This document provides an inspection test plan for safety relief valves for a project for customer SAMSON CONTROLS S.A. It outlines 4 main check points - receipt of goods control, shell test, valve setting and testing, and final inspection. Each check point contains specific test procedures and performance responsibilities to ensure the valves meet standards such as ASME, API, and DIN. Tests include dimensional checks, visual inspections, shell tightness, hydrostatic testing, non-destructive testing, material identification, seat tightness, back seat tightness, operability, and cold differential pressure. Responsibilities are assigned as manufacturer, third party inspector, or customer reviews.
This document provides an inspection test plan for safety relief valves for a project for customer SAMSON CONTROLS S.A. It outlines 4 main check points - receipt of goods control, shell test, valve setting and testing, and final inspection. Each check point contains specific test procedures and performance responsibilities to ensure the valves meet standards such as ASME, API, and DIN. Tests include dimensional checks, visual inspections, shell tightness, hydrostatic testing, non-destructive testing, material identification, seat tightness, back seat tightness, operability, and cold differential pressure. Responsibilities are assigned as manufacturer, third party inspector, or customer reviews.
This document provides an inspection test plan for safety relief valves for a project for customer SAMSON CONTROLS S.A. It outlines 4 main check points - receipt of goods control, shell test, valve setting and testing, and final inspection. Each check point contains specific test procedures and performance responsibilities to ensure the valves meet standards such as ASME, API, and DIN. Tests include dimensional checks, visual inspections, shell tightness, hydrostatic testing, non-destructive testing, material identification, seat tightness, back seat tightness, operability, and cold differential pressure. Responsibilities are assigned as manufacturer, third party inspector, or customer reviews.
Nro check / process step Test Procedure LESER Estándar Pro H T K 1 Receipt of goods control 1.1 dimensional and visual control of valve Drawing W 1.2 visual inspection of flaw in casting W 2 Shell Test 2.1 Shell tightness test DIN EN 12266 Teil 1 4.4 LGS 0201-E 3.1 W 2.2 Hydrostatic testing ASME Sec.VIII Div. 1 UG 136(d)(2) LGS 0209-E 3.1 W R LGS 0203-E W 2.3 Nondestructive testing ASME Sec.VIII Div. 1 UG 136(f) LGS 0206-E Material identification check for alloyed W 2.4 materials AD2000 Merkblatt A4 6.1.(6) LGS 0207-E 3 Valve Setting and Testting ASME Sec.VIII Div. 1 UG 136(d)(5) 3.1 W 3.1 Seat tightness API 527 2/3/4 LGS 0201-E 3.2 Back seat tightness ASME Sec.VIII Div. 1 UG 136(d)(3) LGS 0201-E 3.1 W 3.3 Operability DIN EN 12266 Teil 2 4. (F20) LGS 0217-E 3.1 W ASME Sec.VIII Div. 1 UG 136(d)(4) W R 3.4 Cold differential test pressure API 527 2/3/4 LDeS 1001.69 4 Final Inspection 4.1 Marking ASME Sec.VIII Div. 1 UG 77 LGS 0218-E W 4.2 Check for dimensional accuracy LGS 0216-E W
Pro= Report/level acc. To DIN EN 10204
H= Manufacturer T= Third party inspector K= Customer
W= Witness R= Review H= Hold
The realization of the test took place through: LESER GmbH & Co.KG