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TECHNICAL CALCULATION

PROJECT NO : 21194 FF - REV. : 03

Tol Cisumdawu Paket 4 - STA 37-615


PC I Girder H - 170cm ; Length - 30.8m ; Ctc - 205cm ; fc' - 45 MPa
PC I Girder H - 210cm ; Length - 40.8m ; Ctc - 205cm ; fc' - 52 MPa

DESIGN REFERENCE :
SNI 6880 : 2016 - Spesifikasi Beton Struktural
SNI T-12-2004 : Perencanaan Struktur Beton Untuk Jembatan
SNI 1725 : 2016 - Pembebanan untuk Jembatan
AASHTO LRFD : Bridge Design Specification
PCI : Bridge Design Manual
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

APPROVAL SHEET
PROJECT NO : 21194 FF - REV. : 03

Tol Cisumdawu Paket 4 - STA 37-615


PC I Girder H - 170cm ; Length - 30.8m ; Ctc - 205cm ; fc' - 45 MPa
PC I Girder H - 210cm ; Length - 40.8m ; Ctc - 205cm ; fc' - 52 MPa

DATE :

APPROVED BY

Owner / Consultant

Date : 22-Jul-21 Date : 22-Jul-21 Date : 22-Jul-21

Approved by : Checked by : Designed by :

Gatut Santoso S., S.T. Barra Hananta S.,S.T. Festy, S.T.


Engineering Manager Technical Manager Engineer

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

TECHNICAL CALCULATION RESUME


FOR SEGMENTAL PC I BEAM FOR TRAFIC BRIDGES

1. BEAM SPECIFICATION
Total length of the beam = 40.80 m
Distance CL support to end of beam = 0.4 m
Beam span = 40 m
Bridge skew angle = 31 degree
Beam Height = 2100 mm
Distance ctc of beam = 2050 mm
Topping slab thickness = 250 mm
Asphalt thickness = 100 mm
Deck slab thickness = 70 mm
Beam Compressive strength = 52 MPa
Slab Compressive strength = 30 MPa
Bridge life time = 50 years
Total beam weight = 79.81 ton

Segment Arrangement
Segment beam 1 2 3 4 5
Length ( m) 6.9 9.00 9.00 9.00 6.90

2. STRESSING
Diameter of PC Strand = 12.7 mm ( Grade 270 type Low Relaxation )
Number of PC Strand = 76 pcs

Strand configuration
Cable number Profile Total Total Jacking Force = 76% UTS
no of strand Edge Middle tension Stress UTS of Strand = 1860 N/mm2
fc initial = 44.2 N/mm2

4 19 1700 220 76% 1413.6


3 19 1350 100 76% 1413.6
2 19 600 100 76% 1413.6
1 19 250 100 76% 1413.6
Total 76 975 130 76%

3. LOADING
1. Dead Load
a. Precast Beam = 18.37 kN / m N-Comp
b. - Edge Diaphragm = 29.42 kN N-Comp
- Middle Diaphragm = 21.83 kN N-Comp
c. Precast deck slab = 2.15 kN / m N-Comp
d. CIP topping slab = 13.94 kN / m N-Comp
e. Asphaltic Layer = 4.42 kN / m Comp.
f. Barrier = 4.90 kN / m Comp.
g. - Other Uniform DL = 0.00 kN / m Comp.
- Other Point DL = 0.00 kN Comp.

2. Live Load
a. Dynamic Load Allowance = 1.40
b. Knife Edge Load (KEL) = 49.00 kN/m
c. Distribution Factor (DF) = 1.00
d. Uniform Distribution Load = 7.88 kPa For span ≤ 30m : 9 KPa
For span > 30m : 9 kPa x [ 0,5 + ( 15/Span ) ]
e. Live Load
q UDL = DF x q x s = 16.14 kN/m
P KEL = DF x DLA x KEL x s = 140.63 kN

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

4. BEAM SUPPORT REACTION


Beam support reaction :
a. Total dead load = 1054.49 kN
b. Live load = 463.50 kN
c. Ultimate support reaction = 2219 kN

5. CONTROL OF BEAM STRESSES - MID SPAN


1. Initial Condition
top stress = -0.18 MPa > -1.66 N/mm2
bottom stress = 25.87 MPa < 26.52 N/mm2

2. Service Condition
top slab stress = 7.95 MPa < 13.50 N/mm2
top stress = 17.10 MPa < 26.52 N/mm2
bottom stress = 0.00 MPa > -1.66 N/mm2

6. BEAM DEFLECTION - MID SPAN


Resume of deflection :
1. Chamber at applied prestress = -59.73 mm
2. Deflection at without Live Load = 7.36 mm
3. Deflection at with Live Load = 32.61 mm
4. Deflection only Live Load = 25.25 mm < 50 mm ( Allow deflection Span / 800 ) -- OK

7. MOMENT AND CRACKING CAPACITY OF BEAM

1. Rebar index Limitation = Total rebar index under limtitation rebar index ----
under reinforcement section
2. Flexural Resistance Capacity
Factored Moment Resistance = 22769 kN.m
Factored Flexural moment = 20750.28 kN.m
Ratio f Mn / Mult = 1.10

3. Cracking moment capacity


Cracking Moment = 17181.56 kN.m
Ratio f Mn / M Crack = 1.33 > 1.2

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

TECHNICAL CALCULATION OF SEGMENTAL PC I BEAM FOR TRAFIC BRIDGES


BEAM LOAD - SNI 1725 : 2016

I. DATA

0.4 Span L = 40.00 m 0.4

1.1 - Beam Specification :


Total beam length L-beam = 40.80 m Edge beam to anchor = 0.15 m
Beam spacing s = 2050 mm Anchor to anchor distance = 40.50 m
Bridge skew angle q = 31 degree
Slab thickness t-slab = 250 mm Edge beam to dapped anchor = 1.05 m
Deck slab thickness t-deck = 70 mm Anchor to anchor distance = 38.70 m
Asphalt thickness t-aspalt = 100 mm

1.2 - Beam Cross Section :


Beam Height H = 2100 mm A
Flange-1 height tfl-1 = 200 mm
tfl-1
Flange-2 height tfl-2 = 120 mm
tfl-2
Flange-3 height tfl-3 = 250 mm
Flange-4 height tfl-4 = 250 mm tweb
H
Top Flange Width A = 800 mm
Bottom Flange Width B = 700 mm
tfl-3
Web thickness t web = 200 mm
deck slab daped width a1 = 100 mm tfl-4
deck slab daped depth t1 = 70 mm
B
II. MATERIAL
2.1 - Concrete
a. Compressive strength Beam Slab Formula
at service fc ' = 52.0 N/mm2 30.0 N/mm2
at initial 85% fc' fc i = 44.2 N/mm2 N/mm2

b. Allowable concrete stress


at service s allow comp = 23.4 N/mm2 13.5 N/mm2 0,45 x fc'
s allow tensile = 3.6 N/mm2 2.7 N/mm2 0,5 x sqrt ( fc' )
at initial s allow comp = 26.5 N/mm2 0,6 x fci
s allow tensile = 1.7 N/mm2 0,25 x sqrt ( fci )

c. Concrete weight Wc = 2500.0 kg/m3 2500.0 kg/m3


d. Modulus of elasticity
at service Ec = 38759.7 N/mm2 29440.1 N/mm2 wc1.5 x 0.043 x sqrt( fc' )
at initial Eci = 35734.7 N/mm2 wc1.5 x 0.043 x sqrt( fci )

e. Flexural tension strength


at service fr = 5.0 [N/mm2] 0.7 * sqrt( fc' )

2.2 - Prestressing Cable


Refer to : ASTM A 416 Grade 270 Low Relaxation or JIS G 3536
a. Diameter strand dia. = 12.7 mm
b. Eff. Section area Ast = 98.78 mm2
c. Modulus of elasticity Es = 193000 N/mm2
d. Ultimate tensile strength fu = 1860 N/mm2
e. Yield strength fpy = 1674 N/mm2

2.3 - Steel Reinforcement


a. Modulus of elasticity Es = 200000 N/mm2
b. Yield stress fy = 420 N/mm2

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

III. SECTION ANALYSIS

3.1 - Beam edge section - flange beam with haunch for deck
n = Ec girder / Ec slab
= 29440 / 38760
= 0.76
② ②
⑥ ⑥

④ Ya' Ya'
Ya ④ Ya

Yb Yb' ② Yb Yb'
① ①
② ① Base Line ① Base Line
PRECAST COMPOSITE PRECAST COMPOSITE
EDGE SECTION MIDDLE SECTION
a. Beam section properties - Beam edge section
Section Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Zone
Height Bottom Upper mm2 mm mm mm3 mm4 mm4
6 70.0 600.0 600.0 42000.0 2030 2065 86730000 17150000 43153823686
5 130.0 800.0 800.0 104000.0 1900 1965 204360000 146466667 86921504173
4 40.0 600.0 800.0 28000.0 1860 1881 52666667 3707937 19264745472
3 1560.0 600.0 600.0 936000 300 1080 1010880000 189820800000 190577947724
2 50.0 700.0 600.0 32500 250 274 8916667 6757479 19638028682
1 250.0 700.0 700.0 175000 0 125 21875000 911458333 151150825129
Total 2100.0 1317500 1052 1385428333 190906340415 510706874865

b. Composite section properties - Beam edge section


Zone Height Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Section Bottom Upper mm2 mm mm mm3 mm4 mm4
2 250.0 1557.1 1557.1 389272 2100 2225.0 866129520 2027456741 321420969627
0.0 600.0 600.0 0 2100 2100.0 0 0 0
1 2100.0 700.0 800.0 1317500 0 1051.6 1385428333 510706874865 605075644417
Total 2350.0 1706772 1319.2 2251557853 512734331606 926496614044

3.2 - Beam Middle section - flange beam with haunch for deck

a. Beam section properties - Beam middle section


Section Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Zone
Height Bottom Upper mm2 mm mm mm3 mm4 mm4
6 70.0 600.0 600.0 42000 2030 2065 86730000 17150000 46940146968
5 130.0 800.0 800.0 104000 1900 1965 204360000 146466667 95391487146
4 120.0 200.0 800.0 60000 1780 1852 111120000 63360000 42801853412
3 1280.0 200.0 200.0 256000 500 1140 291840000 34952533333 39411965280
2 250.0 700.0 200.0 112500 250 352 39583333 525655864 48962754398
1 250.0 700.0 700.0 175000 0 125 21875000 911458333 137362118927
Total 2100.0 749500 1008 755508333 36616624198 410870326130

b. Composite section properties - Beam middle section


Zone Height Width Area Level Yb Area*Yb Io Ix = Io + Area*d2
Section Bottom Upper mm2 mm mm mm3 mm4 mm4
2 250.0 1557.1 1557.1 389272 2100 2225.0 866129520 2027456741 251769801208
0.0 493.7 493.7 0 2100 2100.0 0 0 0
1 2100.0 700.0 800.0 749500 0 1008.0 755508333 410870326130 540580300180
Total 2350.0 1138772 1424.0 1621637853 412897782871 792350101387

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

3.3 - Section properties resume


Area Ya Yb Ix Wa Wb
Description
mm2 mm mm mm4 mm3 mm3
Edge beam properties
Precast Beam 1317500 1048 1051.6 510706874865 487110514 485666628
Composite section 1706772 1031 1319.2 926496614044 898805318 702321814
Composite @ top beam 781 1186585465
Middle beam properties
Precast Beam 749500 1092 1008.0 410870326130 376260547 407602796
Composite section 1138772 926 1424.0 792350101387 855691533 556416382
Composite @ top beam 676 1172156586

a. Section Propoerties along beam


span Beam Section properties
x Section Area Ya Yb Ix Wa Wb bw
(m) mm2 mm mm mm4 mm3 mm3 mm
Sprt 0.00 Dapped 660000 508 542 6.21.E+10 122235798 114457591 600
0.65 Edge 1317500 1048 1052 5.11.E+11 487110514 485666628 600
1.00 Edge 1317500 1048 1052 5.11.E+11 487110514 485666628 600
2.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
3.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
4.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
5.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
J1* 6.50 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
7.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
8.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
9.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
10.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
11.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
12.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
13.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
14.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
J2* 15.50 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
16.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
17.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
18.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
19.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
M* 20.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
21.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
22.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
23.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
J3* 24.50 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
25.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
26.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
27.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
28.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
29.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
30.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
31.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
32.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
J4* 33.50 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
34.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
35.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
36.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
37.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
38.00 Middle 749500 1092 1008 4.11.E+11 376260547 407602796 200
39.35 Edge 1317500 1048 1052 5.11.E+11 487110514 485666628 600
40.00 Dapped 660000 508 542 6.21.E+10 122235798 114457591 600

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

b. Section Propoerties along composite beam


span Composite Section properties
x Section Area Ya Yb Ix Wa Wb Ya Wa
top slab bot. beam Top beam Top beam
(m) mm2 mm mm mm4 mm3 mm3 mm mm3
Sprt 0.00 Dapped 1049272 523 777 1.62E+11 309988206 208655615 273 5.94E+08
0.65 Edge 1706772 1031 1319 9.26E+11 898805318 702321814 781 1.19E+09
1.00 Edge 1706772 1031 1319 9.26E+11 898805318 702321814 781 1.19E+09
2.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
3.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
4.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
5.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
J1* 6.50 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
7.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
8.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
9.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
10.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
11.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
12.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
13.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
14.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
J2* 15.50 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
16.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
17.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
18.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
19.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
M* 20.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
21.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
22.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
23.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
J3* 24.50 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
25.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
26.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
27.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
28.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
29.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
30.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
31.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
32.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
J4* 33.50 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
34.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
35.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
36.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
37.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
38.00 Middle 1138772 926 1424 7.92E+11 855691533 556416382 676 1.17E+09
39.35 Edge 1706772 1031 1319 9.26E+11 898805318 702321814 781 1.19E+09
40.00 Dapped 1049272 523 777 1.62E+11 309988206 208655615 273 5.94E+08

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

IV. BEAM LOADING

4.1 - Permanent Load 1ton = 9.8060 kN


a. Beam (N-Comp) = Area beam x g conc.
0.7495 x 2.5 = 1.87 t/m = 18.37 kN / m

b. Diaphragm (N-Comp) = Area edge diaphragm x edge thickness x g concrete


= 2.4 x 0.5 x 2.5 = 3.00 t/m = 29.42 kN

= Area middle diaphragm x middle thickness x g concrete


= 2.968 x 0.3 x 2.5 = 2.23 t/m = 21.83 kN

Diaphragm load & position


Load kN Position
P1 29.42 0.00
P2 21.83 6.67
P3 21.83 13.33
P4 21.83 20.00
P5 21.83 26.67
P6 21.83 33.33
P7 29.42 40.00
P8 0.00 0.00
P9 0.00 0.00
P10 0.00 0.00

c. Deck Slab (N-Comp) = Area deck x g concrete deck


0.0875 x 2.5 = 0.22 t/m = 2.15 kN / m

d. Slab (N-Comp) = Area slab x g concrete slab


0.56875 x 2.5 = 1.42 t/m = 13.94 kN / m

e. Asphlatic (Comp) = Area asphalt x g asphalt


0.205 x 2.2 = 0.45 t/m = 4.42 kN / m

f. Barrier (Comp) = Area barrier x ( qty of barrier / qty of beam) x g concrete


0.4 x 0.5 x 2.5 = 0.50 t/m = 4.90 kN / m

g. Other Uniform (Comp) = 0 x 0 x 0 = 0.00 t/m = 0.00 kN / m

Other Point Load (Comp) = Point load & position


Load kN Position Load kN Position
P1 0.00 0.00 P11 0.00 0.00
P2 0.00 0.00 P12 0.00 0.00
P3 0.00 0.00 P13 0.00 0.00
P4 0.00 0.00 P14 0.00 0.00
P5 0.00 0.00 P15 0.00 0.00
P6 0.00 0.00 P16 0.00 0.00
P7 0.00 0.00 P17 0.00 0.00
P8 0.00 0.00 P18 0.00 0.00
P9 0.00 0.00 P19 0.00 0.00
P10 0.00 0.00 P20 0.00 0.00

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

4.2 - Transient Load (SNI 1725 : 2016)


4.2.1 - Distribution load ( D - Load )

Knife Edge Load (KEL)


Distribution Factor DF = 1

Uniform Distribution Load UDL

a. Uniform Distribution Load - UDL :


q UDL = 7.88 kPa

For span ≤ 30m :


q UDL = 9.00 kPa
For span > 30m :
q UDL = 9 kPa x [ 0,5 + ( 15/Span ) ]

b. Knife Edge Load - KEL :


p KEL = 49.00 kN / m

c. Dynamic Load Allowance - DLA :


DLA = 1.4

For span ≤ 50m :


DLA = 1 + 0.4
For span 50 m < span < 90m :
DLA = 1 + [ 0,4 - ( span - 50 ) * (1/400) ]
For span ≥ 90m :
DLA = 1 + 0.3

d. Distribution Load on beam :


Uniform Dist. Load = q UDL x DF x spacing
7.88 x 1 x 2.05 = 16.14375 kN / m

Knief Edge Load = DF x DLA x KEL x spacing


1 x 1.4 x 49 x 2.05 = 140.63 kN

4.2.2 Truck Load ( T - Load )

Impact factor I = 30%

50kN 225kN 225kN

Force axle dist. Length Force axle dist. Length


Load Load
kN m m kN m m
P 50 lead 0 P10 0 0.00 9.00
P1 225 5.00 5.00 P11 0 0.00 9.00
P2 225 4.00 9.00 P12 0 0.00 9.00
P3 0 0.00 9.00 P13 0 0.00 9.00
P4 0 0.00 9.00 P14 0 0.00 9.00
P5 0 0.00 9.00 P15 0 0.00 9.00
P6 0 0.00 9.00 P16 0 0.00 9.00
P7 0 0.00 9.00 P17 0 0.00 9.00
P8 0 0.00 9.00 P18 0 0.00 9.00
P9 0 0.00 9.00 P19 0 0.00 9.00
Truck Length = 9.00

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21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

4.2.2a Distribution factor for truck load

Number of Loaded Lanes

Beam spacing S= 2050 mm = 6.73 ft


Beam span L= 40000 mm = 131.23 ft
slab thickness ts = 250 mm = 9.84 in
Beam area Abeam = 749500 mm2 = 1161.73 in2
Beam inertia Ibeam = 4.E+11 mm4 = 987119.91 in4
Distance cgc beam to cgc eg = 1216.984 mm = 47.91 in
slab
Modulus ratio beam/slab n = Ebeam / Eslab
= 38760 / 29440
= 1.32

Longitudinal stiffness Kg = n * ( I + A * eg^2 )


parameter = 1.32 ( 987120 + 1162 * 48^2 )
4
= 4810736 in

4.2.2a-1 Interior Beam


Live Load distribution factor for moment in interior beam refer to 4.6.2.2.2b-1 ; formula in feet, inch
One lane loaded case :
DF1 = 0,06 + ( S / 14 )^0,4 * ( S / L )^0,3 * ( Kg / ( 12 * L * ts3 ) )^0,1
= 0,06+(6.73 / 14 ) ^0,4 * ( 6.73 / 131.23 ) ^ 0,3 * ( 4810736.31 / ( 12 * 131.23 * 9.84^3 ) ) ^ 0,1)
= 0.40

Two or more lanes loaded case :


DF2 = 0,075 + ( S / 9,5 )^0,6 * ( S / L )^0,2 * ( Kg / (12 * L * ts3 ) )^0,1
= 0,075+(6.73 / 9,5 ) ^0,6 * ( 6.73 / 131.23 ) ^ 0,2 * ( 4810736.31 / ( 12 * 131.23 * 9.84^3 ) ) ^ 0,1)
= 0.58

Live Load distribution factor for shear in interior beam refer to AASHTO 4.6.2.2.3a-1 ; formula in feet, inch
One lane loaded case :
DF1 = 0,36 + ( S / 25 )
= 0,36+(6.73 / 25 )
= 0.63

Two or more lanes loaded case :


DF2 = 0,2 + ( S / 12 ) - ( S / 35 )^2
= 0,2+(6.73 / 12 ) - ( 6.73 / 35 )^2
= 0.72

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4.2.2a-2 Eksterior Beam

Multiple Presence Factors (MPF)


(Refers to SNI 1725-2016 )
Number of Loaded Lane Multiple Presence Factors (MPF)
1 1.2
2 1
3 1
>3 1

Reaction on exterior beam in term of R = ( 1/2 * x1 ) / S


lanes = ( 1/2 * 2.3 ) / ( 2050 / 1000 )
= 0.56

Horizontal distance from the centerline de = 1250 - 500


of the exterior web of exterior beam at = 750 mm
dect level to the interior edge of curb = 2.46 ft
or traffic barrier

Live Load distribution factor for moment in exterior beam refer to 4.6.2.2.2d-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67

DF2 = DF max for moment in interior beam * ( 0,77 + ( de / 9,1 ) )


= 0.58 * ( 0,77 + ( 2.46 / 9,1 ) )
= 0.60

Live Load distribution factor for shear in exterior beam refer to AASHTO 4.6.2.2.3b-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67

DF2 = DF max for shear in interior beam * ( 0,6 + ( de / 10 ) )


= 0.72 * ( 0,6 + ( 2.46 / 10 ) )
= 0.61

4.2.2a-3 Special Analysis

Width of roadway WR = 8050 mm = 26.41 ft


Width of lane W L= 3500 mm = 11.48 ft
Number of loaded lanes NL = W R / W L
under consideration = 26.41 / 11.48
= 2.00
Number of beam NB = 4

