SOUTH PARS GAS FIELD DEVELOPMENT

PHASE 19
PPI
MECHANICAL DATA SHEET FOR
PPL/ IOEC/ PPI SATELLITE TEST SEPARATOR (19B­V­0302)
CONSORTIUM

IRANIAN OFFSHORE ENGINEERING

Doc No.:SP19­P3­ME­E­7106 Rev. No.: 0 Class: 2
AND CONSTRUCTION COMPANY

MECHANICAL DATA SHEET FOR

SATELLITE TEST SEPARATOR (19B­V­0302)

CONTRACT NO. : POGC­655­89­35

PROJECT : SOUTH PARS GAS FIELD DEVELOPMENT

PHASE 19

COMPANY : NATIONAL IRANIAN OIL COMPANY

SITE : TOMBAK / SOUTH PARS GAS FIELD PHASE 19

PERSIAN GULF, IRAN

0 11‐Apr‐11 IDC IOEC MOS ZAL MSG

Rev Date Description ORIGINATOR PRP'D CHK'D APP'D Contractor's APP'D

This document is the sole property of N.I.O.C; all information contained herein may neither be reproduced, used, transmitted not in any way made public without permission of the owner.

‐ .

South Pars Gas Field Development Project Phase 19 Page 1 of 8

 SOUTH PARS GAS FIELD DEVELOPMENT
PHASE 19
PPI MECHANICAL DATA SHEET FOR
PPL/ IOEC/ PPI
CONSORTIUM
SATELLITE TEST SEPARATOR (19B­V­0302)

IRANIAN OFFSHORE ENGINEERING

Doc No.:SP19­P3­ME­E­7106 Rev. No.:0 Class: 2
AND CONSTRUCTION COMPANY

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South Pars Gas Field Development Project Phase 19 Page 2 of 8

 SOUTH PARS GAS FIELD DEVELOPMENT
PHASE 19
PPI
MECHANICAL DATA SHEET FOR
PPL/ IOEC/ PPI SATELLITE TEST SEPARATOR (19B-V-0302)
CONSORTIUM

