..

1.starting
8.maintenance
of Starting 2.stopping
requirement

7.protection
Control Motor 3.reversing
from damage

6.safety of
4.running
operator
5.speed
control

- (starting)
- (stopping)
- (reversing)
- (running)
- (speed control)
- (safety of operator)
- (protection
from damage)
- (maintenance of starting
requirement)

.


.

.



3
1. (Manual Control)





- (toggle switch)
- (safety switch)
- (drum switch)
- (face plate control)

 (Manual Control)

(Manual Control)
 (Semi Automatic control)
(push button)
(remote control)
(magnetic switch)






(Semi Automatic control)

(Automatic Control)
 (Automatic control)
(pilot device)


(pressure switch)



Din
40713, Din 40703

- DIN (DIN = Deutsches Institute Fur Normung)






Magnetic Contactor
4
1. (One Line Diagram)



Power Supply Phase Wire

Contactor Relay (K1)
Overload Relay (F2) Motor (M1 )
 Magnetic Contactor
2. (Schematic Diagram)
 1. (Power circuit)
-



(F1) (K1)
(Main contact) (
)
2. (Control circuit)



(N.C.) (OFF) (N.O.)
(ON)
(Coil)



 Magnetic Contactor
3. (Working Diagram)
 (Working Diagram)
(Working Diagram)
Schematic Diagram Power Control


 Magnetic Contactor
4. (Constructional Diagram)


Contactor


(Terminal Box) Wire Marker

Terminal Box


(Push Button Switch)







(Push Button Switch)

- (Toggle Switch)


2 3

"Maintaining Switch"


(Push Button Switch)
(Giant Head Push Button)
 (Giant Head Push Button)
(Giant Head Push Button)

Emergency Switch


(Push Button Switch)
(Illuminated Push Button)

(Illuminated Push Button)
(Illuminated Push Button)







(Push Button Switch)

(Push Button Switch)

Pressure Switch








Pressure Switch

(Bellow type)

Pressure Switch

(Diaphragm type)

Flow Switch
 FLOW SWITCH


2
1.
2.
Coil Magnetic
Contactor

Selector Switch
 Selector Switch

3
1. (Off)
2. (Hand/Manual)
3. (Automatic)


Solenoid Valve
Solenoid valve


Drum Switch

(drum switch) (Rotary

Camp Switch)

 (drum switch)
(Rotary Camp Switch)




(Overload Protection)
Over Load Relay


Load Phase
Phase Phase
Over Load Relay Magnetic Contactor
Over Load Relay

Coil Magnetic
Contactor Magnetic Contactor

Over Load Relay Bimetal Load
Bimetal
Bimetal

(Overload Protection)
Over Load Relay
 (Overload Relay)
-
(Overload)
-
-
-

Overload Relay 2
1. Reset

2. Reset
Reset

Magnetic contactor
 Magnetic Contactor
Magnetic Contactor
Magnetic
Contactor

30 400


Switch Temperature Pressure
Semi-automatic Control

Magnetic contactor


Magnetic contactor

Magnetic Contactor

Contactor
Load 4 AC1, AC2, AC3 , AC4
AC1 Contactor Load
Inductive
AC2 Contactor Load Slip-Ring Motor
AC3 Contactor Start Stop Load
Squirrel Cage Motor
AC4 Contactor Load Start
Jogging Rotor Squirrel Cage

(Timer Relay)
 (Timer Relay) Relay
Contact
1. Contact
Contact

2. Contact

Contact

Contact

(Timer Relay)

Plug Fuse
 (Plug Fuse)
(Plug Fuse)

(High Rupture Capacity Fuse)



F1
( Overload Relay
)
F1 , Start
Start
F1 ( Time current characteristic)
Start
 F1
- 3
- Squirrel Cage (
- Synchronous Motor Start
Direct Start Start (Resistance Starter)
- 1.5 Full Load
Wound ( )

- F2
-


- F1
 Magnetic Contactor
(Direct Start)
Magnetic Contactor

Magnetic Contactor
Start Motor
Magnetic Contactor
Magnetic Contactor

Magnetic Contactor

 (Reduced Voltage Starting)

1. Star Delta Starter
-

6

3 Ph
380 V 380/660 V
(Star Y)
(Delta D)

3 5
(Direct Start)
( 5 - 7
)



1.
2.

3.
4.
5.

- 5

 3
1. -
2.
3.
-
75%

- - 2
1. -
2.