Horizontal distance from the Xext = 3075 mm = 10.09 ft


c.g. of the pattern of girders
to exterior girder

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Horizontal distance from the Girder X (mm) X (ft) X2 (ft2)


c.g. of the pattern of girders 1 3075 10.09 101.78
to each girder 2 1025 3.36 11.31
3 -1025 -3.36 11.31
4 -3075 -10.09 101.78
5 0 0.00 0.00
6 0 0.00 0.00
7 0 0.00 0.00
8 0 0.00 0.00
9 0 0.00 0.00
10 0 0.00 0.00
11 0 0.00 0.00
12 0 0.00 0.00
13 0 0.00 0.00
14 0 0.00 0.00
15 0 0.00 0.00
S X2 = 226.18
eccentricity of a design truk e1 = 2450 mm = 8.04 ft
or design lane load from the e2 = -1050 mm = -3.44 ft
center of grafity of the e3 = 0 mm = 0.00 ft
pattern of girders e4 = 0 mm = 0.00 ft
e5 = 0 mm = 0.00 ft
e6 = 0 mm = 0.00 ft
One lane loaded case for moment and shear : Four lane loaded case for moment and shear :
NL = 1 NL = 0
S e = e1 Se= 0
= 8.04 ft = 0.00 ft
R1 = ( NL / NB ) + ( ( Xext * Se ) / SX2 ) R4 = ( NL / NB ) + ( ( Xext * Se ) / SX2 )
= 1 / 4 + ( ( 10.09 * 8.04 ) / 226.18 ) = 0 / 4 + ( ( 70.63 * 0 ) / 226.18 )
= 0.61 = 0.00
DF1 = MPF x R1 DF4 = MPF x R4
= 1.2 * 0.61 = 1*0
= 0.73 = 0.00

Two lane loaded case for moment and shear : Five lane loaded case for moment and shear :
NL = 2 NL = 0
S e = e1+e2 Se= 0
= 4.59 ft = 0.00 ft

R2 = ( NL / NB ) + ( ( Xext * Se ) / SX2 ) R5 = ( NL / NB ) + ( ( Xext * Se ) / SX2 )


= 2 / 4 + ( ( 10.09 * 4.59 ) / 226.18 ) = 0 / 4 + ( ( 70.63 * 0 ) / 226.18 )
= 0.70 = 0.00
DF2 = MPF x R2 DF5 = MPF x R5
= 1 * 0.7 = 1*0
= 0.70 = 0.00

Three lane loaded case for moment and shear : Six lane loaded case for moment and shear :
NL = 0 NL = 0
Se= 0 Se= 0
= 0.00 ft = 0.00 ft

R3 = ( NL / NB ) + ( ( Xext * Se ) / SX2 ) R6 = ( NL / NB ) + ( ( Xext * Se ) / SX2 )


= 1 / 4 + ( ( 10.09 * 0 ) / 226.18 ) = 0 / 4 + ( ( 70.63 * 0 ) / 226.18 )
= 0.00 = 0.00

DF3 = MPF x R3 DF6 = MPF x R6


= 1*0 = 1*0
= 0.00 = 0.00

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4.2.2a-4 Summary of Ditribution Factor


a. Distribution factor for flexural moment :
interior beam DF1 = 0.40 Special analysis DF1 = 0.73
DF2 = 0.58 DF2 = 0.70
Exterior beam DF1 = 0.67 DF3 = 0.00
DF2 = 0.60 DF4 = 0.00
DF5 = 0.00
DF6 = 0.00

Ditribution factor for flextural moment = 0.73

b. Distribution factor for shear :


interior beam DF1 = 0.63 Special analysis DF1 = 0.73
DF2 = 0.72 DF2 = 0.70
Exterior beam DF1 = 0.67 ` DF3 = 0.00
DF2 = 0.61 DF4 = 0.00
DF5 = 0.00
DF6 = 0.00
Ditribution factor for shear = 0.73

c. Distribution factor deflection :


Number of lanes NL = 2
Multi Presence Fac. MPF = 1
Number of beam NB = 4
Deflection Dist. Fac. DF1 = ( NL / NB ) * MPF
= (2/4)*1
= 0.5
Ditribution factor for deflection = 0.50

4.2.3 Temperatur gradient (SNI 1725-2016)

Coef. of thermal a = 0.000011  C


expansion for concrete a = 6.11E-06  F

Basis for temperature T1 = 12  C = 53.6 F


gradients T2 = 8 C= 46.4 F
T3 = 5 C= 41.0 F

For concrete
superstructure that 400 A = 200 mm
mm (16 inch) or more in A = 7.9 inch
depth

4.2.4 Wind on moving load


Horizontal wind presure TEW = 1.46 kN/m
on moving load

TEW Wheel spacing w= 1.75 m

Wind load on bridge PEW = ( TEW * h ) / w


h= slab = ( 1.46 * 1.8 ) / 1.75
1.8 = 1.50 kN/m

PEW -PEW

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V. FLEXURAL MOMENT AND SHEAR FORCE


Skew correction of shear = 1 + q / 300 where bridge skew q = 31 degree
force for interior girder = 1 + 31 / 300
= 1.103

5.1 Flexural Moment and Shear Force - Non Composite Dead Load
span Girder Diaphragm Deck Slab CIP Slab Total DL
x Non comp Non comp Non comp Non comp Non comp
Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 433.5 5E-05 60.2 0.0 47.3 0.0 307.7 0.0 848.7
M* 20 3698.0 0.0 654.8 0.0 429.0 0.0 2788.6 0.0 7570.5 0.0
J1* 6.5 2023.7 273.7 354.7 60.2 233.5 32.0 1518.0 207.7 4130.0 573.5
J2* 15.5 3512.0 91.2 605.7 12.0 407.3 10.7 2647.4 69.2 7172.4 183.1
J3* 24.5 3512.0 -91.2 605.7 -12.0 407.3 -10.7 2647.4 -69.2 7172.4 -183.1
J4* 33.5 2023.7 -273.7 354.7 -60.2 233.5 -32.0 1518.0 -207.7 4130.0 -573.5

5.2 Flexural Moment and Shear Force - Composite Dead Load


span Barrier Asphalt Other DL Total Total DL
x Composite Composite Composite DL Composite Non comp + Comp.
Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 108.2 9E-05 97.6 0.0 0.0 0.0 205.8 0.0 1054.5
M* 20 980.6 0.0 884.5 0.0 0.0 0.0 1865.1 0.0 9435.6 0.0
J1* 6.5 533.8 73.0 481.5 65.9 0.0 0.0 1015.3 138.9 5145.3 712.4
J2* 15.5 931.0 24.3 839.7 22.0 0.0 0.0 1770.7 46.3 8943.1 229.4
J3* 24.5 931.0 -24.3 839.7 -22.0 0.0 0.0 1770.7 -46.3 8943.1 -229.4
J4* 33.5 533.8 -73.0 481.5 -65.9 0.0 0.0 1015.3 -138.9 5145.3 -712.4

5.3 Flexural Moment and Shear Force - Live Load


Truck Load + Impact Distribution Load Live Load
Point
Moving R to L Moving L to R U.D.L K.E.L Max ( T , D ) Max
X Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear Load
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 441.4 4E-04 441.4 0.0 322.9 0.0 140.6 0.0 463.5 D
M* 20 4200.7 205.3 4200.7 205.3 3228.8 0.0 1406.3 -70.3 4635.1 205.3 D
J1* 6.5 2375.7 364.3 2246.3 364.3 1757.7 217.9 765.6 117.8 2523.2 364.3 D
J2* 15.5 4009.7 258.7 4029.9 258.7 3065.3 72.6 1335.1 86.1 4400.4 258.7 D
J3* 24.5 4029.9 -226.6 4009.7 -226.6 3065.3 -72.6 1335.1 -86.1 4400.4 -226.6 D
J4* 33.5 2246.3 -333.4 2375.7 -333.4 1757.7 -217.9 765.6 -117.8 2523.2 -335.7 D

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5.4 Flexural Moment and Shear Force - Wind Load & Stress due to Temperature Gradient
span Wind Load Temperature Gradient Stress (s)
x on Moving Load top slab top beam bot beam
Moment Shear
(m) kN.m kN N/mm2 N/mm2 N/mm2
Sprt 1E-06 0.0 33.1 0.8 0.1 7.2
M* 20 300.3 0.0 6.8 -2.6 9.6
J1* 6.5 163.5 22.4 6.8 -2.6 9.6
J2* 15.5 285.1 7.5 6.8 -2.6 9.6
J3* 24.5 285.1 -7.5 6.8 -2.6 9.6
J4* 33.5 163.5 -22.4 6.8 -2.6 9.6

VI. PRESTRESSING CABLE

6.1 Cable profile and Strand configuration


Cable number Profile Total Total JF Parabolic Constanta Anchor Edge
no of strand Edge Middle tension Stress (kN) A B C Length Beam
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 40.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 40.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 40.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 40.5 N
4 19 1700 220 76% 1413.6 2653 0.0036 -0.1462 1.70000 40.5 N
3 19 1350 100 76% 1413.6 2653 0.0030 -0.1235 1.35000 40.5 N
2 19 600 100 76% 1413.6 2653 0.0013 -0.0517 0.60000 38.7 D
1 19 250 100 76% 1413.6 2653 0.0004 -0.0155 0.25000 38.7 D
Total 76 975 130 76%

Parabolic curve - of Strand's position vertically from the bottom of beam for cable 1
2
Z = A.x + B.x + C
2
Z= 0.0004 X + -0.0148 X + 0.2500
Where : A = ( Zmid + Zedge ) / ( 0.5 x anchor to anchor length ) 2
B = - A x anchor to anchor length
C = Average Strand's position when the parabolic curve reach the Z axis
Cable tendon angle :
tg a = 2.A.x + B
tg a = 0.000732 X + -0.01481

6.2 Cable eccentricity


Eccentricity of tendon at middle section :
Eccentricity c.g strand with e mid = C.G.Strand from bottom beam - C.G.Beam from bottom
respect to c.g concrete = 1008 mm - 130 mm
= 878.0 mm

Eccentricity c.g strand with ecomp = C.G.Strand from bottom beam - C.G.Beam comp. from bottom
respect to composite c.g = 1424 mm - 130 mm
concrete = 1294.0 mm

Eccentricity of tendon at end-1 :


Eccentricity c.g strand with e edge = C.G.Strand from bottom beam - C.G.Beam from bottom
respect to c.g concrete = 1008 mm - 975 mm
= 33.0 mm
2.00

1.50

1.00

0.50

0.00
0 5 10 15 20 25 30 35 40 45

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6.3 - Losses of Prestress

6.3.1. Losses of Prestress - Short Term


a. Friction Losses
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction between
the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking end. The
friction is comprised of two effects : curvature friction which is a function of the tendons profile, and wooble friction which is the result
of minor horizontal or vertical deviation form intended profile.
The equation of loss of fpx = fpo * exp - ( m.a + k.x )
prestress due to friction

Friction coefficient for metal m = 0.20 meter / rad


sheet ducting
Wobble coefficient for metal k = 0.0016 per meter
sheet ducting
Jacking stress at the block fpo = JF * fu
anchor = 0.76 * 1860
2
= 1413.6 N/mm

Span Cable Cable Area


at at Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8 Cable
19Strand 19 Strand 19 Strand 19 Strand 0 Strand 0 Strand 0 Strand 0 Strand Area
m m mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2
Sprt 1E-06 0.3 0.0 0E+00 1876.8 1876.8 0.0 0.0 0.0 0.0 3753.6
M* 20 20.3 1876.8 1876.8 1876.8 1876.8 0.0 0.0 0.0 0.0 7507.3
J1* 6.5 6.8 1876.8 1876.8 1876.8 1876.8 0.0 0.0 0.0 0.0 7507.3
J2* 15.5 15.8 1876.8 1876.8 1876.8 1876.8 0.0 0.0 0.0 0.0 7507.3
J3* 24.5 24.8 1876.8 1876.8 1876.8 1876.8 0.0 0.0 0.0 0.0 7507.3
J4* 33.5 33.8 1876.8 1876.8 1876.8 1876.8 0.0 0.0 0.0 0.0 7507.3

Table - Cable stress due to friction


Span Cable Cable Tendon Stress Average
at at Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8 Cable Cgs
19 Strand 19 Strand 19 Strand 19 Strand 0 Strand 0 Strand 0 Strand 0 Strand Stress Cable
m m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 m
Sprt 1E-06 0.3 1412.6 1412.5 1412.6 1.5
M* 20 20.3 1366.0 1355.7 1335.3 1329.4 1346.6 0.1
J1* 6.5 6.8 1399.1 1396.1 1387.1 1385.1 1391.8 0.5
J2* 15.5 15.8 1377.1 1369.5 1352.4 1347.7 1361.7 0.2
J3* 24.5 24.8 1354.3 1339.5 1311.3 1302.8 1327.0 0.2
J4* 33.5 33.8 1331.1 1307.7 1264.6 1251.4 1288.7 0.5

Elongation of PC Strand due to posttensioning

Table - The elongantion of cable tendon strand


Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8
ITEM
mm mm mm mm mm mm mm mm
elongation (d) 273.78 271.31 278.71 277.21
tolerance +-7% 19.16 18.99 19.51 19.40
254.62 252.32 259.20 257.80
elongation range to to to to
292.95 290.30 298.22 296.61

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b. Anchorage seating losses

Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand retracts
pulling the wedges in to the anchorage device and locks the strand in place.
The lost in elongation is small . It depend on the wedges, the jack and the jacking procedure. This lost in elongation is resisted by
friction just as the initial elongation is resisted by friction.

Exact calculation is typical done as an iterative process as follows :


① Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
b = Loss of prestress per length
b = ( Cable Stress at end1 - Cable Stress end2 ) / Anchor to anchor distance
② Define drawn-in (D) refer to postension system.
③ Assuming the length over which anchorage set is effective
④ Calculated cable stress on the length over which anchorage set is assume
⑤ Calculated drawn-in (D) value
D = Anchorage set area / Modulus Elasticity of PC Strand
D = Area Anchor set / Es
⑥ Repeat step 2 to 5 until the drawn-in value of cable equal with defined drawn-in value

Table - Cable stress after anchor seat


Cable Tendon Stress
Dist cable # Average
Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8
Total
no strand 19 19 19 19 0 0 0 0
Cable
from draw in D 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 Tendon
Sup- x - seat 25.00 23.00 20.00 18.50 20.30 21.00 20.25 20.00 Stress
port Calc. D 7.7 8.2 8.1 7.9 0.0 0.0 0.0 0.0
m m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 0.3 0.0 0E+00 1258.0 1254.3 1256.2
M* 20 20.3 1339.9 1334.1 1334.2 1329.4 1334.4
J1* 6.5 6.8 1306.9 1293.7 1283.6 1281.8 1291.5
J2* 15.5 15.8 1328.9 1320.3 1318.3 1319.2 1321.6
J3* 24.5 24.8 1351.7 1339.5 1311.3 1302.8 1326.3
J4* 33.5 33.8 1331.1 1307.7 1264.6 1251.4 1288.7

c. Elastic Shortening losses ( ES )

Elastic shortening refers to the shortening of the concrete as the postensioning force is applied. As the concrete shorterns, the
tendon length also shortens, resulting in a loss of prestress.
2
Initial Prestressing force f strand = 1334.4 N/mm
(after anchorage seating Pi = f strand * n strand * A strand
loss) = 1334.4 * 76 * 98.8
= 10017792 N

Stress in conc. at CGS due fcpi = ( Pi / A ) + ( Pi * emid2 / Ix beam )


to prestress = (10017791.6 / 749500) + (10017791.6 x (878 ^2 ) / 410870326130.4 )
= 32.16 N/mm2

Stress in conc. at CGS due fbeam = Mbeam * emid / Ix beam


self weight of structure = 3698 * 1E+6 * 878 / 410870326130.4
= 7.9 N/mm2

Net compressive stress in Kcir = 1 for post tension member


conc. at CGS tendon fcir = ( Kcir * fcpi ) - fbeam
immediately after prestress = (1 x 32.2 ) - 7.9
has been applied = 24.26 N/mm2

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The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening for
member with bonded tendons :
Kes = 0.5 for post tensioned member when cable are tensioned in
sequently order to the same tension.

Elastic Shorthening Loss ES = Kes * fcir * ( Es / Eci )


= 0.5 x 24.3 / ( 193000 / 35734.7 )
= 65.51 N/mm2

6.3.2. Losses of Prestress - Long Term


a. Creep of concrete losses ( CR )

Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in strain due
to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net permanent
compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the concrete due to the
prestressing minus the tensile stress due to self weight and superimposed deadload moments

Stress in conc. at CGS due fcds 1 = MDL non-comp * emid / Ix beam


dead load when plain beam = 7570.5 * 1E+6 * 878 / 410870326130.4
(non composite) = 16.2 N/mm2

Stress in conc. at CGS due fcds 2 = MDL comp * ecomp / Ix comp beam
dead load after composite = 1865.1 * 1E+6 * 1294 / 792350101387.5
beam = 3.0 N/mm2

Stress in conc. at CGS due fcds = fcds 1 + fcds 2


to all sustained loads that = 16.2 + 3
are applied to the member = 19.2 N/mm2
after it has been stressed

Net stresses (fcir - fcds) are fcir - fcds = 24.3 - 19.2


compressive. = 5.04 N/mm2 Compression
Kcr = 1.6 Creep coeficient for normal weight concrete

Creep of Concrete Losses CR = Kcr * ( Es / Ec ) * ( fcir - fcds )


= 1.6 * (193000 / 35734.7 ) * 5
= 40.12 N/mm2

b. Shrinkage of concrete ( SH )

Factor for post tensioned member


Days 1 3 5 7 10 20 30 60
Ksh 0.92 0.85 0.8 0.77 0.73 0.64 0.58 0.45

Ksh : a factor that accounts days = 20 "days" is the number of days between the end of moist
for the amount of shrinkage curing and the application of prestress
that will have taken place
before prestressing is Ksh = 0.64 for stressing at 20 days
applied
Beam volume V = Beam section area * beam length
= 0.75 * 40.8
= 30.58 m3

Beam Surface area S = Beam perimetri * beam length


= 6.31 * 40.8
2
= 257.58 m

Beam volume to beam V/S = ( 30.58 / 257.58 ) * 1000


surface area ratio = 118.72 mm
Relative Humidity RH = 70 %

Concrete Shrinkage Losses SH = 8,2 * 1E-6 * Ksh * ES * [ 1 - 0,00236 *( V / S ) ] * ( 100 - RH )


= 8,2 * 1E-6 * 0.64 * 193000 * [ 1 - 0,00236 *( 118.72 ) ] * ( 100 - 70 )
= 21.87 N/mm2

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c. Relaxation of Cable Steel ( RE )

Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is the
result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the stress level in
the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon stress; this causes a
reduction in the relaxation rate.

Tabel function C :
fpi/fpu 0.80 0.79 0.78 0.77 0.76 0.75 0.74 0.73 0.72 0.71 0.70
C 1.28 1.22 1.16 1.11 1.05 1.00 0.95 0.90 0.85 0.80 0.75

fpi / fpu = 1414/1860


Kre and J are function of the = 0.76
type of steel and C is a
C = 1.05 Tabel coeficient for PC Strand Grade 270 - Low Relaxation
function of both the type of
Kre = 34.47 Tabel coeficient for PC Strand Grade 270 - Low Relaxation
steel and initial stress level
in the tendon cable J = 0.04 Tabel coeficient for PC Strand Grade 270 - Low Relaxation

RE = [ Kre - J * ( SH + CR + ES ) ] * C
= [ 34.47 - 0.04 * ( 21.87 + 40.12 + 65.51) ] * 1.05
= 30.84 N/mm2

Table - Cable stress due to short and long term losses


Short term Long Term
Total Losses of
Distance anchor ES CR SH Steel RE
Friction Prestress
seat 65.51 40.12 21.87 30.84
m m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 %
Sprt 1E-06 0.3 1412.6 1E+03 1190.7 1150.5 1128.7 1097.8 315.8 22%
M* 20 20.3 1346.6 1334.4 1268.9 1228.8 1206.9 1176.1 237.5 17%
J1* 6.5 6.8 1391.8 1291.5 1226.0 1185.9 1164.0 1133.1 280.5 20%
J2* 15.5 15.8 1361.7 1321.6 1256.1 1216.0 1194.1 1163.3 250.3 18%
J3* 24.5 24.8 1327.0 1326.3 1260.8 1220.7 1198.8 1168.0 245.6 17%
J4* 33.5 33.8 1288.7 1288.7 1223.2 1183.1 1161.2 1130.3 283.3 20%

VII. BEAM STRESS ANALYSIS

7.1 - Post tension stress on beam

Table - Post tension stress applied on member after anchor seat


After set Force Area Eccen. Post tension stress
Sec Pi /Abeam Pi *e / Wa Pi *e / Wb
anchor Pi Asp e s top s bottom
m N/mm2 kN mm2 m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 1256.2 4715.2 4E+03 0.1 7.1 -3.9 4.2 3.3 11.3
M* 20 1334.4 10017.8 7507.3 0.9 13.4 -23.4 21.6 -10.0 34.9
J1* 6.5 1291.5 9695.6 7507.3 0.5 12.9 -12.8 11.8 0.2 24.7
J2* 15.5 1321.6 9921.9 7507.3 0.8 13.2 -22.0 20.3 -8.8 33.6
J3* 24.5 1326.3 9957.1 7507.3 0.8 13.3 -22.1 20.4 -8.8 33.7
J4* 33.5 1288.7 9674.6 7507.3 0.5 12.9 -12.7 11.8 0.2 24.7

page 20 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

Table - Effective Post tension stress applied on member after long term losses
After Force Area Eccen. Post tension stress
Sec Pef /Abeam Peff*e / Wa Peff*e / Wb
ES Peff Asp e s top s bottom
2 2
m N/mm kN mm m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 1097.8 4120.9 4E+03 0.1 6.2 -3.4 3.6 2.8 9.9
M* 20 1176.1 8829.1 7507.3 0.9 11.8 -20.6 19.0 -8.8 30.8
J1* 6.5 1133.1 8506.8 7507.3 0.5 11.3 -11.2 10.3 0.1 21.7
J2* 15.5 1163.3 8733.2 7507.3 0.8 11.7 -19.4 17.9 -7.7 29.6
J3* 24.5 1168.0 8768.3 7507.3 0.8 11.7 -19.5 18.0 -7.8 29.7
J4* 33.5 1130.3 8485.8 7507.3 0.5 11.3 -11.2 10.3 0.1 21.6

