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CONTRACT NO. : IK
DOCUMENT NO. MFA120
OOK
CONTRACTOR JOB NO.: PO7097 REV. NO. A PAGE 1 OF 55
MATERIAL REQUISITION
FOR
VESSEL II
(Req’n No. : MFA120)
Inspection Level : 3
Rev.
Section Description Remarks
No.
TABLE OF CONTENTS
1. GENERAL 5
2. ITEM LIST 5
3. SCOPE OF SUPPLY / WORK 7
3.1 Scope of Supply 7
3.2 Scope of Work 8
3.3 Out of scope (BUYER's supply) 9
4. REQUIREMENTS FOR QUOTATION 10
5. GENERAL REQUIREMENT 11
5.1 Order of Precedence of Documentation 11
5.2 Project Co-ordinator 11
5.3 SUB-SUPPLIERS 12
5.4 SUPPLIER’s Quality System 14
5.5 Hazardous Materials 15
5.6 Deviation from BUYER's Requirements 15
5.7 Guarantees 15
5.8 Buyer’s Right to Assign PO in Case of Contract Termination 16
5.9 Incidental Services / SUPPLIER Representative Requirement 16
5.10 General Notes for Requisitions 16
5.11 Scope of Service Notes 16
6. TECHNICAL REQUIREMENTS 16
6.1 Special Requirements 17
6.2 General 19
6.3 Material 20
6.4 Site Data 20
6.5 Strength Calculation 21
6.6 Packing, Shipping and Erection 22
7. QUALITY REQUIREMENTS 22
7.1 Quality Audit by BUYER 23
7.2 Inspection and testing 24
MFA120 REV.NO. A
1. GENERAL
This Material Requisition defines the functional and technical requirements for the design,
fabrication, inspection and testing, and packing.
Condition stated herein as well as any documents attached to this requisition take shall
precedence over any conditions which may appear on the bidder standard form. Any variation in
such terms and conditions will be binding upon BUYER only after buyer’s agreement in writing on
such variations.
1) COMPANY means Saudi Arabian Oil Company (Saudi Aramco)
2) BUYER means SECL (Samsung Engineering Co. Ltd.), its successors and assigns.
2. ITEM LIST
1) The detailed scope of supply is defined in Section 3 herein.
2) The SUPPLIER shall supply the listed equipment complete with all ancillary necessary to meet
the conditions as defined in this section, and in the Equipment Data Sheets in Attachment#1.
3) The SUPPLIER shall also be responsible for providing / co-ordinating the detailed design of all
equipment and components within his scope of supply. In addition, the SUPPLIER shall provide
expediting services, progress reports and also organize SUPPLIER and SUB-SUPPLIER co-
ordination / kick-off / design review meetings and resolve engineering questions relating to
equipment within his scope of supply.
4) The SUPPLIER shall be responsible for the Design works, Supply of Materials, Fabrication,
Assembling, Inspection and Tests including Non-destructive Examination, Guarantee, Surface
Preparation and Painting, Packing and Preparation for Shipment, Transportation and
Satisfactory operation of the entire unit to the extent of the SUPPLIER′s supply.
5) The SUPPLIER'S scope of supply shall include, but is not limited to, the following items /
services:
[X] Lifting trunnions / lugs and tailing lugs (including skirt stiffening beams)
[X] Lugs and clips for platform, ladder and piping support (As Lump Sum Basis)
[X] Steel covers for nozzle opening for transportation protection
[X] Internal ladder / grab rungs
[X] Internal ladder for top entry manway for horizontal vessels
[X] Insulation / Fireproofing lugs/clips, if required
[X] Liner/shim plates for installation
[X] Transportation Saddles and fittings for shipping and local inland transportation
[X] Mounting for sacrificial anode, if required
[X] Vacuum stiffening rings, if required
[X] Vortex breakers
[X] Special tools required to install, adjust, operate and maintain the equipment at the site, if any
[ ] Platforms & Ladders (for Optional)
[X] Teflon lined sliding plates assembly for all horizontal vessels
[X] All welded internal/external attachments / supports
[X] Others, described in datasheets and related specification or attachment of this requisition, if
any
[X] Design (strength calculation, stress analysis and detail design) based on ASME code, Spec.
& Standard
[X] Stability check (including transport, lifting and hydrostatic test) and Loading data for
foundation design
[X] Submittal of detail fabrication drawing
[X] Local stress check for external nozzle loads or other loads (For allowable nozzle loads, refer
to attachment #2 in this requisition)
[X] The provision of As-built SUPPLIER’s documents (by Auto-SACS)
[X] ASME Code U stamp
[X] Mechanical (including Painting) guarantee
[X] Material procurement
[X] Manufacturing and assembly
[X] WPS/PQR, if approved and up-to-date WPS/PQR are not available, new WPS/PQR shall be
created.
[X] Welding procedure qualification test, if required
[X] Welder performance qualification tests, if required
[X] Inspection and test at shop
[X] Internal protection from moisture (As per specification)
[X] Strictly keeping the manufacturing tolerance
[X] Internal surfaces free from rust, mill-scale, etc.
MFA120 REV.NO. A
a. Statement of Compliance with this Material Requisition and all referenced Standards,
Specifications, Forms, Drawings and Codes or a comprehensive list of exceptions.
b. Outline drawings including the design conditions, materials(exact material specification and
grade), thickness, loading data with net weight
c. Scope of supply/work
d. Proposed Deviation list to this requisition, if any
e. A list of proposed SUB-SUPPLIER. (Including plate and forgings SUPPLIERs)
f. Spare part for Start-Up (to be quoted separately)
g. Spare part for Operation (to be quoted separately as an optional price)
h. Inspection and Test Plan
i. Quality assurance and control program
j. List of the parts that are hazardous to the environment or to personnel (i.e. Asbestos, Oil,
VOC's and other materials that cannot be reused, recycled or reclaimed.)
k. SUPPLIER’s catalogue & technical brochure
l. Fabrication schedule
m. Shop work load
n. Export packing and transportation to the port (FOB) for the overseas SUPPLIER
Packing and Ex-work for the local SUPPLIER
MFA120 REV.NO. A
5. GENERAL REQUIREMENT
5.1 Order of Precedence of Documentation
The project standards shall be based on COMPANY and international standards, and
incorporate requirements of any mandatory local regulations and codes. The applicable
international standards and COMPANY Material System Specifications (SAMSS) to be
followed are identified in the relevant SAESs.
