REV.

0 10-Sep-20

INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED QR NUMBER

Analyzers / Analyzer Shelters and Racks - Installation ENPPI-IC-002

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Document Review and Certification

Schedule Q
A1 Review Quality Documentation for Material Receiving.
Att. IV Sec. 3.3

Identification - Instrumentation materials shall be identified by using tags,

Schedule Q
stamps, color coding, stencils or labels. The location and the method of
A2 Att. lV
identification shall not affect the function or quality of the item being
Sec. 4.2
identified.

Schedule G
A3 New and Unused - Instrumentation materials shall be new and unused.
Sec. 2.1

As Designed - Instrumentation materials shall be in accordance with the

Schedule G
A4 Saudi Aramco-approved project-specific design drawings, diagrams,
Sec. 2
schedules, lists, databases and associated documents.

Free of Damage - Instrumentation materials shall be free of damage. All

Schedule Q
incoming materials shall be visually inspected for damage and
A5 Att. IV
conformance to all applicable inspection releases with Material Test
Sec. 3.3
Report (MTR).

QC Before Installation - Instrumentation materials shall conform to all Schedule Q

A6 applicable requirements, standards and specifications prior to release to Att. IV
be used as part of the work. Sec. 3.3

Traceability - Instrumentation materials shall be traceable from the Schedule Q

A7 manufacturer and supplier through delivery, storage, fabrication, erection, Att. IV
installation, repair, modification and use. Sec. 4.3

Verify that the contractor or it's Saudi Aramco approved third party
Schedule Q
inspector performed the quality activities at the supplier and sub-supplier
A8 Att. III
locations as required by the inspection level assigned for the materials
Sec. 3.2
and equipment identified in SAER-1972 Inspection Requirements.

Storage, Handling and Preservation

The manufacturer's storage, handling and preservation instructions to be Schedule Q
A9
followed. Att. IV Sec. 6.0
B General Requirements
Individuals responsible for special handling, storage and preservation
Schedule Q
B1 shall be fully qualified to do so, and supplied with predetermined WORK
Att. IV Sec. 6.0
and inspection instructions.

Purchase Order and Instrument specification sheet criteria shall be

confirmed and compared with instrument stainless steel tags / labels and Schedule Q
B2
nameplates, and shipment checked for damage, prior to acceptance of the Att. lV sec.4.2
shipment

Verify that all the instruments are from technically acceptable instrument SAES-J-002
B3
manufacturers. Sec.6

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 REV. 0 10-Sep-20

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Analyzers / Analyzer Shelters and Racks - Installation ENPPI-IC-002

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
C Analyzer Shelter/ Rack Installation
Analyzer shelters, analyzer cabinets, process analyzers and ancillary analyzer
equipment located in hazardous areas and/or analyze flammable or toxic samples shall
SAES-J-510
C1 be suitable for use in the electrical classified area in which they are installed; but at
Sec.6.2.3
minimum shall be certified for use in a Class 1, Zone 2 hazardous area and for the gas
groups and temperature class appropriate to the materials handled within the area.

A minimum walking space of 3 m (10 ft) from the exterior shelter walls shall be provided SAES-J-510
C2
around all shelter sides Sec.12.4.1
installation of analyzers shelters and racks shall comply with requirements of SAES-J-
502, PIP PCCPA001, 34 SAMSS-510 and all other applicable company engineering Schedule Q.ATT
C3 requirements IV,3.3

Shelter or analyzer cabinet layout drawings shall be provided by the analyzer shelter
integrator and approved by the proponent organization. SAES-J-510
C4
Sec.19.1

Cabinet interior shall be large enough to allow adequate space for maintenance SAES-J-510 Sec.
C5
activities. 11.1.7

Analyzer shelters designed to handle flammable or toxic samples shall be installed in

Class 1 Zone 2 areas.Analyzer shelters shall not be installed in Class 1 Zone 0 or Zone
SAES-J-510 Sec.
C6 1 areas.Analyzer shelters designed to handle non-flammable or non-toxic samples and
12.4
are designed for general purpose use; such shelters shall be located only in non-
classified areas.

Cabinet interior shall be large enough to allow adequate space for maintenance
activities.Analyzer cabinets shall provide environmental protection and climate control SAES-J-510 Sec.
C7
for only one single process analyzer and gas detectors. Multiple process analyzer 11.1.7/11.7.8
installation in cabinets is not allowed.