IRANIAN OFFSHORE ENGINEERING

Doc No.:SP19-P3-ME-E-7106 Rev. No.: 0 Class: 2
AND CONSTRUCTION COMPANY

DESIGN DATA
1 DESIGN CODE ASME VIII DIV.2, INSP.'N / CERTIFYING AUTHORITY 3rd.PARTY INSPECTION(NOTE-2)
2 POSTWELD HEAT TREATMENT YES
3 DESIGN PRESSURE 290 (NOTE-8) Barg SPECIAL HEAT TREATMENT YES (FORMED HEAD)
4 DESIGN TEMPERATURE : MAX./MIN. 100 / -29 °C RADIOGRAPHY EXAM/OR U.T. 100% ( E=1.0) NOTE 23
5 OPERATING PRESSURE : MAX./MIN. 133 / 134 Barg MAGNETIC PARTICLE 100% ON C.S. NOZZLE WELDS
6 OPERATING TEMP. : MAX./MIN. 74/90 °C DYE PENETRANT AS PER CODE & SPEC
7 VESSEL CONTENTS HC LIQ. / GAS & WATER ULTRASONIC AS PER CODE & SPEC
8 S.G. OF CONTENTS SEE 'SP19-3-PR-E-1035 IMPACT TESTS AS PER CODE & SPEC
9 HYDROSTATIC TEST (*) AS PER CODE (NOTE-17)
10 FLAMMABLE / EXPLOSIVE YES HEAD TYPE (E = 1.0) HEMISPHERICAL-HEAD
11 TOXIC YES SHELL THICKNESS (MIN) (*) 152 + 3 CLAD mm
12 INTERNAL CLADDING 3 (MIN.) mm HEAD THICKNESS (MIN) (*) 73 + 3 CLAD mm
13 EARTHQUAKE LOADING SEE 'SP19-P3-ME-S-7003 CAPACITY / TOTAL VOLUME 9.72 m³
14 DESIGN WIND PRESS. SEE 'SP19-P3-ME-S-7003 PROCESS INTERNALS (List) : (NOTE-10)Refer to Process Data Sheet
15 ORIENTATION HORIZONTAL Doc. No. SP19-3-PR-E-1035
16 LENGTH (TAN. / TAN.) 4,500 mm
17 INSIDE DIAMETER (I.D.) 1,500 mm
18 JOINT EFFICIENCY E = 1.0
19 SOUR SERVICE YES (NOTE-3)
20
21 MATERIAL SPEC. & SUPPLY (ASME) - (NOTE 2,3,7, 24,25,26 )
22 SHELL (SA265) -NOTE 7,24,26 SA516 Gr.70N+S5+HIC+WD LIFTING LUGS / (ON PAD) SA283 Gr.C / SA516 Gr 70 N
23 HEADS (SA265) - NOTE 7,24,26 SA516 Gr.70N+S5+HIC+WD EXTERNAL CLEATS SA238 Gr.C
24 CLADDING OF VESSELS ( W.D.) ALLOY-UNS N0 6625 INSULATION SUPPORT / RING N/A
25 CLADDING OF NOZZLE ( W.D.) ALLOY-UNS N0 6625 INTERNAL HANDLE & RUNGS ALLOY-625
26 - EXTERNAL BOLTS / NUTS (NOTE-12) SA193-B7 / SA194 2H
27 NOZZLE NECK PIPE-Note 5,25 SA333 Gr 6 + W.D. GASKETS + SEAL-RINGS RTJ ALLOY-625
28 NOZZLE FITTINGS -Note 5,25 SA420-WPL6 + W.D. (FOR BLIND FLG./MANHOLE) ( NOTE 12 )
29 FLANGE / FORGING- Note 5,25 SA350-LF2 + W.D. INTERNAL BOLTING ALLOY-625
30 REINFORCING PADS SA516 Gr 70 N+S5 FOUNDATION BOLTS / NUTS A 325 - GRADE 8.8
31 (FOR ALL & EXTERNAL ATTACHMENT) (Design only) ( NOTE 12 )
32 STIFFENING RINGS (IF USED) SA516 Gr 70 N+S5 INTERNAL PARTS SUPPORTS (Welded on) ALLOY-625
33 PLATE (WEAR) SA516 Gr 70 N+S5 FIXED INTERNALS / PAD (Welded on) ALLOY-625
34 BRACKET SUPPORTS SA516 Gr 70 N+S5 REMOVABLE INTERNALS ALLOY-625
35 SADDLES WRAP-PLATE SA516 Gr 70 N+S5 NAME PLATE SS316
36 - ALL PROCESS INTERNALS ALLOY-625
37 EARTHING BOSS (2 NOS) SS316 INTERNAL PIPE ALLOY-625
38 BASE PLATE SA283 GrC LADDERS AND P/F SUPPORT CLEATS- EXT. SA517 Gr. 70N
39 - WEIR PLATE / BAFFLE PLATES ALLOY-625
40
41
42 WEIGHTS (ESTIMATED) - (*) to be confirmed by VENDOR
43 FABRICATED WEIGHT (for shipping) (*) kg WEIGHT OF INTERNALS/VANE PACK (*) kg
44 ERECTED WEIGHT (for lifting) (*) kg WEIGHT OF INSULATIONS / INSTRUMENTS (*) kg
45 OPERATING WEIGHT (*) kg
46 TEST WEIGHT (*) kg
47 PROTECTIVE COATING DATA
48 SURFACE PREPARATION- (INTERNAL) NIL
49 PAINTING- (INTERNAL) NIL
50 SURFACE PREPARATION- (EXTERNAL) AS PER 'SP19-P3-ME-S-7011
51 PAINTING- (EXTERNAL) AS PER 'SP19-P3-ME-S-7011
52 INSULATION-(BY OTHERS) Type personnel protection NO
53 FIRE PROOFING (BY OTHERS) NO
(*) - TO BE CONFIRMED BY VENDOR (**) - WEIGHT DATA SHOWN ARE INDICATIVE ONLY
W.D. = WELD-DEPOSIT OVERLAY.

South Pars Gas Field Development Project Phase 19 Page 3 of 8

 SOUTH PARS GAS FIELD DEVELOPMENT
PHASE 19
PPI
MECHANICAL DATA SHEET FOR
PPL/ IOEC/ PPI SATELLITE TEST SEPARATOR (19B-V-0302)
CONSORTIUM

IRANIAN OFFSHORE ENGINEERING

Doc No.:SP19-P3-ME-E-7106 Rev. No.: 0 Class: 2
AND CONSTRUCTION COMPANY

MARK NO. OFF SERVICE SIZE RATING/ PROJ. FLANGE TYPE REV.
(NB) ANSI - CLASS FACE TO C.L./T.L
54 A 1 FEED INLET 12" 2500# 1510 (*) HUB-TYPE (NOTE-6 ,10)
55 B 1 GAS OUTLET 12" 2500# 1510 (*) HUB-TYPE (NOTE-6 ,10)
56 C 1 CONDENSATE OUTLET 6" 2500# 1315 HUB-TYPE
57 D 1 PRODUCED WATER OUTLET 2" 2500# 1125 RTJ LWN
58 E 1 RELIEF / BLOWDOWN 6" 2500# 1315 RTJ LWN (NOTE- 6,15)
59 F1, 2 2 DRAINS 2" 2500# 1125 RTJ LWN
60 G 1 VENT 2" 2500# 1125 RTJ LWN
61 H 1 UTILITY CONNECTION 2" 2500# 1125 RTJ LWN
62 INSTRUMENT CONNECTIONS (NOTE-6)
63 LT1 A,B 2 INTERFACE LEVEL INSTR. BRIDDLE 3" 2500# SEE DRAWING RTJ LWN
64 (LT / LG)
65 LT2 A,B 2 COND. LEVEL INSTR. BRIDDLE(LT / LG) 3" 2500# SEE DRAWING RTJ LWN
66 LS1 A,B 2 INTERFACE LEVEL SWITCH (LSLL-6202) 2" 2500# SEE DRAWING RTJ LWN
67 LS2A,B 2 COND. LEVEL SWITCH (LSHH-5203) 2" 2500# SEE DRAWING RTJ LWN
68 LS3 A,B 2 COND. LEVEL SWITCH (LSLL- 5202) 2" 2500# SEE DRAWING RTJ LWN
69 PT1 1 PRESSURE TRANSMITTER (S/DOWN) 2" 2500# 1125 RTJ LWN
70 PT2 1 PRESSURE TRANSMITTER (CONTROL) 2" 2500# 1125 RTJ LWN
71
72 MANWAY, INSPECTION HOLES ETC.(NOTE-6)
73 M 1 MANHOLE C/W COVER DAVIT 24" 2500# SEE DRAWING RTJ-TYPE (SEE NOTE-7
74 ASSEMBLY & BOLTING JOINT FORGING AND -19)
75
76
77 NOTES
78 (1) BASE CASE ( DIV.2 DESIGN ) : MINIMUM THICKNESS = (152 + 3 CLAD) MM FOR SHELL (*) AND = (73 + 3 CLAD)MM
79 FOR HEAD (*).
80 (* ) THICKNESSES AND VESSEL SIZING SHOWN ARE INDICATIVE AND MINIMUM REQUIRED ONLY. ACTUAL
81 THICKNESS & DIMENSIONS TO BE CONFIRMED BY VENDOR AS PER DESIGN CODE AND SPECIFICATION
82 REQUIREMENTS.
83
84 (2) VESSEL SHALL BE INSPECTED & CERTIFIED BY THIRD - PARTY INSPECTION AUTHORITY. REFER DOC. NO :
85 SP19-P3-ME-S-7003 FOR MINIMUM REQUIREMENT FOR PRESSURE VESSEL.
86
87 (3) VESSEL IS IN SOUR SERVICE AND ALL MATERIALS INCLUDING BASE METAL, CLAD MATERIAL, EXTERNAL BOLTING