1) Local standards – Saudi Arabian statutory requirements and national standards
2) The Material Requisition / Equipment datasheets
3) Project issued Standards / Specifications
4) SAUDI ARAMCO Standards and Specifications
5) International standards and codes
If any inconsistency or conflict exists between these documents and other COMPANY
documents, Industry Standards, Codes or Drawings it shall be the responsibility of the
SUPPLIER to bring the inconsistency to the attention of the BUYER in writing. The
SUPPLIER shall not contact the COMPANY direct. In general the most stringent requirement
shall apply.
After purchase order placement, the SUPPLIER shall assign a project co-ordinator
responsible for the following activities:
1) Act as a single point of contact for all communication between the BUYER and the
SUPPLIER.
2) Monitor and expedite all of the SUPPLIER'S and SUB-SUPPLIER'S activities to ensure
compliance with the agreed schedule, and with the requirements stated in this Material
Requisition and its reference documents.
MFA120 REV.NO. A
5.3 SUB-SUPPLIERS
SUB-SUPPLIERS shall be approved by the BUYER before the award of a purchase order.
1) The SUPPLIER shall guarantee and be responsible for the design and performance of all
SUB-SUPPLIER items.
4) The SUPPLIER shall control, co-ordinate, expedite and resolve all problems with any
SUB- SUPPLIER in order to meet the requirements of this Material Requisition.
6) For inspectable materials, SUPPLIER shall ensure that all his SUB- SUPPLIER
manufacturing site have and maintain documented management system in accordance
with the ISO-9001:2015 (Quality Management Systems- Requirements).
7) The SUPPLIER shall only select SUB- SUPPLIER for the COMPANY regulated
equipment and materials from the COMPANY approved manufacturers.
8) The SUPPLIER shall provide for the BUYER at the quotation stage a complete list of
equipment along with a list of the proposed SUB-SUPPLIERS.
9) The SUPPLIER shall provide a list of all SUB- SUPPLIER proposed for the supply of
equipment for the BUYER and COMPANY review and approval.
10) SUPPLIER shall ensure that PO’s technical and inspection requirements are passed on
to SUB- SUPPLIER.
11) SUPPLIER shall maintain an effective system for continuity of orders identification that
ensures drawings, specifications, and inspection requirements are properly transmitted to
SUB- SUPPLIER at all tiers of order placement.
12) All flanges, fittings and piping for use as integral parts of pressure vessels shall be
purchased from COMPANY approved manufacturers, either directly or through approved
stockists. Procurement of these items from stockists shall be in accordance with SAEP-
347 (Issue date of 26 May. 2021).
13) SUPPLIER to provide original manufacturer source information for all material and spare
parts supplied on each Purchase Order including, but not limited to, manufacturer’s name,
address, sales order number, sales contact name, telephone number, fax number and e-
mail address
14) Inspectable subcomponents shall be procured from approved source as RVL considering
inspection level and limitation if any.
MFA120 REV.NO. A
15) Stockist are not an option for sub-supplier except any special case. (Sub-vendor List will
submit for COMPANY approval before sub-material purchasing)
17) Special / Non-standard forging shall be procured with inspection requirement of 02-
SAMSS-011. SUPPLIER shall be performed Pre-fabrication / in process inspection / Final
inspection & test as per special FORM for CONTRACTOR & COMPANY inspection.
(*special FORM : To be later)
MFA120 REV.NO. A
2) Even if the SUPPLIER or SUB- SUPPLIER is certified under ISO 9001:2015 by nationally
recognized certification body, BUYER and COMPANY reserve the right to monitor the
SUPPLIER quality system and carry out Quality Assurance Audits against the SUPPLIER
or SUB- SUPPLIER.
5) BUYER and COMPANY shall be entitled to have their Representatives present at all
locations where SUPPLIER or its SUB- SUPPLIER are engaged in the performance of the
WORK, at any and all times, to review all aspects of Quality activities and to witness
whatever inspection and testing is required by the purchase order. BUYER and
COMPANY retain the right to conduct whatever additional tests or inspections it deems
necessary to assure themselves that the materials meet the requirements of the P.O
6) SUPPLIER shall not refuse access to technical or other data which the SUPPLIER
considers proprietary or confidential, and which are required to inspect SUPPLIER’s
performance of the WORK.
7) Monitoring or inspection by COMPANY and the BUYER does not relieve the SUPPLIER
of:
▪ The obligation to provide his own Assurance/ Quality Control
▪ Guarantees for materials, workmanship and performance
8) If any inspection or test directed or performed by the BUYER and COMPANY, or by
another party at the direction of BUYER and COMPANY, reveals any defect in
SUPPLIER’s WORK, SUPPLIER shall bear the cost of such inspection and testing and
shall promptly correct such defect at SUPPLIER's expense.
9) SUPPLIER shall not waive any quality requirements specified in the approved ITP and/or
SA-175 form requirements without express written consent of the BUYER.
10) SUPPLIER Quality Plan shall show the planned activities, resources and events serving
to implement and record the implementation of the SUPPLIER Quality System relevant to
MFA120 REV.NO. A
the GOODS in accordance with the latest version of ISO 9001. The Quality Plan shall list
documentation / design reviews.
11) SUPPLIER supplied materials shall comply with Saudi Standards, Metrology, and Quality
Organization (SASO) requirements. If a SASO certificate is required for BUYER supplied
materials, SUPPLIER shall promptly forward a copy of the SASO approved certificate to
the BUYER.
1) SUPPLIER must fully satisfy all requirements of equipment data sheets, project
specification/standard and supply & work scope specified in this requisition.
2) Any deviation from the referenced standards, specifications, drawings, forms and codes
listed in Appendix 2 shall not be permitted unless accompanied by a COMPANY pre-
agreed written waiver included in Appendix 6.
3) Deviations should be listed in a format clearly, and discussed, agreed with COMPANY
before commencing any work.