7.2 - Stress on beam during construction stage

Tabel - Stress on beam due to applied of post tension (after anchorage seat)
Beam Self Weight Init. Post Tension Beam Stress Allow Conc. Stress
Sec
s top s bottom s top s bottom s top s bottom 26.5 N/mm2 -4 N/mm2
(m) N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension
Sprt 1E-06 0.0 0.0 3E+00 11.3 3.3 11.3 OK OK
M* 20 9.8 -9.1 -10.0 34.9 -0.2 25.9 OK OK
J1* 6.5 5.4 -5.0 0.2 24.7 5.5 19.8 OK OK
J2* 15.5 9.3 -8.6 -8.8 33.6 0.5 25.0 OK OK
J3* 24.5 9.3 -8.6 -8.8 33.7 0.5 25.1 OK OK
J4* 33.5 5.4 -5.0 0.2 24.7 5.5 19.7 OK OK

Tabel - Stress on beam due to applied composite DL and Live Load


(Service 1 = 1 * Permanent Load + 1 * Transient Load + 1 * Wind On Moving Load )
Beam Stress Composite DL + LL + WE Composite Beam Stress Allow Conc. Stress (N/mm 2)
Sec
s top s bottom s top slab s top s bottom s top slab s top s bottom 23.4 -1.7 13.5
m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension slab
Sprt 1E-06 2.8 9.9 2E-06 0.0 0.0 0.0 2.8 9.9 OK OK OK
M* 20 11.3 12.2 7.9 5.8 -12.2 7.9 17.1 0.0 OK OK OK
J1* 6.5 11.1 11.6 4.3 3.2 -6.7 4.3 14.3 4.9 OK OK OK
J2* 15.5 11.3 12.0 7.5 5.5 -11.6 7.5 16.8 0.4 OK OK OK
J3* 24.5 11.3 12.1 7.5 5.5 -11.6 7.5 16.8 0.5 OK OK OK
J4* 33.5 11.1 11.5 4.3 3.2 -6.7 4.3 14.3 4.9 OK OK OK

Tabel - Stress on beam due to applied composite DL and Live Load


(Service 1 = 1 * Permanent Load + 1 * Transient Load + 1 * Wind On Moving Load + 0,5 * Temp. Gradient )
Beam Stress Comp. DL + LL + WE + 0,5*TG Composite Beam Stress Allow Conc. Stress (N/mm 2)
Sec
s top s bottom s top slab s top s bottom s top slab s top s bottom 0.0 0.0 0.0
m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension slab
Sprt 1E-06 2.8 9.9 4E-01 0.1 -0.1 0.4 2.9 9.8 OK OK * OK
M* 20 11.3 12.2 11.3 4.5 -10.9 11.3 15.8 1.3 OK OK OK
J1* 6.5 11.1 11.6 7.7 1.9 -5.4 7.7 13.0 6.2 OK OK OK
J2* 15.5 11.3 12.0 10.9 4.2 -10.3 10.9 15.5 1.6 OK OK OK
J3* 24.5 11.3 12.1 10.9 4.2 -10.3 10.9 15.5 1.8 OK OK OK
J4* 33.5 11.1 11.5 7.7 1.9 -5.4 7.7 13.0 6.1 OK OK OK

NOTE = * Tension on edge beam span is neglected.

page 21 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

7.4 - Stress diagram at middle span

a. Beam stress after prestress anchorage seat - plain beam N/mm2


X Prestress at transfer Post tension stress Beam Seff Weight Beam Stress
m Pi / A Pi.e / Wa Pi.e / Wb s top s bottom s top s bottom s top s bottom
20.00 13.37 -23.38 21.58 -10.01 34.95 9.83 -9.07 -0.18 25.87

s top = 13.37 -23.38 9.83 -0.18


allowable concrete stress :
a. Comp 26.5 MPa
b. Tension 1.7 MPa
+ + =

s bot = 13.37 21.58 -9.07 25.87

b. Beam stress during construction load - plain beam N/mm2


X Prestress at transfer Post tension stress DL Non Composite Beam Stress
m P/A P.e / Wa P.e / Wb s top s bottom s top s bottom s top s bottom
20.00 11.78 -20.60 19.02 -8.82 30.80 20.12 -18.57 11.30 12.23

s top = 11.78 -20.60 20.12 11.30


allowable concrete stress :
a. Comp 26.5 MPa
b. Tension 1.7 MPa
+ + =

s bot = 11.78 19.02 -18.57 12.23

c. Beam stress at service load - composite beam N/mm2


X Beam Stress DL + LL Composite beam stress at service
m s top s bottom s top slab s top s bottom s top slab s top s bottom
20.00 11.30 12.23 7.9 5.8 -12.2 7.95 17.10 0.00

7.95
s top = 11.30 s slab = 7.95 17.10 allowable concrete stress :
a. Comp 23.4 MPa
b. Tension 3.6 MPa
+ =

s bot = 12.23 -12.22 0.00

page 22 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

VIII. BEAM DEFFLECTION ANALYSIS


8.1 - Chamber due postension load at midspan

Anchor to Anchor distance ( L anc )


Chamber due to posttensioning = d pst
Peff Peff
ee ee ( ec. edge + ( 5 (ec. mid - ecc. Edge ) / 6 ) * Peff * L2
ec d pst =
8 * Eci * Ix beam

Span

Cable number Profile Total Effective Peff eccentricity (mm) L anc d prestress
no of strand Edge Middle tension Stress (kN) Edge Midspan m m
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
4 19 1700 220 0.76 1332 2499 -692 788 40.5 -0.019
3 19 1350 100 0.76 1334 2504 -342 908 40.5 -0.024
2 19 600 100 0.76 1344 2523 408 908 38.7 -0.027
1 19 250 100 0.76 1352 2538 758 908 38.7 -0.029
Total 76 975 130 76% d prestress postension (Total ) -0.098
Calculation example for cable 1 :
d prestress = ( e edge + ( 5 / 6 ) * ( e mid - e edge ) ) * Peff * L anc2 / ( 8 * Eci * Ix )
= ( 0.758 + ( 5 / 6 ) * ( 0.908 - 0.758 ) ) * 2538 * ( 40.5^2 ) / ( 8 * 35735 E+3 * 0.4109 ) ]
= -0.0286 m ---- upward

d prestress total = -0.0985 m ---- upward


d beam = 0.0387 m --- downward
Beam chamber = d prestress + d beam
= -0.0985 + 0.0387
= -0.0597 m ---- upward
8.2 - Long time Chamber deflection (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
at mid span (m) 20
Long time cambers and deflection
WORKING LOAD Release multipliers Erection multipliers Service
(1) (2) (3)
1. Post tension force N-C -98.47 1.80 x (1) -177.24 2.20 x (1) -216.63
2. Beam self weight N-C 38.74 1.85 x (1) 71.66 2.40 x (1) 92.97
-59.73 -105.58 -123.66
3. Diaphragm N-C 6.70 3.00 x (2) 20.10
-98.88 -103.56
4. Deck slab N-C 4.49 3.00 x (2) 13.47
-94.39 -90.10
5. Slab N-C 29.17 2.30 x (2) 67.10
-65.22 -23.00
6. Asphaltic Comp. 4.80 3.00 x (2) 14.40
-60.42 -8.60
7. Barrier Comp. 5.32 3.00 x (2) 15.96
-55.10 7.36
8. Other DL - Dist Load Comp. 0.00 3.00 x (2) 0.00
-55.10 7.36
9. Other DL - Point load Comp. 0.00 3.00 x (2) 0.00
-55.10 7.36
10. Wind on moving load Comp. 1.63
8.99
11. Live Load D Load 23.62
Truck 0.00
32.61
Resume of deflection :
1. Chamber due to post tensioning = -59.73 mm ---- chamber upward
2. Deflection at service without Live Load = 7.36 mm ---- deflection downward
3. Deflection at service with Live Load = 32.61 mm ---- deflection downward
4. Deflection only Live Load = 25.25 mm < 50 mm ( Allow deflection Span / 800 ) -- OK

page 23 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

IX. FLEXURAL STRENGTH AND DUCTILITY

9.1 Steel Index Requirement (SNI Beton 2847-2013) --- Mid span = 20 m
tabel - steel index requirement
span Tension Rebar Prestress steel Rebar index
x As d Aps dp fps
rp d/dp ( wt - wc ) wp index index
(m) mm2 mm mm2 mm N/mm2
Sprt 0.00 0.00 1240.5 3753.6 858.5 0.0021 1.445 0.000 1801 0.074 0.074 Under
0.65 0.0 2290.5 7507.3 1434.3 0.0026 1.597 0.000 1789 0.088 0.088 Under
1.00 0.0 2290.5 7507.3 1462.5 0.0025 1.566 0.000 1791 0.086 0.086 Under
2.00 0.0 2290.5 7507.3 1540.1 0.0024 1.487 0.000 1794 0.082 0.082 Under
3.00 0.0 2290.5 7507.3 1613.6 0.0023 1.420 0.000 1797 0.078 0.078 Under
4.00 0.0 2290.5 7507.3 1682.8 0.0022 1.361 0.000 1800 0.075 0.075 Under
5.00 0.0 2290.5 7507.3 1747.9 0.0021 1.310 0.000 1802 0.073 0.073 Under
J1* 6.50 0.0 2290.5 7507.3 1837.6 0.0020 1.246 0.000 1805 0.069 0.069 Under
7.00 0.0 2290.5 7507.3 1865.4 0.0020 1.228 0.000 1806 0.068 0.068 Under
8.00 0.0 2290.5 7507.3 1917.8 0.0019 1.194 0.000 1807 0.066 0.066 Under
9.00 0.0 2290.5 7507.3 1966.1 0.0019 1.165 0.000 1809 0.065 0.065 Under
10.00 0.0 2290.5 7507.3 2010.2 0.0018 1.139 0.000 1810 0.063 0.063 Under
11.00 0.0 2290.5 7507.3 2050.0 0.0018 1.117 0.000 1811 0.062 0.062 Under
12.00 0.0 2290.5 7507.3 2085.7 0.0018 1.098 0.000 1811 0.061 0.061 Under
13.00 0.0 2290.5 7507.3 2117.2 0.0017 1.082 0.000 1812 0.060 0.060 Under
14.00 0.0 2290.5 7507.3 2144.5 0.0017 1.068 0.000 1813 0.060 0.060 Under
J2* 15.50 0.0 2290.5 7507.3 2177.5 0.0017 1.052 0.000 1814 0.059 0.059 Under
16.00 0.0 2290.5 7507.3 2186.4 0.0017 1.048 0.000 1814 0.058 0.058 Under
17.00 0.0 2290.5 7507.3 2201.1 0.0017 1.041 0.000 1814 0.058 0.058 Under
18.00 0.0 2290.5 7507.3 2211.6 0.0017 1.036 0.000 1814 0.058 0.058 Under
19.00 0.0 2290.5 7507.3 2217.9 0.0017 1.033 0.000 1814 0.058 0.058 Under
M* 20.00 0.0 2290.5 7507.3 2220.0 0.0016 1.032 0.000 1814 0.058 0.058 Under
21.00 0.0 2290.5 7507.3 2217.9 0.0017 1.033 0.000 1814 0.058 0.058 Under
22.00 0.0 2290.5 7507.3 2211.6 0.0017 1.036 0.000 1814 0.058 0.058 Under
23.00 0.0 2290.5 7507.3 2201.1 0.0017 1.041 0.000 1814 0.058 0.058 Under
J3* 24.50 0.0 2290.5 7507.3 2177.5 0.0017 1.052 0.000 1814 0.059 0.059 Under
25.00 0.0 2290.5 7507.3 2167.5 0.0017 1.057 0.000 1813 0.059 0.059 Under
26.00 0.0 2290.5 7507.3 2144.5 0.0017 1.068 0.000 1813 0.060 0.060 Under
27.00 0.0 2290.5 7507.3 2117.2 0.0017 1.082 0.000 1812 0.060 0.060 Under
28.00 0.0 2290.5 7507.3 2085.7 0.0018 1.098 0.000 1811 0.061 0.061 Under
29.00 0.0 2290.5 7507.3 2050.0 0.0018 1.117 0.000 1811 0.062 0.062 Under
30.00 0.0 2290.5 7507.3 2010.2 0.0018 1.139 0.000 1810 0.063 0.063 Under
31.00 0.0 2290.5 7507.3 1966.1 0.0019 1.165 0.000 1809 0.065 0.065 Under
32.00 0.0 2290.5 7507.3 1917.8 0.0019 1.194 0.000 1807 0.066 0.066 Under
J4* 33.50 0.0 2290.5 7507.3 1837.6 0.0020 1.246 0.000 1805 0.069 0.069 Under
34.00 0.0 2290.5 7507.3 1808.7 0.0020 1.266 0.000 1804 0.070 0.070 Under
35.00 0.0 2290.5 7507.3 1747.9 0.0021 1.310 0.000 1802 0.073 0.073 Under
36.00 0.0 2290.5 7507.3 1682.8 0.0022 1.361 0.000 1800 0.075 0.075 Under
37.00 0.0 2290.5 7507.3 1613.6 0.0023 1.420 0.000 1797 0.078 0.078 Under
38.00 0.0 2290.5 7507.3 1540.1 0.0024 1.487 0.000 1794 0.082 0.082 Under
39.35 0.0 2290.5 7507.3 1434.3 0.0026 1.597 0.000 1789 0.088 0.088 Under
40.00 0.0 1240.5 3753.6 858.5 0.0021 1.445 0.000 1801 0.074 0.074 Under

page 24 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

9.2.2. Minimum Prestressed Steel -- Mid span

a. Factored ultimate moment combination


Non Composite Load Composite Load
Load Deck Topping
Beam Diaph. Barrier p Other DL Live Load
Precast Slab
Load factor 1.2 1.2 1.2 1.3 1.3 2 1.2 1.8
Moment ( kN.m) 3698 655 429 2789 981 885 0 4635

Bridge life time design = 50 years


Transient act factor = 1.00 ( 50 years = 1 and 100 years = 1,1 )

Factored ultimate moment


Mu = 1.2 Beam + 1.2 Diaph. + 1.2 Deck + 1.3 CIP Slab + 1.3 Barrier + 2 Asphalt + 1.2 Other DL + 1.8 Live Load
= 1.2 * 3698 + 1.2 * 655 + 1.2 * 429 + 1.3 * 2789 + 1.3 * 981 + 2 * 885 + 1.2 * 0 + 1.8 * 4635
= 20750.28 kN.m

f Mnr / ( Mu * transient act factor ) = 22769 / ( 20750 * 1 )


= 1.10

Result - 1 : Factored Moment Nominal Resistance > Factored Ultimate Moment --- OK
Result - 2 : Bridge Design for 50 years --- OK

9.2.3 - Resume factored flexural resistance

position Middle Joint-1 Joint-2 Joint-3 Joint-4 Joint-5 Joint-6 Joint-7 Joint-8
Result
x (m) 20 6.5 15.5 24.5 33.5
Mu 20750 11307 19682 19682 11307
1. 2 Mcrk 17182 13371 16634 16700 13341
f Mn 22769 18513 22296 22296 18513
f Mn / Mu 1.10 1.64 1.13 1.13 1.64 OK
f Mn / 1.2 Mcrk 1.10 1.23 1.12 1.11 1.23 OK

page 25 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

Table a - Moment flexural resistance, Factored Moment and Cracking moment


span Ts = Tp = Cc1 ( slab ) Cc2 ( beam flange ) Cc3 ( Beam flange ) Cc4 ( Beam web )
x As * fy Aps * fs Comp. dCc1 Comp. dCc2 Comp. dCc3 Comp. dCc4
(m) kN kN kN m kN m kN m kN m
Sprt 0.00 0.000 6760 6760 0.065 0 0.1293256 0 0.129 0 0.129 *Dap
0.65 0.000 13434 13069 0.125 365 0.256882 0 0.264 0 0.264 *Dap
1.00 0.000 13444 13069 0.125 375 0.2570744 0 0.264 0 0.264
2.00 0.000 13470 13069 0.125 401 0.2575682 0 0.265 0 0.265
3.00 0.000 13493 13069 0.125 424 0.2579916 0 0.266 0 0.266
4.00 0.000 13512 13069 0.125 443 0.2583569 0 0.267 0 0.267
5.00 0.000 13529 13069 0.125 460 0.2586738 0 0.267 0 0.267
J1* 6.50 0.000 13550 13069 0.125 481 0.2590739 0 0.268 0 0.268
7.00 0.000 13556 13069 0.125 487 0.2591901 0 0.268 0 0.268
8.00 0.000 13567 13069 0.125 499 0.2594002 0 0.269 0 0.269
9.00 0.000 13577 13069 0.125 508 0.2595835 0 0.269 0 0.269
10.00 0.000 13586 13069 0.125 517 0.2597433 0 0.269 0 0.269
11.00 0.000 13593 13069 0.125 524 0.2598819 0 0.270 0 0.270
12.00 0.000 13599 13069 0.125 530 0.2600014 0 0.270 0 0.270
13.00 0.000 13605 13069 0.125 536 0.2601035 0 0.270 0 0.270
14.00 0.000 13609 13069 0.125 540 0.2601896 0 0.270 0 0.270
J2* 15.50 0.000 13615 13069 0.125 546 0.260291 0 0.271 0 0.271
16.00 0.000 13616 13069 0.125 547 0.2603178 0 0.271 0 0.271
17.00 0.000 13618 13069 0.125 550 0.2603615 0 0.271 0 0.271
18.00 0.000 13620 13069 0.125 551 0.2603924 0 0.271 0 0.271
19.00 0.000 13621 13069 0.125 552 0.2604108 0 0.271 0 0.271
M* 20.00 0.000 13621 13069 0.125 553 0.2604169 0 0.271 0 0.271
21.00 0.000 13621 13069 0.125 552 0.2604108 0 0.271 0 0.271
22.00 0.000 13620 13069 0.125 551 0.2603924 0 0.271 0 0.271
23.00 0.000 13618 13069 0.125 550 0.2603615 0 0.271 0 0.271
J3* 24.50 0.000 13615 13069 0.125 546 0.260291 0 0.271 0 0.271
25.00 0.000 13613 13069 0.125 544 0.2602607 0 0.271 0 0.271
26.00 0.000 13609 13069 0.125 540 0.2601896 0 0.270 0 0.270
27.00 0.000 13605 13069 0.125 536 0.2601035 0 0.270 0 0.270
28.00 0.000 13599 13069 0.125 530 0.2600014 0 0.270 0 0.270
29.00 0.000 13593 13069 0.125 524 0.2598819 0 0.270 0 0.270
30.00 0.000 13586 13069 0.125 517 0.2597433 0 0.269 0 0.269
31.00 0.000 13577 13069 0.125 508 0.2595835 0 0.269 0 0.269
32.00 0.000 13567 13069 0.125 499 0.2594002 0 0.269 0 0.269
J4* 33.50 0.000 13550 13069 0.125 481 0.2590739 0 0.268 0 0.268
34.00 0.000 13543 13069 0.125 475 0.2589495 0 0.268 0 0.268
35.00 0.000 13529 13069 0.125 460 0.2586738 0 0.267 0 0.267
36.00 0.000 13512 13069 0.125 443 0.2583569 0 0.267 0 0.267
37.00 0.000 13493 13069 0.125 424 0.2579916 0 0.266 0 0.266
38.00 0.000 13470 13069 0.125 401 0.2575682 0 0.265 0 0.265
39.35 0.000 13434 13069 0.125 365 0.256882 0 0.264 0 0.264 *Dap
40.00 0.000 6760 6760 0.065 0 0.1293256 0 0.129 0 0.129 *Dap

