Date, 10 Apr - 2024

WRM – 95
IOCL LUPECH –Weekly Review
Meeting

This document and all information are confidential and may not be used, reproduced or distributed without prior authorization of TECHNIP ENERGIES
Sensitivity: LNT Construction Internal Use
INDEX
• ATR LAST WEEK MEETING- 20.03.2024
• HSE OBSERVATION AND STATUS
• HSE NEAR MISS AND STATUS
• QUALITY STATUS
• WEEKLY PROGRESS (QUANTITATIVE - Plan Vs Actual) FROM 01.04.2024 TO 07.04.2024
• WEEKLY PERCENTAGE PROGRESS STATUS
• AREAWISE SCHEDULE
• ENGINEERING ISSUES – AFFECTING CONSTRUCTION
• MATERIAL ISSUES – AFFECTING CONSTRUCTION
• DRAWING STATUS
• AREA WISE MANPOWER
• SITE PHOTOGRAPHS

Lupech - WRM-68 2
ATR of Last Week Progress Meeting
Last Weeks 5 Critical Observations From F&S / PMC
Observation With Photograph
• Worker Mr. Vinay Kumar & Mr. Kamlesh ram
found without confined space training card &
engaged in shuttering job inside- excavated area
depth approx. 2.5 m at substation area
Root Causes Identified Action Taken With Photograph
• Behavior Issue • Confined space entry training
provided to the concern at IOCL
F& S department , Crew were
given awareness about safe work
inside excavated pit

• Argon Cylinder pressure gauge (minor) found • Not in used • Immediately removed from at
damage condition at TCF area condition for argon site
cylinder pressure
gauge

• Lots of wooden material, Scaffold pipe & • Lack of Supervision

• Awareness training conducted on
Scaffold planks were found in haphazard manner
housekeeping
at west side of control room . Housekeeping
required at site
Last Weeks 5 Critical Observations From F&S / PMC
Observation With Photograph Root Causes Identified Action Taken With Photograph
• Worker Mr. Sunil Kumar engaged in Behavior Issue • The workmen was advised to wear
wooden cutting by using wood cutter safety goggles provided , Instructed
machine without wearing eye protection to supervision
( Safety google) at substation area

• Green tag Scaffold was found blocked
due to stacking of bunch of structure
material at IPR-4B area . Cold work
activity job was in progress on scaffold
platform at approx. 6 m height
• Structural materials dumped • Concerned agency job supervisor
by M/S toyo around working informed to removed structure from
area access
Last Week HSE Observations
# Near Miss
Disciplinary
Numbers of Yet to # RCA Occurrence Remarks
Action
Observation close Done Investigation
Done taken

Contractors 69 0 0 04

PMC 24 0 Done 0 0

IOCL 19 0 Done 0 0 10 Good Observation

QUALITY STATUS-EPCC -02 up to 07.04.2024
TOTAL
BALANC LAST
ESTIMA SUBMITTE UNDE LAST NEXT
INSPEC ACCEPT COMMEN E TO REJEC WEEK
DESCRIPTION TED D R WEEK WEEK REMARKS
TED ED TED SUBMIS TED SUBMI
SCOPE RFI/JP/QCP REVIE PLAN PLAN
SION TTED
/MS W

Request for 284 No's yet to be

0 NA 8746 8287 60 0 45 70 100 63 90
Inspection closed by MEIL.

Balance status:
Procedures 58 52 NA 48 1 6 0 2 1 2 0 5 no’s for Piping
1 no structural

Balance status:
Quality Control 2 no’s for Piping
35 31 NA 29 1 4 0 1 0 0 0
Plan 1 no structural
2 No’s Equipment's

Method of
39 35 NA 20 8 4 8 1 0 0 0
Statement
QUALITY STATUS- up to 07.04.2024

DESCRIPTIO RAISED ACCEPTED BALANCE TO UNDER LAST WEEK LAST WEEK NEXT
REMARKS
N NCR/QDR BY PMC SUBMISSION REVIEW PLAN SUBMITTED WEEK PLAN

NCR 62 60 2 0 0 0 0 NCR-41

QDR-016 –Cable trench for Construction Power.