4) SUPPLIER’s quotation shall be deemed to comply with all requirements except as listed
above.
5.7 Guarantees
1) The SUPPLIER shall guarantee that the complete scope of supply and work shall safely
and reliably meet all of the requirements of this Material Requisition and its reference
documents.
2) This Material Requisition in no way releases the SUPPLIER from the final guarantees as
to materials, equipment, workmanship and performance of the equipment to be supplied.
3) The SUPPLIER shall guarantee that the below condition is satisfied as a minimum.
The SUPPLIER shall identify any equipment, materials or components in the quoted
scope of supply and work for which the SUPPLIER has plan to discontinue manufacturing
or supplying spare parts within the next ten (10) years in their quotations. The SUPPLIER
shall guarantee to provide 2 year operational spare parts for at least 10 years.
4) The SUPPLIER to submit of all warranty and guarantee information and identify
COMPANY as beneficiary of warranties in accordance with the contract.
5) The SUPPLIER shall agree that below Warranty Pass through statement shall be
included in Purchase Order.
MFA120 REV.NO. A
“Seller and buyer understand that Buyer is contracting with Seller for the purchase of
goods hereunder for ultimate transfer to, and use by, the Saudi Arabian Oil Company
(COMPANY) or its designee in Saudi Arabia. Therefore, Seller agrees that, in any event,
all rights of Buyer for any failure to meet specifications or for any other breach of warranty
shall run to the benefit of and be fully enforceable by COMPANY.”
6) The SUPPLIER to confirm standard warranty terms (period and duration) and also include
start and end dates for standard warranty.
The SUPPLIER shall also recommend within the quote the scope of field services they
consider necessary, specifically detailing any field services and/or site acceptance testing for
warranty.
Installation and Commissioning Supervision services are not included in base scope, they
are considered as optional costs.
6. TECHNICAL REQUIREMENTS
The SUPPLIER shall provide all the design, fabrication, inspection, testing, delivery and
documentation in accordance with this material requisition including datasheets, its appendices, all
referenced standards, specifications, drawings, forms and codes listed in Appendix 2.
MFA120 REV.NO. A
The following requirements are listed to remind major requirements of the specifications only.
Therefore, the SUPPLIER shall comply with all reference documents in Appendix 2.
1) The MAWP of a vessel shall not be limited by flange ratings. (32-SAMSS-004 Para. 7.3.2)
2) Nominal thickness of shells and heads shall not be less than the following: (32-SAMSS-
004 Para. 7.9.1)
3) Heads in vessels with design thickness greater than 50 mm(2 in) shall be hemispherical
unless 2:1 ellipsoidal heads are deemed more economical. (32-SAMSS-004 Para. 7.10.5)
4) Vertical vessels shall be checked for wind-induced vibration by the Vessel Manufacturer
for the following cases: (32-SAMSS-004 Para. 7.11.2)
Where:
(For multi-diameter vessels the diameter shall equal the weighted diameter of the top
third).
W is the weight of the vessel in kilograms in both the erected empty and operating
conditions.
5) Lifting devices (lifting lugs, trunnions, tailing Lugs) shall be designed for an impact factor of
1.5 minimum. For vertical vessels, the worst load during lifting shall be determined for
positions of the vessel from the horizontal to the final erected position (32-SAMSS-004 Para.
7.11.8)
6) Unless otherwise specified on the data sheet, the minimum projections for nozzles and
manway necks, as measured from the outside surface of the shell or head to the face of a
flange, shall meet the following requirements: (32-SAMSS-004 Para. 8.1.2)
c) For insulated vessels, projection shall be sufficient to allow bolting of studs without
interference with the insulation.
MFA120 REV.NO. A
d) For vessel drain connections and other connections, where a process stream is likely
to be stagnant, the projection shall not exceed three times the connection nominal
diameter
7) Permissible types of nozzles, manways, and their connections shall be according to 32-
SAMSS-004 Para. 8.5.2.
8) The allowable concrete bearing stress to be used for the design of base plates shall be
8,300 kPa. (32-SAMSS-004 Para. 10.1.7)
9) The mean corroded diameter of the shell and the mean diameter of the skirt shall coincide
[rounded off to the nearest 3 mm (1/8 in)], and shall be symmetrical about the vessel
centreline. (32-SAMSS-004 Para. 10.2.4)
11) Design of anchor bolts shall be based on the following allowable stresses: (32-SAMSS-
004 Para. 10.4.4)
13) Bolt tensioning device shall be used for bolting up flanged connections with stud bolts of
diameter 38mm (1-1/2 inch) and above. Bolt-up of flanges, irrespective of bolt diameter
shall be according to ASME PCC-1 requirements. (32-SAMSS-004 Para.13.2.13)
14) Following maximum allowable carbon equivalent, based on thickness (t) shall be met
for pressure vessels intended for sulfide stress cracking environment.
(32-SAMSS-004 Para. 13.3.3)
15) All pressure and non-pressure welds in vessels that are not required to undergo PWHT
shall be visually inspected where accessible. All segments of longitudinal, circumferential
or built-up head pressure weld seams covered or rendered inaccessible by internals,
lifting lugs or other attachments shall be fully radiographed over the entire affected length
plus minimum 50 mm (2 in) either side prior to installation of the attachment.
(32-SAMSS-004 Para. 14.1.5)
16) Minimum hydrostatic test pressure measured at the top of the vessel shall be: (32-
SAMSS-004 Para.16.3.11)
i) PT = 1.43 MAWP
Where,
ST /S is the lowest ratio for the pressure boundary materials, excluding bolting
materials, of which the vessel is constructed.
17) Vertical vessels that are pressure tested in the horizontal position shall be adequately
supported such that the primary stresses in any part of the vessel do not exceed 90% of
the minimum specified yield strength of the vessel material. (32-SAMSS-004
Para.16.3.14)
18) Stress analysis due to piping, equipment, lifting, supports and other external loads shall
be completed in accordance with the procedures as detailed in WRC 537, WRC 297, or
a finite element analysis. (32-SAMSS-004 Para.7.13.5)
If the geometry or analysis is outside the scope of their specified limits, then FEA
analysis shall be carried out.
