HAZARD IDENTIFICATION AND RISK ASSESSMENT FOR CONTRACTOR MINING SAFETY MANAGEMENT SYSTEM

Organization Unit Name: Mill Optimization Construction

Date of HIRA: 1-Feb-23
Scope of Work: Supply and Installation of Foam System Facilities at VPA3
Created by: Yadi Kuspriadi, Mad Yandi
Reviewed by: Harriadi Rasidi, Aditiyas Pratama, Antonius Santoso

ACTIVITY INFORMATION HAZARD IDENTIFICATION

No Activity/Task Register Hazard

1 Foam system equipment placement

Gravitational Energy

Kinetic Energy

Radiation

Welding Fume
Dust

Noise

Ergonomic
 Workplace

2 Pipe Fabrication Gravitational Energy

Kinetic Energy

Radiation

Welding Fume

Stored Energy
Dust

Noise

Ergonomic

Workplace
3 Piping Installation

Gravitational Energy

Mechanical Energy

Kinetic Energy
 Kinetic Energy

Radiation

Welding Fume
Dust

Noise

Ergonomic

Chemical Exposure

Workplace
4 Installation of electrical & instrumentation
control
Gravitational Energy

Mechanical Energy

Kinetic Energy
 Radiation

Welding Fume
Dust

Noise

Ergonomic

Electrical Energy

Workplace
5 Pipe support installation

Gravitational Energy

Mechanical Energy

Kinetic Energy

Radiation

Welding Fume
Dust
 Noise

Ergonomic

6 Testing of foam deluge system Mechanical Energy

Kinetic Energy

Radiation

Welding Fume
Dust

Noise

Ergonomic

Electrical Energy

Stored Energy
Note:
Only list activity/task that to be performed by contractor and hazard originated from contractor' activities. Hazards that
listed. For example: Hazards caused by light vehicle not driven by contractor employee.
NTRACTOR MINING SAFETY MANAGEMENT SYSTEM (CSMS)
n of Foam System Facilities at VPA3
as Pratama, Antonius Santoso
HAZARD IDENTIFICATION
Hazard Description
Lifting part of pipeline & other equipment/
Miss handling when Bolt tightening
process, fit up process, etc
UV/ Infra red radiation by welding activity
or heat radiation by machine of
processing plant activity
Welding or tag weld on pipeline
Concentrate-Dust exposured at
workplace, Grinding flakes
Noise which can produced by full traffic
of mobile equipment or processing plant Others
activity
Position of worker when carry out
material handling (manual, by
equipment/ tools)
RISK ASSESSMENT
Risk Risk Description
- Hit by material when lifted.
Hit by '- Hit by swing part or movement of
mobile equipment.
Worker Falls when working at height
Fall from height
(over 1.2m from ground).
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Others Can cause eye injury, eye iritation
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
(irritation, etc).
Enter foreign objects (dust, debris, etc)
'- Eye injury when grinding flakes
entering eye
- Noise Induced Hearing Loss (NIHL).
Worker carry out manual handling
Slip through wet workplace (after rainy,
etc)
Worker carry out manual handling on
Fall from same level
unstable position
Can cause body injury or muscle
damage when perform manual
Excessive Work (stress, cramps, etc) handling over capacity (Example :
over 25Kg for man or 18 Kg for
woman)
Can cause low-back pain
Others
(occupational disease)