page 26 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

Table b - Moment flexural resistance, Factored Moment and Cracking moment


span Distance to centroid of composite section ( y )
Mn f Mn Mu f Mn / Mu*
x Ts Tp Cc1 Cc2 Cc3 Cc4
(m) m m m m m m kN.m kN.m kN.m kN.m
Sprt 0.00 0.717 0.335 0.458 0.000 0.000 0.000 5367 4293 0 --- -- OK
0.65 1.260 0.404 0.906 0.774 0.000 0.000 17541 14033 1334 10.52 -- OK
1.00 1.260 0.432 0.906 0.774 0.000 0.000 17932 14345 2031 7.06 -- OK
2.00 1.365 0.614 0.801 0.668 0.000 0.000 19009 15207 3947 3.85 -- OK
3.00 1.365 0.688 0.801 0.668 0.000 0.000 20028 16023 5757 2.78 -- OK
4.00 1.365 0.757 0.801 0.668 0.000 0.000 20990 16792 7467 2.25 -- OK
5.00 1.365 0.822 0.801 0.667 0.000 0.000 21894 17515 9078 1.93 -- OK
J1* 6.50 1.365 0.912 0.801 0.667 0.000 0.000 23141 18513 11307 1.64 -- OK
7.00 1.365 0.939 0.801 0.667 0.000 0.000 23527 18822 11991 1.57 -- OK
8.00 1.365 0.992 0.801 0.667 0.000 0.000 24257 19406 13276 1.46 -- OK
9.00 1.365 1.040 0.801 0.666 0.000 0.000 24928 19943 14462 1.38 -- OK
10.00 1.365 1.084 0.801 0.666 0.000 0.000 25541 20433 15548 1.31 -- OK
11.00 1.365 1.124 0.801 0.666 0.000 0.000 26096 20877 16534 1.26 -- OK
12.00 1.365 1.160 0.801 0.666 0.000 0.000 26592 21274 17421 1.22 -- OK
13.00 1.365 1.191 0.801 0.666 0.000 0.000 27030 21624 18208 1.19 -- OK
14.00 1.365 1.218 0.801 0.666 0.000 0.000 27410 21928 18877 1.16 -- OK
J2* 15.50 1.365 1.252 0.801 0.666 0.000 0.000 27870 22296 19682 1.13 -- OK
16.00 1.365 1.260 0.801 0.666 0.000 0.000 27994 22395 19900 1.13 -- OK
17.00 1.365 1.275 0.801 0.666 0.000 0.000 28199 22559 20262 1.11 -- OK
18.00 1.365 1.286 0.801 0.666 0.000 0.000 28345 22676 20525 1.10 -- OK
19.00 1.365 1.292 0.801 0.666 0.000 0.000 28433 22746 20687 1.10 -- OK
M* 20.00 1.365 1.294 0.801 0.666 0.000 0.000 28462 22769 20750 1.10 -- OK
21.00 1.365 1.292 0.801 0.666 0.000 0.000 28433 22746 20687 1.10 -- OK
22.00 1.365 1.286 0.801 0.666 0.000 0.000 28345 22676 20525 1.10 -- OK
23.00 1.365 1.275 0.801 0.666 0.000 0.000 28199 22559 20262 1.11 -- OK
J3* 24.50 1.365 1.252 0.801 0.666 0.000 0.000 27870 22296 19682 1.13 -- OK
25.00 1.365 1.242 0.801 0.666 0.000 0.000 27731 22185 19439 1.14 -- OK
26.00 1.365 1.218 0.801 0.666 0.000 0.000 27410 21928 18877 1.16 -- OK
27.00 1.365 1.191 0.801 0.666 0.000 0.000 27030 21624 18208 1.19 -- OK
28.00 1.365 1.160 0.801 0.666 0.000 0.000 26592 21274 17421 1.22 -- OK
29.00 1.365 1.124 0.801 0.666 0.000 0.000 26096 20877 16534 1.26 -- OK
30.00 1.365 1.084 0.801 0.666 0.000 0.000 25541 20433 15548 1.31 -- OK
31.00 1.365 1.040 0.801 0.666 0.000 0.000 24928 19943 14462 1.38 -- OK
32.00 1.365 0.992 0.801 0.667 0.000 0.000 24257 19406 13276 1.46 -- OK
J4* 33.50 1.365 0.912 0.801 0.667 0.000 0.000 23141 18513 11307 1.64 -- OK
34.00 1.365 0.883 0.801 0.667 0.000 0.000 22740 18192 10588 1.72 -- OK
35.00 1.365 0.822 0.801 0.667 0.000 0.000 21894 17515 9078 1.93 -- OK
36.00 1.365 0.757 0.801 0.668 0.000 0.000 20990 16792 7467 2.25 -- OK
37.00 1.365 0.688 0.801 0.668 0.000 0.000 20028 16023 5757 2.78 -- OK
38.00 1.365 0.614 0.801 0.668 0.000 0.000 19009 15207 3947 3.85 -- OK
39.35 1.260 0.404 0.906 0.774 0.000 0.000 17541 14033 1334 10.52 -- OK
40.00 0.717 0.335 0.458 0.000 0.000 0.000 5367 4293 0 --- -- OK

page 27 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

Table c - Moment flexural resistance, Factored Moment and Cracking moment


span s bottom beam M Crack = f Mn
s bot D(sbot ~ fr) DM MT
x MNC MC Prestress DM + MT
2 2 2 2 2 Min(1.2Mcr;1.33Mu)
(m) N/mm N/mm N/mm N/mm N/mm kN.m kN.m kN.m
Sprt 0.00 0.00 0.00 9.87 9.87 14.92 8301 0 8301 --- -- OK *Dap
0.65 -1.20 -0.75 8.68 6.73 11.78 6555 905 7460 7.91 -- OK *Dap
1.00 -1.83 -1.14 9.18 6.21 11.26 6264 1379 7642 5.31 -- OK
2.00 -3.54 -2.22 15.28 9.52 14.57 8105 2677 10782 2.90 -- OK
3.00 -5.15 -3.24 16.84 8.45 13.49 7509 3903 11412 2.09 -- OK
4.00 -6.68 -4.21 18.33 7.44 12.49 6948 5063 12011 1.69 -- OK
5.00 -8.12 -5.11 19.73 6.50 11.54 6424 6155 12579 1.45 -- OK
J1* 6.50 -10.13 -6.36 21.69 5.20 10.25 5703 7668 13371 1.23 -- OK
7.00 -10.74 -6.75 22.31 4.82 9.87 5490 8132 13622 1.18 -- OK
8.00 -11.88 -7.48 23.47 4.12 9.17 5100 9002 14102 1.15 -- OK
9.00 -12.93 -8.15 24.56 3.48 8.53 4743 9805 14548 1.14 -- OK
10.00 -13.90 -8.76 25.56 2.90 7.95 4421 10541 14961 1.14 -- OK
11.00 -14.78 -9.32 26.48 2.38 7.42 4131 11209 15341 1.13 -- OK
12.00 -15.58 -9.81 27.31 1.92 6.96 3874 11811 15686 1.13 -- OK
13.00 -16.30 -10.25 28.06 1.51 6.56 3650 12346 15996 1.13 -- OK
14.00 -16.89 -10.63 28.72 1.20 6.25 3477 12800 16277 1.12 -- OK
J2* 15.50 -17.60 -11.09 29.55 0.87 5.91 3291 13343 16634 1.12 -- OK
16.00 -17.79 -11.21 29.79 0.78 5.83 3244 13491 16735 1.12 -- OK
17.00 -18.11 -11.42 30.19 0.66 5.70 3174 13737 16910 1.11 -- OK
18.00 -18.35 -11.57 30.50 0.58 5.63 3133 13915 17048 1.11 -- OK
19.00 -18.50 -11.65 30.71 0.55 5.60 3116 14026 17142 1.11 -- OK
M* 20.00 -18.57 -11.68 30.80 0.54 5.59 3111 14071 17182 1.10 -- OK
21.00 -18.50 -11.65 30.73 0.57 5.62 3126 14026 17152 1.11 -- OK
22.00 -18.35 -11.57 30.56 0.64 5.69 3166 13915 17081 1.11 -- OK
23.00 -18.11 -11.42 30.29 0.76 5.81 3232 13737 16969 1.11 -- OK
J3* 24.50 -17.60 -11.09 29.67 0.99 6.03 3357 13343 16700 1.11 -- OK
25.00 -17.38 -10.95 29.42 1.08 6.13 3411 13179 16590 1.11 -- OK
26.00 -16.89 -10.63 28.82 1.30 6.34 3530 12800 16330 1.12 -- OK
27.00 -16.30 -10.25 28.13 1.58 6.63 3689 12346 16035 1.12 -- OK
28.00 -15.58 -9.81 27.36 1.96 7.01 3900 11811 15711 1.13 -- OK
29.00 -14.78 -9.32 26.50 2.40 7.45 4144 11209 15354 1.13 -- OK
30.00 -13.90 -8.76 25.56 2.90 7.95 4422 10541 14963 1.14 -- OK
31.00 -12.93 -8.15 24.54 3.46 8.51 4735 9805 14539 1.14 -- OK
32.00 -11.88 -7.48 23.44 4.08 9.13 5082 9002 14083 1.15 -- OK
J4* 33.50 -10.13 -6.36 21.64 5.15 10.20 5673 7668 13341 1.23 -- OK
34.00 -9.48 -5.96 21.00 5.56 10.61 5901 7181 13082 1.29 -- OK
35.00 -8.12 -5.11 19.66 6.43 11.48 6385 6155 12540 1.45 -- OK
36.00 -6.68 -4.21 18.25 7.36 12.41 6905 5063 11968 1.69 -- OK
37.00 -5.15 -3.24 16.76 8.37 13.41 7463 3903 11367 2.09 -- OK
38.00 -3.54 -2.22 15.19 9.44 14.48 8059 2677 10736 2.90 -- OK
39.35 -1.20 -0.75 8.63 6.68 11.73 6524 905 7430 7.91 -- OK *Dap
40.00 0.00 0.00 9.58 9.58 14.63 8139 0 8139 --- -- OK *Dap

page 28 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

IX. SHEAR ANALYSIS

9.1 Shear reinforcement based on SNI 2847-2013


Table - Concrete Shear Contribution
Vc 1 Vc 2 Vc 3
span d Vu Mu d/(Vu/Mu) bw Av Vc
Vc min Vc max Vc
x
(m) m kN kN.m mm mm2 kN
Sprt 0.00 1.88 2219 0 1.00 600 265 1356 3254 6047 3254 *Dap
0.65 1.88 2143 1334 1.00 600 531 1356 3254 6047 3254 *Dap
1.00 1.88 2102 2031 1.00 600 531 1356 3254 6047 3254
2.00 1.88 1987 3947 0.95 200 265 452 1085 1915 1085
3.00 1.88 1890 5757 0.62 200 265 452 1085 1296 1085
4.00 1.88 1805 7467 0.45 200 265 452 1085 990 990
5.00 1.88 1719 9078 0.36 200 265 452 1085 805 805
J1* 6.50 1.88 1591 11307 0.26 200 265 452 1085 633 633
7.00 1.88 1520 11991 0.24 200 265 452 1085 584 584
8.00 1.92 1435 13276 0.21 200 265 461 1106 536 536
9.00 1.97 1349 14462 0.18 200 265 473 1134 502 502
10.00 2.01 1266 15548 0.16 200 265 483 1160 474 483
11.00 2.05 1181 16534 0.15 200 265 493 1183 448 493
12.00 2.09 1095 17421 0.13 200 265 501 1203 424 501
13.00 2.12 1010 18208 0.12 200 265 509 1221 401 509
14.00 2.14 896 18877 0.10 200 265 515 1237 373 515
J2* 15.50 2.18 768 19682 0.08 200 265 523 1256 342 523
16.00 2.19 725 19900 0.08 200 265 526 1261 332 526
17.00 2.20 640 20262 0.07 200 265 529 1270 312 529
18.00 2.21 555 20525 0.06 200 265 532 1276 292 532
19.00 2.22 469 20687 0.05 200 265 533 1279 272 533
M* 20.00 2.22 370 20750 0.04 200 265 534 1281 248 534
21.00 2.22 270 20687 0.03 200 265 533 1279 224 533
22.00 2.21 -497 20525 0.05 200 265 532 1276 278 532
23.00 2.20 -582 20262 0.06 200 265 529 1270 298 529
J3* 24.50 2.18 -710 19682 0.08 200 265 523 1256 328 523
25.00 2.17 -753 19439 0.08 200 265 521 1250 338 521
26.00 2.14 -838 18877 0.10 200 265 515 1237 359 515
27.00 2.12 -952 18208 0.11 200 265 509 1221 387 509
28.00 2.09 -1038 17421 0.12 200 265 501 1203 410 501
29.00 2.05 -1123 16534 0.14 200 265 493 1183 433 493
30.00 2.01 -1208 15548 0.16 200 265 483 1160 459 483
31.00 1.97 -1294 14462 0.18 200 265 473 1134 488 488
32.00 1.92 -1379 13276 0.20 200 265 461 1106 520 520
J4* 33.50 1.88 -1540 11307 0.26 200 265 452 1085 617 617
34.00 1.88 -1590 10588 0.28 200 265 452 1085 666 666
35.00 1.88 -1689 9078 0.35 200 265 452 1085 793 793
36.00 1.88 -1788 7467 0.45 200 265 452 1085 982 982
37.00 1.88 -1888 5757 0.62 200 265 452 1085 1295 1085
38.00 1.88 -1987 3947 0.95 200 265 452 1085 1915 1085
39.35 1.88 -2143 1334 1.00 600 531 1356 3254 6047 3254 *Dap
40.00 1.88 -2219 0 1.00 600 265 1356 3254 6047 3254 *Dap

page 29 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

Table - Stirrup Steel calculation


Vn Vs1 Vs2
Shear Min. Use
span Vs Use Spacing f Vnh f Vnh
Vu / f Vn - Vc Vs Max Zone spacing Spacing
x Vu
(m) kN kN kN kN mm mm mm kN kN
Sprt 0.00 2959 -295 5423 -295 2 531 100 4 D13 2466 1.11 *Dap
0.65 2857 -397 5423 -397 2 600 100 4 D13 2961 1.38 *Dap
1.00 2802 -452 5423 -452 2 600 100 4 D13 2961 1.41
2.00 2649 1565 1808 1565 4 134 100 2 D13 2466 1.24
3.00 2520 1435 1808 1435 4 146 100 2 D13 2466 1.30
4.00 2406 1416 1808 1416 4 148 100 2 D13 2466 1.37
5.00 2293 1488 1808 1488 4 141 100 2 D13 2466 1.43
J1* 6.50 2122 1489 1808 1489 4 141 100 2 D13 2466 1.55
7.00 2026 1443 1808 1443 4 145 100 2 D13 2466 1.62
8.00 1913 1377 1844 1377 4 155 150 2 D13 2195 1.53
9.00 1799 1297 1890 1297 4 169 150 2 D13 2250 1.67
10.00 1688 1205 1933 1205 4 186 150 2 D13 2301 1.82
11.00 1574 1082 1971 1082 4 211 200 2 D13 2175 1.84
12.00 1461 959 2005 959 3 242 200 2 D13 2213 2.02
13.00 1347 838 2036 838 3 282 200 2 D13 2246 2.22
14.00 1194 679 2062 679 3 352 300 2 D13 2096 2.34
J2* 15.50 1024 500 2094 500 3 485 300 2 D13 2128 2.77
16.00 967 441 2102 441 3 552 300 2 D13 2137 2.95
17.00 853 324 2116 324 3 600 300 2 D13 2151 3.36
18.00 739 208 2126 208 3 600 300 2 D13 2161 3.90
19.00 626 93 2132 93 2 600 300 2 D13 2167 4.62
M* 20.00 493 -41 2134 -41 2 600 300 2 D13 2169 5.87
21.00 360 -173 2132 -173 2 600 300 2 D13 2167 8.03
22.00 663 131 2126 131 2 600 300 2 D13 2161 4.35
23.00 776 247 2116 247 3 600 300 2 D13 2151 3.69
J3* 24.50 947 424 2094 424 3 573 300 2 D13 2128 3.00
25.00 1004 483 2084 483 3 501 300 2 D13 2118 2.81
26.00 1118 602 2062 602 3 397 300 2 D13 2096 2.50
27.00 1270 761 2036 761 3 310 300 2 D13 2069 2.17
28.00 1384 882 2005 882 3 264 200 2 D13 2213 2.13
29.00 1497 1005 1971 1005 4 228 200 2 D13 2175 1.94
30.00 1611 1128 1933 1128 4 199 150 2 D13 2301 1.90
31.00 1725 1237 1890 1237 4 177 150 2 D13 2250 1.74
32.00 1839 1318 1844 1318 4 162 150 2 D13 2195 1.59
J4* 33.50 2053 1436 1808 1436 4 146 100 2 D13 2466 1.60
34.00 2120 1453 1808 1453 4 144 100 2 D13 2466 1.55
35.00 2252 1459 1808 1459 4 144 100 2 D13 2466 1.46
36.00 2384 1402 1808 1402 4 149 100 2 D13 2466 1.38
37.00 2517 1432 1808 1432 4 146 100 2 D13 2466 1.31
38.00 2649 1565 1808 1565 4 134 100 2 D13 2466 1.24
39.35 2857 -397 5423 -397 2 600 100 4 D13 2961 1.38 *Dap
40.00 2959 -295 5423 -295 2 531 100 4 D13 2466 1.11 *Dap

page 30 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

X. SHEAR KEY ANALYSIS

Table - Prestress shear resistance


Joint Beam stress Coef. ACI 31R8R Shear prestress
No Position Area σ top σ bot σn Table 21.2.1 Vnp f Vnp
Mark
m mm2 N/mm2 N/mm2 N/mm2 f μ kN kN
1 J1* 6.5 749500 11.1 11.6 11.3 0.75 0.6 5100 3825
2 J2* 15.5 749500 11.3 12.0 11.6 0.75 0.6 5234 3926
3 J3* 24.5 749500 11.3 12.1 11.7 0.75 0.6 5254 3940
4 J4* 33.5 749500 11.1 11.5 11.3 0.75 0.6 5088 3816

table - Steel pin shear capacity and Joint shear capacity


Joint steel pin Shear steel pin Shear capacity
No n A pin fu V pin f V pin f Vnj Vu f Vnj / Vu Result
Mark
pcs mm2 N/mm2 kN kN kN kN
1 J1* 3 - D25 1472.6 540 477.1 358 4183 1591 2.63 OK
2 J2* 3 - D25 1472.6 540 477.1 358 4283 768 5.58 OK
3 J3* 3 - D25 1472.6 540 477.1 358 4298 710 6.05 OK
4 J4* 3 - D25 1472.6 540 477.1 358 4174 1540 2.71 OK

XI. LIFTING POINT ANALYSIS


Table Segmen Lifting Point Calculation
Segment Segment # of Treq Lifting Point SF Result
No Length Weight Lifting Load dia. nps Tprov d lp
m kN point kN mm loops kN/Point m
1 6.9 143.4 2 71.68 12.7 2 171.48 0.80 2.39 OK
2 9 165.5 2 82.77 12.7 2 171.48 0.80 2.07 OK
3 9 165.2 2 82.58 12.7 2 171.48 0.80 2.08 OK
4 9 165.5 2 82.77 12.7 2 171.48 0.80 2.07 OK
5 6.9 143.0 2 71.50 12.7 2 171.48 0.80 2.40 OK
0.0
0.0
0.0
0.0

page 31 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

XII. ANCHOR REINFORCEMENT

Calculation for anchor block TENDON-1


a. Bearing Strength - Local Zone
(d)
350
350


( d2 )
270 350
(b)
350 270


( d1 ) 350
270 350

250
350

Front View Side View Top View

Table - Prestress force at anchor block


Cable PC Strand Profile Prymary prysm (mm) Total P Pu1 Pu2 Pu
no number Diameter Edge d b tension (kN) (kN) (kN) (kN)

4 19 12.70 1700 350 350 0.76 2653.1 3183.7 36778.0 3183.7


3 19 12.70 1350 350 350 0.76 2653.1 3183.7 36778.0 3183.7
2 19 12.70 600 350 350 0.76 2653.1 3183.7 36778.0 3183.7
1 19 12.70 250 350 350 0.76 2653.1 3183.7 36778.0 3183.7

Table - Bearing strength


Cable Block Anchor (mm) A1 A2 EBS Fbi Fb
a/d Fb / EBS Result
no a f duct (mm2) (mm2) (N/mm2) (kN) (kN)

4 270 84 0.77 67358 122500 47.27 35.47 53.20 1.13 OK


3 270 84 0.77 67358 122500 47.27 35.47 53.20 1.13 OK
2 270 84 0.77 67358 122500 47.27 35.47 53.20 1.13 OK
1 270 84 0.77 67358 122500 47.27 35.47 53.20 1.13 OK

b. Bursting steel - Local zone


Table - Bursting Steel
Cable so Max Max Z Abs req Bursting Abs prov prov s y prov
Result
no (N/mm2) s y / s o sy kN (mm2) steel (mm2) sy s y max

4 21.66 0.10 2.17 181.9 866 5 D-13 1327.32 2.28 1.05 OK


3 21.66 0.10 2.17 181.9 866 5 D-13 1327.32 2.28 1.05 OK
2 21.66 0.10 2.17 181.9 866 5 D-13 1327.32 2.28 1.05 OK
1 21.66 0.10 2.17 181.9 866 5 D-13 1327.32 2.28 1.05 OK

page 32 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

c. Spalling stress reinforcement - Global Zone

Spalling force at the end Fsp = 0,04 * P


face of the beam = 0,04 * 2653
= 106.12 kN

Spalling rebar area Asp req = Fsp / 0,5 * fy


requirment 106 * 1000 / (0,5 * 420 )
2
= 505 mm

Diameter steel d sp = 13 mm
number of stirrup n sp = 4 pcs

Spalling rebar strength Asp prov = n sp * 0,25 * 3,14 * dsp 2


= 4 * 0,25 * 3,14 * 13^2
2
= 530.9 mm
Asp prov > Asp req ------ rebar provide > rebar required ( OK )

page 33 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

XIII. DAPPED END DESIGN ……………. ( PCI Design Handbook, Part 6.13-Dapped-End Connections )
Dapped End Dimension :
Beam Height H = 2100.00 mm w2
depth of the member above h = 1050.00 mm
the daped end Av
depth of the member below h' = 1050 mm Ah
the dapped end h d Ah
distance from top to center d = 930.00 mm
of the As reinforcement As
Ash
Width of shear area at b = 600.00 mm
h'
dapped end w1 a a
Longitudinal dapped end w = 900.00 mm
length lp
distance end beam to center w1 = 900.00 mm cos a = d / sqrt ( d2 + a2 )
of bearing pad = 930 / sqrt ( ( 930 ^2 ) + ( 700 ^2 ) )
distance end beam to Ash w2 = 900.00 mm = 0.8
rebar =
Shear span, measured from a = 700.00 mm a= 45.84 degrees
load to center of Ash

Daped end rebar calculation :


1. Flexural and axial tension in the extended end :
Flexural (cantilever bending) and axial tension in the extended end. Provided flexural reinforcement, Af, plus axial tension
reinforcement, An.

