SAUDI ARAMCO ID/PIEU-30-April-2019 - REV.2019.04.00 (Standards Cutoff - April 30,2019) Rev.2019.04.

00 30-Apr-19

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Cranes, Hoists, Elevators - Installation and

SAIC-P-3425 29-Aug-19 ELECT
Pre-Commissioning
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Document Review

Schedule Q
Review documentation for the Material Receiving of Cranes, Hoists,
A1 Att. IV
Elevators and Accessories for any comments.
Sec. 3.3

B. Material Inspection

QC Before Installation- Cranes, Hoists, Elevators and Accessories shall Schedule Q

B1 conform to all applicable requirements, standards, and specifications prior Att. IV
to release to be used as part of work. Sec. 3.3

Schedule Q
Incoming Cranes, Hoists, Elevators and Accessories shall be visually
B2 Att. IV
inspected for damage / defects occurred during transportation.
Sec. 3.3

Check that the Contractor or it's Saudi Aramco approved third party
Schedule Q
inspector performed the quality activities at the supplier and sub-supplier
B3 Att. III
locations as required by the inspection level assigned for the materials
Sec. 1.2
and equipment identified in SAEP-1151 Inspection Requirements.

C. Cranes, Hoists or Elevators Installation and Pre-Commissioning

The crane manufacturer shall furnish with each crane at least one copy of
the manual. The manual shall include general information applicable to
the following:
(a) installation
(b) operation
(c) inspection SAES-B-053
C1
(d) testing Sec. 3.2
(e) lubrication
(f) maintenance
(g) parts
(h) wiring diagram (may be supplied separately)
[ASME B30.2 Sec.2-1.16.1]

Rated Load Markings - Crane:

The rated load of the crane shall be marked on each side of the crane and SAES-B-053
C2
shall be legible from the ground or floor. Sec. 3.2
[ASME B30.2 Sec.2-1.1.1]

Saudi Aramco: Company General Use

 Rated Load Markings - Hoists
(a) The rated load of the hoist shall be marked on the hoist or trolley unit
or its load block and shall be legible from the ground or floor. SAES-B-053
C3
(b) If the crane has more than one hoisting unit, each hoist shall have its Sec. 3.2
rated load marked as per Sec.2-1.1.2(a).
[ASME B30.2 Sec.2-1.1.2]

Manufacturer’s Identification Markings:

The crane shall be marked with manufacturer’s identification
information, on a plate or label attached to the crane, as follows:
(a) name and address of manufacturer SAES-B-053
C4
(b) manufacturer’s model or serial number Sec. 3.2
(c) voltage of AC or DC power supply and phase and frequency of AC
power supply
[ASME B30.2 Sec.2-1.1.3]

Clearance shall be maintained between the crane and the building, as well
as parallel running cranes and cranes operating at a different elevation SAES-B-053
C5
under all normal operating conditions. Sec. 3.2
[ASME B30.2 Sec.2-1.2.1(a)]

Construction of Runways and Rails:

(1) The crane runways and supporting structures shall be designed to
withstand the loads and forces imposed by the crane
SAES-B-053
C6 (2) Runway columns shall be securely anchored to foundation
Sec. 3.2
(3) Rails shall be level, straight, joined, and spaced to the crane span
compatible with the design of the crane.
[ASME B30.2 Sec.2-1.3.2(a)]

Runway Stops:
(1) Stops shall be provided at the limits of travel of the bridge.
(2) Stops shall engage the bumpers or bumper pads mounted on the
SAES-B-053
C7 bridge.
Sec. 3.2
(3) Stops shall be designed to withstand the forces applied to the
bumpers.
[ASME B30.2 Sec.2-1.3.2(b)]

Toolbox: If a receptacle is provided for the stowing of tools and oil cans, it
shall be made of a noncombustible material and shall be securely SAES-B-053
C8
fastened in the cab or on the service platform. Sec. 3.2
[ASME B30.2 Sec.2-1.5.4]

The door(s) of electrical control cabinets shall either open at least 90 deg.
SAES-B-053
C9 or be removable.
Sec. 3.2
(ASME B30.2 Sec.2-1.7.1(e)]

Service platforms shall have a slip-resistant walking surface. SAES-B-053

C10
(ASME B30.2 Sec.2-1.7.1(g)] Sec. 3.2

Stops and Bumpers: Trolley Stops

(a) Stops shall be provided at the limits of travel of the trolley.
(b) Stops shall engage the bumpers or bumper pads mounted on the
SAES-B-053
C11 trolley.
Sec. 3.2
(c) Stops shall be designed to withstand the forces applied by the
bumpers.
[ASME B30.2 Sec.2-1.8.1]

Each hoisting unit of the crane shall be equipped with at least one holding
brake. The holding brake shall be applied to the motor shaft or a gear
SAES-B-053
C12 reducer shaft and shall have a torque rating not less than the percentage
Sec. 3.2
of rated load hoisting torque at the point where the brake is applied.
[ASME B30.2 Sec.2-1.12.1]

Wiring and equipment shall comply with Article 610 of ANSI/NFPA 70, SAES-B-053
C13
National Electrical Code. [ASME B30.2 Sec.2-1.13.1(a)] Sec. 3.2

The control circuit voltage shall not exceed 600V for AC or DC. SAES-B-053
C14
[ASME B30.2 Sec.2-1.13.1(b)] Sec. 3.2

The control circuit voltage in pendant push buttons shall not exceed 150V
SAES-B-053
C15 for AC or 300V for DC.
Sec. 3.2
[ASME B30.2 Sec.2-1.13.1(c)]

Saudi Aramco: Company General Use

 Where multiple conductor cable is used with a suspended push-button
station, the station shall be supported so that the electrical conductors are SAES-B-053
C16
protected from strain. Sec. 3.2
[ASME B30.2 Sec.2-1.13.1(d)]

Pendant control stations shall be constructed to prevent electrical shock.

The push-button enclosure shall be at ground potential and marked for SAES-B-053
C17
identification of functions. Sec. 3.2
[ASME B30.2 Sec.2-1.13.1(e)]

Floor-Operated Cranes:
A warning device should be provided for installations where the ability of SAES-B-053
C18
the operator to warn persons in the path of the load is impaired.[ASME Sec. 3.2
B30.2 Sec.2-1.15.2(a)]

Types of Devices. One or more of the following devices shall be provided

when required [ASME B30.2 Sec.2-1.15.3]:
(a) Manually operated gong SAES-B-053
C19
(b) Power-operated bell, siren, or horn Sec. 3.2
(c) Rotating beacon
(d) Strobe light

Personnel responsible for the supervision, installation, operation,

inspection, or maintenance of the crane shall be familiar with the SAES-B-053
C20
applicable contents of the manual furnished with the crane. Sec. 3.2
[ASME B30.2 Sec.2-1.16.2]

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract)
2. Schedule Q - Quality Requirements (Pro Forma Contract)
3. SAES-B-053 - Machine Safety Guarding, Elevators, Escalators, and Conveyors, 15 August 2017
4. ANSI B30.2 - Overhead and Gantry Cranes, 2011 Edition
5. SAEP-1151 Inspection Requirements for Contractor Procured Materials & Equipment, 30 January 2017
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use