accident, 1. Ensure work permit is verified and valid. Ongoing
permit severe injury and fatality 2. Safety personnel and task supervisor will inspect monitoring &

6
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
the tools and equipment if it is safe to use.
3. Ensure TBT will initiate before commencing the review field
activity. observations.
4. Discus safety instructions, procedures and risk to be
emergency response during TBT. mitigated to
5. Ensure proper barricading with identification ALARP
signage’s to be in place.
1. Ensure all personnel involved must wear
appropriate
Ongoing
2. PPE for the job (Dust mask, hand gloves,
monitoring &
prescribed safety glasses, ear plug if necessary).
review field
Eye irritation/ respiratory 3. Barricade the area with proper signage’s (“Dust
Accumulated dust observations.
problem generated area- keep away/ Dust mask required)
risk to be
4. Proper containment or dust protection (Green net
mitigated to
or covering with tarpaulin).
ALARP
5. Proper housekeeping, remove all possible
generated dust on the area
Ongoing
1. Ensure each activity must have a dedicated
monitoring &
designated task supervisor.
review field
No proper Accident may occur 2. Safety personnel will verify the activity if task
observations.
supervision results to fatality supervisor is available at all time.
risk to be
3. Ensure proper communication to all personnel
mitigated to
involve by the supervisor.
ALARP
Ongoing
1. Verify the work condition if working platform is
monitoring &
available and safe to use.
No proper means review field
Fall of personnel/ falling 2. Ensure working platform is properly inspected by
of working observations.
object leads to fatality the competent inspector.
platform risk to be
3. If working platform is not safe to use, do not allow
mitigated to
to start the activity.
ALARP
1. Verify the health condition of all personnel Ongoing
involved. monitoring &
Unfit to work/ 2. Ensure all personnel are physically fit. review field
medical condition Fatigue/ stress 3. Encourage all personnel to speak up if their observations.
of personnel condition is not good. risk to be
4. Do not allow personnel to work if not feeling well; mitigated to
bring to the clinic immediately for proper checkup. ALARP
Heavy lift Musculoskeletal disorder/ 1. Do not allow personnel to lift manually the heavy Ongoing
manually Back pain and sprain load, use mechanical device to lift heavy load. monitoring &

7
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
review field
2. Avoid repetitive movement to prevent sprain, observations.
allow personnel to move outside and make some risk to be
stretching. mitigated to
ALARP
1. Loose clamps shall all put in specific clamp
buckets
2. Keep all tools closer to users’ body by using tool
lanyard
Ongoing
3. Barricade work area and provide warning signs.
monitoring &
4. Never accumulate scaffolding material at height
review field
while erection.
Falling object Struck by/ head injury observations.
5. Ensure falling protection (crash deck) provided to
risk to be
prevent falling materials during lowering and
mitigated to
rising scaffold materials.
ALARP
6. No loose materials shall be kept on scaffold.
7. Ensure nobody exposed under line of fire.
8. Keep horizontal distance with lifting object in case
of accidental dropping
1. Use suitable/inspected and color-coded manila
rope to lift less than 20kg with canvass bucket. Ongoing
2. Removed damaged manila rope from site. monitoring &
3. Erect gin wheel on an adjacent structure which review field
Defective manual Fall of materials/
can be capable to withstand the intended load. observations.
lifting equipment Damaged to property
4. Gin wheel installed by certified scaffolders and risk to be
inspected by designated inspector. mitigated to
5. Proper maintenance to be maintained, ALARP
periodically inspection and color coded.
Ongoing
monitoring &
1. Stack materials in an orderly manner with space
Fall of personnel/ access review field
Lack/ limited for loading and unloading area
blocked, worker may trap observations.
means of access 2. Provide access ladder and properly secured
inside the confined space risk to be
before work.
mitigated to
ALARP
1. Only competent electrician authorized to do any Ongoing
electrical related activity. monitoring &
2. Shall ensure proper cable management applied review field
Electrical contact Electric shock/ Fire
3. Remove all damaged electrical cables and observations.
appliance risk to be
4. Provide fire extinguishers and fire watcher mitigated to
8
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
assigned.
5. The scaffold shall not be near to any high-tension ALARP
electrical lines.
1. Workers shall always work in pairs when required.
2. Work on scaffolds and elevated areas shall be
stopped when temperature is 50deg Celsius or
more.
3. Workers shall be instructed to drink water on
Ongoing
regular interval according to the heat level.
monitoring &
4. Ventilation shall be provided inside the vessel
Heat stress/ Heat stroke/ review field
Hot weather 5. Drinking water shall be renewed first thing every
Heat cramps and health observations.
condition morning before commencing the activities and
problems risk to be
shall be kept cold by using ice.
mitigated to
6. Workers shall be informed and trained in the
ALARP
effects of heat on the body and the preventive
and control measures to avoid it.
7. Heat stress program shall be implemented
8. Protective clothing providing cooling shall be
considered for extreme cases.
1. All nails in wood and timber shall be removed.
2. All unused wood and timber must be properly
stored and de-nailed in a properly separated Ongoing
barricaded area, with adequate signs for monitoring &
identification. review field
Punctures and cut,
Protruding nails 3. All workers shall wear minimum personal observations.
resulted hand injury
protective equipment required for the activity risk to be
4. Wear proper hand gloves as per EN 388:2016 cut mitigated to
standard with performance level rating of 4 or 5 to ALARP
prevent hand injury.
5. Adequate number of trash bins shall be provided.
1. Work shall be stopped when supervisor assesses Ongoing
the situation to be dangerous for the life or health monitoring &
of workers. review field
Bodily injury, Struck by
Poor visibility 2. Any lifting activity shall be stopped when the wind observations.
hard object
speed is more than 9m/s or 32kn/h. risk to be
3. Provide enough illumination inside the vessel mitigated to
using LED or 24v lighting. ALARP
Poor Falling materials/ 1. Housekeeping shall be held on a daily basis at Ongoing
housekeeping and personnel injury due to the end of the shift. Proper time shall be allocated monitoring &
materials tripping hazard for this purpose. review field
arrangement 2. Unsafe conditions due to poor housekeeping shall observations.
9
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
be immediately eliminated from the workplace. risk to be
3. All construction waste and unwanted materials mitigated to
shall be removed from site on a daily basis. ALARP

NOTE:
1. Assigned Job supervision and EHSS Personnel shall be always at the work location.
2. Entry to multiple confined space at different elevation on one equipment Risk assessment is subject to revision and review depending on site requirement and changes in the site condition and
situation.
3. Refer to approved JSA for further information related to hazards, risks and control measures.

Risk Assessment Team:

SN
Name Designation Signature Date
.

10
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL

11

You might also like