Factored shear load Vu = 2219 kN

Applied factored horizontal Nu = 24.515 kN (brake load)


tensile force

Reduction factor f = 0.85

Axial tension reinforcement An = Nu / ( f * fy )


2
= 0.068669 mm

The horizontal As req = Af + An


reinforcement for flexural = 1 / ( f * fy ) * ( Vu * a / d + Nu * h / d ) + 0
(cantilever bending) and = 1 / ( 0.85 * 420 ) * ( 2219.36 * 1000 * 700 / 930 + 24.515 * 1050 / 930) + 0
axial tension in the extended = 4756.754 mm
2

end

Rebar diameter for As d As = 32 mm

Number of rebar for As n As = 6 pcs

Provide area rebar for As As prov = n * 0,25 * 3,14 * d As2


= 6 * 0,25 * 3,14 * 32 ^ 2
2
= 4825.49 mm
As prov > As req ------ rebar provide > rebar required ( OK )
2. Direct shear
Direct shear at the junction of the dap and the main body of the member. Provide shear-friction reinforcement composed of
Af and Ah, plus axial tension reinforcement, An

coef. for normal weight l = 1


concrete

coef. for concrete to m = 1.4 l


concrete cast monolit

Shear friction coeficient me = Minimum 1000 l b h m / Vu (formula in kips, inch)


3.4 PCI chapter 6.7.1

= Minimum 1000 * 1*( 600 / 25,4)*(1050 / 25,4)*1,4*1/(2219 * 1000 / 4,448)


3.4

= Minimum [ 2.43 ; 3,4 ]


= 2.426792

page 34 / 35
21194 FF R03 - PC I Girder Posttension H-210 L-40,8 CTC-205 STA 37+615.xls

The potensial of vertical As1 = [ 2/3 * Vu / ( f * fy * me ) ] + An


crack is resisted by = [ 2/3 * 2219.36 * 1000 / ( 0.85 * 420 * 2.43 ) ] + 0.07
2
combination of As & Ah = 1707.86 mm

As max = Max [ As req ; As1 ]


= Maximum [ 4756.75 ; 1707.86 ]
2
= 4756.75 mm

Ah req. = ( As - An ) / 2
= ( 4,756.75 - 0.0686694677871148 ) / 2
2
= 2378.34 mm

Rebar diameter for Ah d Ah = 16 mm


Number of rebar for Ah n Ah = 12 pcs
Provide area rebar for Ah Ah prov = n Ah * 0,25 * 3,14 * d Ah2
= 12 * 0,25 * 3,14 * 16 ^ 2
2
= 2412.74 mm
Ah prov > Ah req ------ rebar provide > rebar required ( OK )
check shear strength : fVn = f 800 b d (formula in kips, inch)
= [0.85 * 800 * ( 600 / 25,4 ) * ( 930 / 25,4 ) / 1000 ] * 4,448
= 2616 kN

3. Diagonal tension at reentrant corner


The reinforcement required Ash req = Vu / ( f * fy cos a)
to resist diagonal tension = 2219.36 * 1000 / ( 0.85 * 420 * 0.8 )
2
cracking starting from the = 7770.85 mm
reentrant corner.

Rebar diameter for Ash d Ash = 32 mm


Number of rebar for Ash n Ash = 10 pcs

Provide area rebar for Ash Ash prov = n Ash * 0,25 * 3,14 * d Ash2
= 10 * 0,25 * 3,14 * 32 ^ 2
2
= 8042.48 mm
Ash prov > Ash req ------ rebar provide > rebar required ( OK )

4. Diagonal tension in extended end


2 l b d sqrt ( fc' ) = 2 * 1 * ( 600 / 25.4 ) * ( 930 / 25.4 ) * sqrt ( 52 / 0.006895 ) / 1000 * 4,448
(formula in kips, inch) = 668.18 kN

At least one half of the Av req. = [ 1 / ( 2 * fy ) ] * [ ( Vu / f ) - 2 * l * b * d * sqrt(fc) ]


reinforcement required in = [ 1 / ( 2 * 420 ) ] * [ ( 2219.36 * 1000 / 0.85 ) - ( 668.18 * 1000 ) ]
2
this area should be placed = 2312.885 mm
vertically

Rebar diameter for Av d Av = 13 mm


Number of rebar for Av n Av = 9 pcs
Number of leg rebar for Av # leg = 2 leg
Provide area rebar for Av Av prov = n Av * # leg * 0,25 * 3,14 * d ah2
= 2 * 9 * 0,25 * 3,14 * 13 ^ 2
2
= 2389.18 mm
Av prov > Av req ------ rebar provide > rebar required ( OK )
fVn = f [ Av . fy + Ah fy + 2 l b d sqrt ( fc' ) ]
Additional reinforcement = 0.85 * [ ( 2389.18 * 420 ) + ( 2412.74 * 420 ) + ( 668.18 * 1000 ) ] / 1000
required in the extended end = 2282.24 kN

Shear capacity to factored fVn / Vu = 2282.24 / 2219.36


load ratio = 1.03 ------ Shear capacity > Factored shear ( OK )

----- End of Calculation -----

page 35 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

TECHNICAL CALCULATION RESUME


FOR SEGMENTAL PC I BEAM FOR TRAFIC BRIDGES

1. BEAM SPECIFICATION
Total length of the beam = 30.80 m
Distance CL support to end of beam = 0.4 m
Beam span = 30 m
Bridge skew angle = 28 degree
Beam Height = 1700 mm
Distance ctc of beam = 2050 mm
Topping slab thickness = 250 mm
Asphalt thickness = 100 mm
Deck slab thickness = 70 mm
Beam Compressive strength = 45 MPa
Slab Compressive strength = 30 MPa
Bridge life time = 50 years
Total beam weight = 54.17 ton

Segment Arrangement
Segment beam 1 2 3 4 5
Length ( m) 6.4 6.00 6.00 6.00 6.40

2. STRESSING
Diameter of PC Strand = 12.7 mm ( Grade 270 type Low Relaxation )
Number of PC Strand = 55 pcs

Strand configuration
Cable number Profile Total Total Jacking Force = 76% UTS
no of strand Edge Middle tension Stress UTS of Strand = 1860 N/mm2
fc initial = 36 N/mm2

3 17 1400 230 76% 1413.6


2 19 1000 100 76% 1413.6
1 19 300 100 76% 1413.6
Total 55 881.8182 140.1818 76%

3. LOADING
1. Dead Load
a. Precast Beam = 16.41 kN / m N-Comp
b. - Edge Diaphragm = 22.31 kN N-Comp
- Middle Diaphragm = 16.39 kN N-Comp
c. Precast deck slab = 2.15 kN / m N-Comp
d. CIP topping slab = 13.94 kN / m N-Comp
e. Asphaltic Layer = 4.42 kN / m Comp.
f. Barrier = 4.90 kN / m Comp.
g. - Other Uniform DL = 0.00 kN / m Comp.
- Other Point DL = 0.00 kN Comp.

2. Live Load
a. Dynamic Load Allowance = 1.40
b. Knife Edge Load (KEL) = 49.00 kN/m
c. Distribution Factor (DF) = 1.00
d. Uniform Distribution Load = 9.00 kPa For span ≤ 30m : 9 KPa
For span > 30m : 9 kPa x [ 0,5 + ( 15/Span ) ]
e. Live Load
q UDL = DF x q x s = 18.45 kN/m
P KEL = DF x DLA x KEL x s = 140.63 kN

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4. BEAM SUPPORT REACTION


Beam support reaction :
a. Total dead load = 733.33 kN
b. Live load = 430.36 kN
c. Ultimate support reaction = 1744 kN

5. CONTROL OF BEAM STRESSES - MID SPAN


1. Initial Condition
top stress = -0.45 MPa > -1.50 N/mm2
bottom stress = 21.04 MPa < 21.60 N/mm2

2. Service Condition
top slab stress = 6.48 MPa < 13.50 N/mm2
top stress = 12.44 MPa < 21.60 N/mm2
bottom stress = 0.12 MPa > -1.50 N/mm2

6. BEAM DEFLECTION - MID SPAN


Resume of deflection :
1. Chamber at applied prestress = -37.73 mm
2. Deflection at without Live Load = -7.37 mm
3. Deflection at with Live Load = 8.63 mm
4. Deflection only Live Load = 16.01 mm < 37.5 mm ( Allow deflection Span / 800 ) -- OK

7. MOMENT AND CRACKING CAPACITY OF BEAM

1. Rebar index Limitation = Total rebar index under limtitation rebar index ----
under reinforcement section
2. Flexural Resistance Capacity
Factored Moment Resistance = 13546 kN.m
Factored Flexural moment = 12207.29 kN.m
Ratio f Mn / Mult = 1.11

3. Cracking moment capacity


Cracking Moment = 10270.08 kN.m
Ratio f Mn / M Crack = 1.32 > 1.2

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TECHNICAL CALCULATION OF SEGMENTAL PC I BEAM FOR TRAFIC BRIDGES


BEAM LOAD - SNI 1725 : 2016

I. DATA

0.4 Span L = 30.00 m 0.4

1.1 - Beam Specification :


Total beam length L-beam = 30.80 m Edge beam to anchor = 0.15 m
Beam spacing s = 2050 mm Anchor to anchor distance = 30.50 m
Bridge skew angle q = 28 degree
Slab thickness t-slab = 250 mm Edge beam to dapped anchor = 1.05 m
Deck slab thickness t-deck = 70 mm Anchor to anchor distance = 28.70 m
Asphalt thickness t-aspalt = 100 mm

1.2 - Beam Cross Section :


Beam Height H = 1700 mm A
Flange-1 height tfl-1 = 200 mm
tfl-1
Flange-2 height tfl-2 = 120 mm
tfl-2
Flange-3 height tfl-3 = 250 mm
Flange-4 height tfl-4 = 250 mm tweb
H
Top Flange Width A = 800 mm
Bottom Flange Width B = 700 mm
tfl-3
Web thickness t web = 200 mm
deck slab daped width a1 = 100 mm tfl-4
deck slab daped depth t1 = 70 mm
B
II. MATERIAL
2.1 - Concrete
a. Compressive strength Beam Slab Formula
at service fc ' = 45.0 N/mm2 30.0 N/mm2
at initial 80% fc' fc i = 36.0 N/mm2 N/mm2

b. Allowable concrete stress


at service s allow comp = 20.3 N/mm2 13.5 N/mm2 0,45 x fc'
s allow tensile = 3.4 N/mm2 2.7 N/mm2 0,5 x sqrt ( fc' )
at initial s allow comp = 21.6 N/mm2 0,6 x fci
s allow tensile = 1.5 N/mm2 0,25 x sqrt ( fci )

c. Concrete weight Wc = 2500.0 kg/m3 2500.0 kg/m3


d. Modulus of elasticity
at service Ec = 36056.6 N/mm2 29440.1 N/mm2 wc1.5 x 0.043 x sqrt( fc' )
at initial Eci = 32250.0 N/mm2 wc1.5 x 0.043 x sqrt( fci )

e. Flexural tension strength


at service fr = 4.7 [N/mm2] 0.7 * sqrt( fc' )

2.2 - Prestressing Cable


Refer to : ASTM A 416 Grade 270 Low Relaxation or JIS G 3536
a. Diameter strand dia. = 12.7 mm
b. Eff. Section area Ast = 98.78 mm2
c. Modulus of elasticity Es = 193000 N/mm2
d. Ultimate tensile strength fu = 1860 N/mm2
e. Yield strength fpy = 1674 N/mm2

2.3 - Steel Reinforcement


a. Modulus of elasticity Es = 200000 N/mm2
b. Yield stress fy = 420 N/mm2

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III. SECTION ANALYSIS

3.1 - Beam edge section - flange beam with haunch for deck
n = Ec girder / Ec slab
= 29440 / 36057
= 0.82
② ②
⑥ ⑥

④ Ya' Ya'
Ya ④ Ya

Yb Yb' ② Yb Yb'
① ①
② ① Base Line ① Base Line
PRECAST COMPOSITE PRECAST COMPOSITE
EDGE SECTION MIDDLE SECTION
a. Beam section properties - Beam edge section
Section Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Zone
Height Bottom Upper mm2 mm mm mm3 mm4 mm4
6 70.0 600.0 600.0 42000.0 1630 1665 69930000 17150000 27815994757
5 130.0 800.0 800.0 104000.0 1500 1565 162760000 146466667 53099686763
4 40.0 600.0 800.0 28000.0 1460 1481 41466667 3707937 11099654685
3 1160.0 600.0 600.0 696000 300 880 612480000 78044800000 78612444874
2 50.0 700.0 600.0 32500 250 274 8916667 6757479 10830049400
1 250.0 700.0 700.0 175000 0 125 21875000 911458333 93262005223
Total 1700.0 1077500 851 917428333 79130340415 274719835701

b. Composite section properties - Beam edge section


Zone Height Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Section Bottom Upper mm2 mm mm mm3 mm4 mm4
2 250.0 1673.8 1673.8 418454 1700 1825.0 763679458 2179450509 207943756156
0.0 600.0 600.0 0 1700 1700.0 0 0 0
1 1700.0 700.0 800.0 1077500 0 851.4 917428333 274719835701 354629811729
Total 1950.0 1495954 1123.8 1681107792 276899286210 562573567885

3.2 - Beam Middle section - flange beam with haunch for deck

a. Beam section properties - Beam middle section


Section Width Area Level Yb Area*Yb Io Ix = Io+Area*d2
Zone
Height Bottom Upper mm2 mm mm mm3 mm4 mm4
6 70.0 600.0 600.0 42000 1630 1665 69930000 17150000 30248588783
5 130.0 800.0 800.0 104000 1500 1565 162760000 146466667 58398380731
4 120.0 200.0 800.0 60000 1380 1452 87120000 63360000 24287960803
3 880.0 200.0 200.0 176000 500 940 165440000 11357866667 14038265424
2 250.0 700.0 200.0 112500 250 352 39583333 525655864 24823787295
1 250.0 700.0 700.0 175000 0 125 21875000 911458333 84613866008
Total 1700.0 669500 817 546708333 13021957531 236410849044

b. Composite section properties - Beam middle section


Zone Height Width Area Level Yb Area*Yb Io Ix = Io + Area*d2
Section Bottom Upper mm2 mm mm mm3 mm4 mm4
2 250.0 1673.8 1673.8 418454 1700 1825.0 763679458 2179450509 163318396108
0.0 530.7 530.7 0 1700 1700.0 0 0 0
1 1700.0 700.0 800.0 669500 0 816.6 546708333 236410849044 337126781149
Total 1950.0 1087954 1204.5 1310387792 238590299553 500445177257

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3.3 - Section properties resume


Area Ya Yb Ix Wa Wb
Description
mm2 mm mm mm4 mm3 mm3
Edge beam properties
Precast Beam 1077500 849 851.4 274719835701 323748888 322652585
Composite section 1495954 826 1123.8 562573567885 680891659 500613026
Composite @ top beam 576 976299254
Middle beam properties
Precast Beam 669500 883 816.6 236410849044 267612298 289509147
Composite section 1087954 746 1204.5 500445177257 671243769 415496531
Composite @ top beam 496 1009880138

a. Section Propoerties along beam


span Beam Section properties
x Section Area Ya Yb Ix Wa Wb bw
(m) mm2 mm mm mm4 mm3 mm3 mm
Sprt 0.00 Dapped 630000 483 517 5.36.E+10 111049734 103795029 600
0.65 Edge 1077500 849 851 2.75.E+11 323748888 322652585 600
1.00 Edge 1077500 849 851 2.75.E+11 323748888 322652585 600
2.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
3.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
4.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
5.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
J1* 6.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
7.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
8.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
9.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
10.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
11.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
J2* 12.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
13.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
14.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
M* 15.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
16.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
17.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
J3* 18.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
19.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
20.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
21.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
22.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
23.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
J4* 24.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
25.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
26.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
27.00 Middle 669500 883 817 2.36.E+11 267612298 289509147 200
28.00 Trans - 2 669500 883 817 2.36.E+11 267612298 289509147 200
29.35 Edge 1077500 849 851 2.75.E+11 323748888 322652585 600
30.00 Dapped 630000 483 517 5.36.E+10 111049734 103795029 600

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b. Section Propoerties along composite beam


span Composite Section properties
x Section Area Ya Yb Ix Wa Wb Ya Wa
top slab bot. beam Top beam Top beam
(m) mm2 mm mm mm4 mm3 mm3 mm mm3
Sprt 0.00 Dapped 1048454 490 760 1.49E+11 303450266 195913441 240 6.19E+08
0.65 Edge 1495954 826 1124 5.63E+11 680891659 500613026 576 9.76E+08
1.00 Edge 1495954 826 1124 5.63E+11 680891659 500613026 576 9.76E+08
2.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
3.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
4.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
5.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
J1* 6.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
7.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
8.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
9.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
10.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
11.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
J2* 12.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
13.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
14.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
M* 15.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
16.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
17.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
J3* 18.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
19.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
20.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
21.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
22.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
23.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
J4* 24.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
25.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
26.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
27.00 Middle 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
28.00 Trans - 2 1087954 746 1204 5.00E+11 671243769 415496531 496 1.01E+09
29.35 Edge 1495954 826 1124 5.63E+11 680891659 500613026 576 9.76E+08
30.00 Dapped 1048454 490 760 1.49E+11 303450266 195913441 240 6.19E+08

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IV. BEAM LOADING

4.1 - Permanent Load 1ton = 9.8060 kN


a. Beam (N-Comp) = Area beam x g conc.
0.6695 x 2.5 = 1.67 t/m = 16.41 kN / m

b. Diaphragm (N-Comp) = Area edge diaphragm x edge thickness x g concrete


= 1.82 x 0.5 x 2.5 = 2.28 t/m = 22.31 kN

= Area middle diaphragm x middle thickness x g concrete


= 2.228 x 0.3 x 2.5 = 1.67 t/m = 16.39 kN

Diaphragm load & position


Load kN Position
P1 22.31 0.00
P2 16.39 7.50
P3 16.39 15.00
P4 16.39 22.50
P5 22.31 30.00
P6 0.00 0.00
P7 0.00 0.00
P8 0.00 0.00
P9 0.00 0.00
P10 0.00 0.00

c. Deck Slab (N-Comp) = Area deck x g concrete deck


0.0875 x 2.5 = 0.22 t/m = 2.15 kN / m

d. Slab (N-Comp) = Area slab x g concrete slab


0.56875 x 2.5 = 1.42 t/m = 13.94 kN / m

e. Asphlatic (Comp) = Area asphalt x g asphalt


0.205 x 2.2 = 0.45 t/m = 4.42 kN / m

f. Barrier (Comp) = Area barrier x ( qty of barrier / qty of beam) x g concrete


0.4 x 0.5 x 2.5 = 0.50 t/m = 4.90 kN / m

g. Other Uniform (Comp) = 0 x 0 x 0 = 0.00 t/m = 0.00 kN / m

Other Point Load (Comp) = Point load & position


Load kN Position Load kN Position
P1 0.00 0.00 P11 0.00 0.00
P2 0.00 0.00 P12 0.00 0.00
P3 0.00 0.00 P13 0.00 0.00
P4 0.00 0.00 P14 0.00 0.00
P5 0.00 0.00 P15 0.00 0.00
P6 0.00 0.00 P16 0.00 0.00
P7 0.00 0.00 P17 0.00 0.00
P8 0.00 0.00 P18 0.00 0.00
P9 0.00 0.00 P19 0.00 0.00
P10 0.00 0.00 P20 0.00 0.00

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4.2 - Transient Load (SNI 1725 : 2016)


4.2.1 - Distribution load ( D - Load )

Knife Edge Load (KEL)


Distribution Factor DF = 1

Uniform Distribution Load UDL

a. Uniform Distribution Load - UDL :


q UDL = 9.00 kPa

For span ≤ 30m :


q UDL = 9.00 kPa
For span > 30m :
q UDL = 9 kPa x [ 0,5 + ( 15/Span ) ]

b. Knife Edge Load - KEL :


p KEL = 49.00 kN / m

c. Dynamic Load Allowance - DLA :


DLA = 1.4

For span ≤ 50m :


DLA = 1 + 0.4
For span 50 m < span < 90m :
DLA = 1 + [ 0,4 - ( span - 50 ) * (1/400) ]
For span ≥ 90m :
DLA = 1 + 0.3

d. Distribution Load on beam :


Uniform Dist. Load = q UDL x DF x spacing
9.00 x 1 x 2.05 = 18.45 kN / m

Knief Edge Load = DF x DLA x KEL x spacing


1 x 1.4 x 49 x 2.05 = 140.63 kN

4.2.2 Truck Load ( T - Load )

Impact factor I = 30%

50kN 225kN 225kN

Force axle dist. Length Force axle dist. Length


Load Load
kN m m kN m m
P 50 lead 0 P10 0 0.00 9.00
P1 225 5.00 5.00 P11 0 0.00 9.00
P2 225 4.00 9.00 P12 0 0.00 9.00
P3 0 0.00 9.00 P13 0 0.00 9.00
P4 0 0.00 9.00 P14 0 0.00 9.00
P5 0 0.00 9.00 P15 0 0.00 9.00
P6 0 0.00 9.00 P16 0 0.00 9.00
P7 0 0.00 9.00 P17 0 0.00 9.00
P8 0 0.00 9.00 P18 0 0.00 9.00
P9 0 0.00 9.00 P19 0 0.00 9.00
Truck Length = 9.00

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4.2.2a Distribution factor for truck load

Number of Loaded Lanes

Beam spacing S= 2050 mm = 6.73 ft


Beam span L= 30000 mm = 98.43 ft
slab thickness ts = 250 mm = 9.84 in
Beam area Abeam = 669500 mm2 = 1037.73 in2
Beam inertia Ibeam = 2.E+11 mm4 = 567979.34 in4
Distance cgc beam to cgc eg = 1008.408 mm = 39.70 in
slab
Modulus ratio beam/slab n = Ebeam / Eslab
= 36057 / 29440
= 1.22

Longitudinal stiffness Kg = n * ( I + A * eg^2 )


parameter = 1.22 ( 567979 + 1038 * 40^2 )
4
= 2698874 in

4.2.2a-1 Interior Beam


Live Load distribution factor for moment in interior beam refer to 4.6.2.2.2b-1 ; formula in feet, inch
One lane loaded case :
DF1 = 0,06 + ( S / 14 )^0,4 * ( S / L )^0,3 * ( Kg / ( 12 * L * ts3 ) )^0,1
= 0,06+(6.73 / 14 ) ^0,4 * ( 6.73 / 98.43 ) ^ 0,3 * ( 2698874.11 / ( 12 * 98.43 * 9.84^3 ) ) ^ 0,1)
= 0.42

Two or more lanes loaded case :


DF2 = 0,075 + ( S / 9,5 )^0,6 * ( S / L )^0,2 * ( Kg / (12 * L * ts3 ) )^0,1
= 0,075+(6.73 / 9,5 ) ^0,6 * ( 6.73 / 98.43 ) ^ 0,2 * ( 2698874.11 / ( 12 * 98.43 * 9.84^3 ) ) ^ 0,1)
= 0.59