All shelters greater than 10 m² in size, shall have a minimum of two door exits, located SAES-J-510 Sec.
C8
at opposite ends of the shelter. 12.2.3.2

Doors shall open outwards and shall have steel frames. Doors shall be sized to permit SAES-J-510 Sec.
C10
the removal and installation of analyzer equipment 11.2.5.1

Carrier gas and hydrogen gas cylinder manifolds systems shall be designed to permit
SAES-J-510
C11 the removal of any cylinder without stopping the gas flow from the other remaining
Sec. 14.7
cylinder(s) in the manifold.

Each GC shall have a dedicated carrier gas tubing header. Connecting multiple GC(s) SAES-J-510
C12
on the same carrier gas header is not permitted. Sec. 14.11

Cylinder gas manifolds shall incorporate discharge safety devices at the rack or SAES-J-510
C13
external to the shelter or analyzer cabinet Sec. 14.12

D Electrical/Instrumentation

Shelters and equipment installed inside shelters shall be grounded in accordance with
SAES-J-510
D1 SAES-P-111 and SAES-J-902. Intrinsically Safe Systems shall be grounded in
Sec.6.6.1
accordance with certification requirements and SAES-J-903.

Analyzer power and service power supplies shall be designed and installed in
accordance with SAES-P-104. Motors, motor control equipment, and panelboards shall SAES-J-510 Sec.
D2
be mounted outside the shelter or analyzer cabinet.Instrument wiring systems shall be 6.7.4/6.7.5
designed and installed in accordance with SAES-J-902.

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Analyzers / Analyzer Shelters and Racks - Installation ENPPI-IC-002

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Conduit if used shall penetrate shelter or cabinet walls through recessed bulkhead
plates and shall use a conduit seal fittings located immediately outside the shelter or SAES-J-510 Sec.
D3
cabinet bulkhead plate. Conduit seal fittings shall be sealed with sealing compound in 6.7.9
accordance with SAES-J-902 Section 6 requirements

Lighting shall be provided inside analyzer shelters, over each exterior door entrance,
SAES-J-510 Sec.
D4 and under the sunshade covers above exterior sample conditioning systems per SAES-
12.6.1
P-123 requirements.

Install all network communication devices associated with the analyzers (fiber optic
SAES-J-510 Sec.
D5 hubs, fiber optic WIC boxes, Ethernet hubs, data net hubs, etc.) inside analyzer shelter
6.8
or analyzer cabinet.

Carrier gas, zero gas, steam, and instrument air purge headers shall be used whenever
two or more analyzers share common services. An isolation valve shall be provided at SAES-J-510
D6
each header take off point. All headers shall be provided with a minimum of two spare Sec.13.1
un-valved capped connections

E Analyzer and Systems Installation

Instrument tubing shall be adequately supported and secured on tray or channel using SAES-J-510 Sec.
E1
clamps designed for and of the appropriate size for the tubing 8.8

Tube runs shall be installed in such a manner that it will not interfere with maintenance SAES-J-510 Sec.
E2
activities or obstruct space allocated for future analyzer installations. 8.16

Tube fittings in hydrocarbon and toxic service and vent lines shall be kept to a minimum SAES-J-510 Sec.
E3
to minimize leak sources 8.15

Carrier gas regulators, calibration gas regulators, and bottle gas racks shall be installed SAES-J-510 Sec.
E4
on the outer wall surface. 10.3.4

The sample tap process isolation valve shall be located where the process time lapse is SAES-J-510 Sec.
E5
minimum under the conditions compatible with the operation of the analyzer 7.1.3

Flow restrictors shall be installed on all lines entering the shelter or analyzer cabinet
SAES-J-510 Sec.
E6 that contain flammable, toxic, asphyxiants, or hazardous materials that are directly
7.4.45
connected to a high pressure (above 50 PSIG) source.

Pneumatic signal lines, carrier gas lines and sample supply lines between sample fast
loop and external to analyzers shall be ⅛ inch or larger, with dual ferrule compression 34-SAMSS-510
E7
fittings and connectors. Stainless steel (Type 316) compression connectors, unions and Sec. 6.2.6
other fittings shall have nuts and individual front/back ferrules.

