Outstanding Defects Issue

RR PIC & Work Order

Reference No. EP PIC Status System Panel Location Equipment Failure Description Date Reporting Progress
ID
ACB at Panel Tx1, Tx2 and Common Supply to 1. Damage report has been submitted
Load Trip Due to OCEF Relay at LV Room to Rapid Rail.
Admin Building 2. Item received from Rapid Rail on
1. Measure voltage and current at primary & 16/03/2022.
secondary side to ensure no fault current. 3. Plan to replace 3 unit of OCEF relay
2. Disconnected cable input to relay & torn on on (27/03/2022).
RR PIC : DZAHIR the relay to confirm the relay condition. 4. Replacement Job Completed on
OCEF Relay (Mikro
DR-001 Farid WORK ORDER ID: Close LV MSB SUBD (Admin) 3. To replace 3 unit OCEF Relay (Mikro MK 07/03/2022 27/03/2022.
MK 1000A -150D)
DPT001-2022-155538 1000A-150D) 5. Pending Closure Report to RR.
6. Closure Report Submitted to RR.
7. Job Complete.

1. FUSE 16 Amp & 2 Amp Blow 1. Damage report has been submitted
2. Closing Coil Faulty to Rapid Rail.
3. Under Voltage Release Coil Faulty 2. Fuse purchased by Edinson but
1. Conduct troubleshoot for ACB Coupler A. pending other spare part.
2. Measure reading for all ACB Coupler A Coil. 3. Replacement Job for fuse Completed
1. Fuse (500 V- (Motorize, UVR, Shuntrip, Closing Coil). on 29/03/2022.
80kA/16A) 3. Reading of the measurement shows UVR and 4. Pending under voltage release coil
RR PIC : SYAHMI 2. Fuse (380V- Closing Coil faulty. and closing coil replacement parts.
DR-002 Farid WORK ORDER ID: Open LV MSB SRRS (SB) 100kA/ 2A) 4. To replace fuse 16A & 2A, Closing Coil and 07/03/2022
STN028-2022-618 3. Under Voltage UVR.
Release Coil
4. Closing oil

1. 4mm Cable (Red, Black, Green) Burnt 1. Damage report has been submitted
2. 1mm Cable (Red, Black, Green) Burnt to Rapid Rail.
1. Check Fuse F10 from Battery bank. 2. Item received from Rapid Rail on
2. Check voltage battery bank. Voltage drop 17/03/2022.
detected. (Total=87Cell) 3. Plan to replace cable on 29/03/2022
1. 4mm Cable (Red, 3. Check and found cable burn at battery bank. 4. Replacement Job Completed on
RR PIC : SYAHMI Black, Green) 4. To replace cable 4mm and 1mm. 29/03/2022.
Battery Charger &
DR-003 Farid WORK ORDER ID: Open LV SRRS (SB) 2. 1mm Cable (Red, 07/03/2022 5. Pending Closure Report to RR.
Battery Cell
STN028-2022-621 Black, Green) 6. Closure Report Submitted to RR.
3. Fuse F10 7. Job Complete.

Battery Cell Drain Out 1. Damage report has been submitted

1. Measure output charger voltage : 121.4 VDC to Rapid Rail.
(Normal). 2. Plan to retest battery on 29/03/2022.
2. Most battery voltages drop to 0.243 VDC for 3. Test on 29/03/2022 to be reschedule.
each battery cell. Require more information.
3. Battery Cell leaking. 4. Item Received from Rapid Rail on
4. To replace 87 battery cell. 30/03/2022 for battery retest.
5. Retest for battery cell completed and
found only one battery cell require to
replaced.
RR PIC : SYAHMI 6. Replacement Job Completed on
Battery Cell (87 cell
DR-004 Munzir WORK ORDER ID: Open LV Battery Cell SRRS (SB) 08/03/2022 10/06/2022.
- KAP 1)
STN028-2022-622 7. Pending Closure Report to RR.
8. Closure Report Submitted to RR.
9. Job Complete.
 1. 4mm Cable (Red, Black, Green) 3 Set Burnt 1. Damage report has been submitted
2. 1mm Cable (Red, Black, Green) 1 Set Burnt to Rapid Rail.
1. Check and found cable burn from battery 2. Item received from Rapid Rail on
charger to battery bank during Preventive 17/03/2022.
Maintenance. 3. Plan to replace Cable on 24/03/2022.
RR PIC : DZAHIR 1. 4mm Cable (Red, 2. Currently cable has bad insulation. 4. Replacement Job Completed on
WORK ORDER ID: Black, Green) 24/03/2022.
DR-005 Farid Close LV Battery Cell BDUS(SB) 09/03/2022 5. Pending Closure Report to RR.
STN031-2022-814 2. 1mm Cable (Red,
Black, Green) 6. Closure Report Submitted to RR. Job
Complete.

