JOB HAZARD ANALYSIS [JHA] WORKSHEET

INSTALLATION/FACILITY PLATFORM JOB/TASK Chemical cleaning of PHE

LOCATION: Main Deck (Module 3) DESCRIPTION OF JOB/TASK Chemical cleaning of PHE (Tag No, if any)
NOTE
1. A valid Permit to Work, including the associated Isolation/By Pass Certificate(s) as necessary, is required for all work.
2. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures developed for the job. The Work/Operating Procedures shall describe, in step-by-step instructions, the
correct method of executing the specified work.
3. Prior to commencement of work, the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained therein shall be fully understood by all involved
personnel.

INHERENT RESIDUAL
DESCRIPTION POTENTIAL POTENTIAL RISK RISK
NO. CONTROL BARRIERS RECOVERY BARRIERS RESULT
OF JOB STEP HAZARD IMPACT
L S R L S R

 High pressure  Physical injury  Depressurization to be done by  To engaged trained & certified personnel
 Trapped  Equipment authorized personnel only (Operation)
pressure damage  Isolation point was properly secured &
1 Depressurization of the  Explosion 2 2 4 checked 1 1 1 Acceptable
system  Make sure no trap pressure inside the
pipeline or equipment
 Wear basic PPE
 Injury to personnel 2 2 4  To carry out physical Isolation (if
Not a big issue, Trapped pressure  Damage to 2 1 2 required)  First Aid/Medical attention 1 1 1 Acceptable
because platform is on equipment  Thorough check on the system to
shutdown mode  Explosion 1 3 3 ensure no trapped pressure prior to 1 1 1 Acceptable
start the task.
 Personnel to wear full PPE 1 1 1 Acceptable

2 Draining of excess fluids
 Slippery surface  Physical injury  Check all drain nozzles & hose  Layout canvas at the bottom of drain
 Hydrocarbon  Pollution connections prior to start draining point
 High  Fluids must be drained into drain point 1 1 1 Acceptable
temperature fluid 2 2 4 approved by Carigali
 Flammable gas  Wear basic & proper PPE

RISK ASSESSMENT - LEGEND

L - LIKELIHOOD S - SEVERITY R – RISK RATING RESULT
CATEGORY DEFINITION CATEGORY DEFINITION H 3 6 9 6-9 UNACCEPTABLE

SEVERITY
LOW 1 Remote LOW 1 No Injury No Damage No Pollution M 2 4 6 3-4 TOLERABLE
MEDIUM 2 Possible MEDIUM 2 Non-LTI Minor Damage Minor Pollution L 1 2 3 1-2 ACCEPTABLE

HIGH 3 Probable HIGH 3 Lost Time Injury Major Damage Major Pollution L M H
IS THERE A SAFER WAY TO COMPLETE THE JOB ? ARE THERE ALTERNATIVES WITH LESS RISK? LIKELIHOOD
Page 1 of 5
 Slippery surface Injury to personnel 2 1 2  All drain nozzles & hose properly Layout canvas at the bottom of the drain point 1 1 1 Acceptable
Released of flammable Explosion and fire 2 2 4 connected prior to start draining to contain any spillage 1 2 2 Acceptable
hydrocarbon/liquid  Ensure no spills on the floor. Inform personnel the nearest eyes wash station
High temperature fluid Injury to personnel 1 2 2  Hazardous Fluids must be properly First Aid/Medical attention 1 1 1 Acceptable
drained
 Physical Isolation(if required)
 Avoid contact with high temperature
fluids
 Wear face shield for eyes protection

Hazard must be clearly Potential impact must be Each potential Do not confused with CONTROL RECOVERY MEASURES – measures that we
stated and specific clearly stated for each impact must be MEASURES & RECOVERY MEASURES put in place if the control measures failed.
and every hazard rated individually
CONTROL MEASURES – any controls that For example:
Be more specific we put in place to prevent accident/incident –
on the Risk before it happen Face shield is a CONTROL MEASURE FOR
Rating-not all EYES PROTECTION (PREVENT CHEMICALS
rating are 4 (as SPLASH ON THE EYES)
shown here)
Very sure Eyes Wash IS THE RECOVERY MEASURES
Likelihood and – you wear face shield, but chemicals still
Severity for each splashed on your eyes, then you go to wash
impact are your eyes at the eyes wash station.
different

Install spading &
3 positive isolation
4 Loosen tightening bolt
Installation of lifting
5 equipments (sling
&chain block)
 Trapped  Physical injury  Breaking-off flanges must be done  Platform representative to be onsite for
pressure  Equipment slowly to release trapped pressure spading installation
 Manual lifting of damage 2 2 4  Use correct tools & handle tools 1 1 1 Acceptable
heavy material properly
 Isolation point was properly secured
 Wear basic PPE
 Sharp edge  Physical injury  Wear basic PPE  Standby first aid kit onsite
 Pinch point  Equipment 2 2 4  Use correct tools 1 1 1 Acceptable
damage
 Manual lifting of  Physical injury  Proper rigging & slinging method  To engaged trained & certified
heavy material  Equipment  Wear basic & proper PPE personnel
damage 2 2 4 1 1 1 Acceptable

 Acidic fluid  Physical injury  MSDS onsite  Eye wash onsite

Handling of cleaning  Slippery surface  Pollution  Wear basic & proper PPE  Standby first aid kit onsite
chemical for cleaning  Check inlet/outlet connection prior to  Job performed by trained personnel only
purpose: start work
6 • Phosphoric acid 2 2 4  To brief personnel on the MSDS prior 1 1 1 Acceptable
• W1 Bio to start work
Degreaser  Draining to drain point approved by
PCSB.