QDR-029 Painting issue at Fab. yard
QDR-060/61-Jump over bridge cable tray support.
QDR-075 – PR-06 painting issue at Fab yard.
QDR 89 80 9 0 1 1 2 QDR-076- Resister & welding consumable data not
monitored/Sup. To be deployed.
QDR-086 – Without compaction backfilling done.
QDR-088-Improper cutting of structural Plate edge
of 75 mm plate.
EPCC-02: WEEKLY PROGRESS PLAN VS ACTUAL QTY WISE up to 07.04.2024
CUM.
Cumm. ACT
Comp.up Actual Monthl
Estimate IFC TILL Varianc Monthly Next
Sl. UO to 07 Apr work y Plan Varian Weekly Weekly
Activity d SCOPE receive LAST e Actual Variance week Backlog Analysis for last week.
No M 2024 Front of Mar- ce Plan Actual
(A) d MONTH (E=B-D) Mar-24 Plan
(D) (G) 24
(B.) (17 Mar
24)

1 Piling Nos 5066 5066 5058 5066 0 0 8 8 0 8 8 0 0 • Completed

• 1050 M3 for RR package

(columns/Tie Beam). It is
sequential job (Target completion-
April-2024).
• Actual Front is 4143 M3 (MF,
2 Civil-FDN M3 45315 38776 32312 33583 11732 5193 1590 513 1077 420 88 332 310 Equipment cap, Scrubber area,
Diverter valve, cable trench,
MH/CB,TS-02).
• 332 M3 unable to achieve due to
delayed Non availability of
Manpower.

3 Civil-Building M3 14587 14587 14539 14365 221.75 222 519 459 60 26 80 -54 40 • Work in progress.

10
EPCC-02: WEEKLY PROGRESS PLAN VS ACTUAL QTY WISE up to 07.04.2024
CUM.
Cumm. ACT Comp.u
Actual Monthl
Estimate IFC TILL p to 07 Monthly Weekl Next
Sl. UO Variance work y Plan Varian Weekl Varian
Activity d SCOPE receive LAST Apr Actual y week Backlog Analysis for last week.
No M (E=B-D) Front of Mar- ce y Plan ce
(A) d MONTH 2024 Mar-24 Actual Plan
(G) 24
(B.) (17 Mar (D)
24)

Structural- • 33 MT Not achieved due to non availbility of

4 MT 20365 15000 6710 7142 13223 1560 1004 334 670 170 137 33 200
Fabrication Skilled Manpower/Material.

5 Structural-Erection MT 20365 15000 3454 3915 16450 956 810 344 466 150 144 6 150 • Weekly target achieved.

• 60 ID is not achieved due to sequential work

6 Piping-UG-Fab. ID 21292 34034 11307 13645 7647 3055 4,520 1900 2620 850 790 60 920 hampered /space constraints for movement
of excavation work.

7 Piping-UG-Erection IM 74880 61372 19104 21164 53716 8367 9,012 2076 6936 1540 1581 -41 1690 • Weekly target achieved.

Piping-UG-Hydro
8
Test
IM 74880 61372 9588 9588 65292 2120 0 0 0 0 0 0 0 •
• Due to Non availability of drawing
9 Piping-AG -Fab ID 352800 0 0 0 352800 0 0 0 0 0 0 0 0
front/Material front.
• Due to Non availability of drawing
10 Piping-AG -Erection IM 1411200 0 0 0 1411200 0 0 0 0 0 0 0 0
front/Material front.
Piping-AG -Hydro • Due to Non availability of drawing
11 IM 1411200 620 620 620 1411200 0 0 0 0 0 0 0 0
test front/Material front.
Equipments
12 Nos 299 64 21 28 265 6 7 2 5 0 0 0 0 • Work is in progress.
Erection