Fibre Cable Defective Alarm Triggered due to 1. Damage report has been submitted
Faulty Fibre Patch Cord to Rapid Rail.
1. Retighten fibre patch cord cable connections 2. Received item from previous GF2
and carried out vissual inspection. panel on 27/03/2022.
2. Temperory used other fibre patch cord cable 3. Plan to replace Fibre Optic Patch Cord
and alarm disapppear. on 03/04/2022.
RR PIC : SYAHMI Fibre Patchcord 3. Require to change with new ST-SC Single 4. Replacement Job Completed on
DR-006 Hilman WORK ORDER ID: Open 33kV GIS KWDS(SB) Cable (ST-SC Mode Fibre Optic Patch Cord. 10/03/2022 03/04/2022.
STN004-2022-830 Connector) 5. Pending Closure Report to RR.
6. Closure Report Submitted to RR. Job
Complete.

RR PIC : SYAHMI
DR-007 Munzir WORK ORDER ID: Open
KLSLINKWAY-2022-4
DPM Meter Display for Genset Unclear Visual. 1. Damage report has been submitted
1. Visual Checking to Rapid Rail.
2. DPM can only display current value. 2. Pending replacement parts.
Genset Genset KL Sentral Linkway ENTES DPM Meter 3. To replace with new DPM Meter. 13/03/2022

Surge Diverter (Blue Phase) Faulty 1. Damage report has been submitted
1. Conduct visual inspection. to Rapid Rail. 2. Item received from
2. Measure Voltage input. Voltage OK. Rapid Rail on 16/03/2022. 3. Plan to
3. Item suspected faulty based on voltage input replace SPD on 22/03/2022. 4.
Novaris MULTIMOV is normal. Replacement Job Completed on
RR PIC : DZAHIR
Surge Diverters 4. To replace new Surge Diverter due to no 22/03/2022. 5. Pending Closure Report
DR-008 Hilman WORK ORDER ID: Close LV MSB ESC03(NB & SB) 08/03/2022
(SD1-150-275-N ) protection against lightning surge for blue to RR. 6. Closure Report Submitted to
ES03-2022-193
Blue Phase phase. RR. Job Complete.

1. Stored Energy Motor Faulty 1. Damage report has been submitted

2. Under Voltage Release Faulty to Rapid Rail.
1. Check the motorise gear and found the 2. Stored energy motor replacement job
1. CHINT Stored motorise gear broken. completed on 26/05/2022.
RR PIC : FARHAN 2. Measure reading for undervoltage coil. 3. Pending under voltage release
Energy Motor
DR-009 Munzir WORK ORDER ID: Open LV MSB SUJS(NB) Undervoltage Coil Reading = 0.612kΩ 20/03/2022 replacement parts.
2. CHINT Under
STN033-2022-769 3. Require to replace with new Stored Energy
Voltage Release
Motor and Under Voltage Release.

