P-11, Darga Road, Park Circus,

Kolkata - 700017, INDIA

Tel. : +91-33-40109797/ 22807430/ 22807431
Fax : (91-33) 22871876, 22807531
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OFFICE OF ORIGIN
KOLKATA
OWNER

NAGPUR METRO RAIL CORPORATION LIMITED

CONTRACTOR CLIENT

ITD CEMENTATION INDIA LIMITED

PROJECT
DESIGN AND CONSTRUCTION OF ELEVATED VIADUCT OF LENGTH
6.398 KMS FROM CH: 591 TO CH: 5691.7, CH: 6314.9 TO CH:
7100 AND CH: 7187 TO CH: 7700 BETWEEN PRAJAPATI NAGAR
TO SITABURDI

TITLE
DESIGN OF PILE CAP FOR PORTAL PIER MKD. MP10 BETWEEN BHANDARA AND
PRAJAPATI NAGAR STATION
DATE REV. MODIFICATION / PURPOSE OF PREPARED CHECKED APPROVED
NO. ISSUE INITIALS SIGNATURE INITIALS SIGNATURE INITIALS SIGNATURE

8/Apr/19 R0 FOR APPROVAL SDD AKC AKC

REVISED DUE TO CHANGE IN PIER

30/Apr/19 R1 SYP AKC AKC
SIZE

DATE SHEETS NOTE NO APPROVED

30/04/19 R4B01-ITD-CV-BAS
408-DES-2010 CHIEF CONSULTANT

This note is the property of STUP Consultants Pvt. Ltd. It should not be used, copied or reproduced without
their written permission
 Date: 30-04-19 Note No.

By: SYP Sheet No.

(Reference Note No For Pile Forces : R4B01-ITD-CV-BAS-409-DES-1010) TRAFFIC DIRECTION

DESIGN OF PILE CAP Pier MP10 LEFT Longitudinal Direction
Skew Angle 0 deg
Diameter of Pile 1.2 m
Depth of Pile Cap 2.3 m
3 2 1
Length of Pilecap in transverse direction 5.1 m CL of Pier
Length of Pilecap in long direction 9.5 m
3
Unit Weight of Concrete for Pile Cap 1.5 ton/m
Grade of Concrete for Pile Cap fck = M35 B = 2500
Grade of Reinforcement Steel fy = Fe 500 CL of Pile Group 3600
Clear Cover 75 mm 3000
Dimension of Pier 3000 x 2500
6 5 4

Maximum Pile Reaction (ULS) = 525.00 ton.

750 8000 150
Eccentricity along longitudinal direction = 0m C D
Eccentricity along transverse direction = 0.5 m
3 2 1
Distance of C.G of pile to face of pier(L1) = 2.500 m A x1 A
Distance of C.G of pile to face of pier(L2) = 2.5 m
Distance of C.G of pile to face of pier(X1) = 1.050 m L2 L1
Distance of C.G of pile to face of pier(X2) = 0.050 m B B
Moment at face DD (long) = 1312.50 ton.m x2
Moment at face CC(Long) = 1312.50 ton.m 6 5 4
Moment at face AA(Trans) = 551.25 ton.m D
Moment at face BB (Trans) = 26.25 ton.m C
Longitudinal Design Moment = 1312.50 ton.m
Transverse Design Moment = 551.25 ton.m

Calculation of Effective Width For Long Direction Reinforcement Calculation of Effective Width For Trans Direction Reinforcement
Beff = 0.6a + b + 150 Beff = 0.6a + b + 150
a = 2500 a = 1050
b = 1200 b = 1200
Beff = 2850 Beff = 1980

