Saudi Aramco Test Report: Power Transformer Tank - Jobsite Acceptance Test 3-Jul-18 Elect SATR-P-3911

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.
00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-P-3911
Power Transformer Tank - Jobsite Acceptance Test 3-Jul-18 ELECT
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
A. Document Review
Schedule Q
A1 Review documents of Material Receiving for the Power Transformer Tank. Att. IV
Sec. 3.3
Schedule Q
Identification procedure reviewed and implemented for the Power
A2 Att. IV
Transformer Tank.
Sec. 4.2
Material identification shall be implemented for all materials, parts and
components, including partially fabricated assemblies. Power Transformer Schedule Q
A3 Tank shall be identified by using tags, stamps, color coding, stencils or Att. lV
labels. The location and method of identification shall not affect the Sec. 4.2
function or quality of the material.
B. General Requirements
Documentation for traceability reviewed and implemented. Power

Schedule Q
Transformer Tank shall be traceable from the manufacturer and supplier
B1 Att. lV
through delivery, storage, fabrication, erection, installation, repair,
Sec. 4.3
modification and use.
Documented Control System shall be implemented for all Saudi Aramco Schedule Q
B2
supplied material and equipment. Att. lV, Sec. 5
C. Material Inspection
QC Before Installation- Power Transformer Tank shall conform to all Schedule Q

C1 applicable requirements, standards, and specifications prior to release to Att. IV
be used as part of work. Sec. 3.3
Schedule Q
Incoming Power Transformer Tank shall be visually inspected for
C2 Att. IV
damage / defects occurred during transportation.
Sec. 3.3
Schedule G Sec.
C3 Power Transformer Tank shall be new and unused.
2.1
Power Transformer Tank shall be in accordance with the Saudi Aramco-

C4 approved project-specific design drawings, diagrams, schedules, lists, Schedule G
databases, and associated design documents.
Check that the Contractor or it's Saudi Aramco approved third party
Schedule Q
inspector performed the quality activities at the supplier and sub-supplier
C5 Att. llI
locations as required by the inspection level assigned for the materials
Sec. 3.2
and equipment identified in SAER-1972 Inspection Requirements.
D. TEST PROCEDURE AND CHECKLIST
Inspect impact recorder prior to unloading. SAES-P-121

D1
NETA, ATS- Sec.7.2.2.1.3 Sec. 3.2
Page 1 of 10
Transformers shipped with its main tank filled with insulating liquid and
blanketed with gas under pressure, measure and record the gas pressure
SAES-P-121
D2 and the ambient temperature when the unit arrives at the work site and
Sec. 3.2
every month thereafter.
(Refer to shipping documents & Manufacturer's Instructions)
Page 2 of 10
SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR-P-3911
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Insulating liquid values shall be in accordance with Table 100.4. SAES-P-121

D3
NETA, ATS- Sec.7.2.2.3.3.2.10 Sec. 3.2
In case the transformer has been stored for more than two months after
the assembly, possible leakages shall be checked. All sealing joints must SAES-P-121
D4
be re-tightened. Sec. 3.2
The heating element in control cabinet shall be connected and in

SAES-P-121
D5 operation to prevent condensation of humidity.
Sec. 3.2
If core ground strap is accessible, remove and measure core insulation

SAES-P-121
D6 resistance at 500 volts dc. (Optional)
Sec. 3.2
NETA, ATS- Sec.7.2.2.2.8
Perform insulation-resistance tests, winding-to-winding and each winding-

to-ground. Apply in accordance with manufacturer's published data. In the
SAES-P-121
D7 absence of manufacturer's published data, used Table 100.5. Calculate
Sec. 3.2
polarization index.
Perform insulation test for control wiring. SAES-P-121

D8
NETA, ATS- 2009 Sec. 3.2
Perform winding resistance measurement (Voltmeter - Ammeter Method)

i.e. At tap positions 1, 9, 17 measure the HV winding resistance at phase SAES-P-121
D9
A, B , C. For LV winding and TV winding measure for phase A, B, C. Sec. 3.2
NETA, ATS- 2009
Perform a polarity test on each transformer to verify the polarity marks or

SAES-P-121
D10 H1-X1 relationship as applicable.
Sec. 3.2
Perform turns ratio-test at all tap positions. SAES-P-121