88 SHALL CONFORM TO THE REQUIREMENTS OF NACE MR 0175 IN EVERY ASPECT. THE MATERIAL CERTIFICATES
89 SHALL INDICATE FULL COMPLIANCE WITH "NACE MR 01 75".
90 BASE CARBON STEEL PLATES ( SA 516-70 N + S5 + HIC) SHALL BE TESTED FOR H.I.C. RESISTANCE AS PER
91 APPENDIX-1 OF DOC : SP19-P3-ME-S-7003 ( BASED ON TEST METHOD TM-02-84 )
92 ACTUAL HARDNESS TO BE MEASURED AND REPORTED AFTER STRESS RELIEVED FOR MAIN SEAM INCLUDING
93 NOZZLE SEAM.
94 CORROSIVITY IS DUE TO CO2 / H2S / SALT.
95
96 (4) ANY CONSTRAINT ON FABRICATION LIMIT ( FORMING, ROLLING ETC ) & TRANSPORTATION LIMIT
97 SHALL BE CHECKED AND CONFIRMED BEFORE P.O. ISSUE.
98
99 (5) ALL INTERNAL SURFACES TO BE CLADDED WITH 3 MM ( MIN. ) ALLOY-625 , INCLUDING NOZZLE NECKS
100 AND ALL FORGING , UP TO THE FLANGE FACING & RING GROOVE SEAT.
101
102 (6) ALL NOZZLES SHALL BE 'SELF-REINFORCED' INTEGRAL W.N.TYPE ( WITHOUT PAD ) , ASME B16.5 STANDARD.
103 NOZZLES FOR A & B SHALL BE INTEGRAL "HUB-TYPE" ( G-LOK OR EQUAL), WITH SEAL-RING ( ALLOY-625)
104 CLAMP SET AISI 4140 / SA 487 AND BOLTINGS. FOR NOZZLE A & B, ONE-SET OF "CLOSED POSITION SEAL-RING" I.E.
105 BLIND SHALL BE SUPPLIED BY VENDOR. ALSO, MATING HUB SHALL BE SUPPLIED FOR NOZZLES A & B.
106 NOZZLE PROJECTION TO BE INDICATED FROM VESSEL CENTRE LINE TO FLANGE FACE.
107 NOZZLE PROJECTION SHALL BE MEASURED FROM VESSEL WALL
108
109 (7) REFER DOC. NO: "SP19-P3-ME-S-7003 " APPENDIX-2 FOR CLADDING ( OR WELD-OVERLAY) REQ'T.
110 CLADDING SHALL COVER THE RAISED FACE OF FLANGES TO SUCH A THICKNESS THAT THE JOINT
111 GROOVE IS CONTAINED WHOLLY WITHIN THE CLADDING THICKNESS. MINIMUM CLADDING THICKNESS
112 BELOW GROOVE ( AFTER MACHINING) SHALL BE 3 MM ( MIN).
113 WHERE VENDOR DOES NOT HAVE FACILITIES FOR CLADDING THE BORE OF SMALL NOZZLES, SIZES
114 LESS THAN 6" N.B. MAY BE SOLID ALLOY-625.
115 NUMBER / SIZE OF MANHOLE TO BE CONFIRMED BY VENDOR TO ALLOW ACCESS TO ALL INTERNAL PARTS
116 OF VESSEL AND PASSAGE OF INTERNALS
117
118 (8) DESIGN PRESSURE IS AT TOP OF VESSEL. FULL STATIC HEAD TO BE INCLUDED FOR DESIGN CALCULATION.
119
120 (9) FATIGUE EVALUATION FOR DIV.2 VESSELS IS NOT REQUIRED , MANUFACTURER SHALL VERIFY AND SATISFY CLAUSE
121 AD-160 REQUIREMENTS.

South Pars Gas Field Development Project Phase 19 Page 4 of 8

 SOUTH PARS GAS FIELD DEVELOPMENT
PHASE 19

PPI
MECHANICAL DATA SHEET FOR
PPL/ IOEC/ PPI SATELLITE TEST SEPARATOR (19B-V-0302)
CONSORTIUM

IRANIAN OFFSHORE ENGINEERING

Doc No.:SP19-P3-ME-E-7106 Rev. No.: 0 Class: 2
AND CONSTRUCTION COMPANY
NOTES
122 (10) VENDOR SHALL PROVIDE PROCESS GUARANTEES FOR ALL PROCESS INTERNAL SUPPLIED ALONG WITH
123 VESSELS.
124 PROCESS INTERNALS MAY BE PROPRIETARY DESIGN, ARE TO BE SELECTED BY VENDOR TO MEET PROCESS
125 PERFORMANCE AS SPECIFIED IN THE PROCESS SPECIFICATION (SEE SP19-P3-PR-E-1035).
126 VENDOR HAS CONFIRMED VESSEL DIMENSIONS AND NOZZLE SIZES TO MEET THE PROCESS GUARANTEES.
127 AS A MINIMUM, NOZZLE SIZE (FOR A, B & E) TO BE JUSTIFIED WITH PROCESS CALCULATION.
128
129
130 VENDOR SHALL FURNISH FULL DETAILS OF PROCESS INTERNALS FOR PURCHASER'S REVIEW.
131
132 THE FOLLOWING PROCESS PERFORMANCE SHALL MEET PROCESS SPECIFICATION :-
133 i) LIQUID CARRY-OVER
134 ii) OIL IN WATER
135 iii) WATER IN OIL
136 iv) RETENTION TIME
137 v) SEPARATOR LIQUID LEVEL & CONTROL
138
139 (11) PRODUCTION TEST-COUPONS : REQUIRED, TWO (2) TEST SPECIMEN PER 100 M OF BUTT-WELDS.
140 a ) Base-metal : Limited to mechanical testing , Hardness check & micro-examination of weldmetals/HAZ.
141 b ) Cladding / Weld-overlay : Limited to chemical analysis, and soundness of bonding.
142
143 (12) BOLTING : ALL EXTERNAL BOLTING SHALL BE FLUOROCARBON COATED ON PHOSPHATE BASED CONDITIONS.
144 RING-JOINT GASKET : GASKET USED IN HYDROSTATIC TEST SHOULD BE REPLACED AFTER TESTING.
145
146 (13) ALLOWABLE NOZZLE LOADS ARE GIVEN IN APPENDIX-H OF THIS SPECIFICATION
147 NOZZLE LOCALISED STRESS ANALYSIS TO BE PERFORMED AS PER WRC-107 & 279 .
148
149 (14 ) BOLT HOLES FOR FLANGES SHALL STRADDLE VESSEL NATURAL CENTRE LINES FOR HORIZONTAL NOZZLES
150 AND THE NORTH / SOUTH CENTRE LINES FOR VERTICAL NOZZLES.
151
152 (15 ) "RELIEF / BLOWDOWN" NOZZLE(I.E. NOZZLE 'E') IS SIZED TO ACCEPT A THERMAL SLEEVE. (Thermal sleeve shall be
153 supplied by VENDOR).
VENDOR)
154
155 (16 ) CHEMICAL COMPOSITION FOR PIPES, FITTINGS AND FORGING AS PER SP19-P3-ME-S-7003
156
157 (17 ) TEST PRESSURE IS TO BE CALCULATED ACCORDING TO ASME VIII DIV.2 USING
158 THE LOWEST RATIO OF DESIGN STRESSES FOR THE MATERIALS SPECIFIED ON THE DATA SHEET.
159
160 (18 ) VESSEL GENERAL OUTLINE & SKETCH - SEE "GUIDE DRAWING ON SHEET 7 & 8 OF THIS DATA SHEET
161
162
163 (19 ) MANHOLE FLANGE & COVER THICKNESS TO BE DETERMINED BY VENDOR AS PER CODE RULES
164 (APPENDIX-3 OF ASME VIII DIV. 2). NUMBER OF MANWAY TO BE CONFIRMED BY VENDOR.
165
166 (20) NOZZLE LOCATIONS AND PROJECTIONS GIVEN ON THE GUIDE DRAWING ARE TENTATIVE, THEY WILL BE
167 CONFIRMED DURING ENGINEERING STAGE.
168
169 (21) PLATFORM AND PIPING SUPPORT CLEATS : 300 KG PER VESSEL SUPPLIED BY VENDOR, DETAILS TO BE PROVIDED
170 DURING ENGINEERING DETAILS STAGE.
171
172 (22) PROCESS DATA SHEET (SP19-P3-PR-E-10354) NOTES ARE CONSIDERED VALID AND SHALL
173 BE COMPLIED WITH FULLY.
174
175 (23) ALLEN PROCESS' OFFER : ( APPLICABLE IF VESSEL THICKNESS > 100 MM ONLY )
176 NDE ( FOR THICKNESS > 4" ) : 100 % U.T. IS USED IN-LIEU OF 100% R.T.
177 100 % U.T. USING T.O.F.D. METHOD AS PER ASME CODE CASE 2235 TO BE PERFORMED
178 AFTER P.W.H.T. FOR FINAL ACCEPTANCE., THE U.T. RESULTS SHALL BE INCLUDED IN THE FINAL
179 M.D.R. ( APPLICABLE IF VESSEL THICKNESS > 100 MM ONLY )
180
181 (24) CHEMICAL COMPOSITION FOR SA-516-70N + S5 + HIC SHALL COMPLY WITH THE FOLLOWING
182 C < 0.21 % ( MAX.)
183 CEQ < 0.43 % (MAX.) FOR THK. < 150 mm & CEQ = 0.44% MAX. FOR THK. > 150 mm.
184 LOW S ( 0.003% MAX.) & LOW P TO MEET "HIC-RESISTANCE TEST" ( SEE APPENDIX-1 OF
185 SPEC. SP1-220-0000-00-VE-SP-100 )
186
187 ( 25) SIMULATION P.W.H.T ( ON STEEL PLATES)
188 MECHANICAL CHARACTERISTIC USED IN THE STRENGTH CALCULATIONS SHALL CONSIDERED MINIMUM
189 OF 2-CYCLE OF SIMULATED P.W.H.T. PERFORMED AT STEEL MILL, PLUS SIMULATED NORMALISING CYCLE
190 FOR HOT-FORMING (IF ANY). THE MECHANICAL CHARACTERISTICS SHALL BE GUARANTEED BY THE VENDOR.
191

South Pars Gas Field Development Project Phase 19 Page 5 of 8

 SOUTH PARS GAS FIELD DEVELOPMENT
PHASE 19
PPI
MECHANICAL DATA SHEET FOR
PPL/ IOEC/ PPI SATELLITE TEST SEPARATOR (19B-V-0302)
CONSORTIUM

IRANIAN OFFSHORE ENGINEERING

Doc No.:SP19-P3-ME-E-7106 Rev. No.: 0 Class: 2
AND CONSTRUCTION COMPANY
NOTES
192
193 ( 26 STANDARD DRAWING SHOWS MANHOLE DAVIT UP-TO CLASS 600 #, ABOVE WHICH MANHOLE DAVIT
194 ( FOR CLASS 900# FLANGE ) DETAILS TO BE PROPOSED BY VESSEL MANUFACTURER.
195
196 ( 27) TRANSPORT LOADING - THE EQUIPMENT AND ITS SUPPORTS SHALL BE DESIGNED TO WITHSTAND A HORIZONTAL
197 FORCE OF 0.5 TIMES THE EMPATY WEIGHT OF THE EQUIPMENT AND A TOTAL VERTICAL DOWNWARD FORCE 1.4 TIMES
198 THE EMPATWEIGHT OF THE EQUIPMENT. THE HORZONTAL FORCE MAY ACT IN ANY DIRECTION. THEHORIZONTAL AND
199 VERTICAL FORCE AND WIND ARE TO BE ASSUMED TO ACT SIMULTANEOUSLY THROUGH THE CENTER OF GRAVITY OF
200 EQUIPMENT. THE DESIGN WIND SPEED DURING TRANSPORTATION SHALL BE 25 M/S.
201
202
203 (28) NON DESTRUCTIVE POSITIVE MATERIAL IDENTIFICATION (P.M.I.) SYSTEM SHALL BE CARRIED OUT BY
204 MANUFACTURER , SUCH AS X-RAY FLUORESCENCE ANALYSIS TO PROVE THAT AS-BUILT CONDITIONS
205 MATERIAL GRADES ACTUALLY USED COMPLY WITH THE REQUIREMENTS OF THE PURCHASE ORDER.
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227 ADDITIONAL SPECIFICATIONS & REFERENCE STANDARDS
228
229
230
231 - MINIMUM REQUIREMENT FOR PRESSURE VESSEL SP19-P3-ME-S-7003
232 - SPECIFICATION FOR PAINTING AND COATING SP19-P3-ME-S-7011
233
234
235
236 - SULPHIDE STRESS CRACKING RESISTANT MATERIALS NACE MR 01 75
237 FOR OIL FIELD EQUIPMENT
238 - EVALUATION OF PIPELINE AND PRESSURE VESSELS STEELS
239 FOR RESISTANCE TO HYDROGEN INDUCED CRACKING NACE TM 02 84
240
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South Pars Gas Field Development Project Phase 19 Page 6 of 8