19) All external bolting shall be coated with fluoropolymer coating as per 09-SAMSS-107.
20) Radiography examination requirements for weld joints categories A, B, C, and D shall be
according to 32-SAMSS-004 Table 1.
21) All thicknesses as shown on vessel data sheets are minimum value.
22) The Vessel Manufacturer shall calculate the static effects of loads due to wind and the
effects due to earthquake loads acting on the vessel in the operating position in
accordance with the requirements of this specification. (32-SAMSS-004 Para.7.11.1)
23) The Vessel Manufacturer shall ensure that local stresses imposed on a vessel due to
piping (other than the dead load), equipment, lifting, supports and other external loads
do not exceed the allowable limits in accordance with the applicable Code. (32-SAMSS-
004 Para.7.11.4.a)
24) All pressure vessel components whether shop or field fabricated shall be designed to
withstand a full hydrostatic test in the erected position. (32-SAMSS-004 Para.7.12.3)
25) Material testing shall meet the requirement as per 32-SAMSS-004 Para.12.1.12.
26) Impact testing shall meet the requirement as per 32-SAMSS-004 Para.12.3.
27) “Special forgings” include long weld neck flanges, non-standard forged flanges, integrally
reinforced nozzles and manways, forged Y-rings, complex forgings that are contour shaped
or machined to essentially the finished product configuration prior to heat treatment, forged
butt-welded fittings, etc. are restricted to: SA-266 (Grades 2 or 4), SA-350 (Grade LF1 or
Grade LF2) and SA-765 Grade II. (32-SAMSS-004 Para.12.1.16)
6.2 General
MFA120 REV.NO. A
Equipment shall be suitable for continuous operation and shall be designed for a lifetime of at
least 25 years.
1) All items shall be designed and fabricated in accordance with ASME Section VIII Division
1 or 2 including U or U2 stamp, ASME Section IX, and COMPANY Specification, 32-
SAMSS-004, “Manufacture of Pressure Vessels”.
2) All equipment and materials shall be supplied suitably protected from corrosion during
transit, storage, after erection and during operation according to the attached
standard/specification.
3) Coating and painting shall be applied in accordance with the proper Aramco Standards
indicated in Appendix 2. Equipment final color code shall be applied in accordance with
the proper Aramco Standards which will be specified later.
6.3 Material
Climatic and utility data is given within the Basic Engineering Design Document (BEDD),
document number 0E-EM0010-001.
2) Relative Humidity
Unless otherwise stated in the relevant standards, equipment shall be designed for site
relative humidity from 0 to 100% condensing.
“The monthly mean values of the relative humidity vary between 56% and 78% on Abu
Ali Island and between 31.1% and 72.1% at Abu Kharuf. Mardumah Bay again
displays intermediate values between 47.5% and 75.6%. The higher values are
reached during the winter period. Absolute values range between 13% and 100%.
During night time the relative humidity often reaches more than 90%, which leads to
MFA120 REV.NO. A
3) Barometric Pressure
4) Wind Design:
- Exposure Category: C
- Prevailing Direction: N
5) Seismic Design
- Site Class D
The SUPPLIER shall provide, and take responsibility for the complete detailed design of the
Equipment. The calculation package shall include, but will not be limited to, the followings:
2) Shell, head and supports minimum thicknesses shall be checked for all applicable design
cases such as internal design pressure, vacuum, hydrostatic test and wind& seismic loads.
3) Lifting and tailing calculation including local stress check during erection
4) Calculation for the design of the saddle for shipping and hydrostatic test
5) Calculation of slinging stresses in shell, during lifting operations for dressed up condition
MFA120 REV.NO. A
1) Tested and inspected equipment shall be emptied, dried, painted and where necessary,
preserved for shipment and long term outside storage.
2) All equipment shall be packed and weather protected for export. Loose parts shall be
boxed and shipped along with an itemised packing list with the main assembly.
3) Adequate temporary bracing for equipment and accessories shall be provided to avoid
over-stressing or damage during transportation and erection, as required.
4) Equipment shall not be released for shipment without approval of the BUYER authorized
representative.
6) The SUPPLIER shall consider special tools to install, adjust and maintain equipment
during start-up. Special tools needed for subsequent maintenance shall be provided and
turned over to COMPANY at Project Completion.
7) Minimum transportation acceleration shall be as per below table.
7. QUALITY REQUIREMENTS
1) SUPPLIER shall prepare a Quality Control Plan for Review and Approval according to the
requirements of the Purchase Order, and Particularly COMPANY Inspection and testing
requirement, as specified on the applicable SA FORM- 175.
3) SUPPLIER requirement: Provision for COMPANY’s and BUYER’s right of access to the
SUPPLIER’s facility and WORK documents for inspection and audit per paragraph 1.5 of
Schedule “Q”.
COMPANY will complete its review of BUYER QMS documents and personnel qualifications
within thirty (30) calendar days of receipt for each submittal. Where required by this Schedule Q,
MFA120 REV.NO. A
COMPANY will either approve, conditionally approve or reject BUYER quality documents and
personnel qualifications with comments.
4) SUPPLIER shall provide original manufacturer source information for all material and spare parts
supplied on each Purchase Order including, but not limited to, manufacturer’s name, address,
sales order number, sales contact name, telephone number, fax number and e-mail address.
Material delivery shall not be considered complete until two (2) compete original sets and one (1)
electronic copy of SUPPLIER equipment operating instructions and equipment maintenance
manuals have been transmitted to buyer and receipt of instructions and manuals has been
acknowledged by Buyer.
7) SUPPLIER shall include the major SUB SUPPLIER manufacturer during bidding stage.
9) SUPPLIER shall confirm full compliance to COMPANY requirements and project specifications.
▪ Inform relevant employees about the objectives and scope of the audit
▪ Appoint responsible members of staff to assess BUYER and/or COMPANY the auditing
team.
▪ Provide all resources needed for the audit team in order to ensure an effective and efficient
audit process as per this Material Requisition
▪ Cooperate with the auditors to ensure that the audit objectives are achieved International
Codes and Standards
2) The SUPPLIER shall take particular care to ensure compliance with the COMPANY SA-175
forms (Inspection & Testing Requirements) and shall incorporate any such requirements in his
Project Specific Quality Plan for the whole equipment supplied.