Auxiliary Transformer Temperatore Controller 1. Damage report has been submitted

Did Not Function to Rapid Rail.
1. Check and found that the MCB at control 2. Item received from Rapid Rail on
panel is in trip position. 16/03/2022.
2. Check power supply voltage. Available (242.0 3. Plan to replace Temperatore
VAC). Controller on 19/03/2022.
3. Reset MCB but trip again. 4. Replacement Job Completed on
RR PIC : IQBAL Temperatore
Auxiliary 4. To replace temperatore controller as item 19/03/2022.
DR-010 Farid WORK ORDER ID: Close PER SEMP(SB) Controller (Neuron being suspected faulty. 02/03/2022 5. Item Replaced. Pending Closure
Transformer
POR001-2022-616 Tech - KN805
Report to RR.
6. Closure Report Submitted to RR. Job
Complete.
 Automatic Transfer Switch Does Not Function 1. Damage report has been submitted
due to Timer Relay Faulty to Rapid Rail.
1. Check and found that MT timer relay faulty. 2. Anly AH3-1 relay has been purchased
2. Temperory swap with GT timer relay and ATS on 24/03/2022 by Edinson.
system back to normal. 3. Plan to replace Timer Relay on
3. To replace new timer relay 03/04/2022.
4. Replacement Job Completed on
RR PIC : IQBAL 03/04/2022.
Timer Relay(ANLY
DR-011 Farid WORK ORDER ID: Close LV ESDB-RS SUBD(RSMO) 13/03/2022 5. Pending Closure Report to RR.
AH3-1)
DPT001-2022-155677 6. Closure Report Submitted to RR. Job
Complete.

Stored Energy Motor Faulty 1. Damage report has been submitted

1. ACB Incomer A cannot perform auto close. to Rapid Rail.
2. Conduct deltail check on stored energy 2. Pending replacement parts.
motor and found the stored energy motor is 3. Replacement Job Completed on
RR PIC : SYAHMI faulty. 28/05/2022.
DR-012 Munzir WORK ORDER ID: Open LV MSB BSCS(SB) CHINT Stored 31/03/2022
Energy Motor 3. Require to replace with new stored energy 4. Pending Closure Report to RR.
STN030-2022-643 motor. 5. Closure Report Submitted to RR.
6. Job Complete.

Step Down Transformer Overheat & Burnt 1. Damage report has been submitted
1. Isolate MCB AC supply to TX. to Rapid Rail.
2. Temporarily used DC Supply. 2. Pending replacement parts.
3. Require to replace with new step down 3. Item Received from Rapid Rail on
transformer. 23/05/2022.
RR PIC : SYAHMI 4. Replacement Job Completed on
Step Down 28/05/2022.
DR-013 Munzir WORK ORDER ID: Open LV Battery Charger SUBS(NB) 05/04/2022
Transformer 5. Pending Closure Report to RR.
STN001-2022-703
6. Closure Report Submitted to RR.
7. Job Complete.

OCEF Relay Faulty 1. Damage report has been submitted

1. Troubleshoot Relay and try to reset the to Rapid Rail.
alarm. 2. Pending replacement parts.
2. Could not clear alarm indicator light. 3. Item Received from Rapid Rail.
3. Relay is faulty and do not function. 4. Plan to replace OCEF Relay on
4. Require to replace with new OCEF Relay 19/06/2022.
(Mikro MK 1000A-150D) 5. Item received is from different
RR PIC : DZAHIR specification.
OCEF Relay (Mikro
DR-014 Hilman WORK ORDER ID: Open LV SDB SUBD(RSMO) 07/04/2022 6. Item has been returned to Rapid Rail.
MK 1000A -150D)
DPT001-2022-158490 7. Item Received from Rapid Rail.
8. Plan to replace OCEF Relay on

1. Stored Energy Motor Faulty 1. Damage report has been submitted

2. Under Voltage Release Faulty to Rapid Rail.
1. Check the motorise gear and and 2. Pending replacement parts.
undervoltage coil at Incomer B ACB.
2. Found ACB Incomer B cannot auto close.
RR PIC : IQBAL 3. After further checking, motorise gear and
DR-015 Munzir WORK ORDER ID: Open LV MSB TASS(SB) CHINT Stored undervoltage coil is faulty. 11/04/2022
STN027-2022-774 Energy Motor 4. Require to replace with new Stored Energy
Motor and Under Voltage Release.
 Stored Energy Motor Faulty 1. Damage report has been submitted
1. ACB Incomer A cannot perform charging and to Rapid Rail.
auto close. 2. Pending replacement parts.
2. Conduct deltail check on stored energy 3. Item Received from Rapid Rail.
motor and found the stored energy motor is 4. Plan to replace OCEF Relay on
faulty. 02/06/2022.
RR PIC : IQBAL 3. Require to replace with new stored energy 5. Replacement Job Completed on
DR-016 Munzir WORK ORDER ID: Open LV MSB TCOS(SB) CHINT Stored 11/04/2022
Energy Motor motor. 02/06/2022.
STN026-2022-806 6. Pending Closure Report to RR.
7. Closure Report Submitted to RR.
8. Job Complete.