Rev. No: Date:

 Boxing-out activities:  Manual lifting of  Physical injury  Use proper tools  Barricade the area
heavy load  Equipment  Erect temporary work platform  To engaged trained & certified personnel
 Removal of  Exposure to damage  Wear basic & proper PPE
spool pipe & hazardous  To use correct range of slings and
flanges gases if any chain block with valid certificate.
7 2 2 4  Enough of manpower to perform the 1 1 1 Acceptable
jobs
 Proper handling of tools
 To start work after decontamination
completed
 Gas test required
Remove plates and  Sharp edge  Physical injury  Wear basic PPE  Standby first aid kit onsite
gaskets  Pinch point  Equipment
8  Manual lifting of damage 2 2 4 1 1 1 Acceptable
heavy material
Soaking plates in  Sharp edge  Physical injury  Wear basic & proper PPE  Barricade the area & only people involve
chemical solution  Pinch point  Eye injury  MSDS at site are allow at that area
 Manual lifting of  Equipment  Eye wash onsite 1 1 1 Acceptable
9 heavy material damage 2 2 4
 Hazardous  Suffocation
chemical
Cleaning plates using  High pressure  Physical injury  Wear basic & proper PPE  Barricade the area & only people involve
HP water jetting  Slippery surface  Equipment  Check equipment prior to start work. are allow at that area
10 damage 2 2 4 Secure all hoses connections and  Only use certified & valid 1 1 1 Acceptable
fittings properly tools/equipments
Cleaning plate manually  Sharp edge  Physical injury 2 2 4  Wear basic & proper PPE  Standby first aid kit onsite 1 1 1 Acceptable
11 using brush  Flying dust  Suffocation
Boxing-in activities:  Sharp edge  Physical injury  Use proper tools  Engaged certified personnel only
 Pinch point  Equipment  Wear basic PPE  Standby first aid kit onsite
 Reinstatement of  Manual lifting of damage  Proper handling of tools
12 new gaskets, heavy load 2 2 4  To use correct range of slings and 1 1 1 Acceptable
plates and spool  Hazardous gas chain block with valid certificate.
pipes  Enough of manpower to perform the
jobs
 Pinch point  Physical injury 2 2 4  Stay clear during operation  Barricade the area
 Sharp edge  Equipment  Wear basic PPE  Engaged certified personnel only
13  Bolt tensioning  Manual lifting of damage  Equipment to operate by well trained 1 1 1 Acceptable
activities heavy material personnel only
 Moving
equipment
 High pressure  Physical injury  Secure flanges, hoses connection and  Barricade at work area
 Slippery surface  Slippery surface fitting properly  Stop the job. Release pressure & secure
14 Carry out Leak Test / 2 2 4  Use high pressure hoses only again the loose joint
Hydro test  Make sure equipments in good 1 1 1 Acceptable
condition
 Wear basic PPE
Taking photograph  Non IS  Explosion or fire  Check & make sure flash in close  Fire extinguisher onsite
15 equipment in  Source of ignition 2 2 4 mode prior to start capture photograph 1 1 1 Acceptable
Zone 2
RISK ASSESSMENT - LEGEND
L - LIKELIHOOD S - SEVERITY R – RISK RATING RESULT

Rev. No: Date:

 CATEGORY DEFINITION CATEGORY DEFINITION H 3 6 9 6-9 UNACCEPTABLE

SEVE
RITY
LOW 1 Remote LOW 1 No Injury No Damage No Pollution M 2 4 6 3-4 TOLERABLE
MEDIUM 2 Possible MEDIUM 2 Non-LTI Minor Damage Minor Pollution L 1 2 3 1-2 ACCEPTABLE
HIGH 3 Probable HIGH 3 Lost Time Injury Major Damage Major Pollution L M H
IS THERE A SAFER WAY TO COMPLETE THE JOB ? ARE THERE ALTERNATIVES WITH LESS RISK? LIKELIHOOD

1. ISSUE APPROVAL (PART 1 TO BE DULY COMPLETED, ENDORSED AND APPROVED FOR ALL JHA)

JOB/TASK REV NO DATE

JHA PREPARED BY ENDORSED BY APPROVED BY
Name(s) Designation Name(s) Designation NAME NAME
AMMARSYAFIQ ENGINEER DESIGNATION AUTHORIZED SUPERVISOR DESIGNATION APPROVING AUTHORITY
SIGNATURE SIGNATURE

Rev. No: Date:

 DATE DATE

2. JHA RE-ENDORSEMENT & APPROVAL (PART 2 TO BE COMPLETED, ENDORSED & APPROVED EACH TIME THE JHA IS USED/REUSED AS PART OF PERMIT TO WORK)

JHA VALIDATION (AND COMMUNICATION IN PRE-JOB/TOOLBOX MEETING)

JOB/TASK WORK LOCATION
JOB/TASK DESCRIPTION DATE

WORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE- WORK LEADER AMMARSYAFIQ
JOB/TOOLBOX MEETING)
Name(s) Designation Signature Name(s) Designation Signature NAME AMMARSYAFIQ
AMMAR ENGINEER DESIGNATION ENGINEER
SIGNATURE

DATE

WORK PERMIT TYPE ENDORSED BY APPROVED BY

WORK PERMIT NO NAME NAME
ASSOCIATED CERTIFICATES TYPE(S) AND NUMBER
ISOLATION/BYPASS CERTIFICATES CERTIFICATE NUMBER(S) DESIGNATION AUTHORISED SUPERVISOR DESIGNATION APPROVING AUTHORITY
SIGNATURE SIGNATURE

DATE DATE

Rev. No: Date: