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DESIGN REFERENCE :
SNI 6880 : 2016 - Spesifikasi Beton Struktural
SNI T-12-2004 : Perencanaan Struktur Beton Untuk Jembatan
SNI 1725 : 2016 - Pembebanan untuk Jembatan
AASHTO LRFD : Bridge Design Specification
PCI : Bridge Design Manual
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
APPROVAL SHEET
PROJECT NO : 21194 FF - REV. : 03
DATE :
APPROVED BY
Owner / Consultant
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
1. BEAM SPECIFICATION
Total length of the beam = 40.80 m
Distance CL support to end of beam = 0.4 m
Beam span = 40 m
Bridge skew angle = 31 degree
Beam Height = 2100 mm
Distance ctc of beam = 2050 mm
Topping slab thickness = 250 mm
Asphalt thickness = 100 mm
Deck slab thickness = 70 mm
Beam Compressive strength = 52 MPa
Slab Compressive strength = 30 MPa
Bridge life time = 50 years
Total beam weight = 79.81 ton
Segment Arrangement
Segment beam 1 2 3 4 5
Length ( m) 6.9 9.00 9.00 9.00 6.90
2. STRESSING
Diameter of PC Strand = 12.7 mm ( Grade 270 type Low Relaxation )
Number of PC Strand = 76 pcs
Strand configuration
Cable number Profile Total Total Jacking Force = 76% UTS
no of strand Edge Middle tension Stress UTS of Strand = 1860 N/mm2
fc initial = 44.2 N/mm2
3. LOADING
1. Dead Load
a. Precast Beam = 18.37 kN / m N-Comp
b. - Edge Diaphragm = 29.42 kN N-Comp
- Middle Diaphragm = 21.83 kN N-Comp
c. Precast deck slab = 2.15 kN / m N-Comp
d. CIP topping slab = 13.94 kN / m N-Comp
e. Asphaltic Layer = 4.42 kN / m Comp.
f. Barrier = 4.90 kN / m Comp.
g. - Other Uniform DL = 0.00 kN / m Comp.
- Other Point DL = 0.00 kN Comp.
2. Live Load
a. Dynamic Load Allowance = 1.40
b. Knife Edge Load (KEL) = 49.00 kN/m
c. Distribution Factor (DF) = 1.00
d. Uniform Distribution Load = 7.88 kPa For span ≤ 30m : 9 KPa
For span > 30m : 9 kPa x [ 0,5 + ( 15/Span ) ]
e. Live Load
q UDL = DF x q x s = 16.14 kN/m
P KEL = DF x DLA x KEL x s = 140.63 kN
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
2. Service Condition
top slab stress = 7.95 MPa < 13.50 N/mm2
top stress = 17.10 MPa < 26.52 N/mm2
bottom stress = 0.00 MPa > -1.66 N/mm2
1. Rebar index Limitation = Total rebar index under limtitation rebar index ----
under reinforcement section
2. Flexural Resistance Capacity
Factored Moment Resistance = 22769 kN.m
Factored Flexural moment = 20750.28 kN.m
Ratio f Mn / Mult = 1.10
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
I. DATA
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
3.1 - Beam edge section - flange beam with haunch for deck
n = Ec girder / Ec slab
= 29440 / 38760
= 0.76
② ②
⑥ ⑥
⑤
④ Ya' Ya'
Ya ④ Ya
③
③
Yb Yb' ② Yb Yb'
① ①
② ① Base Line ① Base Line
PRECAST COMPOSITE PRECAST COMPOSITE
EDGE SECTION MIDDLE SECTION
a. Beam section properties - Beam edge section
Section Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Zone
Height Bottom Upper mm2 mm mm mm3 mm4 mm4
6 70.0 600.0 600.0 42000.0 2030 2065 86730000 17150000 43153823686
5 130.0 800.0 800.0 104000.0 1900 1965 204360000 146466667 86921504173
4 40.0 600.0 800.0 28000.0 1860 1881 52666667 3707937 19264745472
3 1560.0 600.0 600.0 936000 300 1080 1010880000 189820800000 190577947724
2 50.0 700.0 600.0 32500 250 274 8916667 6757479 19638028682
1 250.0 700.0 700.0 175000 0 125 21875000 911458333 151150825129
Total 2100.0 1317500 1052 1385428333 190906340415 510706874865
3.2 - Beam Middle section - flange beam with haunch for deck
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Live Load distribution factor for shear in interior beam refer to AASHTO 4.6.2.2.3a-1 ; formula in feet, inch
One lane loaded case :
DF1 = 0,36 + ( S / 25 )
= 0,36+(6.73 / 25 )
= 0.63
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Live Load distribution factor for moment in exterior beam refer to 4.6.2.2.2d-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67
Live Load distribution factor for shear in exterior beam refer to AASHTO 4.6.2.2.3b-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Two lane loaded case for moment and shear : Five lane loaded case for moment and shear :