11
Substation status for RFCCu –07.04.2024
Forecast Finish
Sr no Activity Name UoM Scope Qty Completed Balance Status
Date
Forecast Finish
Sr no Activity Name UoM Scope Qty Completed Balance Status
Date
1 Piles No's 468 468 0 Completed
2 RCC Cum 9020 8979 41 30-04-2024 In Progress
3 Slabs Nos 16 16 0 Completed
4 Grade Slab M3 430 240 190 30-04-2024 In Progress
5 Cable Trench Mtr. 360.00 220.00 140.00 10-04-2024 In Progress
6 Transformer FDN No's 23.00 11.00 15.00 10-04-2024 In Progress
7 Brick work (AAC blocks) M3 1800.00 340.00 1460.00 30-05-2024 In Progress
8 Plastering Work M2 23944.00 890.00 23054.00 30-07-2024 In Progress
Ordered & Mat.
9 HVAC work Mtr. 172.00 0.00 172.00 14-07-2024 Under
manufracturing.
10 False Ceiling Lot 1.00 0.00 1.00 03-08-2024 Material required
11 Flooring Smtr. 9616.00 0.00 9616.00 28-08-2024 Material required
12 Door & Windows Nos 95.00 0.00 95.00 27-09-2024 Material required
13 Panel Erection No's 240.00 0.00 240.00 12-10-2024 Material required
14 Transformer Installation Nos 12.00 0.00 12.00 20-05-2024 Material required
15 Electrical Work Lot 1.00 0.00 1.00 28-08-2024
16 F & G system, PA system etc. Lot 1 0.00 1.00 12-10-2024 Material required
17 Fire fighting System Lot 1.00 0.00 1.00 27-09-2024 Material required

12
Control Room for RFCCu –07.04.2024
Scope
Sr no Description UOM Completed Balance Finishing Date Status
Qty
1 Piles No's 403 403.00 0.00 Completed
2 RCC M3 4600 4541.00 59.00 30-04-2024 In Progress
3 Brick work (AAC Blocks) -inside M3 330 85.00 245.00 28-04-2024 In Progress
4 Plastering SQMtr. 3200 450.00 2750 30-04-2024 In Progress
5 Grade Slab M3 260 150.00 110.00 20-04-2024 In Progress
6 HVAC Rmtr. 80 0.00 80 30-06-2024 IFC & Material required.
7 False Ceiling SQMtr. 46 0.00 46 19-06-2024 Material required.
8 Doors & windows Nos 35 0.00 35 30-03-2024 Material required.
9 UPS/Battery installation Lot 1 0.00 1 24-05-2024 IFC & Material required.
10 Clean agent system installation Lot 1 0.00 1 16-06-2024 IFC & Material required.
11 Telecommunication System No's 75 0.00 75 04-06-2024 IFC & Material required.
12 F&G System No's 288 0.00 288 10-06-2024 IFC & Material required.
13 False Flooring/Flooring Tiles SQMtr. 1120 0.00 1120 28-08-2024 IFC & Material required.
14 Console Installation No's 19 0.00 19 23-08-2024 IFC & Material required.
Engineering work station
15 No's 20 0.00 20 23-08-2024 IFC & Material required.
installation
16 Finishing work Lot 1 0.00 1 30-09-2024 IFC & Material required.

13
UG Piping Status-07.04.2024

Completed Balance to Complete Clear Front

SL Piping Scope
Scope ID
NO system IM FIT-UP WELDING ERECTION FIT-UP WELDING ERECTION
ID IM Remarks
(ID) (ID) (IM) (ID) (ID) (IM)

TOTAL 34034 61372 11960 11295 19104 22074 22739 42267.8 5347 10526

1 CRWS 34034 61372 13962 13645 21264 20072 20389 40108 3055 8367 U/P

2 OWS 7960 22892.0 5630 5531 14179 2330 2429 8713 571 28 U/P

3 CBD 15294 19857.0 5616 5614 3965 9678 9680 15892 1806 4316 U/P

4 CCBD 4856 8473.0 1118 1008 1117 3738 3848 7356 370 749 U/P

5 ABD 4538 6706.0 872 830 0 3666 3708 6706 18 2050 U/P

EFW-
7 1210 3060.0 550 486 1620 660 724 1440 290 1222 COMPLETED
Culvert

14
UG Piping Material Status-07.04.2024
Mat. Balance to
Qty. PO
SL No Items UOM Received Receive at Balance from Vendor
Required released
at site Site
Jindal Saw-810 mtr.
1 Pipe Mtr 11210 11210 10276 936 Kalpesh Tube- 570 mtr.
Total=1380 mtr.