Live Load distribution factor for shear in interior beam refer to AASHTO 4.6.2.2.3a-1 ; formula in feet, inch
One lane loaded case :
DF1 = 0,36 + ( S / 25 )
= 0,36+(6.73 / 25 )
= 0.63

Two or more lanes loaded case :


DF2 = 0,2 + ( S / 12 ) - ( S / 35 )^2
= 0,2+(6.73 / 12 ) - ( 6.73 / 35 )^2
= 0.72

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4.2.2a-2 Eksterior Beam

Multiple Presence Factors (MPF)


(Refers to SNI 1725-2016 )
Number of Loaded Lane Multiple Presence Factors (MPF)
1 1.2
2 1
3 1
>3 1

Reaction on exterior beam in term of R = ( 1/2 * x1 ) / S


lanes = ( 1/2 * 2.3 ) / ( 2050 / 1000 )
= 0.56

Horizontal distance from the centerline de = 1250 - 500


of the exterior web of exterior beam at = 750 mm
dect level to the interior edge of curb = 2.46 ft
or traffic barrier

Live Load distribution factor for moment in exterior beam refer to 4.6.2.2.2d-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67

DF2 = DF max for moment in interior beam * ( 0,77 + ( de / 9,1 ) )


= 0.59 * ( 0,77 + ( 2.46 / 9,1 ) )
= 0.61

Live Load distribution factor for shear in exterior beam refer to AASHTO 4.6.2.2.3b-1 ; formula in feet, inch
DF1 = R * MPF
= 0.56 * 1.2
= 0.67

DF2 = DF max for shear in interior beam * ( 0,6 + ( de / 10 ) )


= 0.72 * ( 0,6 + ( 2.46 / 10 ) )
= 0.61

4.2.2a-3 Special Analysis

Width of roadway WR = 8050 mm = 26.41 ft


Width of lane W L= 3500 mm = 11.48 ft
Number of loaded lanes NL = W R / W L
under consideration = 26.41 / 11.48
= 2.00
Number of beam NB = 4

Horizontal distance from the Xext = 3075 mm = 10.09 ft


c.g. of the pattern of girders
to exterior girder

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Horizontal distance from the Girder X (mm) X (ft) X2 (ft2)


c.g. of the pattern of girders 1 3075 10.09 101.78
to each girder 2 1025 3.36 11.31
3 -1025 -3.36 11.31
4 -3075 -10.09 101.78
5 0 0.00 0.00
6 0 0.00 0.00
7 0 0.00 0.00
8 0 0.00 0.00
9 0 0.00 0.00
10 0 0.00 0.00
11 0 0.00 0.00
12 0 0.00 0.00
13 0 0.00 0.00
14 0 0.00 0.00
15 0 0.00 0.00
S X2 = 226.18
eccentricity of a design truk e1 = 2450 mm = 8.04 ft
or design lane load from the e2 = -1050 mm = -3.44 ft
center of grafity of the e3 = 0 mm = 0.00 ft
pattern of girders e4 = 0 mm = 0.00 ft
e5 = 0 mm = 0.00 ft
e6 = 0 mm = 0.00 ft
One lane loaded case for moment and shear : Four lane loaded case for moment and shear :
NL = 1 NL = 0
S e = e1 Se= 0
= 8.04 ft = 0.00 ft
R1 = ( NL / NB ) + ( ( Xext * Se ) / SX2 ) R4 = ( NL / NB ) + ( ( Xext * Se ) / SX2 )
= 1 / 4 + ( ( 10.09 * 8.04 ) / 226.18 ) = 0 / 4 + ( ( 70.63 * 0 ) / 226.18 )
= 0.61 = 0.00
DF1 = MPF x R1 DF4 = MPF x R4
= 1.2 * 0.61 = 1*0
= 0.73 = 0.00

Two lane loaded case for moment and shear : Five lane loaded case for moment and shear :
NL = 2 NL = 0
S e = e1+e2 Se= 0
= 4.59 ft = 0.00 ft

R2 = ( NL / NB ) + ( ( Xext * Se ) / SX2 ) R5 = ( NL / NB ) + ( ( Xext * Se ) / SX2 )


= 2 / 4 + ( ( 10.09 * 4.59 ) / 226.18 ) = 0 / 4 + ( ( 70.63 * 0 ) / 226.18 )
= 0.70 = 0.00
DF2 = MPF x R2 DF5 = MPF x R5
= 1 * 0.7 = 1*0
= 0.70 = 0.00

Three lane loaded case for moment and shear : Six lane loaded case for moment and shear :
NL = 0 NL = 0
Se= 0 Se= 0
= 0.00 ft = 0.00 ft

R3 = ( NL / NB ) + ( ( Xext * Se ) / SX2 ) R6 = ( NL / NB ) + ( ( Xext * Se ) / SX2 )


= 1 / 4 + ( ( 10.09 * 0 ) / 226.18 ) = 0 / 4 + ( ( 70.63 * 0 ) / 226.18 )
= 0.00 = 0.00

DF3 = MPF x R3 DF6 = MPF x R6


= 1*0 = 1*0
= 0.00 = 0.00

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4.2.2a-4 Summary of Ditribution Factor


a. Distribution factor for flexural moment :
interior beam DF1 = 0.42 Special analysis DF1 = 0.73
DF2 = 0.59 DF2 = 0.70
Exterior beam DF1 = 0.67 DF3 = 0.00
DF2 = 0.61 DF4 = 0.00
DF5 = 0.00
DF6 = 0.00

Ditribution factor for flextural moment = 0.73

b. Distribution factor for shear :


interior beam DF1 = 0.63 Special analysis DF1 = 0.73
DF2 = 0.72 DF2 = 0.70
Exterior beam DF1 = 0.67 ` DF3 = 0.00
DF2 = 0.61 DF4 = 0.00
DF5 = 0.00
DF6 = 0.00
Ditribution factor for shear = 0.73

c. Distribution factor deflection :


Number of lanes NL = 2
Multi Presence Fac. MPF = 1
Number of beam NB = 4
Deflection Dist. Fac. DF1 = ( NL / NB ) * MPF
= (2/4)*1
= 0.5
Ditribution factor for deflection = 0.50

4.2.3 Temperatur gradient (SNI 1725-2016)

Coef. of thermal a = 0.000011  C


expansion for concrete a = 6.11E-06  F

Basis for temperature T1 = 12  C = 53.6 F


gradients T2 = 8 C= 46.4 F
T3 = 5 C= 41.0 F

For concrete
superstructure that 400 A = 200 mm
mm (16 inch) or more in A = 7.9 inch
depth

4.2.4 Wind on moving load


Horizontal wind presure TEW = 1.46 kN/m
on moving load

TEW Wheel spacing w= 1.75 m

Wind load on bridge PEW = ( TEW * h ) / w


h= slab = ( 1.46 * 1.8 ) / 1.75
1.8 = 1.50 kN/m

PEW -PEW

page 14 / 35
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V. FLEXURAL MOMENT AND SHEAR FORCE


Skew correction of shear = 1 + q / 300 where bridge skew q = 28 degree
force for interior girder = 1 + 28 / 300
= 1.093

5.1 Flexural Moment and Shear Force - Non Composite Dead Load
span Girder Diaphragm Deck Slab CIP Slab Total DL
x Non comp Non comp Non comp Non comp Non comp
Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 289.7 2E-05 26.9 0.0 35.2 0.0 228.7 0.0 580.4
M* 15 1864.0 0.0 245.8 0.0 241.3 0.0 1568.6 0.0 3919.7 0.0
J1* 6 1199.3 161.5 147.5 26.9 154.4 21.1 1003.9 137.2 2505.1 346.7
J2* 12 1790.2 53.8 221.2 9.0 231.7 7.0 1505.8 45.7 3748.9 115.6
J3* 18 1790.2 -53.8 221.2 -9.0 231.7 -7.0 1505.8 -45.7 3748.9 -115.6
J4* 24 1199.3 -161.5 147.5 -26.9 154.4 -21.1 1003.9 -137.2 2505.1 -346.7

5.2 Flexural Moment and Shear Force - Composite Dead Load


span Barrier Asphalt Other DL Total Total DL
x Composite Composite Composite DL Composite Non comp + Comp.
Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 80.4 7E-05 72.5 0.0 0.0 0.0 152.9 0.0 733.3
M* 15 551.6 0.0 497.5 0.0 0.0 0.0 1049.1 0.0 4968.8 0.0
J1* 6 353.0 48.2 318.4 43.5 0.0 0.0 671.4 91.8 3176.6 438.4
J2* 12 529.5 16.1 477.6 14.5 0.0 0.0 1007.2 30.6 4756.1 146.1
J3* 18 529.5 -16.1 477.6 -14.5 0.0 0.0 1007.2 -30.6 4756.1 -146.1
J4* 24 353.0 -48.2 318.4 -43.5 0.0 0.0 671.4 -91.8 3176.6 -438.4

5.3 Flexural Moment and Shear Force - Live Load


Truck Load + Impact Distribution Load Live Load
Point
Moving R to L Moving L to R U.D.L K.E.L Max ( T , D ) Max
X Moment Shear Moment Shear Moment Shear Moment Shear Moment Shear Load
(m) kN.m kN kN.m kN kN.m kN kN.m kN kN.m kN
Sprt 1E-06 0.0 430.4 4E-04 430.4 0.0 276.7 0.0 140.6 0.0 430.4 T
M* 15 3014.1 194.6 3014.1 194.6 2075.6 0.0 1054.7 -70.3 3130.4 194.6 D
J1* 6 2022.0 335.4 1917.6 335.4 1328.4 166.1 675.0 112.5 2022.0 335.4 T
J2* 12 2904.9 242.1 2933.4 242.1 1992.6 55.4 1012.5 84.4 3005.1 242.1 D
J3* 18 2933.4 -215.2 2904.9 -215.2 1992.6 -55.4 1012.5 -84.4 3005.1 -215.2 D
J4* 24 1917.6 -310.1 2022.0 -310.1 1328.4 -166.1 675.0 -112.5 2022.0 -310.1 T

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5.4 Flexural Moment and Shear Force - Wind Load & Stress due to Temperature Gradient
span Wind Load Temperature Gradient Stress (s)
x on Moving Load top slab top beam bot beam
Moment Shear
(m) kN.m kN N/mm2 N/mm2 N/mm2
Sprt 1E-06 0.0 24.6 0.7 0.1 6.6
M* 15 168.9 0.0 5.8 -2.7 8.9
J1* 6 108.1 14.8 5.8 -2.7 8.9
J2* 12 162.2 4.9 5.8 -2.7 8.9
J3* 18 162.2 -4.9 5.8 -2.7 8.9
J4* 24 108.1 -14.8 5.8 -2.7 8.9

VI. PRESTRESSING CABLE

6.1 Cable profile and Strand configuration


Cable number Profile Total Total JF Parabolic Constanta Anchor Edge
no of strand Edge Middle tension Stress (kN) A B C Length Beam
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 30.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 30.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 30.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 30.5 N
0 0 0 0 0% 0 0 0.0000 0.0000 0.00000 30.5 N
3 17 1400 230 76% 1413.6 2374 0.0050 -0.1534 1.40000 30.5 N
2 19 1000 100 76% 1413.6 2653 0.0039 -0.1180 1.00000 30.5 N
1 19 300 100 76% 1413.6 2653 0.0010 -0.0279 0.30000 28.7 D
Total 55 882 140 76%

Parabolic curve - of Strand's position vertically from the bottom of beam for cable 1
2
Z = A.x + B.x + C
2
Z= 0.0009 X + -0.0262 X + 0.3000
Where : A = ( Zmid + Zedge ) / ( 0.5 x anchor to anchor length ) 2
B = - A x anchor to anchor length
C = Average Strand's position when the parabolic curve reach the Z axis
Cable tendon angle :
tg a = 2.A.x + B
tg a = 0.001720 X + -0.02623

6.2 Cable eccentricity


Eccentricity of tendon at middle section :
Eccentricity c.g strand with e mid = C.G.Strand from bottom beam - C.G.Beam from bottom
respect to c.g concrete = 816.6 mm - 140.2 mm
= 676.4 mm

Eccentricity c.g strand with ecomp = C.G.Strand from bottom beam - C.G.Beam comp. from bottom
respect to composite c.g = 1204.5 mm - 140.2 mm
concrete = 1064.3 mm

Eccentricity of tendon at end-1 :


Eccentricity c.g strand with e edge = C.G.Strand from bottom beam - C.G.Beam from bottom
respect to c.g concrete = 816.6 mm - 881.8 mm
= -65.2 mm
2.00

1.50

1.00

0.50

0.00
0 5 10 15 20 25 30 35

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6.3 - Losses of Prestress

6.3.1. Losses of Prestress - Short Term


a. Friction Losses
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction between
the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking end. The
friction is comprised of two effects : curvature friction which is a function of the tendons profile, and wooble friction which is the result
of minor horizontal or vertical deviation form intended profile.
The equation of loss of fpx = fpo * exp - ( m.a + k.x )
prestress due to friction

Friction coefficient for metal m = 0.20 meter / rad


sheet ducting
Wobble coefficient for metal k = 0.0016 per meter
sheet ducting
Jacking stress at the block fpo = JF * fu
anchor = 0.76 * 1860
2
= 1413.6 N/mm

Span Cable Cable Area


at at Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8 Cable
19Strand 19 Strand 17 Strand 0 Strand 0 Strand 0 Strand 0 Strand 0 Strand Area
m m mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2
Sprt 1E-06 0.3 0.0 2E+03 1679.3 0.0 0.0 0.0 0.0 0.0 3556.1
M* 15 15.3 1876.8 1876.8 1679.3 0.0 0.0 0.0 0.0 0.0 5432.9
J1* 6 6.3 1876.8 1876.8 1679.3 0.0 0.0 0.0 0.0 0.0 5432.9
J2* 12 12.3 1876.8 1876.8 1679.3 0.0 0.0 0.0 0.0 0.0 5432.9
J3* 18 18.3 1876.8 1876.8 1679.3 0.0 0.0 0.0 0.0 0.0 5432.9
J4* 24 24.3 1876.8 1876.8 1679.3 0.0 0.0 0.0 0.0 0.0 5432.9

Table - Cable stress due to friction


Span Cable Cable Tendon Stress Average
at at Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8 Cable Cgs
19 Strand 19 Strand 17 Strand 0 Strand 0 Strand 0 Strand 0 Strand 0 Strand Stress Cable
m m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 m
Sprt 1E-06 0.3 1E+03 1412.3 1412.4 1.2
M* 15 15.3 1373.3 1345.4 1335.5 1352.0 0.1
J1* 6 6.3 1398.6 1386.2 1382.3 1389.3 0.4
J2* 12 12.3 1382.1 1360.3 1352.7 1365.5 0.2
J3* 18 18.3 1363.5 1326.6 1313.1 1335.2 0.2
J4* 24 24.3 1344.2 1289.8 1269.7 1302.4 0.4

Elongation of PC Strand due to posttensioning

Table - The elongantion of cable tendon strand


Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8
ITEM
mm mm mm mm mm mm mm mm
elongation (d) 204.00 211.66 209.82
tolerance +-7% 14.28 14.82 14.69
189.72 196.84 195.14
elongation range to to to
218.28 226.47 224.51

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b. Anchorage seating losses

Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand retracts
pulling the wedges in to the anchorage device and locks the strand in place.
The lost in elongation is small . It depend on the wedges, the jack and the jacking procedure. This lost in elongation is resisted by
friction just as the initial elongation is resisted by friction.

Exact calculation is typical done as an iterative process as follows :


① Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
b = Loss of prestress per length
b = ( Cable Stress at end1 - Cable Stress end2 ) / Anchor to anchor distance
② Define drawn-in (D) refer to postension system.
③ Assuming the length over which anchorage set is effective
④ Calculated cable stress on the length over which anchorage set is assume
⑤ Calculated drawn-in (D) value
D = Anchorage set area / Modulus Elasticity of PC Strand
D = Area Anchor set / Es
⑥ Repeat step 2 to 5 until the drawn-in value of cable equal with defined drawn-in value

Table - Cable stress after anchor seat


Cable Tendon Stress
Dist cable # Average
Cable 1 Cable 2 Cable 3 Cable 4 Cable 5 Cable 6 Cable 7 Cable 8
Total
no strand 19 19 17 0 0 0 0 0
Cable
from draw in D 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 Tendon
Sup- x - seat 23.00 17.00 16.00 16.50 20.30 21.00 20.25 20.00 Stress
port Calc. D 7.9 7.6 7.5 0.0 0.0 0.0 0.0 0.0
m m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 0.3 0.0 1E+03 1243.6 1248.6
M* 15 15.3 1321.6 1320.3 1320.5 1320.8
J1* 6 6.3 1296.2 1279.5 1273.6 1283.5
J2* 12 12.3 1312.8 1305.4 1303.2 1307.3
J3* 18 18.3 1331.3 1326.6 1313.1 1324.1
J4* 24 24.3 1344.2 1289.8 1269.7 1302.4

c. Elastic Shortening losses ( ES )

Elastic shortening refers to the shortening of the concrete as the postensioning force is applied. As the concrete shorterns, the
tendon length also shortens, resulting in a loss of prestress.
2
Initial Prestressing force f strand = 1327.0 N/mm
(after anchorage seating Pi = f strand * n strand * A strand
loss) = 1327 * 55 * 98.8
= 7209203 N

Stress in conc. at CGS due fcpi = ( Pi / A ) + ( Pi * emid2 / Ix beam )


to prestress = (7209202.8 / 669500) + (7209202.8 x (676.4 ^2 ) / 236410849043.6 )
= 24.72 N/mm2

Stress in conc. at CGS due fbeam = Mbeam * emid / Ix beam


self weight of structure = 1864 * 1E+6 * 676.4 / 236410849043.6
= 5.3 N/mm2

Net compressive stress in Kcir = 1 for post tension member


conc. at CGS tendon fcir = ( Kcir * fcpi ) - fbeam
immediately after prestress = (1 x 24.7 ) - 5.3
has been applied = 19.39 N/mm2

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The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening for
member with bonded tendons :
Kes = 0.5 for post tensioned member when cable are tensioned in
sequently order to the same tension.

Elastic Shorthening Loss ES = Kes * fcir * ( Es / Eci )


= 0.5 x 19.4 / ( 193000 / 32250 )
= 58.01 N/mm2

6.3.2. Losses of Prestress - Long Term


a. Creep of concrete losses ( CR )

Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in strain due
to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net permanent
compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the concrete due to the
prestressing minus the tensile stress due to self weight and superimposed deadload moments

Stress in conc. at CGS due fcds 1 = MDL non-comp * emid / Ix beam


dead load when plain beam = 3919.7 * 1E+6 * 676.4 / 236410849043.6
(non composite) = 11.2 N/mm2

Stress in conc. at CGS due fcds 2 = MDL comp * ecomp / Ix comp beam
dead load after composite = 1049.1 * 1E+6 * 1064.3 / 500445177257.4
beam = 2.2 N/mm2

Stress in conc. at CGS due fcds = fcds 1 + fcds 2


to all sustained loads that = 11.2 + 2.2
are applied to the member = 13.4 N/mm2
after it has been stressed

Net stresses (fcir - fcds) are fcir - fcds = 19.4 - 13.4


compressive. = 5.94 N/mm2 Compression
Kcr = 1.6 Creep coeficient for normal weight concrete

Creep of Concrete Losses CR = Kcr * ( Es / Ec ) * ( fcir - fcds )


= 1.6 * (193000 / 32250 ) * 5.9
= 50.88 N/mm2

b. Shrinkage of concrete ( SH )

Factor for post tensioned member


Days 1 3 5 7 10 20 30 60
Ksh 0.92 0.85 0.8 0.77 0.73 0.64 0.58 0.45

Ksh : a factor that accounts days = 20 "days" is the number of days between the end of moist
for the amount of shrinkage curing and the application of prestress
that will have taken place
before prestressing is Ksh = 0.64 for stressing at 20 days
applied
Beam volume V = Beam section area * beam length
= 0.67 * 30.8
= 20.62 m3

Beam Surface area S = Beam perimetri * beam length


= 5.51 * 30.8
2
= 169.81 m

Beam volume to beam V/S = ( 20.62 / 169.81 ) * 1000


surface area ratio = 121.43 mm
Relative Humidity RH = 70 %

Concrete Shrinkage Losses SH = 8,2 * 1E-6 * Ksh * ES * [ 1 - 0,00236 *( V / S ) ] * ( 100 - RH )


= 8,2 * 1E-6 * 0.64 * 193000 * [ 1 - 0,00236 *( 121.43 ) ] * ( 100 - 70 )
= 21.68 N/mm2

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c. Relaxation of Cable Steel ( RE )

Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is the
result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the stress level in
the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon stress; this causes a
reduction in the relaxation rate.