Messy material/ equipment
Lifting part of pipeline & other equipment/
Miss handling when Bolt tightening
process, fit up process, etc
UV/ Infra red radiation by welding activity
or heat radiation by machine of
processing plant activity
Welding or tag weld on pipeline
Un-controlled energy on pressurized
bottle (oxygen/acetylene)
Concentrate-Dust exposured at
workplace, Grinding flakes
Noise which can produced by full traffic
of mobile equipment or processing plant Others
activity
Position of worker when carry out
material handling (manual, by Slip
equipment/ tools)
Messy material/ equipment
Lifting part of pipeline & other equipment/
Pinch point when carry out fit up or
connecting pipeline
Miss handling when Bolt tightening
process, fit up process, etc
- Body injury.
Fall from same level
'- Property damaged
- Hit by material when lifted.
Hit by '- Hit by swing part or movement of
mobile equipment.
Worker Falls when working at height
Fall from height
(over 1.2m from ground).
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Others Can cause eye injury, eye iritation
- Can cause occupational disease
Inhalation
(irritation, etc)
Explosive Explosion from pressurized bottled
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
(irritation, etc).
Enter foreign objects (dust, debris, etc)
'- Eye injury when grinding flakes
entering eye
- Noise Induced Hearing Loss (NIHL).
Worker carry out manual handling
through wet workplace (after rainy,
etc)
Worker carry out manual handling on
Fall from same level
unstable position
Can cause body injury or muscle
damage when perform manual
Excessive Work (stress, cramps, etc) handling over capacity (Example :
over 25Kg for man or 18 Kg for
woman)
Can cause low-back pain
Others
(occupational disease)
- Body injury. (finger injury)
Fall from same level
'- Property damaged
- Hit by material when lifted.
Hit by '- Hit by swing part or movement of
mobile equipment.
Worker Falls when working at height
Fall from height
(over 1.2m from ground).
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Punctured by tools or part when miss
Punctured
handling on some activities.
Miss handling when Bolt tightening
process, fit up process, etc
UV/ Infra red radiation by welding activity
or heat radiation by machine of
processing plant activity
Welding or tag weld on pipeline
Concentrate-Dust exposured at
workplace, Grinding flakes
Noise which can produced by full traffic
of mobile equipment or processing plant Others
activity
Position of worker when carry out
material handling (manual, by
equipment/ tools)
Exposured by paint material like :
thinner, primer coat, etc when paint
activity & Fill Foam Chamber
Messy material/ equipment
Lifting part of pipeline & other equipment/
Pinch point when carry out fit up or
connecting pipeline
Miss handling when Bolt tightening
process, fit up process, etc
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Others Can cause eye injury, eye iritation
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
(irritation, etc).
Enter foreign objects (dust, debris, etc)
'- Eye injury when grinding flakes
entering eye
- Noise Induced Hearing Loss (NIHL).
Worker carry out manual handling
Slip through wet workplace (after rainy,
etc)
Worker carry out manual handling on
Fall from same level
unstable position
Can cause body injury or muscle
damage when perform manual
Excessive Work (stress, cramps, etc) handling over capacity (Example :
over 25Kg for man or 18 Kg for
woman)
Can cause low-back pain
Others
(occupational disease)
Hazardous substance spill and
Contact with hazardous substances
caused direct contact with worker
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
Absorbtion
(irritation, etc)
hazardous substance ingested by
Ingestion
worker
- Body injury.
Fall from same level
'- Property damaged
- Hit by material when lifted.
Hit by '- Hit by swing part or movement of
mobile equipment.
Worker Falls when working at height
Fall from height
(over 1.2m from ground).
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
UV/ Infra red radiation by welding activity
or heat radiation by machine of
processing plant activity
Welding or tag weld on pipeline
Concentrate-Dust exposured at
workplace, Grinding flakes
Noise which can produced by full traffic
of mobile equipment or processing plant Others
activity
Position of worker when carry out
material handling (manual, by
equipment/ tools)
Electrical & instrument installation can
produced electrical hazard
Messy material/ equipment
Lifting part of pipeline & other equipment/
Pinch point when carry out fit up or
connecting pipeline
Miss handling when Bolt tightening
process, fit up process, etc
UV/ Infra red radiation by welding activity
or heat radiation by machine of
processing plant activity
Welding or tag weld on pipeline
Concentrate-Dust exposured at
workplace, Grinding flakes
Others Can cause eye injury, eye iritation
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
(irritation, etc).
Enter foreign objects (dust, debris, etc)
'- Eye injury when grinding flakes
entering eye
- Noise Induced Hearing Loss (NIHL).
Worker carry out manual handling
Slip through wet workplace (after rainy,
etc)
Worker carry out manual handling on
Fall from same level
unstable position
Can cause body injury or muscle
damage when perform manual
Excessive Work (stress, cramps, etc) handling over capacity (Example :
over 25Kg for man or 18 Kg for
woman)
Can cause low-back pain
Others
(occupational disease)
Body injury/ damage due to exposed
Contact with electricity
by electricity
- Body injury.
Fall from same level
'- Property damaged
- Hit by material when lifted.
Hit by '- Hit by swing part or movement of
mobile equipment.
Worker Falls when working at height
Fall from height
(over 1.2m from ground).
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Others Can cause eye injury, eye iritation
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
(irritation, etc).
Enter foreign objects (dust, debris, etc)
'- Eye injury when grinding flakes
entering eye
Noise which can produced by full traffic
of mobile equipment or processing plant Others
activity
Position of worker when carry out
material handling (manual, by
equipment/ tools)
Pinch point when carry out fit up or
connecting pipeline
Miss handling when Bolt tightening
process, fit up process, etc
UV/ Infra red radiation by welding activity
or heat radiation by machine of
processing plant activity
Welding or tag weld on pipeline
Concentrate-Dust exposured at
workplace, Grinding flakes
Noise which can produced by full traffic
of mobile equipment or processing plant Others
activity
Position of worker when carry out
material handling (manual, by
equipment/ tools)
Electrical & instrument installation can
produced electrical hazard
Pressure inside pipeline
- Noise Induced Hearing Loss (NIHL).
Worker carry out manual handling
Slip through wet workplace (after rainy,
etc)
Worker carry out manual handling on
Fall from same level
unstable position
Can cause body injury or muscle
damage when perform manual
Excessive Work (stress, cramps, etc) handling over capacity (Example :
over 25Kg for man or 18 Kg for
woman)
Can cause low-back pain
Others
(occupational disease)
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Punctured by tools or part when miss
Punctured
handling on some activities.
Worker slip due to workplace
Slip condition (wet after rain, full of mud,
etc).
Worker fall when perform tightening
Fall from height
bolt, fit up of pipelines, etc.
Others Can cause eye injury, eye iritation
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
Inhalation
(irritation, etc)
- Can cause occupational disease
(irritation, etc).
Enter foreign objects (dust, debris, etc)
'- Eye injury when grinding flakes
entering eye
- Noise Induced Hearing Loss (NIHL).
Worker carry out manual handling
Slip through wet workplace (after rainy,
etc)
Worker carry out manual handling on
Fall from same level
unstable position
Can cause body injury or muscle
damage when perform manual
Excessive Work (stress, cramps, etc) handling over capacity (Example :
over 25Kg for man or 18 Kg for
woman)
Can cause low-back pain
Others
(occupational disease)
Body injury/ damage due to exposed
Contact with electricity
by electricity
Body injury/ damage or property
Explosive
damaged
ard originated from contractor' activities. Hazards that originated from activities performed by PTFI, does not need to be
contractor employee.
MENT
Risk Calculation
(Use Risk Matrix) Risk Rank
Consequence Likelihood