2 Flanges Nos 665 665 396 269 Good Luck Limited-303 No's
K.S. PIPE FITTINGS-891 No's, Balance-
3 Fitting Nos 3132 3132 1649 1483
592 to be ordered
4 Valves Nos 69 69 58 11 PO to be Placed

5 Stud+bolt nos 792 792 0 792 TBC

6 Gasket nos 140 140 58 82 PO to be Placed for balance

15
Drain/Trench/Culvert/Duct Bank/Pull pit/ERC Status for RFCCu-07.04.2024
Sr. Activities UoM Scope Completed Balance Completion Date Remarks

1 Drain RMT 680 0 680 10-11-2024 • IFC Layout Required

• PR-01/03/06/Substation:
Work in progress.
2 Electrical Trench RMT 4200 560 3640 14-11-2024 • PR-02/04 CT completed
• IFC required unit area
excluding PR
3 Instrumentation Trench RMT 47 0 47 14-11-2024

• UG Composite IFC Layout

4 Firewater Trench RMT 2034 0 2034 30-10-2024
Required

5 Culverts No's 5 2 3 30-04-2024 • Work in progress.

6 Duct Bank-Electrical No's 11 0 11 20-11-2024

7 Duct Bank-Instrumentation No's 0 0 0 30-10-2024

8 Electrical-ERC No's 8 6 2 30-04-2024 • Work in progress.

9 Instrumentation-ERC No's 2 2 0 30-04-2024 • Completed

10 Pull Pit No's 34 0 34 14-11-2024

16
Catch Basin/Manhole Status -RFCCU (As on 07.04.2024)
Complete Balance to
No's of balance Installatio
Sr no Description Type/Size Service d precast install Target Date Remarks
Qty to cast n Qty (No)
Qty (No) Qty(No)
Contaminated Rain Water Sewer
1 Manhole TYPE-1 82 80 2 75 7 20-May-24
(CRWS)
Contaminated Rain Water Sewer
2 Manhole TYPE-2 24 23 1 19 5 18-May-24
(CRWS)
Contaminated Rain Water Sewer
3 Manhole TYPE-3 6 5 1 3 3 15-May-24
(CRWS)
Contaminated Rain Water Sewer
4 Manhole TYPE-4 2 2 2 20-May-24
(CRWS)
Contaminated Rain Water Sewer
5 Manhole TYPE-7 8 6 2 3 5 22-May-24
(CRWS)
Contaminated Rain Water Sewer
6 Catch Basin 750X750X750 MM 55 43 12 42 13 20-May-24
(CRWS)
Contaminated Rain Water Sewer
7 Catch Basin 750X750X800 MM 79 61 18 43 36 20-May-24
(CRWS)
Contaminated Rain Water Sewer
8 Catch Basin 750X750X850 MM 5 2 3 5 23-May-24
(CRWS)
Contaminated Rain Water Sewer
9 Catch Basin 750X750X900 MM 6 2 4 6 23-May-24
(CRWS)
Contaminated Rain Water Sewer
10 Catch Basin 1000X1000X1000 MM 1 1 1 24-May-24
(CRWS)
11 Manhole TYPE-1 Oily Water Sewer (OWS) 39 36 3 26 13 14-May-24
12 Clean Out Pit TYPE-1 Oily Water Sewer (OWS) 28 14 14 28 28-May-24
13 Clean Out Pit 1000x1000x900 Amine Blow Down (ABD) 8 8 8 28-May-24
14 Clean Out Pit 1000x1000x900 Closed Blow Down(CBD) 21 21 21 28-May-24
15 Clean Out Pit 1000x1000x900 HBD 14 14 14 28-May-24
Total 378 272 106 211 167
Manhole – (Scope/Casted/Installed)----161/150/126 No’s
Catch Basin/Pit ---(Scope/Casted/Installed) ----217/122/85 No’s

17
STRUCTURAL STATUS (EPCC-02)- Up to- 07.04.2024

IFC Material Matching

Sr. PO Dispatch
Area UOM Scope Drawing Received at Steel Fit up Welding Painting Erection Remarks
No. Raised to site
Received site Available