3) For each item of equipment or SUB-SUPPLIER item, the principal manufacturing steps, type
of inspection / test, Controlling Procedure and the acceptance standard shall be defined on
Inspection and Test Plan (ITP).
4) The BUYER’s inspectors will be present at various stages and the SUPPLIER shall allow
access for them to carry out inspections at any time. The BUYER also reserves the right to
use a camera and video to enable progress to be monitored and recorded.
5) BUYER’s inspectors will witness pressure tests and carry out final inspections on all
equipment at completion in accordance with the agreed quality plan.
6) SUPPLIER shall also undertake Positive Material Identification in accordance with SAES-A-
206 on materials used and provide PMI reports for each test undertaken.
8) SUPPLIER and its SUB- SUPPLIER shall prepare ITP(s) that identify all required witness,
hold, review points and Quality records as specified in the COMPANY SA-175 forms
(Inspection Requirements) that are referenced in the PO.
9) The ITP shall include space for BUYER / COMPANY to advise inspection Hold / Witness
points.
10) SUPPLIER and SUB- SUPPLIER shall carry out all required inspection and testing activities
as per the approved ITP and “SA-175 forms referenced in the PO.
11) Order fabrication shall not start prior to the BUYER approval of the ITP.
12) The activities in the ITP shall be organized in chronological manufacturing sequence from
initial drawing to final testing and packing for shipment.
13) Provide, additionally, explicit provision for BUYER’s and COMPANY’s “right of access” to the
SUPPLIER’s facility and WORK documents for inspection and audit.
14) SUB- SUPPLIER Inspection levels shall follow SAEP-1151, with No exceptions. SUPPLIER
shall indicate the inspection level at the Sub SUPPLIER list for BUYER and COMPANY
review and Approval. All the required inspection according to the applicable 175 forms shall
be conducted at each Sub SUPPLIER shop. In case PIM is required for any Sub Supplied
material with inspection level 2 and above it shall be conducted at the Sub SUPPLIER
manufacturing facility.
MFA120 REV.NO. A
1) For any inspection or any test required to be witnessed by BUYER and/or COMPANY at
the SUPPLIER or SUB- SUPPLIER, SUPPLIER shall provide notice of said inspection or
test as specified in the approved Inspection and Test Plans (ITP’s) to enable the BUYER
and COMPANY Representatives to attend. If any part of the WORK is closed or covered
before the required inspection or witnessing has been performed or without agreement by
BUYER and COMPANY, it must, if required by BUYER and COMPANY, be opened or
uncovered for inspection or witnessing and re-closed or re-covered at SUPPLIER 's
expense.
2) Notification shall be sent at least 21 calendar days in advance for all agreed ITP(s)
hold/witness points. Other durations are acceptable if approved by the BUYER.
3) SUPPLIER shall be responsible for coordinating the inspection and testing of SUB-
SUPPLIER supplied equipment, and for ensuring that BUYER and COMPANY
representatives are given the necessary access for inspection.
5) SUPPLIER shall submit each week inspection progress report with Pictures to show the
Progress of the manufacturing. The Report shall be sent Via Email to BUYER and
COMPANY inspection Representative.
1) Pre inspection Meeting (PIM) shall be performed at the manufacturing facility of the
SUPPLIER and/or all inspectable material Referenced in SAEP-1151 provided by SUB-
SUPPLIER as required by the COMPANY inspection Representative at the SUPPLIER
and/or SUB-SUPPLIER manufacturing facility.
2) SUPPLIER and the BUYER shall agree on the timing and agenda of the PIM.
3) PIM shall be performed prior to the start of order fabrication unless otherwise officially
approved by COMPANY inspection representative.
4) SUPPLIER shall arrange for the participation of his engineers specialists and QA/QC
Representative(s) where appropriate to attend the meeting.
5) SUPPLIER shall compile and submit NMR601, ITP, WPS/PQR, NDT Procedure and etc.
(please see the follows) for the document of Inspection Assignment Package to the
BUYER no later than thirty (30) calendar days prior to the pre-inspection meeting and
start of any fabrication, as one electronic version on compact disc (CD) and forward to the
BUYER one complete set via e-mail.
d. Inspection assignment sheet specifying the approved inspector(s) that will perform the
inspections
6) In case of inspection level (1) where the PIM is not required, SUPPLIER shall submit the
IAP to BUYER at least 21 days prior to the scheduled inspection visit.
1) The SUPPLIER shall maintain records of material certificates, heat/cast numbers, welding
procedures, welding qualifications, heat treatment, NDE, hydrostatic pressure tests.
These shall be compiled into dossiers for each system and be available for
inspection/audit at any time. The SUPPLIER shall ensure that the correct material is used
in all cases, and shall transfer identification marks to cut lengths for future reference.
2) The SUPPLIER shall ensure that material traceability of wetted parts is maintained and
that material certification is provided for all materials used. Material certificates shall also
be provided for welding consumables.
The Level of Inspection according to the SAEP-1151 is Level 3 for Column (Level 2 for
Column Internal).
The description of the following system of coding the level of planned inspections in SAEP-
1151 is as follows: (Inspection levels for major components specified in SAEP-1151)
Level 3: Same as Level 2, except that “in progress” surveillance inspections shall be on a
regular basis (daily, weekly or bi-weekly).
1) The fabrication tolerance of the Equipment shall be closely monitored and controlled
during fabrication to ensure that is within the most stringent requirements of the Code or
Project requirements. The SUPPLIER shall measure and record 4 diameters of each shell
section at various stages of fabrication, such as after rolling, before and after welding of
internal or external rings, and before and after PWHT/ Hydro test shall be a HOLD/
WITNESS point on the Quality Plan, with the results being included in the Equipment data
book. Results will also be submitted to BUYER at the time of measurement.
2) Each tray / tray support ring shall be dimensionally checked for levelness, flatness and
spacing and recorded in the data book. Tolerances shall be in accordance with the
referenced standards. The SUPPLIER shall advise BUYER of any supports outside these
tolerances. This shall be a HOLD / Witness point on the Quality Plan.