NL = 2 NL = 0
S e = e1+e2 Se= 0
= 4.59 ft = 0.00 ft
Three lane loaded case for moment and shear : Six lane loaded case for moment and shear :
NL = 0 NL = 0
Se= 0 Se= 0
= 0.00 ft = 0.00 ft
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
For concrete
superstructure that 400 A = 200 mm
mm (16 inch) or more in A = 7.9 inch
depth
PEW -PEW
page 14 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
5.1 Flexural Moment and Shear Force - Non Composite Dead Load
span Girder Diaphragm Deck Slab CIP Slab Total DL
x Non comp Non comp Non comp Non comp Non comp
Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 433.5 5E-05 60.2 0.0 47.3 0.0 307.7 0.0 848.7
M* 20 3698.0 0.0 654.8 0.0 429.0 0.0 2788.6 0.0 7570.5 0.0
J1* 6.5 2023.7 273.7 354.7 60.2 233.5 32.0 1518.0 207.7 4130.0 573.5
J2* 15.5 3512.0 91.2 605.7 12.0 407.3 10.7 2647.4 69.2 7172.4 183.1
J3* 24.5 3512.0 -91.2 605.7 -12.0 407.3 -10.7 2647.4 -69.2 7172.4 -183.1
J4* 33.5 2023.7 -273.7 354.7 -60.2 233.5 -32.0 1518.0 -207.7 4130.0 -573.5
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
5.4 Flexural Moment and Shear Force - Wind Load & Stress due to Temperature Gradient
span Wind Load Temperature Gradient Stress (s)
x on Moving Load top slab top beam bot beam
Moment Shear
(m) kN.m kN N/mm2 N/mm2 N/mm2
Sprt 1E-06 0.0 33.1 0.8 0.1 7.2
M* 20 300.3 0.0 6.8 -2.6 9.6
J1* 6.5 163.5 22.4 6.8 -2.6 9.6
J2* 15.5 285.1 7.5 6.8 -2.6 9.6
J3* 24.5 285.1 -7.5 6.8 -2.6 9.6
J4* 33.5 163.5 -22.4 6.8 -2.6 9.6
Parabolic curve - of Strand's position vertically from the bottom of beam for cable 1
2
Z = A.x + B.x + C
2
Z= 0.0004 X + -0.0148 X + 0.2500
Where : A = ( Zmid + Zedge ) / ( 0.5 x anchor to anchor length ) 2
B = - A x anchor to anchor length
C = Average Strand's position when the parabolic curve reach the Z axis
Cable tendon angle :
tg a = 2.A.x + B
tg a = 0.000732 X + -0.01481
Eccentricity c.g strand with ecomp = C.G.Strand from bottom beam - C.G.Beam comp. from bottom
respect to composite c.g = 1424 mm - 130 mm
concrete = 1294.0 mm
1.50
1.00
0.50
0.00
0 5 10 15 20 25 30 35 40 45
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand retracts
pulling the wedges in to the anchorage device and locks the strand in place.
The lost in elongation is small . It depend on the wedges, the jack and the jacking procedure. This lost in elongation is resisted by
friction just as the initial elongation is resisted by friction.
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied. As the concrete shorterns, the
tendon length also shortens, resulting in a loss of prestress.
2
Initial Prestressing force f strand = 1334.4 N/mm
(after anchorage seating Pi = f strand * n strand * A strand
loss) = 1334.4 * 76 * 98.8
= 10017792 N
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening for
member with bonded tendons :
Kes = 0.5 for post tensioned member when cable are tensioned in
sequently order to the same tension.
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in strain due
to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net permanent
compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the concrete due to the
prestressing minus the tensile stress due to self weight and superimposed deadload moments
Stress in conc. at CGS due fcds 2 = MDL comp * ecomp / Ix comp beam
dead load after composite = 1865.1 * 1E+6 * 1294 / 792350101387.5
beam = 3.0 N/mm2
b. Shrinkage of concrete ( SH )
Ksh : a factor that accounts days = 20 "days" is the number of days between the end of moist
for the amount of shrinkage curing and the application of prestress
that will have taken place
before prestressing is Ksh = 0.64 for stressing at 20 days
applied
Beam volume V = Beam section area * beam length
= 0.75 * 40.8
= 30.58 m3
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is the
result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the stress level in
the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon stress; this causes a
reduction in the relaxation rate.
Tabel function C :
fpi/fpu 0.80 0.79 0.78 0.77 0.76 0.75 0.74 0.73 0.72 0.71 0.70
C 1.28 1.22 1.16 1.11 1.05 1.00 0.95 0.90 0.85 0.80 0.75
RE = [ Kre - J * ( SH + CR + ES ) ] * C
= [ 34.47 - 0.04 * ( 21.87 + 40.12 + 65.51) ] * 1.05
= 30.84 N/mm2
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Table - Effective Post tension stress applied on member after long term losses
After Force Area Eccen. Post tension stress
Sec Pef /Abeam Peff*e / Wa Peff*e / Wb
ES Peff Asp e s top s bottom
2 2
m N/mm kN mm m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 1097.8 4120.9 4E+03 0.1 6.2 -3.4 3.6 2.8 9.9
M* 20 1176.1 8829.1 7507.3 0.9 11.8 -20.6 19.0 -8.8 30.8
J1* 6.5 1133.1 8506.8 7507.3 0.5 11.3 -11.2 10.3 0.1 21.7
J2* 15.5 1163.3 8733.2 7507.3 0.8 11.7 -19.4 17.9 -7.7 29.6
J3* 24.5 1168.0 8768.3 7507.3 0.8 11.7 -19.5 18.0 -7.8 29.7
J4* 33.5 1130.3 8485.8 7507.3 0.5 11.3 -11.2 10.3 0.1 21.6
Tabel - Stress on beam due to applied of post tension (after anchorage seat)
Beam Self Weight Init. Post Tension Beam Stress Allow Conc. Stress
Sec
s top s bottom s top s bottom s top s bottom 26.5 N/mm2 -4 N/mm2
(m) N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension
Sprt 1E-06 0.0 0.0 3E+00 11.3 3.3 11.3 OK OK
M* 20 9.8 -9.1 -10.0 34.9 -0.2 25.9 OK OK
J1* 6.5 5.4 -5.0 0.2 24.7 5.5 19.8 OK OK
J2* 15.5 9.3 -8.6 -8.8 33.6 0.5 25.0 OK OK
J3* 24.5 9.3 -8.6 -8.8 33.7 0.5 25.1 OK OK
J4* 33.5 5.4 -5.0 0.2 24.7 5.5 19.7 OK OK
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
7.95
s top = 11.30 s slab = 7.95 17.10 allowable concrete stress :
a. Comp 23.4 MPa
b. Tension 3.6 MPa
+ =
page 22 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Span
Cable number Profile Total Effective Peff eccentricity (mm) L anc d prestress
no of strand Edge Middle tension Stress (kN) Edge Midspan m m
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
4 19 1700 220 0.76 1332 2499 -692 788 40.5 -0.019
3 19 1350 100 0.76 1334 2504 -342 908 40.5 -0.024
2 19 600 100 0.76 1344 2523 408 908 38.7 -0.027
1 19 250 100 0.76 1352 2538 758 908 38.7 -0.029
Total 76 975 130 76% d prestress postension (Total ) -0.098
Calculation example for cable 1 :
d prestress = ( e edge + ( 5 / 6 ) * ( e mid - e edge ) ) * Peff * L anc2 / ( 8 * Eci * Ix )
= ( 0.758 + ( 5 / 6 ) * ( 0.908 - 0.758 ) ) * 2538 * ( 40.5^2 ) / ( 8 * 35735 E+3 * 0.4109 ) ]
= -0.0286 m ---- upward
page 23 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
9.1 Steel Index Requirement (SNI Beton 2847-2013) --- Mid span = 20 m
tabel - steel index requirement
span Tension Rebar Prestress steel Rebar index
x As d Aps dp fps
rp d/dp ( wt - wc ) wp index index
(m) mm2 mm mm2 mm N/mm2
Sprt 0.00 0.00 1240.5 3753.6 858.5 0.0021 1.445 0.000 1801 0.074 0.074 Under
0.65 0.0 2290.5 7507.3 1434.3 0.0026 1.597 0.000 1789 0.088 0.088 Under
1.00 0.0 2290.5 7507.3 1462.5 0.0025 1.566 0.000 1791 0.086 0.086 Under
2.00 0.0 2290.5 7507.3 1540.1 0.0024 1.487 0.000 1794 0.082 0.082 Under
3.00 0.0 2290.5 7507.3 1613.6 0.0023 1.420 0.000 1797 0.078 0.078 Under
4.00 0.0 2290.5 7507.3 1682.8 0.0022 1.361 0.000 1800 0.075 0.075 Under
5.00 0.0 2290.5 7507.3 1747.9 0.0021 1.310 0.000 1802 0.073 0.073 Under
J1* 6.50 0.0 2290.5 7507.3 1837.6 0.0020 1.246 0.000 1805 0.069 0.069 Under
7.00 0.0 2290.5 7507.3 1865.4 0.0020 1.228 0.000 1806 0.068 0.068 Under
8.00 0.0 2290.5 7507.3 1917.8 0.0019 1.194 0.000 1807 0.066 0.066 Under
9.00 0.0 2290.5 7507.3 1966.1 0.0019 1.165 0.000 1809 0.065 0.065 Under
10.00 0.0 2290.5 7507.3 2010.2 0.0018 1.139 0.000 1810 0.063 0.063 Under
11.00 0.0 2290.5 7507.3 2050.0 0.0018 1.117 0.000 1811 0.062 0.062 Under
12.00 0.0 2290.5 7507.3 2085.7 0.0018 1.098 0.000 1811 0.061 0.061 Under
13.00 0.0 2290.5 7507.3 2117.2 0.0017 1.082 0.000 1812 0.060 0.060 Under
14.00 0.0 2290.5 7507.3 2144.5 0.0017 1.068 0.000 1813 0.060 0.060 Under
J2* 15.50 0.0 2290.5 7507.3 2177.5 0.0017 1.052 0.000 1814 0.059 0.059 Under
16.00 0.0 2290.5 7507.3 2186.4 0.0017 1.048 0.000 1814 0.058 0.058 Under
17.00 0.0 2290.5 7507.3 2201.1 0.0017 1.041 0.000 1814 0.058 0.058 Under
18.00 0.0 2290.5 7507.3 2211.6 0.0017 1.036 0.000 1814 0.058 0.058 Under
19.00 0.0 2290.5 7507.3 2217.9 0.0017 1.033 0.000 1814 0.058 0.058 Under
M* 20.00 0.0 2290.5 7507.3 2220.0 0.0016 1.032 0.000 1814 0.058 0.058 Under
21.00 0.0 2290.5 7507.3 2217.9 0.0017 1.033 0.000 1814 0.058 0.058 Under
22.00 0.0 2290.5 7507.3 2211.6 0.0017 1.036 0.000 1814 0.058 0.058 Under
23.00 0.0 2290.5 7507.3 2201.1 0.0017 1.041 0.000 1814 0.058 0.058 Under
J3* 24.50 0.0 2290.5 7507.3 2177.5 0.0017 1.052 0.000 1814 0.059 0.059 Under
25.00 0.0 2290.5 7507.3 2167.5 0.0017 1.057 0.000 1813 0.059 0.059 Under
26.00 0.0 2290.5 7507.3 2144.5 0.0017 1.068 0.000 1813 0.060 0.060 Under
27.00 0.0 2290.5 7507.3 2117.2 0.0017 1.082 0.000 1812 0.060 0.060 Under
28.00 0.0 2290.5 7507.3 2085.7 0.0018 1.098 0.000 1811 0.061 0.061 Under
29.00 0.0 2290.5 7507.3 2050.0 0.0018 1.117 0.000 1811 0.062 0.062 Under
30.00 0.0 2290.5 7507.3 2010.2 0.0018 1.139 0.000 1810 0.063 0.063 Under
31.00 0.0 2290.5 7507.3 1966.1 0.0019 1.165 0.000 1809 0.065 0.065 Under
32.00 0.0 2290.5 7507.3 1917.8 0.0019 1.194 0.000 1807 0.066 0.066 Under
J4* 33.50 0.0 2290.5 7507.3 1837.6 0.0020 1.246 0.000 1805 0.069 0.069 Under
34.00 0.0 2290.5 7507.3 1808.7 0.0020 1.266 0.000 1804 0.070 0.070 Under
35.00 0.0 2290.5 7507.3 1747.9 0.0021 1.310 0.000 1802 0.073 0.073 Under
36.00 0.0 2290.5 7507.3 1682.8 0.0022 1.361 0.000 1800 0.075 0.075 Under
37.00 0.0 2290.5 7507.3 1613.6 0.0023 1.420 0.000 1797 0.078 0.078 Under
38.00 0.0 2290.5 7507.3 1540.1 0.0024 1.487 0.000 1794 0.082 0.082 Under
39.35 0.0 2290.5 7507.3 1434.3 0.0026 1.597 0.000 1789 0.088 0.088 Under
40.00 0.0 1240.5 3753.6 858.5 0.0021 1.445 0.000 1801 0.074 0.074 Under
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Result - 1 : Factored Moment Nominal Resistance > Factored Ultimate Moment --- OK
Result - 2 : Bridge Design for 50 years --- OK
position Middle Joint-1 Joint-2 Joint-3 Joint-4 Joint-5 Joint-6 Joint-7 Joint-8
Result
x (m) 20 6.5 15.5 24.5 33.5
Mu 20750 11307 19682 19682 11307
1. 2 Mcrk 17182 13371 16634 16700 13341
f Mn 22769 18513 22296 22296 18513
f Mn / Mu 1.10 1.64 1.13 1.13 1.64 OK
f Mn / 1.2 Mcrk 1.10 1.23 1.12 1.11 1.23 OK
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
( d2 )
270 350
(b)
350 270
( d1 ) 350
270 350
250
350
page 32 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Diameter steel d sp = 13 mm
number of stirrup n sp = 4 pcs
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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
XIII. DAPPED END DESIGN ……………. ( PCI Design Handbook, Part 6.13-Dapped-End Connections )
Dapped End Dimension :
Beam Height H = 2100.00 mm w2
depth of the member above h = 1050.00 mm
the daped end Av
depth of the member below h' = 1050 mm Ah
the dapped end h d Ah
distance from top to center d = 930.00 mm
of the As reinforcement As
Ash
Width of shear area at b = 600.00 mm
h'
dapped end w1 a a
Longitudinal dapped end w = 900.00 mm
length lp
distance end beam to center w1 = 900.00 mm cos a = d / sqrt ( d2 + a2 )
of bearing pad = 930 / sqrt ( ( 930 ^2 ) + ( 700 ^2 ) )
distance end beam to Ash w2 = 900.00 mm = 0.8
rebar =
Shear span, measured from a = 700.00 mm a= 45.84 degrees
load to center of Ash
end
page 34 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls
Ah req. = ( As - An ) / 2
= ( 4,756.75 - 0.0686694677871148 ) / 2
2
= 2378.34 mm
Provide area rebar for Ash Ash prov = n Ash * 0,25 * 3,14 * d Ash2
= 10 * 0,25 * 3,14 * 32 ^ 2
2
= 8042.48 mm
Ash prov > Ash req ------ rebar provide > rebar required ( OK )
page 35 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
1. BEAM SPECIFICATION