1 PR MT 6431 6411 7385 5266 3551 2725 2581 2341 1044 848

2 IPR MT 4655 4655 4844 4642 4563 4589 4562 4443 3717 3068

3 TS MT 8614 3934 2283 733 560 0 0 0 0 0

4 Shelters MT 812 0 0 0 0 0 0 0 0 0

TOTAL 20512 15000 14512 10641 8674 7314 7143 6784 4761 3916

18
Site Equipment Fabrication Status –07.04.2024

Agency Balance Received %ge Material Completio

Sr no Tag No Tag Description UOM Scope Completed Status Remarks
Name to work Qty Availability n Date

1803-C- GR Shell rolling,Assembly &

1 MAIN FRACTIONATOR MT 1058 300 28% 758 1001 95% Oct-24 In Progress
201 engg welding work
1803-V- MAIN FRACTIONATOR GR Shell rolling,Assembly &
2 MT 205 70 34% 135 134 66% Oct-24 In Progress
201 REFLUX DRUM engg welding work
1803-V- HIGH PRESSURE GR Shell rolling,Assembly &
3 MT 235 95 40% 140 224 95% Oct-24 In Progress
205 SEPARATOR engg welding work
1803-V- GR Shell rolling,Assembly &
4 FLARE KOD MT 183 54 29% 129 127 69% Oct-24 In Progress
604 engg welding work
1803-R- GR
5 REGENERATOR VESSEL MT 890 75 8% 815 657 74% Apr-25 In Progress Rolling work
101 engg

1803-R- CYCLONE CONTAINMENT GR

6 MT 573 20 3% 553 366 64% Apr-25 In Progress Rolling work
102 VESSEL/STRIPPER engg

1803-H- EQUILIBRIUM CATALYST

7 MT Fabtech 550 65 12% 485 272 49% Oct-24 In Progress Rolling work
101 HOPPER
1803-H- SPENT CATALYST
8 MT Fabtech 550 34 6% 516 172 31% Oct-24 In Progress Rolling work
102 HOPPER

19
IFC DRAWING STATUS FOR GROUND EQUIPMENT -EPCC-02—07.04.2024
Ground FDN Balance to
Complete Bal. Eqpt.
Sr Types of Scope of drawing complete Balance to
d Eqpt. FDN Remarks
no Equipments Eqt.FDN received against complete
FDN drawing
Status IFC

1 Columns 8 7 1 1 6 7 C-208 FDN completed. C-201 to C-207 FDN in progress.

2 WGC & MAB 2 1 0 1 1 2 WGC FDN work in progress.

HEAT
3
EXCHANGER
14 14 4 0 10 10 Work in progress.

MISCELLANE
4
OUS
1 0 0 1 0 1
5 PACKAGE 11 0 0 11 0 11
6 PUMP 74 69 52 5 17 22 Work in progress.

7 REACTOR 2 2 0 0 2 2 Work is in progress (RR package).

8 Vessels 26 24 7 2 17 19 V-203/V-604/V-104 pedestal work in progress.

Grand
Total
138 117 64 21 53 74

❑ Vendor Name: M/s Shri Ram Metal Syndicate, B/h Sitaram estate ,Ahmedabad (1409 no’s bolt received at site)

20
STATUS OF EQUIPMENT RECEIVED FOR RFCCU (EPCC-02)-07.04.2024
Delivered at
Total No of Balance to
Sr No Equipment Type site Expected Delivery Date Remarks
Pieces receive
(Pieces)
1 AIR COOLER 8 8 Nov-24
C-201/202/203/204/207/208
2 COLUMNS 8 8 by Oct-24
C-205/206 by Nov-24
3 COMPRESSOR 2 2 Dec-24

4 EXCHANGERS 68 68 Oct-24

5 PUMPS 80 54 26 Oct-24

6 REACTOR-REGENERATOR 4 4 Apr-25

7 VESSELS 36 36 Jul-24

8 MISCELLANEOUS 72 72 Dec-24

9 PACKAGE UNITS 21 21 Mar-25

Total 299 54 245

21
STATUS OF ERECTION OF EQUIPMENT FOR RFCCU (EPCC-02)-07.04.2024

Total No of Erection Balance to

Sr No Equipment Type Remarks
Pieces (Pieces) Erection

1 AIR COOLER 8 8

2 COLUMNS 8 8

3 COMPRESSOR 2 2

4 EXCHANGERS 68 68

5 PUMPS 80 28 52

6 REACTOR-REGENERATOR 4 4

7 VESSELS 36 36

8 MISCELLANEOUS 72 72

9 PACKAGE UNITS 21 21

Total 299 28 271

22
EPCC-02: Percentage Progress Cumm. up to 07.04.2024
Sl. Planned % % Backlog
Activity Weightage Actual % -C Backlog Analysis
No (L3) -A (A-C)