1 CHECK IN LONGITUDINAL DIRECTION

A) Check For Moment at pier face
Effective Depth, de = 2176.5 mm
Effective Width (Minimum of half width and Beff) = 2550 mm
z = (1-1.1fy.As/(fck.b.de)).de = 2035.9 mm
zlimit = 0.95.de = 2067.7 mm
As per Cl 15.4.2.2.1 of IRS Concrete Bridge Code :
Mu,limit =
Moment due to s/w Net Moment Mu,limit =
Moment Due to Pile (ton-m) 0.87.fy.As Ast,reqd Status
of Pile cap @ pier face 0.15.fck.b.de2
.z
1312.5 0.00 1312.5 2021 6342 14820.2 Hence OK
Min Reinforcement Required @ 0.2 % 11100 mm2
Provide 32 mm dia @ 125 mm c/c in 1st Layer
20 mm dia @ 125 mm c/c in 2nd Layer
2
Actual Area ,As provided 22816 mm
Reinforcement % provided 0.411 %
Reinforcement is Adequate
Check for Top reinforcement
Provide 16 mm dia @ 250 mm c/c in 1st Layer
16 mm dia @ 250 mm c/c in 2nd Layer
Reinforcement Provided 4102 mm2
Reinforcement is Adequate
B) Check For Shear
Distance of Critical section for shear from wall face = 2.18 m
Effective Width = 1.54 m
Enhance factor, 2.d/av (As per Cl. 15.8.3.2 of IRS CBC, av = 2020.0 mm) 2.15
Depth factor, s 0.70
maximum
Max Pile Force from 2.d/av *
Net Shear force shear Stress Vv Permissible Shear Vc Remarks Asv Reinforcement Reqd
reaction Pile Cap Stress svc

525.00 0.0 525.0 1.56 4.44 0.53 0.79 Shear Reinf Reqd 550.2589 8 -L @ 110 mm C/C

Provide 12 legged 10 mm @ 110 mm c/c in Stirrup Every Bar

Area of reinforcement Provided 942.48 mm2 Hence OK
 Date: 30-04-19 Note No.

By: SYP Sheet No.

2 CHECK IN TRANSVERSE DIRECTION

A) Check For Moment at pier face
Effective Depth, de 2176.5 mm
Effective Width (Minimum of half width and Beff) 1980 mm
z = (1-1.1fy.As/(fck.b.de)).de 2106.4 mm
zlimit = 0.95.de 2067.7 mm
As per Cl 15.4.2.2.1 of IRS Concrete Bridge Code :
Mu,limit =
Moment due to s/w Net Moment Mu,limit =
Moment Due to Pile (ton-m) of Pile cap @ pier face 0.87.fy.As 2 Ast,reqd Status
0.15.fck.b.de
.z
551.3 0.00 551.3 795 4924 6128.8 Hence OK
Min Reinforcement Required @ 0.2 % 8619 mm2
Provide 25 mm dia @ 110 mm c/c in 1st Layer
0 mm dia @ 110 mm c/c in 2nd Layer
2
Actual Area ,As provided 8836 mm
Reinforcement % provided 0.205 %
Reinforcement is Adequate
Check for Top reinforcement
Provide 16 mm dia @ 220 mm c/c in 1st Layer
16 mm dia @ 220 mm c/c in 2nd Layer
2
Reinforcement Provided 3619 mm
Reinforcement is Adequate
Alternate Bar

Calculation of Shear Reinforcement of Pile Cap for Corner Pile :

Maximum ULS Reaction from a single pile = 525.0 ton

Check For Shear for Corner Pile AS PER IRS CBC Pile Cap
Length of critical section for corner pile = 2824.264 mm (as per Figure 6 of IRS CBC)
2
Critical Area = 6147011 mm

Check For Shear for Corner Pile AS PER IRC 112:2011

Maximum ULS Reaction from a single pile = 525.0 ton
Punching shear to be checked at distance from pile face Cl 10.4.3 Fig10.11= 1900.50 mm
Length of critical section for corner pile = 5427.78 mm (as per Figure shown here)
Critical Area = 11813555 mm2

2
Minimum critical area = 6147011 mm
2
Maximum Shear stress, v = 525*10^4 / 6147010.75 * 2176.5 = 0.854 N/mm

2
Ultimeate Shear Stress (as per Cl. 15.5.4.1.4) = 0.75 fck or 4.75 4.44 N/mm
Hence OK, Shear Not Required

Critical perimeter forcorner pile

 Date: 30-04-19 Note No. ________________

By: SYP Sheet No. ________________

SLS CHECK FOR CRACK WIDTH IN LONGITUDINAL DIRECTION

Maximum Pile Reaction (SLS) 350.00 ton

Distance from pier face (Lever arm)= 2.500 m Grade of concrete = M35
Grade of
Moment (M)= 875 t.m = 8.75E+09 N/mm2 steel= Fe 500

Mq (Live Load) / Mg (Permanent Load) = 0.6

Length of pile cap,B = 2550 mm Effective Depth= 2176.5 mm

Eff cover to comp
Depth of pile cap, D 2300 mm rebar,dc = 93 mm
Cover = 75 mm a'= 2300 mm
Bottom Rebar dia = 32 mm 20 mm
Spacing = 125 mm 125 mm
Top rebar dia = 16 mm 16 mm
Spacing = 250 mm 250 mm
2
Area of steel tension rebar= 22816 mm
2
Area of steel compression rebar= 4102 mm