Auxiliary Transformer Fan Faulty 1. Damage report has been submitted

1. Disconnect and take motor fan winding to Rapid Rail.
resistance measurement and found 6 motor fan 2. Pending replacement parts.
low resistance reading. 3. Item Received from Rapid Rail.
2. Disconnect capacitor of the fan motor and 4. Plan to replace auxiliary transformer
measure the value of capacitors. fan on 22/06/2022.
3. Found value of capacitor decreasing. 5. Replacement Job Completed on
4. Inspect the cable connection and measure 02/06/2022.
RR PIC : FARHAN the resistance. 6. Pending Closure Report to RR due to
Auxiliary
DR-017 Munzir WORK ORDER ID: Open PER Auxiliary Transformer KAJD 5. Change capacitor of the auxiliary transformer 19/04/2022 no soft copy of work order received.
Transformer Fan
DPT002-2021-5004 fan and found item does not working. 7.Job Complete
6. After all inspection, 6 auxiliary transformer
fan is required to replace.

Temperatore Controller for Transformer Faulty 1. Damage report has been submitted
1. The meter readings remain unchanged after to Rapid Rail.
swapping the cable connections 2. Pending replacement parts.
between R-phase and S-phase. 3. Plan to replace Timer Relay on
- Reading before swapped 03/06/2022.
R =72.3°C 4. Replacement Job Completed on
S =43.7°C 03/06/2022.
T =41.3°C 5. Closure Report Submitted to RR.
- Reading after swapped 6. Job Complete.
R =74.4°C
S =41.9°C
T =41.1°C
RR PIC : DZAHIR Digital Temperatore 2. Retighten the cable connections and did a
DR-018 Hilman WORK ORDER ID: Open TPSS Rectifier Trasformer BUBS(NB) Controller Display visual check. 21/04/2022
STN018A-2022-896 (DK P-300C) 3. Swapped cable connections between R-
phase and S-phase
4. Currently, the temperatore controller reading
for R-phase is inaccurate and is require to
replace.

Surge Diverter (Blue Phase) Faulty 1. Damage report has been submitted
1. The CE inspector highlights that SPD`s display to Rapid Rail.
inside cubicle 2 is blinking. 2. Pending replacement parts.
2. Did a visual inspection and retightened the
cable connections.
3. Measured the voltage across each phase on
Novaris MULTIMOV the SPD. (R=243.8v, Y=243.3v,
RR PIC : SYAHMI
Surge Diverters S=243.2v)
DR-019 Hilman WORK ORDER ID: Open LV MSB BUBS(SB) 4. The voltages are available. 11/05/2022
(SD1-150-275)
STN018A-2022-907 5. There is no surge protection on Y-Phase for
Yellow Phase
MSB incomer.
6. Require to replace SPD.
 One Battery Cell Faulty 1. Damage report has been submitted
1. Check internal resistance and voltage battery to Rapid Rail.
in each cell. 2. Pending replacement parts.
2. Found one cell faulty (Cell 87). V = 0 VDC 3. Item Received from Rapid Rail.
RR PIC : DZAHIR 3. Temporary isolate supply from battery bank 4. Plan to replace battery cell on
Fukuda (Nickel to load. (no redundancy for 110 VDC) 24/06/2022.
DR-020 Munzir WORK ORDER ID: Open LV Battery Charger IVS2(NB) 11/05/2022
Cadmium Battery) 4. Require to replace one unit of new battery 5. Closure Report Submitted to RR.
IVS02-2022-204
cell. 6. Job Complete.

DEG01 BAE CBI2410A Battery Charger Module 1. Damage report has been submitted
Faulty to Rapid Rail.
1. Check and retighten cable for outgoing MCB 2. Pending replacement parts.
(DG control battery 3) at ACDB panel 3. Plan to replace Timer Relay on
2.Check and found battery voltage drop during 28/05/2022.
troubleshoot 4. Replacement Job Completed on
RR PIC : AHMAD BAE CBI2410A Reading of voltage drop: 10.18 Vdc 03/05/2022.
DR-021 farid WORK ORDER ID: Open Genset Battery Charger SEMP(A) Recharge and 3. Due to low battery voltage, the generator 13/05/2022 5. Closure Report Submitted to RR.
POR001-2022-661 Continuity Module (DEG1) unable to operate. 6. Job Complete.
4. Require to replace one unit of BAE CBI2410A
battery charger module.