Overall 100.00% 100.00% 21.23% 78.77%

Piling, UG and •1.54% backlog due to non availability of IFC drawing for cable
1 12.00% 12.00% 10.46% 1.54%
Paving trench(except PR01/PR02/PR04) & drainage.
•1.28 % backlog due to non availability of IFC drawing/Material for
General work (Storm Water Drain Construction, Two Wheeler Parking
Shed, Compressor Shelter Shed)/non complete of the job.
•0.06 % backlog due to delayed water proofing/Firefighting -Security
Gate House.
2 Civil 12.78% 12.78% 7.77% 5.01% •1.01% backlog due to delayed due to non availabilty of
bricks/Electrical IFC drawing/No complete of job.
•1.64% backlog for the month of Mar-2024 (Delay receipt of IFC for
Control Room)/Non complete of Job.
•1.02% backlog for the month of Mar -2024 due to awaited IFC
drawing/ non complete of job.
•4.13% backlog due to delayed receipt matching structural material/IFC
drawing.
3 Structural 5.22% 5.22% 1.09% 4.13% •Delayed due to IPR-4F access road cleared for emergency of fire
Tender road/IPR-4B access blocked by other agnncy/IPR-4A work
permit required to complete balance erection work.

23
EPCC-02: Percentage Progress Cumm. up to 07.04.2024
Sl. Weightag Planned % Actual % % Backlog
Activity Backlog Analysis
No e (L3) -A -C (A-C)

Overall 100.00% 100.00% 21.23% 78.77%

•26.84% backlog due to delayed receipt matching structural
material/IFC drawing.
4 Piping & Material 28.00% 28.00% 1.16% 26.84% •Delayed due to IPR-4F access road cleared for emergency of
fire Tender road/IPR-4B access blocked by other agnncy/IPR-4A
work permit required to complete balance erection work.

5 Instrumentation 10.00% 10.00% 0.00% 10.00% •10.00% backlog due to non availability of IFC drawing./Material

6 Electrical 8.00% 8.00% 0.09% 7.91% •7.91% backlog due to non availability of IFC drawing./Material
Eqipment
7 Erection(Incl. 18.00% 18.00% 0.59% 17.41% •17.41 % backlog due to non availability of IFC drawing./Material
Mechinary)

8 Package Erection 4.00% 4.00% 0.00% 4.00% •4.00% backlog due to non availability of IFC drawing./Material

Painting &
9
Insulation
2.00% 2.00% 0.08% 1.92% •1.92% backlog due to non availability of IFC drawing./Material