Modular ratio (Tension steel (m)) =280/fck

8
Modular ratio (Compression steel (m')) =
12 (m'-1)= 11
420/fck

Cmin = 87 mm acr = 129.66 mm

Es = 2
200000 N/mm .
εsc
Depth of N.A (x) = 473.0964 mm
k= 0.217366 473.10
Stress in steel = 189.9698 MPa N.A
Strain in steel = 0.00095
Distance of C.G of tension rebar from N.A 1703.404 mm 1703.40
Strain in compression steel level = 0.000264
εs
ε1 = 0.001019
εm= 0.000607
But, if εm>ε1 , then εm = ε1 ε1
therefore, εm' = 0.000607
Crack width (Wcr) = 0.226 mm
As per Cl 15.9.8.2.1 < 0.25mm, Safe as per IRS CBC
Wcr = 3*acr*εm/(1+2*(acr-Cmin)/(D-x))
 Date: 30-04-19 Note No. ________________

By: SYP Sheet No. ________________

SLS CHECK FOR CRACK WIDTH IN TRANSVERSE DIRECTION

Maximum Pile Reaction = 350.00 ton

Distance from Pier face (Lever arm)= 1.050 m Grade of concrete = M35
Moment (M)= Grade of
2
367.50 t.m = 3.68E+09 N/mm steel= Fe 500
Mq (Live Load) / Mg (Permanent Load) =
0.6

Length of pile cap ,B = 1980 mm Effective Depth = 2176.5 mm

Eff cover to
comp
Depth of pile cap,D = 2300 mm rebar,dc = 93 mm
Cover = 75 mm a'= 2300 mm
Bottom Rebar dia = 25 mm 0 mm
Spacing = 110 mm 110 mm
Top rebar dia = 16 mm 16 mm
Spacing = 220 mm 220 mm
2
Area of steel tension rebar= 8835.73 mm
Area of steel compression rebar= 3619.11 mm2

Modular ratio (Tension steel (m)) =280/f ck 8

Modular ratio (Compression steel (m')) =
420/f ck 12 (m'-1)= 11

Cmin = 87 mm acr = 129.66 mm

2
Es = 200000 N/mm .
εsc
Depth of N.A (x) = 337.610 mm
Neutral Axis depth factor,k = 0.1551 337.61
Stress in steel = 201.518 MPa
Strain in steel = 0.0010 N.A
Distance of C.G of tension rebar from N.A = 1838.890 mm 1838.89
Strain in compression steel level = 0.000185

ε1 = 0.0010753 εs
εm= 2.977E-04
But, if εm>ε1 , then ε m = ε1 ε1
therefore, εm' = 2.977E-04
Crack width (Wcr) = 0.1060 mm
As per Cl 15.9.8.2.1 <0.25mm, Safe as per IRS CBC
Wcr = 3*acr*εm/(1+2*(acr-Cmin)/(D-x))
 Date: 30-04-19 Note No.

By: SYP Sheet No.

(Reference Note No For Pile Forces : R4B01-ITD-CV-BAS-409-DES-1010) TRAFFIC DIRECTION

DESIGN OF PILE CAP Pier MP10 RIGHT Longitudinal Direction
Skew Angle 0 deg
Diameter of Pile 1.2 m
Depth of Pile Cap 2.3 m
3 2 1
Length of Pilecap in transverse direction 6m CL of Pier
Length of Pilecap in long direction 11.5 m
3
Unit Weight of Concrete for Pile Cap 1.5 ton/m
Grade of Concrete for Pile Cap fck = M35 B = 2500
Grade of Reinforcement Steel fy = Fe 500 CL of Pile Group 4500
Clear Cover 75 mm 3000
Dimension of Pier 3000 x 2500
6 5 4

Maximum Pile Reaction (ULS) = 922.50 ton.