D11
NETA, ATS- Sec.7.2.2.2.3 Sec. 3.2
Turns-ratio test results shall not deviate by more than one-half percent
SAES-P-121
D12 from either the adjacent coils or the calculated ratio.
Sec. 3.2
NETA, ATS- Sec.7.2.2.3.2.3
Perform functional test of Oil temperature gauge:

a) Start air fan stage-1 (Setting @70 C)
b) Start air fan stage-2 (Setting @75 C) SAES-P-121
D13
c) Alarm signal (Setting @85 C) Sec. 3.2
d) Urgent alarm (Setting @95 C)
NETA, ATS- Sec.7.11.1.3.2.2
Calibrate oil temperature gauge in accordance with manufacturer's

SAES-P-121
D14 published data.
Sec. 3.2
NETA, ATS- Sec. 7.11.1.2.3
Perform functional test of Winding temperature gauge:

a) Start air fan stage-1 (Setting @80 C)
b) Start air fan stage-2 (Setting @85 C) SAES-P-121
D15
c) Alarm signal (Setting @95 C) Sec. 3.2
d) Urgent alarm (Setting @105 C)
NETA, ATS- Sec.7.11.1.3.2.2
Calibrate Winding temperature gauge in accordance with manufacturer's

SAES-P-121
D16 published data.
Sec. 3.2
Page 3 of 10
SATR-P-3911
ITEM
No.
Calibration results shall be within manufacturer's published data. SAES-P-121

D17
NETA, ATS- Sec.7.11.1.3.2.3 Sec. 3.2
CT & Thermometer: Perform resistance measurements through bolted

connections with a low-resistance ohmmeter, if applicable, in accordance SAES-P-121
D18
with Section 7.10.1. Sec. 3.2
Verify that cooling fans and pumps operate correctly and have appropriate
SAES-P-121
D19 overcurrent protection.
Sec. 3.2
Verify operation of alarm, control and trip circuits from temperature and
level indicators, pressure relief device, gas accumulator and fault pressure SAES-P-121
D20
relay, if applicable. Sec. 3.2
Perform power-factor or dissipation-factor tests on each bushing equipped

with a power-factor/capacitance tap. In the absence of a power-
SAES-P-121
D21 factor/capacitance tap, perform hot-collar tests. These tests shall be in
Sec. 3.2
accordance with the tes equipment manufacturer's published data.
Perform excitation-current tests in accordance with test equipment

SAES-P-121
D22 manufacturer's published data.
Sec. 3.2
Perform electrical test for Insulating oil- Dielectric breakdown voltage,

Acid neutralization number, Interfacial tension, Color, Moisture content, SAES-P-121
D23
Dissolved gas in oil analysis, Power factor test. Sec. 3.2
Perform on load Tap changer operation check- Local / Remote at local

SAES-P-121
D24 control cabinet.
Sec. 3.2
NETA, ATS- 2009
Perform Insulation resistance test for the Bushing current transformers-

SAES-P-121
D25 Primary to secondary+earth and Secondary to earth.
Sec. 3.2
NETA, ATS- 2009
Perform ratio test and winding resistance test. SAES-P-121
D26
Individual CT's: Polarity results shall agree with transformer markings. SAES-P-121
D27
NETA, ATS- Sec.7.10.3.2.1.3 Sec. 3.2
Perform magnetization current testing. SAES-P-121

D28
Perform burden test. Measured burden test shall be compared to
SAES-P-121
D29 instrument transformer ratings.
Sec. 3.2
NETA, ATS- Sec.7.10.3.2.1.6
Page 4 of 10
SATR-P-3911
ITEM
No.
The following is a list of inspection items that should be completed prior to

installing the transformer in place:
a) Check nameplate ratings are per Saudi Aramco transformer
specifications, and that it is the proper transformer.
b) Check the transformer is located in the proper location per project
drawings.
c) Check any possible system electrical revisions are compatible and SAES-P-121
D30
functional with both system and transformer per project drawings. Sec. 3.2
d) Ensure unattached accessory equipment to be installed after
installation is available with all mounting hardware necessary to install per
manufacturer's drawings.
e) Check all attached equipment for installation on the transformer is
aligned and installed properly per manufacturer's drawings.
NETA, ATS- 2009, Sec.7.2.2.1
Compare equipment nameplate data with drawings and specifications. SAES-P-121

D31
NETA, ATS- Sec. 7.2.2.1.1 Sec. 3.2
Ensure that the unit is properly grounded per project drawings and that the
SAES-P-121
D32 neutral conductor is correctly installed.
Sec. 3.2
NETA, ATS- Sec. 7.13.1.1
Check that all the required accessories are available and correctly
SAES-P-121
D33 installed per manufacturer's data.
Sec. 3.2
Refer to Purchase Order and delivery note.
Inspect transformer to ensure all packing, shipping braces, blocking,

shipping tags, or any equipment impeding proper mechanical or electrical SAES-P-121
D34
operation is removed. Sec. 3.2
Verify tightness of accessible bolted electrical connections by calibrated

torque-wrench method in accordance with manufacturer's published data SAES-P-121
D35
or Table 100.12 Sec. 3.2
NETA, ATS- Sec.7.2.2.1.12.2
Ensure that the transformer tap changer is set for correct voltage and
SAES-P-121
D36 record setting after testing is completed.
Sec. 3.2
NETA, ATS- 2009
Inspect all gauges and indicators for any damage. SAES-P-121