1) The SUPPLIER shall review the Equipment design for PWHT and hydrostatic testing and
submit details and calculations of the support to demonstrate that the Equipment is
adequately supported. Any additional supports required to meeting requirements for
allowable stress or deflections shall be to the SUPPLIER’s account.
Minimum inspection levels for BUYER supplied equipment and materials shall be as per the
Regulated SUPPLIER List, and as per SAEP-1151 requirements. BUYER shall submit its
SUPPLIER inspection and test plans according to these minimum inspection levels. When
SUPPLIER performance does not meet the specified requirements in the purchase order,
BUYER shall increase the inspection level to the next highest level for the purchase order.
2) The ITP shall include space for BUYER / COMPANY to advise inspection Hold / Witness
points.
3) SUPPLIER and SUB- SUPPLIER shall carry out all required inspection and testing
activities as per the approved ITP and “SA-175 forms referenced in the PO.
4) Order fabrication shall not start prior to the BUYER approval of the ITP and the PIM.
5) The activities in the ITP shall be organized in chronological manufacturing sequence from
initial drawing to final testing and packing for shipment.
1) When required by COMPANY’s standards and specification, and prior to start of the
applicable WORK, SUPPLIER shall submit to the BUYER’s review and approval all
SUPPLIER’s and or SUB- SUPPLIER’s procedures for refractory installation, welding
procedure, welding repair, NDT, Heat treatment and alloy verification.
2) SUPPLIER and SUB- SUPPLIER personnel for NDT, Positive Material Identification, and
welding shall be qualified as specified by COMPANY’s Standards. These documents shall
be sent for BUYER’s review and approval.
3) SUPPLIER shall make his SUB- SUPPLIER NDT personnel records and Welder
Qualification Records available to COMPANY/BUYER Representative upon request.
4) SUPPLIER and SUB- SUPPLIER personnel for NDT, Positive Material Identification, and
welding shall be qualified as specified by COMPANY’s Standards and shall be submitted
at least 30 days prior to the start of the work.
5) SUPPLIER and SUB- SUPPLIER shall not proceed in the fabrication and welding prior to
the approval of the required WPS/PQR. In addition to the conductance of the PIM and the
Approval of the ITP.
2) The Manufacturer’s Data Record Book shall contain, as a minimum, all certificates,
declarations, test reports and any other document as required in the applicable SA-175
forms and/or the approved ITP.
MFA120 REV.NO. A
3) The Manufacturer’s Data Record Book shall be compiled in such a way that it follows the
fabrication history and SA-175 forms sequence of the referred item.
4) The book shall provide sufficient information to demonstrate the integrity and the Quality
of the supply, and conformity to the purchase order requirements.
5) The Manufacturer’s Data Record Book shall be completed and checked by the BUYER
Inspector before the supply is released and shall be submitted to BUYER for further
processing.
6) All Quality records shall bear both BUYER’s and COMPANY’s Purchase Order numbers.
7) SUPPLIER shall prepare in advance Two (2) copies material certificates to be delivered
along with the relevant material.
7.12 Non-Conformities
1) SUPPLIER shall issue Non-Conformity reports (NCRs) for all violations by SUPPPLIER
and/or SUB-SUPPLIERs to the contractual requirements. SUPPLIER shall submit a copy
of each NCR to BUYER Inspection Representative within 24 hours to document specific
contractual scope, standards and specification violations observed.
3) SUPPLIER shall maintain a summary log of the open NCRs, and submit it at regular
inspection monitoring visits.
4) SUPPLIER shall respond to all NCRs issued by BUYER in writing within 24 hours of
receiving notification of non-conformity, including his proposed corrective actions.
5) SUPPLIER shall investigate the causes of non-conforming items, and initiate corrective
actions to prevent recurrence of non-conformities.
6) SUPPLIER shall re-inspect repaired and reworked items in accordance with applicable
procedures. Those items accepted after re-inspection may be used in the WORK. In case
of repairs require to be repeated more than once on a specific area, the fabrication shall
be put on hold and COMPANY Inspection notified immediately.
7) SUPPLIER shall segregate all other non-conforming materials and assemblies to clearly
designated rejection area.
8) SUPPLILER shall track and control all rejected equipment or materials until proper
corrective action taken or otherwise disposed.
8. SPARE PARTS
The SUPPLIER shall complete separate Spare Parts and Interchangeability Requirements (SPIR)
lists for Start-up and Operating spares. All spare parts shall be listed on the SPIR format provided.
The quantities are detailed in Appendix 4 herewith.
The SUPPLIER shall provide start-up spare parts that will be required during construction, pre-
commissioning and commissioning phase of the equipment supplied, including all auxiliaries.
The list of start-up spares parts shall be submitted with the technical proposal for BUYER
/COMPANY review.
Operational spare parts are spare parts or components that are required for the continuous
operation of the facility and are consumed in the normal course of operations and, therefore,
require periodic replenishment.
Operational spare parts shall be included in SUPLLIER’s optional scope of supply. Lists shall
be submitted for COMPANY approval. The detailed break-down price and delivery shall be
shown on the spare part list.
9. DOCUMENTATION
2) LANGUAGE
All the correspondence and project documents including, but not limited to, drawings, instructions,
data sheet, design calculations, manuals, reports and any other written information shall be
issued in the English language.
MFA120 REV.NO. A
APPENDIX 1 - Definitions
The following words and expressions used in the Material Requisition have the meanings given to
them below:
2) BUYER means SECL (Samsung Engineering Co. Ltd.), its successors and assigns.
3) SUPPLIER means any person, firm, partnership, company or corporation with whom the BUYER
has sent the QUOTATION REQUEST or placed the PURCHASE ORDER (PO).
4) SUB- SUPPLIER means any person, firm, partnership, company or corporation supplying to the
SUPPLIER with goods, materials, equipment or parts related to the PURCHASE ORDER (PO).
5) PURCHASE ORDER means the Purchase Order placed on the SUPPLIER by the BUYER which
shall incorporate Terms and Conditions of Purchase, the Material Requisition, drawings,
specifications and other documents referred to in the PURCHASE ORDER, and any written
amendments thereto.