750 10000 150
Eccentricity along longitudinal direction = 0m C D
Eccentricity along transverse direction = 0.4 m
3 2 1
Distance of C.G of pile to face of pier(L1) = 3.500 m A x1 A
Distance of C.G of pile to face of pier(L2) = 3.5 m
Distance of C.G of pile to face of pier(X1) = 1.400 m L2 L1
Distance of C.G of pile to face of pier(X2) = 0.6 m B B
Moment at face DD (long) = 3228.75 ton.m x2
Moment at face CC(Long) = 3228.75 ton.m 6 5 4
Moment at face AA(Trans) = 1291.50 ton.m D
Moment at face BB (Trans) = 553.50 ton.m C
Longitudinal Design Moment = 3228.75 ton.m
Transverse Design Moment = 1291.50 ton.m

Calculation of Effective Width For Long Direction Reinforcement Calculation of Effective Width For Trans Direction Reinforcement
Beff = 0.6a + b + 150 Beff = 0.6a + b + 150
a = 3500 a = 1400
b = 1200 b = 1200
Beff = 3450 Beff = 2190

1 CHECK IN LONGITUDINAL DIRECTION

A) Check For Moment at pier face
Effective Depth, de = 2152.5 mm
Effective Width (Minimum of half width and Beff) = 3000 mm
z = (1-1.1fy.As/(fck.b.de)).de = 1773.4 mm
zlimit = 0.95.de = 2044.9 mm
As per Cl 15.4.2.2.1 of IRS Concrete Bridge Code :
Mu,limit =
Moment due to s/w Net Moment Mu,limit =
Moment Due to Pile (ton-m) 0.87.fy.As Ast,reqd Status
of Pile cap @ pier face 0.15.fck.b.de2
.z
3228.8 0.00 3228.8 5584 7297 41855.2 Hence OK
Min Reinforcement Required @ 0.2 % 12915 mm2
Provide 32 mm dia @ 100 mm c/c in 1st Layer
32 mm dia @ 100 mm c/c in 2nd Layer
32 mm dia @ 100 mm c/c in 3rd Layer
2
Actual Area ,As provided 72382 mm
Reinforcement % provided 1.121 %
Reinforcement is Adequate
Check for Top reinforcement
Provide 16 mm dia @ 200 mm c/c in 1st Layer
16 mm dia @ 200 mm c/c in 2nd Layer
Reinforcement Provided 6032 mm2
Reinforcement is Adequate
B) Check For Shear
Distance of Critical section for shear from wall face = 2.15 m
Effective Width = 2.16 m
Enhance factor, 2.d/av (As per Cl. 15.8.3.2 of IRS CBC, av = 3020.0 mm) 1.43
Depth factor, s 0.70
maximum
Max Pile Force from 2.d/av *
Net Shear force shear Stress Vv Permissible Shear Vc Remarks Asv Reinforcement Reqd
reaction Pile Cap Stress svc

922.50 0.0 922.5 1.99 4.44 0.73 0.73 Shear Reinf Reqd 1976.621 18 -L @ 200 mm C/C

Provide 21 legged 12 mm @ 200 mm c/c in Stirrup Alternate Bar

2
Area of reinforcement Provided 2375.04 mm Hence OK
 Date: 30-04-19 Note No.

By: SYP Sheet No.

2 CHECK IN TRANSVERSE DIRECTION

A) Check For Moment at pier face
Effective Depth, de 2152.5 mm
Effective Width (Minimum of half width and Beff) 2190 mm
z = (1-1.1fy.As/(fck.b.de)).de 1998.2 mm
zlimit = 0.95.de 2044.9 mm
As per Cl 15.4.2.2.1 of IRS Concrete Bridge Code :
Mu,limit =
Moment due to s/w Net Moment Mu,limit =
Moment Due to Pile (ton-m) of Pile cap @ pier face 0.87.fy.As 2 Ast,reqd Status
0.15.fck.b.de
.z
1291.5 0.00 1291.5 1869 5327 14858.0 Hence OK
Min Reinforcement Required @ 0.2 % 9428 mm2
Provide 25 mm dia @ 100 mm c/c in 1st Layer
25 mm dia @ 100 mm c/c in 2nd Layer
2
Actual Area ,As provided 21500 mm
Reinforcement % provided 0.456 %
Reinforcement is Adequate
Check for Top reinforcement
Provide 16 mm dia @ 200 mm c/c in 1st Layer
16 mm dia @ 200 mm c/c in 2nd Layer
2
Reinforcement Provided 4403 mm
Reinforcement is Adequate
Alternate Bar

Calculation of Shear Reinforcement of Pile Cap for Corner Pile :

Maximum ULS Reaction from a single pile = 922.5 ton

Check For Shear for Corner Pile AS PER IRS CBC Pile Cap
Length of critical section for corner pile = 2824.264 mm (as per Figure 6 of IRS CBC)
2
Critical Area = 6079228 mm