--



1. 1 = S1
(Push Button switch N.C. )
2. 1 = S2
(Push Button switch N.O. )
3. 3 = F1 (Power Fuse)
4. 1 = F2 (Control Fuse)
5. 3 2 = F3
(Thermal Over Load Relay 3 Phase )
6. 2 N.O., 2 N.C. 3 = K1 K2 K3
(Magnetic contactor 3 phase, 2N.O., 2N.C.)
7. 3 = M1 ( 3 Phase Induction Motor)
K1 (Line Contactor)

K2 (Star Contactor)

K3 (Delta Contactor)

K4T (Timer Delay Relay)

M1 3 (3 Phase Induction Motor)



S1 (Push Button Stop)

S2 (Push Button Start)

F1 (Power Fuse)

F2 (Control Fuse)

F3 (Overload Relay)
 -
(Power Circuit)
-

Interlock 2
1. Pushbutton
2.
2
1. K2 K1
2. K1 K2
 ( Control Circuit)
-

1. S2 K2 K4T
K2 4 K3
2 K1
2. K1 S2 (N.O.)
K1 3 K2 K4T
(Star)
 3. K4T
K2 (N.C.)
K4T 1 (N.C.) K2
4 K3
(N.C.) K3 1 K2
K4T K1
K3 (Delta)
4. S1(Stop)

1. K1 K2

2.
K1 K3
3. K1 K2

 (Direct Start On Line Start)

7.5
Start 5-7
1.52.5

Direct Start


1. (Magnetic Contactor) (Relay)

1.1. (Relay)
(Solenoids)


1.2. (Contactor)
( 30-300a)



E 2

E 2

Shaded Ring



2

(Laminated Sheet
Steel)
(Off) 2 2

(Normally Close)
(Normally Open)


(On) 2
2

& 068-2699
 109
1.3.

(
)


Push Button
Switch, Pressure Switch, Flow Switch, Limit Switch

(Manual Control) (Load)





2. (Plug Fuse)
(High Rupture Capacity Fuse)


2.1. -
F1 (
) F1 ,
F1 ( Time current characteristic)
F1
3
( )

1.5
( )
2.2
F2


F1
& 068-2699
 110
3. (Overload Relay)





3.1.


3.2. Overload relay Protective motor relay
RESET
reset

4. (Timer Relay)
2
4.1.


4.2.


5.
5.1. (Push Button Switch)

,

& 068-2699
 111
5.2. (Pressure Switch)




5.3. (Flow Switch)

2

5.4. (Limit Switch)



5.5. (Solenoid Valve)


5.6. (Selector Switch) 3
(Off) (Hand) (Automatic)
A2
A2 A1
5.7. (Drum Switch)


6. (Signal Lamp, Pilot Lamp)

1.

125%

2.
(name plate)

& 068-2699
 112

125%




6 , 12 , 24
110 , 220 , 380

220 42






12/min

12

Pressure

-Disconnecting Switch -Load Breaker
Switch
-Fuse -Disconnecting
Disconnecting Load Breaker
Switch Switch
-Circuit Break
Switch
-Disconnecting Contactor 3
Circuit Break
Switch

& 068-2699
 113
Overload Relay
Pressure Switch

Push Button NC
Push Button NO
F

Flow Switch
F

Overload Relay
contact Fuse

Push Button
(1 NC, 1 NO) Limit Switch
Relay (1 NC, 1
Timer Relay
NO)
Change Over
Select switch
Contact
Transformer Signal Lamp

Ground Horn

A
C
F , , ,,
G
H ,,
K ,,,
L ,
M
Q , ,
R
S ,,
T ,
X ,

& 068-2699
 114

4
1. (Working diagram)





2. (One line diagram)



()
(
3 )

3. (Schematic diagram)
2
(Power circuit)



d

(Control
circuit)

& 068-2699
 115

4. (Constructional Wiring Diagram)

X2 1 5 X3
1 X2

& 068-2699
 116

3N/PE~50Hz

PE
L1
L2
L3
X1 11 2 3 4 5

F2 F1

K1

F3

11 2 3 4 5 6 7 8 9
M1,W1
M1,U1
M1,V1
X3,5
X3,2
X3,4
X3,3
X3,1

X2
PE
X2,5
X2,2
X2,4
X2,3
X2,1

X2,6
X2,7
X2,8

X2,9

X3
11 2 3 4 5
M

H1
S1 S2

PLUGGING (DIRECT REVERSING)

& 068-2699
 117
L1 L2 L3 L1

F2

F1

F3

S1
K1 K2
K1 K2
S2

S3

F3 K2 K1

K1 K2

N
1 2 3 4

M
M1 3 31 3 2 32 1 4

31 32

31 32

S1 = push botton OFF S2 = push botton FORWARD S3 = push botton REVERSE

K1 = Forward contactor K2 = reverse contactor F1 = Main fuses
F2 = control fules F3 = Protective motor relay M1 = There phase motot

interlock (N.C.) contact push botton maintaining contack

K1 push botton S3 K1
interlock contack K1 3 K2
push botton maintaining contack
( lock itself contack)

& 068-2699
 118

Start Star - Delta

Start Star-Delta Start Star Delta
Star Delta Inter Lock 2
Star Delta Push button

Start Delta

S1 Push button "OFF" K4T Time delay relay S2 Push button "ON"
F1 Main fuses K1 Line contactor F2 Control fuse
K2 Star contactor F3 Overload relay K3 Delta contactor
M1 3 phase motor

S2 Star contactor K2 K4T K2 4 K3

2 Main contactor K1
K1 S2 K2, K4T K1
maintaining contact K1 3
K4T K2 K4T
K4T K2 4

& 068-2699
 119
K2 K3 K1
K2 Interlock K3

& 068-2699