6) GOODS means all items and services to be provided whether expressly or by implication under the
PURCHASE ORDER
9) Equipment proper means the main body shell, heads, nozzles, boot; if any, skirt or legs, saddle,
baseplate, all accessories welded directly to the body internal and externals and all others as
described in data sheets.
MFA120 REV.NO. A
21 X 175-100100 08-JUN-11 Fasteners, Alloy and Stainless Steel Nuts & Bolting
Materials: Bars, Bolts, Screws, Studs, Stud Bolts, &
MFA120 REV.NO. A
Document
No. Issue Date Description
No.
1 SA-3186 01-NOV-10 Instrument Specification Sheet - Vibration Switches
Document
No. Issue Date Description
No.
Nonmaterial Requirements for Instrumentation
4 SA-7907 01-Aug-06
(General)
Nonmaterial Requirements for Fabricated Pipe
5 X SA-7919 01-Aug-06
Bends
6 X SA-7919-1 01-Aug-06 Nonmaterial Requirements for Pressure Vessels
The SUPPLIER shall ensure that all the applicable COMPANY Non Material Requirements (NMRs) are
incorporated into the SUPPLIER'S Document Index.
Date completed /
No. Document No. Description Remark
REV. date
1 AA-036322-001 Anchor Bolt Details Inch and Metric Sizes 01-JAN-09
Cathodic Protection Internal Galvanic 30-JUN-04
2 AA-036388-001
Anodes Installation Detail for Vessels
Cathodic Protection Galvanic Anodes 30-JUN-04
3 AA-036389-001
Details
30-NOV-02
4 AA-036878-001 Spreader Beams H - Beams
30-NOV-02
5 AA-036878-002 Spreader Beams H - Beams
01-AUG-96
8 AA-036913-002 Insulation Details for Cold Vessels
Date completed /
No. Document No. Description Remark
REV. date
Joint Preparation and Welding Details 01-JUN-92
11 AB-036367-001 Alloy and Clad Pressure Vessels and
Heat Exchangers
Hardness Testing for Welding Procedure 31-JAN-90
12 AB-036386-001
Qualifications
31-JAN-96
13 AB-036396-001 Hexsteel Details
Weld Neck Flanges and Blind Flanges 31-DEC-99
14 AC-036437-001
Large Size Class 300 Ring Joint
Reinforcement of Welded Branch 01-JUL-99
15 AB-036719-001
Connections
Details of Pipe Davit Top Mounting on 30-SEP-92
16 AB-036949-001 Process Columns 2000#Max. Load
Tentative Standard
Details of Pipe Davit Top Mounting on 30-SEP-92
17 AB-036949-002 Process Columns 900KG. Max. Load
Tentative Standard
06-JUL-85
18 AC-036198-001 Assembly and Details of Type “B” Stairs
Date completed /
No. Document No. Description Remark
REV. date
Demister Supports for Pressure Vessels 01-JUL-99
34 DD-950004-001
and Columns
Typical Detail Of Vortex Breakers For 31-MAY-85
35 DD-950005-001
Columns & Vessels
Slide Bearing Details for Support of 01-JUL-99
36 DD-950008-001
Horizontal Vessels – Metric
Insulation Support Details for Vertical 01-JUL-99
37 DE-950010-001
Pressure Vessels
Standard Details of Pulling Baseplug For 01-JUL-99
38 DE-950015-001
Clad Tube Sheets
MAY-96
39 AB-036003-001 Manholes and Vents for Tanks
JUL-04
40 AD-036061-001 Roof Center Vent for Cone Roof Tanks
Note 1. COMPANY Standard Drawings are mandatory, while COMPANY Library Drawings are not mandatory
and may be used by SUPPLIERs as a basis for developing detailed design drawings.
If not stated, the latest edition of the above Codes and Standards in force at time of tender shall govern.
4 A2.102 Deflectors 1
12 A2.205 Templates 1
Rev.
No. Document No. Description
No.
SRU
Rev.
No. Document No. Description
No.
1 LATER Instruction for VENDOR Documentation
1) SUPPLIER shall supply all necessary drawings, calculations and procedures in the quantities
specified and in accordance with SAEP-334 section 17. Documentation shall include, but will not
be limited to, the following documents listed in the Table below:
2) The document type codes will be allocated on the SUPPLIER Document Index (SDI) by the
BUYER.
3) The SUPPLIER shall ensure that all the COMPANY Non Material Requirement (NMR) referenced
in Appendix 2, Section A2.8 are incorporated into the SUPPLIER’s Document Index.
4) NMR No. corresponding to each SUPPLIER deliverable shall be marked on the all document
coversheet and drawing title.
5) SUPPLIER shall use the Microstation application software (Auto-SACS) to produce all necessary
drawings.
A/R/I Final
Description Category Date
Weeks Weeks
Documents and Drawings Index & Schedule
(NMR No. corresponding to each document I 2
and drawing shall be included.)
Organization Chart I 2
PWHT Procedure A 8
Material Specification R 3
PMI Procedure A 8
Performance Calculation,
R 2
if required.
Welder List A 8
MFA120 REV.NO. A
Quality Plan A 5
Painting Procedure A 8
Packing, Shipping & Rust Prevention
R 8
(Preservation) Procedure
3 months prior to
equipment dispatch
Packing List R and 1 copy with
equipment
Operation & Maintenance
I 8
Instruction, if required
* Spare Part Data Package
(To be prepared in accordance with A 8
Appendix. 4 and 5 of MR)
Strength Calculation Sheet A 2
Assembly Drawing A 2
Data Sheet R 2
As information
Cutting Plan I becomes available
Electric Copy of Final Documents I Later
1) SUPPLIER Deliverables marked with A/R/I in column of category shall be submitted generally.
2) Date in last column: It means actual date on which SUPPLIER shall submit SUPPLIER
Deliverables for A/R/I or Final. This date may be discussed at kick-off meeting between BUYER
and SUPPLIER.
(Date )
Note 2. SUPPLIER shall report the progress with regard to all BUYER comments weekly
Note 3. SUPPLIER shall submit Safety Instruction Sheet (Form SA2694-ENG) for the vessel in
accordance with SAES-A-005 and the data on the Vessel Manufacturer’s drawings.