ACB CHINT NA1-2000 Faulty Due to Damage 1. Damage report has been submitted
Parts to Rapid Rail.
1. Air Circuit Breaker (ACB) incomer A cannot 2. Pending replacement parts.
closed by Auto or Manual mode.
2. LV supply SB backup by coupler.
3. Inspect and find mechanism part broken
inside the ACB frame.
RR PIC :IQBAL 4. ACB incomer A cannot be close on position
ACB CHINT NA1- by auto & manual operation.
DR-022 farid WORK ORDER ID: Open LV MSB BAUS(SB) 13/05/2022
2000 5. If supply incomer B fails, station will totally
STN009-2022-618
blackout on LV side.
6. Require to replace new ACB Immediately.

GPP 12170 Battery Lifetime Drop 1. Damage report has been submitted
1. UPS battery faulty for genset panel (Bus-Tie 2 to Rapid Rail.
incoming). 2. Pending replacement parts.
2. UPS module show (Alert state: replace 3. Item Received from Rapid Rail.
battery) . 4. Plan to replace battery on
3. Check and reset the alarm but indicator 17/06/2022.
alarm still appear at UPS module. 4. Replacement Job Completed on
RR PIC : SYAHMI 4. Battery voltage reading (measured): 17/06/2022.
DR-023 farid WORK ORDER ID: Open Genset Genset Bustie SEMP(B) GPP 12170 Battery 26.75Vdc. 18/05/2022 5. Closure Report Submitted to RR.
POR001-2022-662 5. Battery lifetime drop to only 25 minutes and 6. Job Complete.
8 seconds.
6. Require to replace 2 unit of GPP 12170
Battery.

1. Stored Energy Motor Faulty 1. Damage report has been submitted

2. Under Voltage Release Faulty to Rapid Rail.
1. Under voltage coil and under voltage release 2. Pending replacement parts.
for ACB Incomer B faulty.
2. After change new motorize, ACB cannot auto
1. CHINT Under close.
RR PIC : IQBAL
Voltage Coil 3. Found under voltage coil and under voltage
DR-024 Munzir WORK ORDER ID: Open LV MSB SURS(NB) 30/05/2022
2. CHINT Under release faulty.
STN028-2022-674
Voltage Release 4. Require to replace under voltage release and
under voltage coil.
 CHIINT Closing Electromagnet (Closing Coil) 1. Damage report has been submitted
Faulty. to Rapid Rail.
1. Done replaced new motorize mechanism for 2. Pending replacement parts.
Coupler A.
2. When conducted a functionality test, ACB did
RR PIC : IQBAL CHIINT Closing not auto close.
DR-025 Hilman WORK ORDER ID: Open LV MSB TASS(SB) Electromagnet 3. Found closing coil faulty. 09/06/2022
STN027-2022-828 (Closing Coil) 4. The ACB for Coupler A cannot operates in
auto mode
5. Require to replace Closing Coil.

CHINT Under Voltage Release Faulty 1. Damage report has been submitted
1. Checked and retightened cable connections. to Rapid Rail.
2. ACB for Incomer B cannot auto trip when 2. Pending replacement parts.
RR PIC : IQBAL under-voltage occurs.
CHINT Under 3. Require to replace under voltage release.
DR-026 Hilman WORK ORDER ID: Open LV MSB TCOS(SB) 09/06/2022
Voltage Release
STN026-2022-859

Fukuda (Nickel Cadmium Battery) KAP 2 1. Damage report has been submitted
Bloated to Rapid Rail.
1. Found that battery cell inflatable during 2. Pending replacement parts.
visual inspection (preventive maintenance). 3. Item Received from Rapid Rail.
2. Take reading at inflatable battery cell. 4. Plan to replace OCEF Relay on
RR PIC : QAHHAR Fukuda (Nickel Voltage drop to 0.92 Vdc. 20/06/2022.
DR-027 Farid WORK ORDER ID: Open LV Battery Charger KWDS(SB) Cadmium Battery) 3. Require to replace one new Fukuda (Nickel 10/06/2022 5. Replacement Job Completed on
STN004-2022-946 KAP 2 Cadmium Battery) KAP 2 20/06/2022.
6. Closure Report Submitted to RR.
7. Job Complete.