3 3 9

3 3 9

4 1 4

2 1 2

3 3 9

2 2 4

3 2 6

1 2 2

2 3 6

1 3 3

2 1 2

3 1 3

2 2 4

2 3 6
4 1 4

3 3 9

3 3 9

4 1 4

2 1 2

3 3 9

2 2 4

3 2 6

2 4 8

1 2 2

2 3 6

1 3 3

2 1 2

3 1 3

2 2 4

2 3 6

4 1 4

3 3 9

3 3 9

4 1 4

2 1 2

3 3 9

4 1 4
2 1 2

3 3 9

2 2 4

3 2 6

1 2 2

2 3 6

1 3 3

2 1 2

3 1 3

2 2 4

2 3 6

2 2 4

3 2 6

3 2 6

2 3 6

4 1 4

3 3 9

3 3 9

4 1 4

2 1 2

3 3 9

4 1 4

2 1 2

3 3 9
2 2 4

3 2 6

1 2 2

2 3 6

1 3 3

2 1 2

3 1 3

2 2 4

2 3 6

2 3 6

4 1 4

3 3 9

3 3 9

4 1 4

2 1 2

3 3 9

4 1 4

2 1 2

3 3 9

2 2 4

3 2 6

1 2 2

2 3 6
1 3 3

2 1 2

3 1 3

2 2 4

2 3 6

4 1 4

2 1 2

3 3 9

4 1 4

2 1 2

3 3 9

2 2 4

3 2 6

1 2 2

2 3 6

1 3 3

2 1 2

3 1 3

2 2 4

2 3 6

2 3 6

2 3 6
Risk must be rated through a good-faith effort by personnel with knowledge of the relevant tasks, processes, and exposures. Risk with the potential for severe Revision - January 10, 2017
injury must be carefully monitored to ensure that controls for risk mitigation are used effectively and consistently. All risks with the potential for catastrophic
consequences require additional administrative oversight to ensure that the extremely low likelihood does not result in complacency regarding controls.