Tabel function C :
fpi/fpu 0.80 0.79 0.78 0.77 0.76 0.75 0.74 0.73 0.72 0.71 0.70
C 1.28 1.22 1.16 1.11 1.05 1.00 0.95 0.90 0.85 0.80 0.75

fpi / fpu = 1414/1860


Kre and J are function of the = 0.76
type of steel and C is a
C = 1.05 Tabel coeficient for PC Strand Grade 270 - Low Relaxation
function of both the type of
Kre = 34.47 Tabel coeficient for PC Strand Grade 270 - Low Relaxation
steel and initial stress level
in the tendon cable J = 0.04 Tabel coeficient for PC Strand Grade 270 - Low Relaxation

RE = [ Kre - J * ( SH + CR + ES ) ] * C
= [ 34.47 - 0.04 * ( 21.68 + 50.88 + 58.01) ] * 1.05
= 30.71 N/mm2

Table - Cable stress due to short and long term losses


Short term Long Term
Total Losses of
Distance anchor ES CR SH Steel RE
Friction Prestress
seat 58.01 50.88 21.68 30.71
m m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 %
Sprt 1E-06 0.3 1412.4 1E+03 1190.6 1139.8 1118.1 1087.4 326.2 23%
M* 15 15.3 1352.0 1320.8 1262.8 1211.9 1190.2 1159.5 254.1 18%
J1* 6 6.3 1389.3 1283.5 1225.4 1174.6 1152.9 1122.2 291.4 21%
J2* 12 12.3 1365.5 1307.3 1249.3 1198.4 1176.7 1146.0 267.6 19%
J3* 18 18.3 1335.2 1324.1 1266.1 1215.2 1193.5 1162.8 250.8 18%
J4* 24 24.3 1302.4 1302.4 1244.4 1193.5 1171.8 1141.1 272.5 19%

VII. BEAM STRESS ANALYSIS

7.1 - Post tension stress on beam

Table - Post tension stress applied on member after anchor seat


After set Force Area Eccen. Post tension stress
Sec Pi /Abeam Pi *e / Wa Pi *e / Wb
anchor Pi Asp e s top s bottom
m N/mm2 kN mm2 m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 1248.6 4440.3 4E+03 0.1 7.0 -2.5 2.6 4.6 9.7
M* 15 1320.8 7175.6 5432.9 0.7 10.7 -18.1 16.8 -7.4 27.5
J1* 6 1283.5 6972.9 5432.9 0.4 10.4 -10.8 10.0 -0.4 20.4
J2* 12 1307.3 7102.3 5432.9 0.6 10.6 -17.2 15.9 -6.6 26.5
J3* 18 1324.1 7193.5 5432.9 0.6 10.7 -17.4 16.1 -6.7 26.8
J4* 24 1302.4 7075.7 5432.9 0.4 10.6 -11.0 10.1 -0.4 20.7

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Table - Effective Post tension stress applied on member after long term losses
After Force Area Eccen. Post tension stress
Sec Pef /Abeam Peff*e / Wa Peff*e / Wb
ES Peff Asp e s top s bottom
2 2
m N/mm kN mm m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Sprt 1E-06 1087.4 3866.8 4E+03 0.1 6.1 -2.1 2.3 4.0 8.4
M* 15 1159.5 6299.5 5432.9 0.7 9.4 -15.9 14.7 -6.5 24.1
J1* 6 1122.2 6096.7 5432.9 0.4 9.1 -9.5 8.7 -0.3 17.8
J2* 12 1146.0 6226.1 5432.9 0.6 9.3 -15.1 13.9 -5.8 23.2
J3* 18 1162.8 6317.3 5432.9 0.6 9.4 -15.3 14.1 -5.8 23.6
J4* 24 1141.1 6199.5 5432.9 0.4 9.3 -9.6 8.9 -0.4 18.1

7.2 - Stress on beam during construction stage

Tabel - Stress on beam due to applied of post tension (after anchorage seat)
Beam Self Weight Init. Post Tension Beam Stress Allow Conc. Stress
Sec
s top s bottom s top s bottom s top s bottom 21.6 N/mm2 -3 N/mm2
(m) N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension
Sprt 1E-06 0.0 0.0 5E+00 9.7 4.6 9.7 OK OK
M* 15 7.0 -6.4 -7.4 27.5 -0.5 21.0 OK OK
J1* 6 4.5 -4.1 -0.4 20.4 4.1 16.3 OK OK
J2* 12 6.7 -6.2 -6.6 26.5 0.1 20.3 OK OK
J3* 18 6.7 -6.2 -6.7 26.8 0.0 20.6 OK OK
J4* 24 4.5 -4.1 -0.4 20.7 4.1 16.6 OK OK

Tabel - Stress on beam due to applied composite DL and Live Load


(Service 1 = 1 * Permanent Load + 1 * Transient Load + 1 * Wind On Moving Load )
Beam Stress Composite DL + LL + WE Composite Beam Stress Allow Conc. Stress (N/mm 2)
Sec
s top s bottom s top slab s top s bottom s top slab s top s bottom 20.3 -1.5 13.5
m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension slab
Sprt 1E-06 4.0 8.4 2E-06 0.0 0.0 0.0 4.0 8.4 OK OK OK
M* 15 8.1 10.6 6.5 4.3 -10.5 6.5 12.4 0.1 OK OK OK
J1* 6 9.0 9.2 4.2 2.8 -6.7 4.2 11.8 2.4 OK OK OK
J2* 12 8.2 10.3 6.2 4.1 -10.0 6.2 12.4 0.2 OK OK OK
J3* 18 8.2 10.6 6.2 4.1 -10.0 6.2 12.3 0.6 OK OK OK
J4* 24 9.0 9.5 4.2 2.8 -6.7 4.2 11.8 2.8 OK OK OK

Tabel - Stress on beam due to applied composite DL and Live Load


(Service 1 = 1 * Permanent Load + 1 * Transient Load + 1 * Wind On Moving Load + 0,5 * Temp. Gradient )
Beam Stress Comp. DL + LL + WE + 0,5*TG Composite Beam Stress Allow Conc. Stress (N/mm 2)
Sec
s top s bottom s top slab s top s bottom s top slab s top s bottom 0.0 0.0 0.0
m N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Comp. Tension slab
Sprt 1E-06 4.0 8.4 4E-01 0.0 0.0 0.4 4.0 8.4 OK OK * OK
M* 15 8.1 10.6 9.4 2.9 -9.1 9.4 11.1 1.5 OK OK OK
J1* 6 9.0 9.2 7.1 1.4 -5.4 7.1 10.4 3.8 OK OK OK
J2* 12 8.2 10.3 9.1 2.8 -8.7 9.1 11.0 1.6 OK OK OK
J3* 18 8.2 10.6 9.1 2.8 -8.7 9.1 10.9 1.9 OK OK OK
J4* 24 9.0 9.5 7.1 1.4 -5.4 7.1 10.4 4.1 OK OK OK

NOTE = * Tension on edge beam span is neglected.

page 21 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

7.4 - Stress diagram at middle span

a. Beam stress after prestress anchorage seat - plain beam N/mm2


X Prestress at transfer Post tension stress Beam Seff Weight Beam Stress
m Pi / A Pi.e / Wa Pi.e / Wb s top s bottom s top s bottom s top s bottom
15.00 10.72 -18.14 16.77 -7.42 27.48 6.97 -6.44 -0.45 21.04

s top = 10.72 -18.14 6.97 -0.45


allowable concrete stress :
a. Comp 21.6 MPa
b. Tension 1.5 MPa
+ + =

s bot = 10.72 16.77 -6.44 21.04

b. Beam stress during construction load - plain beam N/mm2


X Prestress at transfer Post tension stress DL Non Composite Beam Stress
m P/A P.e / Wa P.e / Wb s top s bottom s top s bottom s top s bottom
15.00 9.41 -15.92 14.72 -6.51 24.13 14.65 -13.54 8.13 10.59

s top = 9.41 -15.92 14.65 8.13


allowable concrete stress :
a. Comp 21.6 MPa
b. Tension 1.5 MPa
+ + =

s bot = 9.41 14.72 -13.54 10.59

c. Beam stress at service load - composite beam N/mm2


X Beam Stress DL + LL Composite beam stress at service
m s top s bottom s top slab s top s bottom s top slab s top s bottom
15.00 8.13 10.59 6.5 4.3 -10.5 6.48 12.44 0.12

6.48
s top = 8.13 s slab = 6.48 12.44 allowable concrete stress :
a. Comp 20.3 MPa
b. Tension 3.4 MPa
+ =

s bot = 10.59 -10.47 0.12

page 22 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

VIII. BEAM DEFFLECTION ANALYSIS


8.1 - Chamber due postension load at midspan

Anchor to Anchor distance ( L anc )


Chamber due to posttensioning = d pst
Peff Peff
ee ee ( ec. edge + ( 5 (ec. mid - ecc. Edge ) / 6 ) * Peff * L2
ec d pst =
8 * Eci * Ix beam

Span

Cable number Profile Total Effective Peff eccentricity (mm) L anc d prestress
no of strand Edge Middle tension Stress (kN) Edge Midspan m m
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
0 0 0 0 0 0 0 0 0 0 0.000
3 17 1400 230 0.76 1326 2228 -583 587 30.5 -0.013
2 19 1000 100 0.76 1332 2499 -183 717 30.5 -0.022
1 19 300 100 0.76 1347 2528 517 717 28.7 -0.023
Total 55 882 140 76% d prestress postension (Total ) -0.058
Calculation example for cable 1 :
d prestress = ( e edge + ( 5 / 6 ) * ( e mid - e edge ) ) * Peff * L anc2 / ( 8 * Eci * Ix )
= ( 0.5166 + ( 5 / 6 ) * ( 0.7166 - 0.5166 ) ) * 2528 * ( 30.5^2 ) / ( 8 * 32250 E+3 * 0.2364 ) ]
= -0.0233 m ---- upward

d prestress total = -0.0582 m ---- upward


d beam = 0.0205 m --- downward
Beam chamber = d prestress + d beam
= -0.0582 + 0.0205
= -0.0377 m ---- upward
8.2 - Long time Chamber deflection (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
at mid span (m) 15
Long time cambers and deflection
WORKING LOAD Release multipliers Erection multipliers Service
(1) (2) (3)
1. Post tension force N-C -58.22 1.80 x (1) -104.80 2.20 x (1) -128.09
2. Beam self weight N-C 20.49 1.85 x (1) 37.91 2.40 x (1) 49.18
-37.73 -66.89 -78.91
3. Diaphragm N-C 2.56 3.00 x (2) 7.69
-64.33 -71.22
4. Deck slab N-C 2.65 3.00 x (2) 7.94
-61.68 -63.28
5. Slab N-C 17.21 2.30 x (2) 39.59
-44.47 -23.69
6. Asphaltic Comp. 2.58 3.00 x (2) 7.74
-41.89 -15.95
7. Barrier Comp. 2.86 3.00 x (2) 8.58
-39.03 -7.37
8. Other DL - Dist Load Comp. 0.00 3.00 x (2) 0.00
-39.03 -7.37
9. Other DL - Point load Comp. 0.00 3.00 x (2) 0.00
-39.03 -7.37
10. Wind on moving load Comp. 0.88
-6.50
11. Live Load D Load 15.13
Truck 0.00
8.63
Resume of deflection :
1. Chamber due to post tensioning = -37.73 mm ---- chamber upward
2. Deflection at service without Live Load = -7.37 mm ---- chamber upward
3. Deflection at service with Live Load = 8.63 mm ---- deflection downward
4. Deflection only Live Load = 16.01 mm < 37.5 mm ( Allow deflection Span / 800 ) -- OK

page 23 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

IX. FLEXURAL STRENGTH AND DUCTILITY

9.1 Steel Index Requirement (SNI Beton 2847-2013) --- Mid span = 15 m
tabel - steel index requirement
span Tension Rebar Prestress steel Rebar index
x As d Aps dp fps
rp d/dp ( wt - wc ) wp index index
(m) mm2 mm mm2 mm N/mm2
Sprt 0.00 0.00 1190.5 3556.1 794.5 0.0022 1.498 0.000 1796 0.087 0.087 Under
0.65 0.0 1890.5 5432.9 1145.2 0.0023 1.651 0.000 1792 0.092 0.092 Under
1.00 0.0 1890.5 5432.9 1177.2 0.0023 1.606 0.000 1794 0.090 0.090 Under
2.00 0.0 1890.5 5432.9 1264.4 0.0021 1.495 0.000 1798 0.084 0.084 Under
3.00 0.0 1890.5 5432.9 1345.1 0.0020 1.406 0.000 1802 0.079 0.079 Under
4.00 0.0 1890.5 5432.9 1419.3 0.0019 1.332 0.000 1805 0.075 0.075 Under
5.00 0.0 1890.5 5432.9 1487.1 0.0018 1.271 0.000 1807 0.072 0.072 Under
J1* 6.00 0.0 1890.5 5432.9 1548.4 0.0017 1.221 0.000 1810 0.069 0.069 Under
7.00 0.0 1890.5 5432.9 1603.3 0.0017 1.179 0.000 1811 0.067 0.067 Under
8.00 0.0 1890.5 5432.9 1651.7 0.0016 1.145 0.000 1813 0.065 0.065 Under
9.00 0.0 1890.5 5432.9 1693.6 0.0016 1.116 0.000 1814 0.063 0.063 Under
10.00 0.0 1890.5 5432.9 1729.1 0.0015 1.093 0.000 1815 0.062 0.062 Under
11.00 0.0 1890.5 5432.9 1758.2 0.0015 1.075 0.000 1816 0.061 0.061 Under
J2* 12.00 0.0 1890.5 5432.9 1780.8 0.0015 1.062 0.000 1816 0.060 0.060 Under
13.00 0.0 1890.5 5432.9 1796.9 0.0015 1.052 0.000 1817 0.060 0.060 Under
14.00 0.0 1890.5 5432.9 1806.6 0.0015 1.046 0.000 1817 0.059 0.059 Under
M* 15.00 0.0 1890.5 5432.9 1809.8 0.0015 1.045 0.000 1817 0.059 0.059 Under
16.00 0.0 1890.5 5432.9 1806.6 0.0015 1.046 0.000 1817 0.059 0.059 Under
17.00 0.0 1890.5 5432.9 1796.9 0.0015 1.052 0.000 1817 0.060 0.060 Under
J3* 18.00 0.0 1890.5 5432.9 1780.8 0.0015 1.062 0.000 1816 0.060 0.060 Under
19.00 0.0 1890.5 5432.9 1758.2 0.0015 1.075 0.000 1816 0.061 0.061 Under
20.00 0.0 1890.5 5432.9 1729.1 0.0015 1.093 0.000 1815 0.062 0.062 Under
21.00 0.0 1890.5 5432.9 1693.6 0.0016 1.116 0.000 1814 0.063 0.063 Under
22.00 0.0 1890.5 5432.9 1651.7 0.0016 1.145 0.000 1813 0.065 0.065 Under
23.00 0.0 1890.5 5432.9 1603.3 0.0017 1.179 0.000 1811 0.067 0.067 Under
J4* 24.00 0.0 1890.5 5432.9 1548.4 0.0017 1.221 0.000 1810 0.069 0.069 Under
25.00 0.0 1890.5 5432.9 1487.1 0.0018 1.271 0.000 1807 0.072 0.072 Under
26.00 0.0 1890.5 5432.9 1419.3 0.0019 1.332 0.000 1805 0.075 0.075 Under
27.00 0.0 1890.5 5432.9 1345.1 0.0020 1.406 0.000 1802 0.079 0.079 Under
28.00 0.0 1890.5 5432.9 1264.4 0.0021 1.495 0.000 1798 0.084 0.084 Under
29.35 0.0 1890.5 5432.9 1145.2 0.0023 1.651 0.000 1792 0.092 0.092 Under
30.00 0.0 1190.5 3556.1 794.5 0.0022 1.498 0.000 1796 0.087 0.087 Under

page 24 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

9.2.2. Minimum Prestressed Steel -- Mid span

a. Factored ultimate moment combination


Non Composite Load Composite Load
Load Deck Topping
Beam Diaph. Barrier p Other DL Live Load
Precast Slab
Load factor 1.2 1.2 1.2 1.3 1.3 2 1.2 1.8
Moment ( kN.m) 1864 246 241 1569 552 498 0 3130

Bridge life time design = 50 years


Transient act factor = 1.00 ( 50 years = 1 and 100 years = 1,1 )

Factored ultimate moment


Mu = 1.2 Beam + 1.2 Diaph. + 1.2 Deck + 1.3 CIP Slab + 1.3 Barrier + 2 Asphalt + 1.2 Other DL + 1.8 Live Load
= 1.2 * 1864 + 1.2 * 246 + 1.2 * 241 + 1.3 * 1569 + 1.3 * 552 + 2 * 498 + 1.2 * 0 + 1.8 * 3130
= 12207.29 kN.m

f Mnr / ( Mu * transient act factor ) = 13546 / ( 12207 * 1 )


= 1.11

Result - 1 : Factored Moment Nominal Resistance > Factored Ultimate Moment --- OK
Result - 2 : Bridge Design for 50 years --- OK

9.2.3 - Resume factored flexural resistance

position Middle Joint-1 Joint-2 Joint-3 Joint-4 Joint-5 Joint-6 Joint-7 Joint-8
Result
x (m) 15 6 12 18 24
Mu 12207 7842 11702 11702 7842
1. 2 Mcrk 10270 8276 9968 10109 8401
f Mn 13546 11438 13311 13311 11438
f Mn / Mu 1.11 1.46 1.14 1.14 1.46 OK
f Mn / 1.2 Mcrk 1.10 1.15 1.11 1.10 1.13 OK

page 25 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

Table a - Moment flexural resistance, Factored Moment and Cracking moment


span Ts = Tp = Cc1 ( slab ) Cc2 ( beam flange ) Cc3 ( Beam flange ) Cc4 ( Beam web )
x As * fy Aps * fs Comp. dCc1 Comp. dCc2 Comp. dCc3 Comp. dCc4
(m) kN kN kN m kN m kN m kN m
Sprt 0.00 0.000 6385 6385 0.061 0 0.1221495 0 0.122 0 0.122 *Dap
0.65 0.000 9734 9734 0.093 0 0.1862163 0 0.186 0 0.186 *Dap
1.00 0.000 9745 9745 0.093 0 0.1864092 0 0.186 0 0.186
2.00 0.000 9769 9769 0.093 0 0.1868847 0 0.187 0 0.187
3.00 0.000 9790 9790 0.094 0 0.18727 0 0.187 0 0.187
4.00 0.000 9806 9806 0.094 0 0.1875858 0 0.188 0 0.188
5.00 0.000 9820 9820 0.094 0 0.1878466 0 0.188 0 0.188
J1* 6.00 0.000 9831 9831 0.094 0 0.1880629 0 0.188 0 0.188
7.00 0.000 9840 9840 0.094 0 0.1882424 0 0.188 0 0.188
8.00 0.000 9848 9848 0.094 0 0.1883909 0 0.188 0 0.188
9.00 0.000 9855 9855 0.094 0 0.1885127 0 0.189 0 0.189
10.00 0.000 9860 9860 0.094 0 0.1886112 0 0.189 0 0.189
11.00 0.000 9864 9864 0.094 0 0.1886888 0 0.189 0 0.189
J2* 12.00 0.000 9867 9867 0.094 0 0.1887474 0 0.189 0 0.189
13.00 0.000 9869 9869 0.094 0 0.1887884 0 0.189 0 0.189
14.00 0.000 9870 9870 0.094 0 0.1888126 0 0.189 0 0.189
M* 15.00 0.000 9871 9871 0.094 0 0.1888206 0 0.189 0 0.189
16.00 0.000 9870 9870 0.094 0 0.1888126 0 0.189 0 0.189
17.00 0.000 9869 9869 0.094 0 0.1887884 0 0.189 0 0.189
J3* 18.00 0.000 9867 9867 0.094 0 0.1887474 0 0.189 0 0.189
19.00 0.000 9864 9864 0.094 0 0.1886888 0 0.189 0 0.189
20.00 0.000 9860 9860 0.094 0 0.1886112 0 0.189 0 0.189
21.00 0.000 9855 9855 0.094 0 0.1885127 0 0.189 0 0.189
22.00 0.000 9848 9848 0.094 0 0.1883909 0 0.188 0 0.188
23.00 0.000 9840 9840 0.094 0 0.1882424 0 0.188 0 0.188
J4* 24.00 0.000 9831 9831 0.094 0 0.1880629 0 0.188 0 0.188
25.00 0.000 9820 9820 0.094 0 0.1878466 0 0.188 0 0.188
26.00 0.000 9806 9806 0.094 0 0.1875858 0 0.188 0 0.188
27.00 0.000 9790 9790 0.094 0 0.18727 0 0.187 0 0.187
28.00 0.000 9769 9769 0.093 0 0.1868847 0 0.187 0 0.187
29.35 0.000 9734 9734 0.093 0 0.1862163 0 0.186 0 0.186 *Dap
30.00 0.000 6385 6385 0.061 0 0.1221495 0 0.122 0 0.122 *Dap

page 26 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

Table b - Moment flexural resistance, Factored Moment and Cracking moment


span Distance to centroid of composite section ( y )
Mn f Mn Mu f Mn / Mu*
x Ts Tp Cc1 Cc2 Cc3 Cc4
(m) m m m m m m kN.m kN.m kN.m kN.m
Sprt 0.00 0.700 0.304 0.429 0.000 0.000 0.000 4683 3747 0 --- -- OK
0.65 1.064 0.319 0.733 0.000 0.000 0.000 10242 8193 1054 7.77 -- OK
1.00 1.064 0.351 0.733 0.000 0.000 0.000 10563 8451 1601 5.28 -- OK
2.00 1.145 0.519 0.652 0.000 0.000 0.000 11439 9152 3078 2.97 -- OK
3.00 1.145 0.600 0.652 0.000 0.000 0.000 12251 9801 4438 2.21 -- OK
4.00 1.145 0.674 0.652 0.000 0.000 0.000 12998 10398 5685 1.83 -- OK
5.00 1.145 0.742 0.652 0.000 0.000 0.000 13680 10944 6820 1.60 -- OK
J1* 6.00 1.145 0.803 0.652 0.000 0.000 0.000 14298 11438 7842 1.46 -- OK
7.00 1.145 0.858 0.651 0.000 0.000 0.000 14851 11880 8751 1.36 -- OK
8.00 1.145 0.906 0.651 0.000 0.000 0.000 15338 12271 9549 1.29 -- OK
9.00 1.145 0.948 0.651 0.000 0.000 0.000 15761 12609 10246 1.23 -- OK
10.00 1.145 0.984 0.651 0.000 0.000 0.000 16119 12895 10837 1.19 -- OK
11.00 1.145 1.013 0.651 0.000 0.000 0.000 16412 13129 11322 1.16 -- OK
J2* 12.00 1.145 1.035 0.651 0.000 0.000 0.000 16639 13311 11702 1.14 -- OK
13.00 1.145 1.051 0.651 0.000 0.000 0.000 16802 13442 11976 1.12 -- OK
14.00 1.145 1.061 0.651 0.000 0.000 0.000 16900 13520 12145 1.11 -- OK
M* 15.00 1.145 1.064 0.651 0.000 0.000 0.000 16932 13546 12207 1.11 -- OK
16.00 1.145 1.061 0.651 0.000 0.000 0.000 16900 13520 12145 1.11 -- OK
17.00 1.145 1.051 0.651 0.000 0.000 0.000 16802 13442 11976 1.12 -- OK
J3* 18.00 1.145 1.035 0.651 0.000 0.000 0.000 16639 13311 11702 1.14 -- OK
19.00 1.145 1.013 0.651 0.000 0.000 0.000 16412 13129 11322 1.16 -- OK
20.00 1.145 0.984 0.651 0.000 0.000 0.000 16119 12895 10837 1.19 -- OK
21.00 1.145 0.948 0.651 0.000 0.000 0.000 15761 12609 10246 1.23 -- OK
22.00 1.145 0.906 0.651 0.000 0.000 0.000 15338 12271 9549 1.29 -- OK
23.00 1.145 0.858 0.651 0.000 0.000 0.000 14851 11880 8751 1.36 -- OK
J4* 24.00 1.145 0.803 0.652 0.000 0.000 0.000 14298 11438 7842 1.46 -- OK
25.00 1.145 0.742 0.652 0.000 0.000 0.000 13680 10944 6820 1.60 -- OK
26.00 1.145 0.674 0.652 0.000 0.000 0.000 12998 10398 5685 1.83 -- OK
27.00 1.145 0.600 0.652 0.000 0.000 0.000 12251 9801 4438 2.21 -- OK
28.00 1.145 0.519 0.652 0.000 0.000 0.000 11439 9152 3078 2.97 -- OK
29.35 1.064 0.319 0.733 0.000 0.000 0.000 10242 8193 1054 7.77 -- OK
30.00 0.700 0.304 0.429 0.000 0.000 0.000 4683 3747 0 --- -- OK