Total length of the beam = 30.80 m
Distance CL support to end of beam = 0.4 m
Beam span = 30 m
Bridge skew angle = 28 degree
Beam Height = 1700 mm
Distance ctc of beam = 2050 mm
Topping slab thickness = 250 mm
Asphalt thickness = 100 mm
Deck slab thickness = 70 mm
Beam Compressive strength = 45 MPa
Slab Compressive strength = 30 MPa
Bridge life time = 50 years
Total beam weight = 54.17 ton
Segment Arrangement
Segment beam 1 2 3 4 5
Length ( m) 6.4 6.00 6.00 6.00 6.40
2. STRESSING
Diameter of PC Strand = 12.7 mm ( Grade 270 type Low Relaxation )
Number of PC Strand = 55 pcs
Strand configuration
Cable number Profile Total Total Jacking Force = 76% UTS
no of strand Edge Middle tension Stress UTS of Strand = 1860 N/mm2
fc initial = 36 N/mm2
3. LOADING
1. Dead Load
a. Precast Beam = 16.41 kN / m N-Comp
b. - Edge Diaphragm = 22.31 kN N-Comp
- Middle Diaphragm = 16.39 kN N-Comp
c. Precast deck slab = 2.15 kN / m N-Comp
d. CIP topping slab = 13.94 kN / m N-Comp
e. Asphaltic Layer = 4.42 kN / m Comp.
f. Barrier = 4.90 kN / m Comp.
g. - Other Uniform DL = 0.00 kN / m Comp.
- Other Point DL = 0.00 kN Comp.
2. Live Load
a. Dynamic Load Allowance = 1.40
b. Knife Edge Load (KEL) = 49.00 kN/m
c. Distribution Factor (DF) = 1.00
d. Uniform Distribution Load = 9.00 kPa For span ≤ 30m : 9 KPa
For span > 30m : 9 kPa x [ 0,5 + ( 15/Span ) ]
e. Live Load
q UDL = DF x q x s = 18.45 kN/m
P KEL = DF x DLA x KEL x s = 140.63 kN
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2. Service Condition
top slab stress = 6.48 MPa < 13.50 N/mm2
top stress = 12.44 MPa < 21.60 N/mm2
bottom stress = 0.12 MPa > -1.50 N/mm2
1. Rebar index Limitation = Total rebar index under limtitation rebar index ----
under reinforcement section
2. Flexural Resistance Capacity
Factored Moment Resistance = 13546 kN.m
Factored Flexural moment = 12207.29 kN.m
Ratio f Mn / Mult = 1.11
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I. DATA
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3.1 - Beam edge section - flange beam with haunch for deck
n = Ec girder / Ec slab
= 29440 / 36057
= 0.82
② ②
⑥ ⑥
⑤
④ Ya' Ya'
Ya ④ Ya
③
③
Yb Yb' ② Yb Yb'
① ①
② ① Base Line ① Base Line
PRECAST COMPOSITE PRECAST COMPOSITE
EDGE SECTION MIDDLE SECTION
a. Beam section properties - Beam edge section
Section Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Zone
Height Bottom Upper mm2 mm mm mm3 mm4 mm4
6 70.0 600.0 600.0 42000.0 1630 1665 69930000 17150000 27815994757
5 130.0 800.0 800.0 104000.0 1500 1565 162760000 146466667 53099686763
4 40.0 600.0 800.0 28000.0 1460 1481 41466667 3707937 11099654685
3 1160.0 600.0 600.0 696000 300 880 612480000 78044800000 78612444874
2 50.0 700.0 600.0 32500 250 274 8916667 6757479 10830049400
1 250.0 700.0 700.0 175000 0 125 21875000 911458333 93262005223
Total 1700.0 1077500 851 917428333 79130340415 274719835701
3.2 - Beam Middle section - flange beam with haunch for deck
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Live Load distribution factor for shear in interior beam refer to AASHTO 4.6.2.2.3a-1 ; formula in feet, inch
One lane loaded case :
DF1 = 0,36 + ( S / 25 )
= 0,36+(6.73 / 25 )
= 0.63
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Live Load distribution factor for moment in exterior beam refer to 4.6.2.2.2d-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67
Live Load distribution factor for shear in exterior beam refer to AASHTO 4.6.2.2.3b-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
Two lane loaded case for moment and shear : Five lane loaded case for moment and shear :
NL = 2 NL = 0
S e = e1+e2 Se= 0
= 4.59 ft = 0.00 ft
Three lane loaded case for moment and shear : Six lane loaded case for moment and shear :
NL = 0 NL = 0
Se= 0 Se= 0
= 0.00 ft = 0.00 ft
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
For concrete
superstructure that 400 A = 200 mm