D37
NETA, ATS- Sec.7.2.2.1 Sec. 3.2
Be sure the unit is clean and ready for testing. SAES-P-121

D38
NETA, ATS- Sec.7.2.2.1 Sec. 3.2
Determine if the primary bushing and secondary bushing have the proper
length for creepage distance as required by Saudi Aramco standards. 14-SAMSS-534
D39
Bushings shall have a minimum creepage of mm per kV line-to-line Sec.3.2
voltage as specified in Table 6 of ANSI/IEEE C57.12.20.
The installation testing should be performed just prior to energizing the

transformer. There should never be a delay of more than one month
SAES-P-121
D40 between testing and energizing the transformer (less if possible). This
Sec. 3.2
prevents possible damage or change in the condition of the transformer.
Refer to Manufacturer's Instructions.
Page 5 of 10
SATR-P-3911
ITEM
No.
The purpose of the accessories inspection is to ensure that all the

accessories that have been ordered have been delivered and are not
physically damaged. The accessories to be inspected include, but are not
limited to, the following:
SAES-P-121
D41 The list:
Sec. 3.2
• Temperature indicator
• Valve
• Fuse
Refer to Purchase Order and delivery note.
Check that instrument, control cabinet, and tank grounding is correctly SAES-P-111
D42
installed and connected to the main ground system. Sec.9.8.2
Check dehydrating breather is correctly installed. 14-SAMSS-534

D43
Refer to Manufacturers Instructions. Sec. 3.2
Check primary, secondary and ground connections. 14-SAMSS-534

D44
NETA, ATS- Sec.7.13 Sec. 3.2
Inspect arresters for proper connection and alignment. 14-SAMSS-534

D45
NETA, ATS- Sec.7.19.1.1.3 Sec. 3.2
All transformers shall be rated in accordance with ANSI/IEEE C57.12.00,

14-SAMSS-534
D46 Section 4.1, "Usual Service Conditions". KVA rating shall be based on a
Sec. 3.2
65°C temperature rise from a 30°C ambient.
Transformers shall be provided with all attachments and accessory 14-SAMSS-534

D47
equipment as specified in ANSI/IEEE C57.12.20. Sec. 3.2
E. TEST RESULTS
Criteria (Test Testing

Acceptance
Voltage / equipment Measured values
Values
EQUIPMENT Calibration) calibration dates
TEST NUMBER
IDENTIFICATION
Calibra-
Calibrated
tion Due PASS FAIL
on
Date
Core to Ground M-
Insulation Resistance Tester - 1 KV DC Insulation Test Ohms
1 KV
Brand: ______________
S/N: ______________
Calib. Date:___________
Winding Insulation
M-
Insulation Resistance Tester - 5 KV DC Resistance and
Ohms
Polarization Index
5KV
Brand: ______________
S/N: ______________
Calib. Date:___________
Page 6 of 10
SATR-P-3911
ITEM
No.
Winding Insulation
For Control Circuit M-
Resistance and
500 VDC Ohms
Megger Polarization Index
Brand: ______________
S/N: ______________
Calib. Date:___________
Values to be Winding
Milli-
comparable with Resistance
Ohms
Multi Amps Micro Ohm-Meter Factory Test Values Measurement
Brand: ______________
S/N: ______________
Calib. Date:___________
Vector Group should Polarity and Vector

be Ynyno, YNd1 Relationship
Digital Multi Meter
Brand:
S/N: ______________
Calib. Date:___________
As per rating plate

Ratio Test
details
Digital Multimeter
Brand: ______________
S/N: ______________
Calib. Date:___________
Alarm & trip should Oil Temp. Gauges

operate at set temp & Winding Temp
Temperature Calibrator +/- C Gauge
Brand:______________
S/N: ______________
Calib. Date:___________
Fan / Pump Motor

Digital Multi Meter & Current Test
Probe
Brand: FLUKE
S/N: ______________
Calib. Date:___________
Page 7 of 10
SATR-P-3911
Digital Multi Meter & Current