Stakeholders (Regional, National, Production

FCX 4x4 RISK ASSESSMENT MATRIX CONSEQUENCE Safety and Health Legal / Compliance Environmental**
International) Capacity
Financial

Multiple fatalities which may result Major and/or chronic Major onsite Loss of social license and/or community
from a physical event (slope failure, non-compliance issue or degradation or support or tangible expressions of
Catastrophic
4 8 12 16 personnel transport accident), Administrative irreparable offsite mistrust across the entire community, Shut down >$100M
(4)
chemical release event, or clusters of Order/class action environmental setting the agenda for decision makers
cancer or terminal disease lawsuits with merit damage and key stakeholders

3* 6* Significant non- Significant Organized opposition to operations or ~50% $100 - $50M

9 12 One or more fatalities, permanent compliance issue with degradation - onsite tangible expressions of mistrust amongst
Significant
disabilities, or isolated cancers or regulatory requirement impacts or local a majority of community members with
(3)
terminal/disabling disease NOV with fine potential offsite impacts or significant influence on public opinion and
3 6 >$100K reversible impacts decision makers

Moderate non- Organized group opposition or tangible

Short term onsite
Medical treatment or restricted duty compliance issue with expressions of mistrust amongst a
Moderate impact but
2 4 6 8 or lost time injury, or reversible health regulatory requirements minority of community members with ~75% $50 - $25M
(2) correctable or
effects, or hearing loss NOV/NOC with minimal moderate influence on public opinion and
repairable
fine decision makers

Minimal reaction from external parties or

Not a compliance issue
Minimal measurable tangible expressions of mistrust amongst
Minor with minor regulatory
1 2 3 4 Minimal injury or first aid onsite temporary a few community members with some ≥95% $25M - $0
(1) requirements or informal
impact influence on public opinion and decision
notice
makers

Unlikely Possible Likely Almost Certain

(1) (2) (3) (4)
LIKELIHOOD OF OCCURRENCE

Recurring event during

Highly unlikely to occur Event that may occur
Event that may occur the lifetime of the
during the lifetime of an during the lifetime of an
(<once per year). operation/ project or
operation / project. operation / project.
>once per year.
Rating Level Response required for risks identified on the SD Risk Assessment Form

Action Plan Summary Form required. Identify key actions/milestones to be accomplished.

Hierarchy of controls required to correct the risk (corrective and preventive actions needed).
Actionable
Determine if interim controls are needed to allow the activity to continue pending completion of
action plan.
*For H&S risks; risks with potentially fatal "significant" consequences and "unlikely" frequency, the Rating Level is "Medium" (yellow), requiring a monitoring effort
consistent with Freeport-McMoRan's Fatality Prevention Program. For H&S risks with "unlikely" likelihood and "catastrophic" consequences, or "possible" likelihood and
"significant" consequence, the Rating Level is "Monitor" (orange), requiring a formal, documented monitoring plan specific to the risk. Monitor Monitoring Plan Summary Form required.

**For risks identified under the biodiversity category on the SD Risk Assessment Form, please use the Biodiversity Consequence Descriptions form in addition to Monitoring required; proactive measures needed to prevent transition to Actionable. No Action
Medium
consequence categories on this matrix. or Monitoring Plan Summary Forms required.

Refer to the Supplemental Guidance tab for additional information on how to apply the concequence and frequency scores. Low Monitor for trends and patterns which may indicate increasing risk.
 Hazard Risk
Behavior Struck by 1
Chemical Exposure Pinched 2
Electrical Energy Stucked 3
Gravitational Energy Contact with hot/cold 4
Hydraulic Energy Contact with hazardous substances
Kinetic Energy Contact with electricity
Mechanical Energy Explosive
Natural Exposed to extreme temperature
Potential Energy Fall from height
Radiation Fall from same level
Stored Energy Slip
Thermal Enter foreign objects (dust, debris, etc)
Workplace Excessive Work (stress, cramps, etc)
Dust Hit by
Welding Fume Punctured
Lead Scratched
Diesel Particulate Matter Inhalation
Gasses Ingestion
Noise Absorbtion
Vibration Radiation
Indoor Air Quality Conduction
Mold Bite/sting
Ergonomic Body Reaction
No hazard identified No risks
Others Others