mm (16 inch) or more in A = 7.9 inch
depth
PEW -PEW
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
5.1 Flexural Moment and Shear Force - Non Composite Dead Load
span Girder Diaphragm Deck Slab CIP Slab Total DL
x Non comp Non comp Non comp Non comp Non comp
Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 289.7 2E-05 26.9 0.0 35.2 0.0 228.7 0.0 580.4
M* 15 1864.0 0.0 245.8 0.0 241.3 0.0 1568.6 0.0 3919.7 0.0
J1* 6 1199.3 161.5 147.5 26.9 154.4 21.1 1003.9 137.2 2505.1 346.7
J2* 12 1790.2 53.8 221.2 9.0 231.7 7.0 1505.8 45.7 3748.9 115.6
J3* 18 1790.2 -53.8 221.2 -9.0 231.7 -7.0 1505.8 -45.7 3748.9 -115.6
J4* 24 1199.3 -161.5 147.5 -26.9 154.4 -21.1 1003.9 -137.2 2505.1 -346.7
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5.4 Flexural Moment and Shear Force - Wind Load & Stress due to Temperature Gradient
span Wind Load Temperature Gradient Stress (s)
x on Moving Load top slab top beam bot beam
Moment Shear
(m) kN.m kN N/mm2 N/mm2 N/mm2
Sprt 1E-06 0.0 24.6 0.7 0.1 6.6
M* 15 168.9 0.0 5.8 -2.7 8.9
J1* 6 108.1 14.8 5.8 -2.7 8.9
J2* 12 162.2 4.9 5.8 -2.7 8.9
J3* 18 162.2 -4.9 5.8 -2.7 8.9
J4* 24 108.1 -14.8 5.8 -2.7 8.9
Parabolic curve - of Strand's position vertically from the bottom of beam for cable 1
2
Z = A.x + B.x + C
2
Z= 0.0009 X + -0.0262 X + 0.3000
Where : A = ( Zmid + Zedge ) / ( 0.5 x anchor to anchor length ) 2
B = - A x anchor to anchor length
C = Average Strand's position when the parabolic curve reach the Z axis
Cable tendon angle :
tg a = 2.A.x + B
tg a = 0.001720 X + -0.02623
Eccentricity c.g strand with ecomp = C.G.Strand from bottom beam - C.G.Beam comp. from bottom
respect to composite c.g = 1204.5 mm - 140.2 mm
concrete = 1064.3 mm
1.50
1.00
0.50
0.00
0 5 10 15 20 25 30 35
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Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand retracts
pulling the wedges in to the anchorage device and locks the strand in place.
The lost in elongation is small . It depend on the wedges, the jack and the jacking procedure. This lost in elongation is resisted by
friction just as the initial elongation is resisted by friction.
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied. As the concrete shorterns, the
tendon length also shortens, resulting in a loss of prestress.
2
Initial Prestressing force f strand = 1327.0 N/mm
(after anchorage seating Pi = f strand * n strand * A strand
loss) = 1327 * 55 * 98.8
= 7209203 N
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The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening for
member with bonded tendons :
Kes = 0.5 for post tensioned member when cable are tensioned in
sequently order to the same tension.
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in strain due
to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net permanent
compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the concrete due to the
prestressing minus the tensile stress due to self weight and superimposed deadload moments
Stress in conc. at CGS due fcds 2 = MDL comp * ecomp / Ix comp beam
dead load after composite = 1049.1 * 1E+6 * 1064.3 / 500445177257.4
beam = 2.2 N/mm2
b. Shrinkage of concrete ( SH )
Ksh : a factor that accounts days = 20 "days" is the number of days between the end of moist
for the amount of shrinkage curing and the application of prestress
that will have taken place
before prestressing is Ksh = 0.64 for stressing at 20 days
applied
Beam volume V = Beam section area * beam length
= 0.67 * 30.8
= 20.62 m3
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Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is the
result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the stress level in
the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon stress; this causes a
reduction in the relaxation rate.