24
EPCC-02: WEEKLY PROGRESS S CURVE up to 07.04.2024

100.00% 12.00%

90.00%
10.00%
80.00%

70.00%
8.00%

60.00%

50.00% 6.00%

40.00%
4.00%
30.00%

20.00%
2.00%

10.00%

0.00% 0.00%
Au No De Fe Ma Ma Ju Au No De Fe Ma Ma Ju Au No De Fe Ma Ma Ju Au No De Fe Ma
Jul Sep Oct Jan Apr Jul Sep Oct Jan Apr Jul Sep Oct Jan Apr Jul Sep Oct Jan
g- v- c- b- r- y- n- g- v- c- b- r- y- n- g- v- c- b- r- y- n- g- v- c- b- r-
-21 -21 -21 -22 -22 -22 -22 -22 -23 -23 -23 -23 -23 -24 -24 -24 -24 -24 -25
21 21 21 22 22 22 22 22 22 22 23 23 23 23 23 23 23 24 24 24 24 24 24 24 25 25
Planned Mon % 0.0 0.1 0.0 0.0 0.7 2.3 3.4 1.8 3.1 0.9 2.2 1.3 1.3 2.4 4.6 6.0 4.6 5.1 6.9 7.5 7.8 7.7 6.9 6.9 3.7 4.3 4.2 2.4 0.2 0.3 0.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Forecast Mon % 0.4 2.8 3.9 4.8 6.2 5.6 2.9 5.2 7.0 9.0 9.5 7.5 7.2 4.4 4.3 6.4 3.5 0.7 0.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Actual Mon % 0.0 0.2 0.3 0.1 0.2 0.5 0.9 1.5 0.9 0.9 0.5 1.8 0.6 0.5 0.8 0.6 0.5 0.3 0.5 0.1 0.2 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.4 0.4 1.2 1.0 0.6 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Planned Cum % 0.0 0.1 0.1 0.1 0.9 3.2 6.6 8.5 11. 12. 14. 16. 17. 19. 24. 30. 35. 40. 47. 54. 62. 70. 77. 84. 88. 92. 96. 99. 99. 99.100100100100100100100100100100100100100100100
Forecast Cum % 8.3 11. 15. 19. 26. 31. 34. 39. 46. 55. 65. 73. 80. 84. 89. 95. 99. 99. 99.100100100100100100100100100100100100100100100
Actual Cum % 0.0 0.2 0.5 0.7 0.9 1.5 2.4 4.0 5.0 5.9 6.5 8.3 8.9 9.4 10. 10. 11. 11. 12. 12. 12. 13. 13. 14. 14. 15. 16. 16. 17. 17. 19. 20. 20. 21.

25
ENGINEERING ISSUES – AFFECTING CONSTRUCTION
Sr.
Item Description MEIL response
No.
Balance 21 foundation under preparation, shall be issued to site (IFC) by 05-Aug-23.
Equipment Foundation IFC Drgs are to be expedited on top priority
1 Progressively will release from 25-Aug-23 17-Sept-2023. 11-Nov-23,10th Jan-2024.
As on date only -117/138 IFC drawings received
30th Apr 2024
Balance structure drawings (5512 MT) will be issued progressively by 31-Aug-23 30-
Structural drawings are to be expedited. Only 15000/20512 MT
2 Nov-2023, as committed in last MRM.
drawings received
Expected by progressively 30.04.2024.
Fabrication drawings for Main Fractionator submitted as information category,
Fabrication drawings are urgently required for available with GRE and MEIL site. GA approved in code-B category. All GA and
3 Reactor/Regenerator/Main Fractionator for Licensor approval. MF associated drawings are already uploaded wrench for further submission.
fabrication not started at site so far by GR Engineering Fabrication drawings for Reactor & Regenerator are under preparation with GRE,
submission date will be updated shortly.

Total AG piping converted to 5213 ISO's, IFC will be released as scheduled below.
AG piping-IFC Drgs -350000-ID is yet to be issued at site to start
4 Aug-23: 60 Nos., Sept-23: 200 Nos., Oct-23: 360 Nos., Nov-23: 640 Nos.,
fabrication
Dec-23: 840 Nos. Expected by end of May-2024.

Substation- Architectural IFC Drgs, F&G ,UPS, Battery room works, Under preparation, will be released to site progressively by 05-Aug-23.08-Aug-
HVAC vendor drgs etc. 2023,14-Sept-2023, 5-Oct-2023,30-Nov-23 Advance copy(Architectural
5
Control Room - Architectural IFC Drgs, DCS/ESD ,F&G ,UPS, Battery drawing)received at site on 21-Aug-2023, IFC expected by 20 Jan-2024,30th Apr-
room works, HVAC vendor drgs etc. 2024.
MATERIAL ISSUES – AFFECTING CONSTRUCTION

Sr.
Item Description MEIL response
No.

Delivery of structural material to be expedited. As on date As on date 07th Apr-24, 8674 MT matching material
1 8120 MT matching material is available at site out of 20512
available at site. 10641 MT raw material received at site.
MT.
Total : 299 (No’s)
3 Ordering of balance equipment's, tagged items for Ordered : 287 (No’s). Balance PO under process.
electrical and instrumentation to be completed
For UG Piping:
For UG and AG piping - Valves and fitting delivery to be
4 expedited. Balance fitting under ordering
Valves ordered. It is under manufacturing.