MFA120 REV.NO. A
SUPPLIER shall supply spare parts as shown on the following table, and shall recommend additional
spare parts if it is necessary.
Start-Up Spare
Operation Spare Min.
Part (Note 1)
(Note 2) Spare
(Note 3)
Unit % % Min. Set / size
1. Gasket for
(1) Girth flange / Cover plate 200 200 2
(2) Manhole, Hand hole, Sight glass
200 200 2
& Spare w / blind
(3) Tray floor, Seal pan, Down comer,
200 200 2
when liquid tight is required
(4) Directed nozzle connected
200 200 2
(e.g. Tower / Reboiler)
2. Bolts and Nuts for
(1) Girth flange / Cover plate 10 10 3
(2) Manhole, Hand hole, Sight glass
10 10 3
& Spare w / blind
(3) Internals necessary to remove
through manhole except tray / 10 10 3
packing Internals
(4) Directly connected nozzles
10 10 3
(e.g. Tower / Reboiler)
These instructions outline the responsibility of SUPPLIERs of new equipment to COMPANY to provide
Original Equipment Manufacturer (OEM) Spare Parts Data Package (SPDP) in strict accordance with
SAEP-31, containing complete equipment, spare parts and operating materials data for each piece of
equipment. This data will be used by COMPANY to catalogue equipment spare parts and operating
materials to support equipment maintenance and operational requirements.
1. General Information
1.1 All information and drawings provided must be scanned in PDF format and shall be in English
language.
1.2 Full and complete spare parts and operating materials information must be provided in the SPDP
even if some of the same information is specified elsewhere in the purchase order to satisfy other
requirements.
1.3 Included, as attachment(s) to this instruction, are checklists specific to the equipment included in
this order, which, together with paragraph 3 below, describe the detailed requirements of the
SPDP.
1.4 For skid mounted equipment, covering mechanical, electrical and instrumentation equipment,
submit one complete SPDP as per applicable checklists.
1.5 Operating Spare Parts are spare parts or components that are required to maintain continuous
operation of the equipment or system during and after commissioning.
1.6 Operating Materials are lubricants, chemicals, catalysts, industrial gases, emulsifiers, batteries,
and all similar consumable materials requiring periodic replenishment to ensure the continuous
operation of the equipment.
1.7 A waiver request, eliminating the requirement for submittal of SPDP, may be approved under the
conditions outlined in SAEP-302. A list of spare parts catalogued, in COMPANY Materials System
(SAMS), for this type of equipment, is available, upon request, to assist the SUPPLIERs to process
the waiver requests.
1.8 One (1) SPDP should be submitted for each Purchase Order (PO) containing all pieces of
equipment in the PO.
2.1 For non-engineered equipment (Manufacturer’s standard equipment), the SPDP shall be submitted
within 90 calendar days after drawing approvals, or if drawing approvals are not required, the
SPDP shall be submitted 90 calendar days after placement of the purchase order.
2.2 For engineered equipment, the SPDP shall be submitted within 120 calendar days after drawing
approvals, but in no instance be submitted later than 90 calendar days prior to the shipment date
of the equipment.
2.3 COMPANY will review the SPDP for completeness and accuracy, and submit a Review Sheet
outlining SPDP deficiencies normally within 30 days of SPDP receipt. The SUPPLIER shall provide
all missing documentation within 14 days of the Review Sheet receipt.
MFA120 REV.NO. A
3.1 Equipment, Spare Parts and operating materials in format (detailed instruction for format will be
issued later by the BUYER).
3.2 All supporting documentation as per attached SAEP-31, Appendix E shall be scanned in PDF
format containing only the relevant equipment and spare parts information on a CD-ROM and
indexed by each equipment. (Provide 3 sets of CD-ROMs).
4.1 Exemptions: Equipment already covered under an existing Maintenance Services Contract where
the BUYER is responsible for supplying spare parts.
VENDOR shall mark “No exceptions” against each document where they have no exceptions. If no
exception is taken to a specific document, then the VENDOR is deemed by the CONTRACTOR to
be in full compliance to that document. The CONTRACTOR has no obligation to find or accept
exceptions that are not listed by the VENDOR within this list.
VENDOR shall consolidate all exceptions and clarifications into one single consolidated list, this
includes all SUB-VENDOR exceptions and clarifications.
IMPORTANT: The exception and clarification list is fundamental to the completion of the technical
evaluation. VENDOR should consider the submittal of this list with their quotation as the highest
technical priority.
VENDOR should not use any other format for the Deviation lists than the version given below.
Native format will be provided by CONTRACTOR for VENDOR to use.
During the technical evaluation stage CONTRACTOR will review the exception & clarification list
and confirm acceptance or rejection of each item.
VENDOR should endeavour to keep the list of exceptions to an absolute minimum. The
expectation is that VENDOR should submit exceptions only where compliance is not technically
possible.
For each exception the VENDOR should include reasonable justification and a CLEAR explanation
of why the exception exists and why it should be accepted.
No deviation to project Specification, SAES, SAMSS and other Saudi Aramco standards and
procedures is acceptable unless officially submitted to Saudi Aramco and approved in accordance
with Saudi Aramco procedure SAEP-302.
No. Document Paragraph / VENDOR VENDOR Type CONTRACTOR COMPANY COMPANY Waiver required
section Deviation Justification for E = exception Comment Comment Accepted (to be completed
Acceptance C = clarification Yes/No by
Program
CONTRACTOR)
Yes / No
Fadhili Gas Increment
3
MFA120
4
VESSEL II
5
MATERIAL REQUISITION FOR
REV.NO.
6
A
7
PAGE
8
54 OF 55
MFA120 REV.NO. A
RESTRAINT
ESSENTIAL ENVIRONMENTAL
MATERIAL PROHIBITED OF USAGE REMARKS
ELEMENT EFFECT
(NOTE)
DESTRUCT
FREON-11 CCI3F OZONE ○
LAYER
FREON-12 CCI2F2 〃 ○
SEALING MAT'L 〃 〃 ○
ASBESTOS SHEET 〃 〃 ○
SLATE 〃 〃 ○
DILUTE
LEAD BATTERY SULFURIC ○
〃
ACID & LEAD