Tabel function C :
fpi/fpu 0.80 0.79 0.78 0.77 0.76 0.75 0.74 0.73 0.72 0.71 0.70
C 1.28 1.22 1.16 1.11 1.05 1.00 0.95 0.90 0.85 0.80 0.75
RE = [ Kre - J * ( SH + CR + ES ) ] * C
= [ 34.47 - 0.04 * ( 21.68 + 50.88 + 58.01) ] * 1.05
= 30.71 N/mm2
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
Table - Effective Post tension stress applied on member after long term losses
After Force Area Eccen. Post tension stress
Sec Pef /Abeam Peff*e / Wa Peff*e / Wb
ES Peff Asp e s top s bottom
2 2
m N/mm kN mm m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 1087.4 3866.8 4E+03 0.1 6.1 -2.1 2.3 4.0 8.4
M* 15 1159.5 6299.5 5432.9 0.7 9.4 -15.9 14.7 -6.5 24.1
J1* 6 1122.2 6096.7 5432.9 0.4 9.1 -9.5 8.7 -0.3 17.8
J2* 12 1146.0 6226.1 5432.9 0.6 9.3 -15.1 13.9 -5.8 23.2
J3* 18 1162.8 6317.3 5432.9 0.6 9.4 -15.3 14.1 -5.8 23.6
J4* 24 1141.1 6199.5 5432.9 0.4 9.3 -9.6 8.9 -0.4 18.1
Tabel - Stress on beam due to applied of post tension (after anchorage seat)
Beam Self Weight Init. Post Tension Beam Stress Allow Conc. Stress
Sec
s top s bottom s top s bottom s top s bottom 21.6 N/mm2 -3 N/mm2
(m) N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension
Sprt 1E-06 0.0 0.0 5E+00 9.7 4.6 9.7 OK OK
M* 15 7.0 -6.4 -7.4 27.5 -0.5 21.0 OK OK
J1* 6 4.5 -4.1 -0.4 20.4 4.1 16.3 OK OK
J2* 12 6.7 -6.2 -6.6 26.5 0.1 20.3 OK OK
J3* 18 6.7 -6.2 -6.7 26.8 0.0 20.6 OK OK
J4* 24 4.5 -4.1 -0.4 20.7 4.1 16.6 OK OK
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6.48
s top = 8.13 s slab = 6.48 12.44 allowable concrete stress :
a. Comp 20.3 MPa
b. Tension 3.4 MPa
+ =
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Span
Cable number Profile Total Effective Peff eccentricity (mm) L anc d prestress
no of strand Edge Middle tension Stress (kN) Edge Midspan m m
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
3 17 1400 230 0.76 1326 2228 -583 587 30.5 -0.013
2 19 1000 100 0.76 1332 2499 -183 717 30.5 -0.022
1 19 300 100 0.76 1347 2528 517 717 28.7 -0.023
Total 55 882 140 76% d prestress postension (Total ) -0.058
Calculation example for cable 1 :
d prestress = ( e edge + ( 5 / 6 ) * ( e mid - e edge ) ) * Peff * L anc2 / ( 8 * Eci * Ix )
= ( 0.5166 + ( 5 / 6 ) * ( 0.7166 - 0.5166 ) ) * 2528 * ( 30.5^2 ) / ( 8 * 32250 E+3 * 0.2364 ) ]
= -0.0233 m ---- upward
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
9.1 Steel Index Requirement (SNI Beton 2847-2013) --- Mid span = 15 m
tabel - steel index requirement
span Tension Rebar Prestress steel Rebar index
x As d Aps dp fps
rp d/dp ( wt - wc ) wp index index
(m) mm2 mm mm2 mm N/mm2
Sprt 0.00 0.00 1190.5 3556.1 794.5 0.0022 1.498 0.000 1796 0.087 0.087 Under
0.65 0.0 1890.5 5432.9 1145.2 0.0023 1.651 0.000 1792 0.092 0.092 Under
1.00 0.0 1890.5 5432.9 1177.2 0.0023 1.606 0.000 1794 0.090 0.090 Under
2.00 0.0 1890.5 5432.9 1264.4 0.0021 1.495 0.000 1798 0.084 0.084 Under
3.00 0.0 1890.5 5432.9 1345.1 0.0020 1.406 0.000 1802 0.079 0.079 Under
4.00 0.0 1890.5 5432.9 1419.3 0.0019 1.332 0.000 1805 0.075 0.075 Under
5.00 0.0 1890.5 5432.9 1487.1 0.0018 1.271 0.000 1807 0.072 0.072 Under
J1* 6.00 0.0 1890.5 5432.9 1548.4 0.0017 1.221 0.000 1810 0.069 0.069 Under
7.00 0.0 1890.5 5432.9 1603.3 0.0017 1.179 0.000 1811 0.067 0.067 Under
8.00 0.0 1890.5 5432.9 1651.7 0.0016 1.145 0.000 1813 0.065 0.065 Under
9.00 0.0 1890.5 5432.9 1693.6 0.0016 1.116 0.000 1814 0.063 0.063 Under