Probe
ITEM Brand: FLUKE
No.
S/N: ______________
Calib. Date:___________
Insulation Power
10 KV Factor Test
Doble Tester (Doble Test)
Brand: ______________
S/N: ______________
Calib. Date:___________
Winding Excitation
10 KV AC RMS Current Test
Doble Tester
Brand: MULTIAMP
S/N: ______________
Calib. Date:___________
See Laboratory test

report from approved Insulation Oil Test
laboratory
Brand: ______________
S/N : ______________
Calib. Date:___________
Insulation
1000 Volts Resistance Test
Megger
Brand: ______________
S/N : ______________
Calib. Date:___________
Ratio Test and

Winding
Multi Amp Micro-Ohm Meter Resistance
Brand: _____________
S/N : ______________
Calib. Date:___________
Page 8 of 10
SATR-P-3911
ITEM
No.
Polarity Test
Digital Multi Meter
Brand: ______________
S/N : ______________
Calib. Date:___________
Magnetization
Digital Multi Meter Current Testing
Brand: ______________
S/N : ______________
Calib. Date:___________
Burden Test
Digital Multi Meter
Brand: ______________
S/N : ______________
Calib. Date:___________
F. CONCLUSIONS
ITEM
No.
Test results are acceptable and in accordance with Saudi Aramco

F1 N/A
Engineering Standards and contractual requirements.
REMARKS:
REFERENCE DOCUMENTS:
Page 9 of 10
SATR-P-3911
ITEM
No.
1. Schedule Q -- Quality Requirements (Pro Forma Contract), February 2008

2. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract)
3. NETA -- Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems, 2009
4. SAES-P-121 Transformers and Reactors , 28 January 2016
5. SAES-P-111 Grounding , 24 January 2017
6. 14-SAMSS-534 Overhead-Type Distribution Transformers 27 September 2016
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose
listing states that the equipment, material, or services either meets appropriate designated standards or has been tested and found
suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified
organization concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by
manufacturer
whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.
Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:
QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
Page 10 of 10

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SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Documentation for traceability reviewed and implemented. Power

QC Before Installation- Power Transformer Tank shall conform to all Schedule Q

Power Transformer Tank shall be in accordance with the Saudi Aramco-

D. TEST PROCEDURE AND CHECKLIST

Inspect impact recorder prior to unloading. SAES-P-121

Insulating liquid values shall be in accordance with Table 100.4. SAES-P-121

The heating element in control cabinet shall be connected and in

If core ground strap is accessible, remove and measure core insulation

Perform insulation-resistance tests, winding-to-winding and each winding-

Perform insulation test for control wiring. SAES-P-121

Perform winding resistance measurement (Voltmeter - Ammeter Method)

Perform a polarity test on each transformer to verify the polarity marks or

Perform turns ratio-test at all tap positions. SAES-P-121

Perform functional test of Oil temperature gauge:

Calibrate oil temperature gauge in accordance with manufacturer's

Perform functional test of Winding temperature gauge:

Calibrate Winding temperature gauge in accordance with manufacturer's

Calibration results shall be within manufacturer's published data. SAES-P-121

CT & Thermometer: Perform resistance measurements through bolted

Perform power-factor or dissipation-factor tests on each bushing equipped

Perform excitation-current tests in accordance with test equipment

Perform electrical test for Insulating oil- Dielectric breakdown voltage,

Perform on load Tap changer operation check- Local / Remote at local

Perform Insulation resistance test for the Bushing current transformers-

Perform magnetization current testing. SAES-P-121

The following is a list of inspection items that should be completed prior to

Compare equipment nameplate data with drawings and specifications. SAES-P-121

Inspect transformer to ensure all packing, shipping braces, blocking,

Verify tightness of accessible bolted electrical connections by calibrated

Inspect all gauges and indicators for any damage. SAES-P-121

Be sure the unit is clean and ready for testing. SAES-P-121

The installation testing should be performed just prior to energizing the

The purpose of the accessories inspection is to ensure that all the

Check dehydrating breather is correctly installed. 14-SAMSS-534

Check primary, secondary and ground connections. 14-SAMSS-534

Inspect arresters for proper connection and alignment. 14-SAMSS-534

All transformers shall be rated in accordance with ANSI/IEEE C57.12.00,

Transformers shall be provided with all attachments and accessory 14-SAMSS-534

Criteria (Test Testing

Vector Group should Polarity and Vector

As per rating plate

Alarm & trip should Oil Temp. Gauges

Fan / Pump Motor

Digital Multi Meter & Current

See Laboratory test

Ratio Test and

Test results are acceptable and in accordance with Saudi Aramco

1. Schedule Q -- Quality Requirements (Pro Forma Contract), February 2008

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

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