Check For Shear for Corner Pile AS PER IRC 112:2011

Maximum ULS Reaction from a single pile = 922.5 ton
Punching shear to be checked at distance from pile face Cl 10.4.3 Fig10.11= 2951.06 mm
Length of critical section for corner pile = 7077.99 mm (as per Figure shown here)
Critical Area = 15235365 mm2

2
Minimum critical area = 6079228 mm
2
Maximum Shear stress, v = 922.5*10^4 / 6079228.41 * 2152.5 = 1.517 N/mm

2
Ultimeate Shear Stress (as per Cl. 15.5.4.1.4) = 0.75 fck or 4.75 4.44 N/mm
Hence OK, Shear Not Required

Critical perimeter forcorner pile

 Date: 30-04-19 Note No. ________________

By: SYP Sheet No. ________________

(Reference Note No For Pile Forces : R4B01-ITD-CV-BAS-409-DES-1010)

Maximum Pile Reaction (SLS) 615.00 ton

Distance from pier face (Lever arm)= 3.500 m Grade of concrete = M35
Grade of
Moment (M)= 2152.5 t.m = 2.15E+10 N/mm2 steel= Fe 500

Mq (Live Load) / Mg (Permanent Load) = 0.4

Length of pile cap,B = 3000 mm Effective Depth= 2152.5 mm

Eff cover to comp
Depth of pile cap, D 2300 mm rebar,dc = 93 mm
Cover = 75 mm a'= 2300 mm
Bottom Rebar dia = 32 mm 32 mm 32 mm
Spacing = 100 mm 100 mm 100 mm
Top rebar dia = 16 mm 16 mm
Spacing = 200 mm 200 mm
2
Area of steel tension rebar= 72382 mm
2
Area of steel compression rebar= 6032 mm

Modular ratio (Tension steel (m)) =280/fck

8
Modular ratio (Compression steel (m')) =
12 (m'-1)= 11
420/fck

Cmin = 87 mm acr = 129.66 mm

Es = 2
200000 N/mm .
εsc
Depth of N.A (x) = 719.2719 mm
k= 0.334157 719.27
Stress in steel = 155.4727 MPa N.A
Strain in steel = 0.000777
Distance of C.G of tension rebar from N.A 1433.228 mm 1433.23
Strain in compression steel level = 0.00039
εs
ε1 = 0.000857
εm= 0.000578
But, if εm>ε1 , then εm = ε1 ε1
therefore, εm' = 0.000578
Crack width (Wcr) = 0.2132 mm
As per Cl 15.9.8.2.1 < 0.25mm, Safe as per IRS CBC
Wcr = 3*acr*εm/(1+2*(acr-Cmin)/(D-x))
 Date: 30-04-19 Note No. ________________

By: SYP Sheet No. ________________

(Reference Note No For Pile Forces : R4B01-ITD-CV-BAS-409-DES-1010)

Maximum Pile Reaction = 615.00 ton

Distance from Pier face (Lever arm)= 1.400 m Grade of concrete = M35
Moment (M)= Grade of
2
861.00 t.m = 8.61E+09 N/mm steel= Fe 500
Mq (Live Load) / Mg (Permanent Load) =
0.5

Length of pile cap ,B = 2190 mm Effective Depth = 2152.5 mm

Eff cover to
comp
Depth of pile cap,D = 2300 mm rebar,dc = 93 mm
Cover = 75 mm a'= 2300 mm
Bottom Rebar dia = 25 mm 25 mm
Spacing = 100 mm 100 mm
Top rebar dia = 16 mm 16 mm
Spacing = 200 mm 200 mm
Area of steel tension rebar= 21500.27 mm2
Area of steel compression rebar= 4403.26 mm2

Modular ratio (Tension steel (m)) =280/f ck 8

Modular ratio (Compression steel (m')) =
420/f ck 12 (m'-1)= 11

Cmin = 87 mm acr = 129.66 mm

2
Es = 200000 N/mm .
εsc
Depth of N.A (x) = 485.971 mm
Neutral Axis depth factor,k = 0.2258 485.97
Stress in steel = 201.185 MPa
Strain in steel = 0.0010 N.A
Distance of C.G of tension rebar from N.A = 1666.529 mm 1666.53
Strain in compression steel level = 0.000293

ε1 = 0.0010950 εs
εm= 6.525E-04
But, if εm>ε1 , then ε m = ε1 ε1
therefore, εm' = 6.525E-04
Crack width (Wcr) = 0.2374 mm
As per Cl 15.9.8.2.1 <0.25mm, Safe as per IRS CBC
Wcr = 3*acr*εm/(1+2*(acr-Cmin)/(D-x))