10.00 0.0 1890.5 5432.9 1729.1 0.0015 1.093 0.000 1815 0.062 0.062 Under
11.00 0.0 1890.5 5432.9 1758.2 0.0015 1.075 0.000 1816 0.061 0.061 Under
J2* 12.00 0.0 1890.5 5432.9 1780.8 0.0015 1.062 0.000 1816 0.060 0.060 Under
13.00 0.0 1890.5 5432.9 1796.9 0.0015 1.052 0.000 1817 0.060 0.060 Under
14.00 0.0 1890.5 5432.9 1806.6 0.0015 1.046 0.000 1817 0.059 0.059 Under
M* 15.00 0.0 1890.5 5432.9 1809.8 0.0015 1.045 0.000 1817 0.059 0.059 Under
16.00 0.0 1890.5 5432.9 1806.6 0.0015 1.046 0.000 1817 0.059 0.059 Under
17.00 0.0 1890.5 5432.9 1796.9 0.0015 1.052 0.000 1817 0.060 0.060 Under
J3* 18.00 0.0 1890.5 5432.9 1780.8 0.0015 1.062 0.000 1816 0.060 0.060 Under
19.00 0.0 1890.5 5432.9 1758.2 0.0015 1.075 0.000 1816 0.061 0.061 Under
20.00 0.0 1890.5 5432.9 1729.1 0.0015 1.093 0.000 1815 0.062 0.062 Under
21.00 0.0 1890.5 5432.9 1693.6 0.0016 1.116 0.000 1814 0.063 0.063 Under
22.00 0.0 1890.5 5432.9 1651.7 0.0016 1.145 0.000 1813 0.065 0.065 Under
23.00 0.0 1890.5 5432.9 1603.3 0.0017 1.179 0.000 1811 0.067 0.067 Under
J4* 24.00 0.0 1890.5 5432.9 1548.4 0.0017 1.221 0.000 1810 0.069 0.069 Under
25.00 0.0 1890.5 5432.9 1487.1 0.0018 1.271 0.000 1807 0.072 0.072 Under
26.00 0.0 1890.5 5432.9 1419.3 0.0019 1.332 0.000 1805 0.075 0.075 Under
27.00 0.0 1890.5 5432.9 1345.1 0.0020 1.406 0.000 1802 0.079 0.079 Under
28.00 0.0 1890.5 5432.9 1264.4 0.0021 1.495 0.000 1798 0.084 0.084 Under
29.35 0.0 1890.5 5432.9 1145.2 0.0023 1.651 0.000 1792 0.092 0.092 Under
30.00 0.0 1190.5 3556.1 794.5 0.0022 1.498 0.000 1796 0.087 0.087 Under
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
Result - 1 : Factored Moment Nominal Resistance > Factored Ultimate Moment --- OK
Result - 2 : Bridge Design for 50 years --- OK
position Middle Joint-1 Joint-2 Joint-3 Joint-4 Joint-5 Joint-6 Joint-7 Joint-8
Result
x (m) 15 6 12 18 24
Mu 12207 7842 11702 11702 7842
1. 2 Mcrk 10270 8276 9968 10109 8401
f Mn 13546 11438 13311 13311 11438
f Mn / Mu 1.11 1.46 1.14 1.14 1.46 OK
f Mn / 1.2 Mcrk 1.10 1.15 1.11 1.10 1.13 OK
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( d2 )
270 700
(b)
700 270
( d1 ) 600
270 600
300
600
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Diameter steel d sp = 13 mm
number of stirrup n sp = 4 pcs
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XIII. DAPPED END DESIGN ……………. ( PCI Design Handbook, Part 6.13-Dapped-End Connections )
Dapped End Dimension :
Beam Height H = 1700.00 mm w2
depth of the member above h = 1000.00 mm
the daped end Av
depth of the member below h' = 700 mm Ah
the dapped end h d Ah
distance from top to center d = 580.00 mm
of the As reinforcement As
Ash
Width of shear area at b = 600.00 mm
h'
dapped end w1 a a
Longitudinal dapped end w = 900.00 mm
length lp
distance end beam to center w1 = 900.00 mm cos a = d / sqrt ( d2 + a2 )
of bearing pad = 580 / sqrt ( ( 580 ^2 ) + ( 700 ^2 ) )
distance end beam to Ash w2 = 900.00 mm = 0.64
rebar =
Shear span, measured from a = 700.00 mm a= 36.67 degrees
load to center of Ash
end
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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls
Ah req. = ( As - An ) / 2
= ( 6,012.81 - 0.0686694677871148 ) / 2
2
= 3006.37 mm
Provide area rebar for Ash Ash prov = n Ash * 0,25 * 3,14 * d Ash2
= 10 * 0,25 * 3,14 * 32 ^ 2
2
= 8042.48 mm
Ash prov > Ash req ------ rebar provide > rebar required ( OK )
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