For Substation and Control Room - HVAC package to be

5 ordered immediately LOI placed to M/s. Anemo projects private limited-Closed.
Manpower Status -RFCCU (As on 07.04.2024)
Forecast
Mobilizati Actual Last week Actual
L3 Plan Plan for Mobilization
Sl. on Plan deployed available available
Description (Monthly Apr-2024 Plan by next Remarks
No by Last Last Manpower at Manpower
) based on week
week week site at site
Work front
1 Direct Manpower
Civil 0 670 10 17 320 290 45 RFCCU Site
Mechanical
0 35 6 0 44 43 6 RFCCU Site
(Equipment Fab.)
Equipment Erection 0 11 0 0 11 11 0 RFCCU Site
Structural 0 125 4 0 88 85 4 RFCCU Site
Piping 0 61 0 5 49 54 0 RFCCU Site
Electrical 0 20 0 0 14 12 0 RFCCU Site
Instrumentation 0 0 0 0 0 0 0 RFCCU Site
Mechanical/Civil 0 323 13 6 239 231 35 20 Acre Yard
Misc.work (Bolt
fixing
,Painting,Insulation 0 80 4 2 50 45 4 RFCCU Site
& Hydro
test,Scaffolding etc)
0 1325 37 29 815 771 94

28
Manpower Status for area wise –RFCCU as on 07.04.2024
Sl. No Description Available Manpower for Area wise
1 Direct Manpower
Pile Cap/Bolt Fixing/CRWS 68
TS02 13
MF 12
WHRB 8
CRWS Pit 0
29 no’s manpower gate pass under process.
Pump/Equipment 5
Cable Trench 6
Manhole/Catch basin 20
WGC 4
Building 159
Control Building 23
Sub Station 136
Security Gate House 0
RR Package
Civil work 52
Piling
Scrubber/Shed-2 11
Fabrication yard (Structural fabrication)
20 Acres 231
Electrical
12
Mechanical 193
Piping/Structural 139
Mechanical (Equipment Fabr.) 43
Equipment Erection 11
Miscellaneos 45
Misc. 4
Scaffolding work 41
Total 771

29
Financial Status –RFCCU as on 07.04.2024

Invoiced till date Rs

Sl. No Description Value in Rs Cr. Balance (Rs. Cr.)
Cr.

1 Engg 162.47 65.37 97.10

2 Procurement 696.30 101.31 594.99

3 Construction 1485.44 386.21 1099.23

Total 2344.21 552.88 1791.32

30 30
SUPPORT REQUIRE FROM PMC/IOCL

• Work permit required for balance structural erection work for IPR-4A. Work Permit is not allowing from 26th Oct-
2023.
• C-201/V-201/205/V-604 : Partially assembly work has been suffered due to access cleared to movement of Fire
Tender.
• IPR-4B : Partially erection work has been suffered due to access utilize by another agency (M/s Toyo) from
11.12.2023.
• ERC -07 : Contractor requested to clear access blocked by other agency to expedite for balance ERC work.

31
Site Photographs
Control Room-Grade Slab & Masonry work

32
IOCL LUPECH - MRM
Site Photographs
IPR-4E Structural Erection work

33
IOCL LUPECH - MRM
Site Photographs
WGC & Shed-1 FDN work

34
IOCL LUPECH - MRM
Site Photographs
Substation-AAC Block Masonry /Transformer/Cable Trench

35
IOCL LUPECH - MRM
Site Photographs
IPR-4D Structural Erection work

36
IOCL LUPECH - MRM
Site Photographs
IPR-4B & 4C structural Erection Work

37
IOCL LUPECH - MRM
Site Photographs
TS-02 Pile Cap & Pedestal work

38
IOCL LUPECH - MRM
Site Photographs
C-201 Dish end Assembly & Welding work

IOCL LUPECH - WPRM

Site Photographs
PR-01 Structural Erection Work

IOCL LUPECH - WPRM

Site Photographs
UG Piping work

IOCL LUPECH - WPRM

Site Photographs
RR Package civil work

IOCL LUPECH - WPRM

Site Photographs
V-604 Dish end Assembly work

IOCL LUPECH - WPRM

Site Photographs
148 Inch duct supporting structure FDN work

IOCL LUPECH - WPRM

THANK YOU

45