Battery Charger Card Faulty 1. Damage report has been submitted

1. Unable to run – 1000kVA mobile genset. to Rapid Rail.
2. Found that fuse’s holder wear and tear 2. Pending replacement parts.
RR PIC : AHMAD (Unable to replace new fuse) Fuse rating (250v-
Battery Charger 5A).
DR-028 Farid WORK ORDER ID: Open Mobile Genset Battery Charger KAJD 12/06/2022
Card 3. Require to replace new battery charger card.
DPT002-2022-5825

RR PIC : FARHAN
DR-029 Hilman WORK ORDER ID: Open
STN005-2022-843
Schneider Digital Power Meter (Easy Logic PM 1. Damage report has been submitted
1200) Faulty to Rapid Rail.
1. Checked and retightened the cable 2. Pending replacement parts.
connections.
2. Measured the input voltage of the meter
Schneider Digital (243.7 VAC).
LV MSB KWSS(SB) Power Meter (Easy 3. DPM Meter display does not show any value. 15/06/2022
Logic PM 1200) 4. Require to replace Schneider Digital Power
Meter (Easy Logic PM 1200)
 BAE CBI2410A Recharge and Continuity 1. Damage report has been submitted
Module Faulty to Rapid Rail.
1. The battery charger panel (DEG4) shows 2. Pending replacement parts.
indicator of battery charger fail. 3. Item Received from Rapid Rail.
2. Check the voltage reading at Recharge and 4. Plan to replace OCEF Relay on
Continuity Module. There is no reading 22/06/2022.
at the output voltage. Voltage reading = 0.64 V 5. Replacement Job Completed on
3. Use portable charger as temporary action to 22/06/2022.
avoid battery voltage drop. 6. Closure Report Submitted to RR.
RR PIC : IQBAL BAE CBI2410A 4. Unable to start genset in fully auto mode. 7. Job Complete.
DR-030 Farid WORK ORDER ID: Open Genset Battery Charger SEMP(B) Recharge and 5. Require to replace one unit of BAE CBI2410A 17/06/2022
POR001-2022-688 Continuity Module battery charger module.

FUKUDA Nickel Cadmium (KAP1) Faulty 1. Damage report has been submitted
1. Measure voltage for each battery. to Rapid Rail.
RR PIC : SYAHMI 2. Found one battery faulty (0.59 Vdc) 2. Pending replacement parts.
FUKUDA Nickel
DR-031 Hilman WORK ORDER ID: Open LV Battery Charger SUJS(SB) 3. Require to replace one new FUKUDA Kap 1 25/06/2022
Cadmium (KAP1)
STN033-2022-856 battery cell.

1. CHINT Under Voltage Release Faulty 1. Damage report has been submitted
2. CHINT Under Voltage Coil Faulty to Rapid Rail.
1. ACB Incomer B cannot auto close. 2. Pending replacement parts.
1. CHINT Under 2. Found under voltage coil and under voltage
RR PIC : QAHHAR
Voltage Release release faulty.
DR-032 Munzir WORK ORDER ID: Open LV MSB SEMP(NB) 24/06/2022
2. CHINT Under
STN014-2022-632
Voltage Coil

Closing Block Magnet with Rectifier TR1 Faulty 1. Damage report has been submitted
1. Troubleshoot Panel HB2 due to breaker to Rapid Rail.
cannot closed. 2. Pending replacement parts.
2. Found that closing lock magnet with rectifier
TR1 at panel HB2 faulty.
RR PIC : FARHAN Closing Block 3. Temporary swap closing block magnet at
DR-033 Farid WORK ORDER ID: Open 33kV GIS SSU SEMP Magnet with Panel HB4 (Spare Feeder). 13/07/2022
POR001-2022-720 Rectifier TR1 4. Require to replace one unit of closing block
magnet.