page 27 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

Table c - Moment flexural resistance, Factored Moment and Cracking moment


span s bottom beam M Crack = f Mn
s bot D(sbot ~ fr) DM MT
x MNC MC Prestress DM + MT
2 2 2 2 2 Min(1.2Mcr;1.33Mu)
(m) N/mm N/mm N/mm N/mm N/mm kN.m kN.m kN.m
Sprt 0.00 0.00 0.00 8.43 8.43 13.12 5452 0 5452 --- -- OK *Dap
0.65 -1.16 -0.87 6.41 4.38 9.08 3771 699 4470 5.84 -- OK *Dap
1.00 -1.76 -1.33 7.02 3.93 8.63 3584 1061 4645 3.97 -- OK
2.00 -3.37 -2.56 11.69 5.77 10.46 4347 2038 6385 2.24 -- OK
3.00 -4.86 -3.68 13.42 4.87 9.57 3975 2939 6914 1.66 -- OK
4.00 -6.24 -4.72 15.02 4.06 8.76 3640 3765 7405 1.38 -- OK
5.00 -7.50 -5.65 16.50 3.34 8.04 3341 4519 7860 1.21 -- OK
J1* 6.00 -8.65 -6.48 17.85 2.71 7.41 3077 5199 8276 1.15 -- OK
7.00 -9.69 -7.22 19.07 2.16 6.85 2848 5805 8653 1.14 -- OK
8.00 -10.59 -7.87 20.16 1.70 6.40 2659 6335 8994 1.14 -- OK
9.00 -11.35 -8.45 21.13 1.33 6.02 2503 6796 9299 1.13 -- OK
10.00 -11.99 -8.94 21.96 1.02 5.72 2376 7188 9564 1.12 -- OK
11.00 -12.53 -9.34 22.66 0.79 5.48 2278 7509 9787 1.12 -- OK
J2* 12.00 -12.95 -9.66 23.22 0.62 5.31 2207 7761 9968 1.11 -- OK
13.00 -13.26 -9.88 23.65 0.51 5.21 2164 7944 10107 1.11 -- OK
14.00 -13.45 -10.01 23.94 0.47 5.17 2147 8056 10203 1.10 -- OK
M* 15.00 -13.54 -10.06 24.13 0.53 5.22 2171 8099 10270 1.10 -- OK
16.00 -13.45 -10.01 24.16 0.69 5.39 2240 8056 10296 1.09 -- OK
17.00 -13.26 -9.88 23.97 0.84 5.53 2298 7944 10242 1.09 -- OK
J3* 18.00 -12.95 -9.66 23.56 0.96 5.65 2348 7761 10109 1.10 -- OK
19.00 -12.53 -9.34 23.00 1.13 5.83 2421 7509 9930 1.10 -- OK
20.00 -11.99 -8.94 22.31 1.37 6.07 2521 7188 9709 1.11 -- OK
21.00 -11.35 -8.45 21.48 1.68 6.37 2649 6796 9445 1.11 -- OK
22.00 -10.59 -7.87 20.51 2.05 6.75 2804 6335 9139 1.12 -- OK
23.00 -9.69 -7.22 19.41 2.50 7.19 2989 5805 8794 1.13 -- OK
J4* 24.00 -8.65 -6.48 18.15 3.01 7.71 3202 5199 8401 1.13 -- OK
25.00 -7.50 -5.65 16.75 3.60 8.30 3448 4519 7967 1.21 -- OK
26.00 -6.24 -4.72 15.24 4.28 8.98 3731 3765 7496 1.38 -- OK
27.00 -4.86 -3.68 13.60 5.05 9.75 4050 2939 6989 1.66 -- OK
28.00 -3.37 -2.56 11.84 5.91 10.61 4407 2038 6445 2.24 -- OK
29.35 -1.16 -0.87 6.48 4.45 9.15 3801 699 4499 5.84 -- OK *Dap
30.00 0.00 0.00 8.37 8.37 13.07 5430 0 5430 --- -- OK *Dap

page 28 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

IX. SHEAR ANALYSIS

9.1 Shear reinforcement based on SNI 2847-2013


Table - Concrete Shear Contribution
Vc 1 Vc 2 Vc 3
span d Vu Mu d/(Vu/Mu) bw Av Vc
Vc min Vc max Vc
x
(m) m kN kN.m mm mm2 kN
Sprt 0.00 1.56 1744 0 1.00 600 265 1046 2512 4994 2512 *Dap
0.65 1.56 1678 1054 1.00 600 531 1046 2512 4994 2512 *Dap
1.00 1.56 1641 1601 1.00 600 531 1046 2512 4994 2512
2.00 1.56 1540 3078 0.78 200 265 349 837 1322 837
3.00 1.56 1451 4438 0.51 200 265 349 837 900 837
4.00 1.56 1362 5685 0.37 200 265 349 837 688 688
5.00 1.56 1273 6820 0.29 200 265 349 837 559 559
J1* 6.00 1.56 1183 7842 0.24 200 265 349 837 472 472
7.00 1.60 1094 8751 0.20 200 265 359 860 429 429
8.00 1.65 983 9549 0.17 200 265 369 886 392 392
9.00 1.69 894 10246 0.15 200 265 379 909 364 379
10.00 1.73 807 10837 0.13 200 265 387 928 339 387
11.00 1.76 718 11322 0.11 200 265 393 944 314 393
J2* 12.00 1.78 629 11702 0.10 200 265 398 956 290 398
13.00 1.80 540 11976 0.08 200 265 402 964 266 402
14.00 1.81 450 12145 0.07 200 265 404 970 242 404
M* 15.00 1.81 350 12207 0.05 200 265 405 971 215 405
16.00 1.81 -402 12145 0.06 200 265 404 970 229 404
17.00 1.80 -491 11976 0.07 200 265 402 964 253 402
J3* 18.00 1.78 -580 11702 0.09 200 265 398 956 277 398
19.00 1.76 -670 11322 0.10 200 265 393 944 301 393
20.00 1.73 -759 10837 0.12 200 265 387 928 325 387
21.00 1.69 -848 10246 0.14 200 265 379 909 351 379
22.00 1.65 -938 9549 0.16 200 265 369 886 379 379
23.00 1.60 -1048 8751 0.19 200 265 359 860 415 415
J4* 24.00 1.56 -1138 7842 0.23 200 265 349 837 458 458
25.00 1.56 -1227 6820 0.28 200 265 349 837 542 542
26.00 1.56 -1314 5685 0.36 200 265 349 837 667 667
27.00 1.56 -1400 4438 0.49 200 265 349 837 872 837
28.00 1.56 -1491 3078 0.76 200 265 349 837 1283 837
29.35 1.56 -1645 1054 1.00 600 531 1046 2512 4994 2512 *Dap
30.00 1.56 -1720 0 1.00 600 265 1046 2512 4994 2512 *Dap

page 29 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

Table - Stirrup Steel calculation


Vn Vs1 Vs2
Shear Min. Use
span Vs Use Spacing f Vnh f Vnh
Vu / f Vn - Vc Vs Max Zone spacing Spacing
x Vu
(m) kN kN kN kN mm mm mm kN kN
Sprt 0.00 2325 -187 4186 -187 2 531 100 4 D13 2046 1.17 *Dap
0.65 2238 -274 4186 -274 2 600 100 4 D13 2457 1.46 *Dap
1.00 2188 -323 4186 -323 2 600 100 4 D13 2457 1.50
2.00 2054 1217 1395 1217 4 143 100 2 D13 2046 1.33
3.00 1935 1098 1395 1098 4 158 150 2 D13 1785 1.23
4.00 1816 1128 1395 1128 4 154 150 2 D13 1785 1.31
5.00 1697 1138 1395 1138 4 153 150 2 D13 1785 1.40
J1* 6.00 1578 1106 1395 1106 4 157 150 2 D13 1785 1.51
7.00 1459 1030 1434 1030 4 174 150 2 D13 1835 1.68
8.00 1311 919 1477 919 4 200 150 2 D13 1890 1.92
9.00 1192 813 1515 813 4 232 200 2 D13 1797 2.01
10.00 1077 690 1547 690 3 279 200 2 D13 1834 2.27
11.00 958 564 1573 564 3 347 300 2 D13 1718 2.39
J2* 12.00 839 440 1593 440 3 451 300 2 D13 1740 2.77
13.00 719 318 1607 318 3 600 300 2 D13 1756 3.25
14.00 600 196 1616 196 3 600 300 2 D13 1765 3.92
M* 15.00 467 62 1619 62 2 600 300 2 D13 1769 5.05
16.00 536 132 1616 132 3 600 300 2 D13 1765 4.39
17.00 655 253 1607 253 3 600 300 2 D13 1756 3.57
J3* 18.00 774 376 1593 376 3 528 300 2 D13 1740 3.00
19.00 893 500 1573 500 3 392 300 2 D13 1718 2.57
20.00 1012 625 1547 625 3 308 300 2 D13 1690 2.23
21.00 1131 752 1515 752 3 251 200 2 D13 1797 2.12
22.00 1250 871 1477 871 4 211 200 2 D13 1752 1.87
23.00 1398 982 1434 982 4 182 150 2 D13 1835 1.75
J4* 24.00 1517 1059 1395 1059 4 164 150 2 D13 1785 1.57
25.00 1636 1093 1395 1093 4 159 150 2 D13 1785 1.46
26.00 1752 1085 1395 1085 4 160 150 2 D13 1785 1.36
27.00 1867 1030 1395 1030 4 169 150 2 D13 1785 1.28
28.00 1988 1150 1395 1150 4 151 150 2 D13 1785 1.20
29.35 2193 -318 4186 -318 2 600 150 4 D13 2307 1.40 *Dap
30.00 2294 -218 4186 -218 2 531 150 4 D13 1785 1.04 *Dap

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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

X. SHEAR KEY ANALYSIS

Table - Prestress shear resistance


Joint Beam stress Coef. ACI 31R8R Shear prestress
No Position Area σ top σ bot σn Table 21.2.1 Vnp f Vnp
Mark
m mm2 N/mm2 N/mm2 N/mm2 f μ kN kN
1 J1* 6 669500 9.0 9.2 9.1 0.75 0.6 3657 2742
2 J2* 12 669500 8.2 10.3 9.3 0.75 0.6 3720 2790
3 J3* 18 669500 8.2 10.6 9.4 0.75 0.6 3771 2828
4 J4* 24 669500 9.0 9.5 9.3 0.75 0.6 3716 2787

table - Steel pin shear capacity and Joint shear capacity


Joint steel pin Shear steel pin Shear capacity
No n A pin fu V pin f V pin f Vnj Vu f Vnj / Vu Result
Mark
pcs mm2 N/mm2 kN kN kN kN
1 J1* 3 - D25 1472.6 540 477.1 358 3100 1183 2.62 OK
2 J2* 3 - D25 1472.6 540 477.1 358 3148 629 5.00 OK
3 J3* 3 - D25 1472.6 540 477.1 358 3186 580 5.49 OK
4 J4* 3 - D25 1472.6 540 477.1 358 3145 1138 2.76 OK

XI. LIFTING POINT ANALYSIS


Table Segmen Lifting Point Calculation
Segment Segment # of Treq Lifting Point SF Result
No Length Weight Lifting Load dia. nps Tprov d lp
m kN point kN mm loops kN/Point m
1 6.4 118.0 2 59.00 12.7 2 171.48 0.80 2.91 OK
2 6 98.5 2 49.27 12.7 2 171.48 0.80 3.48 OK
3 6 98.5 2 49.27 12.7 2 171.48 0.80 3.48 OK
4 6 98.3 2 49.15 12.7 2 171.48 0.80 3.49 OK
5 6.4 117.8 2 58.90 12.7 2 171.48 0.80 2.91 OK
0.0
0.0
0.0
0.0

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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

XII. ANCHOR REINFORCEMENT

Calculation for anchor block TENDON-1


a. Bearing Strength - Local Zone
(d)
700
600


( d2 )
270 700
(b)
700 270


( d1 ) 600
270 600

300
600

Front View Side View Top View

Table - Prestress force at anchor block


Cable PC Strand Profile Prymary prysm (mm) Total P Pu1 Pu2 Pu
no number Diameter Edge d b tension (kN) (kN) (kN) (kN)

3 17 12.70 1400 400 400 0.76 2373.8 2848.6 29442.7 2848.6


2 19 12.70 1000 400 400 0.76 2653.1 3183.7 36778.0 3183.7
1 19 12.70 300 600 600 0.76 2653.1 3183.7 36778.0 3183.7

Table - Bearing strength


Cable Block Anchor (mm) A1 A2 EBS Fbi Fb
a/d Fb / EBS Result
no a f duct (mm2) (mm2) (N/mm2) (kN) (kN)

3 270 84 0.68 67358 160000 42.29 33.01 49.52 1.17 OK


2 270 84 0.68 67358 160000 47.27 33.01 49.52 1.05 OK
1 270 84 0.45 67358 360000 47.27 42.84 64.26 1.36 OK

b. Bursting steel - Local zone


Table - Bursting Steel
Cable so Max Max Z Abs req Bursting Abs prov prov s y prov
Result
no (N/mm2) s y / s o sy kN (mm2) steel (mm2) sy s y max

3 14.84 0.12 1.78 231.4 1102 6 D-13 1592.79 2.09 1.17 OK


2 16.58 0.12 1.99 258.7 1232 6 D-13 1592.79 2.09 1.05 OK
1 7.37 0.18 1.33 437.8 2085 9 D-13 2389.18 1.39 1.05 OK

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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

c. Spalling stress reinforcement - Global Zone

Spalling force at the end Fsp = 0,04 * P


face of the beam = 0,04 * 2653
= 106.12 kN

Spalling rebar area Asp req = Fsp / 0,5 * fy


requirment 106 * 1000 / (0,5 * 420 )
2
= 505 mm

Diameter steel d sp = 13 mm
number of stirrup n sp = 4 pcs

Spalling rebar strength Asp prov = n sp * 0,25 * 3,14 * dsp 2


= 4 * 0,25 * 3,14 * 13^2
2
= 530.9 mm
Asp prov > Asp req ------ rebar provide > rebar required ( OK )

----- End of Calculation -----

page 33 / 35
21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

XIII. DAPPED END DESIGN ……………. ( PCI Design Handbook, Part 6.13-Dapped-End Connections )
Dapped End Dimension :
Beam Height H = 1700.00 mm w2
depth of the member above h = 1000.00 mm
the daped end Av
depth of the member below h' = 700 mm Ah
the dapped end h d Ah
distance from top to center d = 580.00 mm
of the As reinforcement As
Ash
Width of shear area at b = 600.00 mm
h'
dapped end w1 a a
Longitudinal dapped end w = 900.00 mm
length lp
distance end beam to center w1 = 900.00 mm cos a = d / sqrt ( d2 + a2 )
of bearing pad = 580 / sqrt ( ( 580 ^2 ) + ( 700 ^2 ) )
distance end beam to Ash w2 = 900.00 mm = 0.64
rebar =
Shear span, measured from a = 700.00 mm a= 36.67 degrees
load to center of Ash

Daped end rebar calculation :


1. Flexural and axial tension in the extended end :
Flexural (cantilever bending) and axial tension in the extended end. Provided flexural reinforcement, Af, plus axial tension
reinforcement, An.

Factored shear load Vu = 1744 kN

Applied factored horizontal Nu = 24.515 kN (brake load)


tensile force

Reduction factor f = 0.85

Axial tension reinforcement An = Nu / ( f * fy )


2
= 0.068669 mm

The horizontal As req = Af + An


reinforcement for flexural = 1 / ( f * fy ) * ( Vu * a / d + Nu * h / d ) + 0
(cantilever bending) and = 1 / ( 0.85 * 420 ) * ( 1743.57 * 1000 * 700 / 580 + 24.515 * 1000 / 580) + 0
axial tension in the extended = 6012.805 mm
2

end

Rebar diameter for As d As = 32 mm

Number of rebar for As n As = 8 pcs

Provide area rebar for As As prov = n * 0,25 * 3,14 * d As2


= 8 * 0,25 * 3,14 * 32 ^ 2
2
= 6433.98 mm
As prov > As req ------ rebar provide > rebar required ( OK )
2. Direct shear
Direct shear at the junction of the dap and the main body of the member. Provide shear-friction reinforcement composed of
Af and Ah, plus axial tension reinforcement, An

coef. for normal weight l = 1


concrete

coef. for concrete to m = 1.4 l


concrete cast monolit

Shear friction coeficient me = Minimum 1000 l b h m / Vu (formula in kips, inch)


3.4 PCI chapter 6.7.1

= Minimum 1000 * 1*( 600 / 25,4)*(1000 / 25,4)*1,4*1/(1744 * 1000 / 4,448)


3.4

= Minimum [ 1.93 ; 3,4 ]


= 1.926487

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21194 FF R03 - PC I Girder Posttension H-170 L-30,8 CTC-205 STA 37+615.xls

The potensial of vertical As1 = [ 2/3 * Vu / ( f * fy * me ) ] + An


crack is resisted by = [ 2/3 * 1743.57 * 1000 / ( 0.85 * 420 * 1.93 ) ] + 0.07
2
combination of As & Ah = 1690.17 mm

As max = Max [ As req ; As1 ]


= Maximum [ 6012.81 ; 1690.17 ]
2
= 6012.81 mm

Ah req. = ( As - An ) / 2
= ( 6,012.81 - 0.0686694677871148 ) / 2
2
= 3006.37 mm

Rebar diameter for Ah d Ah = 19 mm


Number of rebar for Ah n Ah = 11 pcs
Provide area rebar for Ah Ah prov = n Ah * 0,25 * 3,14 * d Ah2
= 11 * 0,25 * 3,14 * 19 ^ 2
2
= 3118.82 mm
Ah prov > Ah req ------ rebar provide > rebar required ( OK )
check shear strength : fVn = f 800 b d (formula in kips, inch)
= [0.85 * 800 * ( 600 / 25,4 ) * ( 580 / 25,4 ) / 1000 ] * 4,448
= 1631 kN

3. Diagonal tension at reentrant corner


The reinforcement required Ash req = Vu / ( f * fy cos a)
to resist diagonal tension = 1743.57 * 1000 / ( 0.85 * 420 * 0.64 )
2
cracking starting from the = 7631.16 mm
reentrant corner.

Rebar diameter for Ash d Ash = 32 mm


Number of rebar for Ash n Ash = 10 pcs

Provide area rebar for Ash Ash prov = n Ash * 0,25 * 3,14 * d Ash2
= 10 * 0,25 * 3,14 * 32 ^ 2
2
= 8042.48 mm
Ash prov > Ash req ------ rebar provide > rebar required ( OK )

4. Diagonal tension in extended end


2 l b d sqrt ( fc' ) = 2 * 1 * ( 600 / 25.4 ) * ( 580 / 25.4 ) * sqrt ( 45 / 0.006895 ) / 1000 * 4,448
(formula in kips, inch) = 387.66 kN

At least one half of the Av req. = [ 1 / ( 2 * fy ) ] * [ ( Vu / f ) - 2 * l * b * d * sqrt(fc) ]


reinforcement required in = [ 1 / ( 2 * 420 ) ] * [ ( 1743.57 * 1000 / 0.85 ) - ( 387.66 * 1000 ) ]
2
this area should be placed = 1980.475 mm
vertically

Rebar diameter for Av d Av = 13 mm


Number of rebar for Av n Av = 8 pcs
Number of leg rebar for Av # leg = 2 leg
Provide area rebar for Av Av prov = n Av * # leg * 0,25 * 3,14 * d ah2
= 2 * 8 * 0,25 * 3,14 * 13 ^ 2
2
= 2123.72 mm
Av prov > Av req ------ rebar provide > rebar required ( OK )
fVn = f [ Av . fy + Ah fy + 2 l b d sqrt ( fc' ) ]
Additional reinforcement = 0.85 * [ ( 2123.72 * 420 ) + ( 3118.82 * 420 ) + ( 387.66 * 1000 ) ] / 1000
required in the extended end = 2201.09 kN

Shear capacity to factored fVn / Vu = 2201.09 / 1743.57


load ratio = 1.26 ------ Shear capacity > Factored shear ( OK )

----- End of Calculation -----

page 35 / 35

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