All metallic tubing and fittings shall be SS316 or better. Copper or copper alloy piping or 34-SAMSS-510
E8
tubing shall not be used. Sec. 6.2.5

Local Display 34-SAMSS-510

E9
Display of analyzer reading shall be provided at or near the analyzer. Sec. 6.8

Online analyzer internal wiring shall be in accordance with manufacturer standard.

Connection/termination of external wiring at the analyzers shall use screw-type terminal
34-SAMSS-510
E10 blocks.
Sec.6.3.5
Terminal blocks should be numbered and clearly identified on analyzer drawings.
.

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 REV. 0 10-Sep-20

INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED QR NUMBER

Analyzers / Analyzer Shelters and Racks - Installation ENPPI-IC-002

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Analyzers requiring atmospheric reference vents (e.g., gas chromatographs) shall be
E11 connected to an external atmospheric vent header. SAES-J-510
Sec. 13.8

Moisture Analyzer
The sample conditioning systems shall be designed and manufactured to supply the
E12 analyzer with a continuous/representative and measurable sample. It shall be designed SAES-J-510
in such a way that none of the process sample analytical properties are changed Sec. 7.4.1
between sample extraction point and analyzer inlet and shall have no diurnal effect.

Density Analyzer
Process Connections 34-SAMSS-510
E13
Process connections may be either screwed per ASME B1.20.1 or flanged per ASME Sec. 10.1.4
B16.5 depending upon specific installation and application considerations.

Density Analyzer
34-SAMSS-510
E14 The monitoring equipment shall be suitable for digital or analog display, as specified,
Sec. 10.1.6.2
with readout in the appropriate units of measurement.

F Sample Pre-Conditioning / Conditioning System

As a minimum, tubing shall be seamless type, annealed 316 stainless steel in SAES-J-510 Sec.
F2
accordance with ASTM A269. 8.3

Conduit if used shall penetrate shelter or cabinet walls through recessed bulkhead
plates and shall use a conduit seal fittings located immediately outside the shelter or SAES-J-510 Sec.
F3
cabinet bulkhead plate. Conduit seal fittings shall be sealed with sealing compound in 6.7.9
accordance with SAES-J-902 Section 6 requirements.

G Sample Probe / Tubing / Tube Bundle

Liquid or vapor phase samples shall be transported to the analyzer sample conditioning
system using a continuous pre-insulated tube bundle. SAES-J-510
G1
Sec. 7.3.8

Installation of sample tap at the bottom of process pipe line shall be avoided. Low SAES-J-510
G2
point bleed shall not be used for sample tap. Sec.7.1.17

Sample tubing, sample bundles, drain lines shall be installed and bent in a manner that SAES-J-510
G3
they self-drain in a downward direction. Liquid traps shall be avoided. Sec.7.4.19

Sample taps shall be accessible from grade or permanent platforms for safe SAES-J-510
G4
installation, maintenance, and isolation of process samples. Sec.7.1.19

All tube fitting connectors shall be dual ferrule compression type and supplied by an SAES-J-510
G5
approved supplier listed in SAES-J-002. Sec. 8.1

Sample transport lines and sample bundles shall be installed and sloped for self- SAES-J-510
G6
draining and with minimum low points to avoid liquid traps. Sec.7.3.24

REMARKS:

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 REV. 0 10-Sep-20

INSPECTION CHECKLIST CHECKLIST NUMBER DATE APPROVED QR NUMBER

Analyzers / Analyzer Shelters and Racks - Installation ENPPI-IC-002

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-J-502 - Analyzer Shelters, 4 May 2011
4. SAES-J-504 - Sample Conditioning Systems For Analyzers, 17 January 2012
5. 34-SAMSS-831 - Instrumentation for Pacakge Units, 6 February 2012
6.Operation and Maintenance Manual (Vendor Document No. IM12B6J1-40E-E/IM 12A01A02-12E/IM 12F5A2-01E)
7. NFPA 70 - National Electrical Code, 2011 Edition
8. 34- SAMSS-510 - online analyzer, 15 Sep, 2016
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or services, that
maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states that the equipment, material
or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol or other identifying mark of an approved qualified organization concerned with
product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer indicates
compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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