Professional Documents
Culture Documents
BRIVO CT315/325 Component Replacement: GE Healthcare
BRIVO CT315/325 Component Replacement: GE Healthcare
BRIVO CT315/325
COMPONENT REPLACEMENT
Operating Documentation
5306507-1EN
Rev 4
© 2009-2012, General Electric Company, All Rights Reserved.
Advanced Service Documentation Property of GE
For GE Service Personnel Only
No Rights Licensed - Do Not Use or Copy Disclosure to Third
Parties Prohibited
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
警告 • 本维修手册仅提供英文版本。
(ZH-CN) • 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的
伤害。
Attention
• DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS
SERVICE MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD.
• FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE
SERVICE PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC
SHOCK, MECHANICAL OR OTHER HAZARDS.
警告 • このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業は
その業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないで
ください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者さ
んが、感電や機械的又はその他の危険により負傷する可能性があります。
ATTENTION
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent write “Damage In Shipment” on ALL
copies of the freight or express bill BEFORE delivery is accepted or “signed for” by a GE representative or hospital receiving
agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company
will not pay a claim for damage if an inspection is not requested within this 14 day period.
To file a report:
Fill out a report on http://egems.med.ge.com/edq/home.jsp
Contact the local service coordinator.
ATTENTION
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Attention
service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.
CAUTION
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent
type recommended by the manufacturer. Discard used batteries according to the manufacturer’s
instructions.
ATTENTION
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
Blank
ATTENTION
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
REVISION HISTORY
REV Date Primary Reason for Change
4 04/11/2012 Table Updated the resistance value between Pin 2 and Pin 3 of the cable connector “500Ω +/-100Ω” to
“125Ω +/-50Ω”. (Sec. 2)
3 12/08/2010 Warning Added multi-language warnings for French, Japanese, Portuguese-Brazil, Russian, Spanish and
Revision History
Turkish.
Gantry Updated Gantry top, front and rear covers removal procedure. (Sec. 1)
Added Axial Drive, Axial Drive Regen Resistor, Axial Motor and Axial Drive Noise Filter replacement
procedure for EMC-Gantry. (Sec. 4)
Added Power Supply Noise Filter replacement procedure for EMC-Gantry. (Sec. 4)
Updated GPLS2 (Rotationary) replacement procedure. (Sec. 6)
XG Added method for how to move the Tube to the right side of the Gantry for the restricted scan room.
(Sec. 3)
PDU
Gantry Updated RF Cables to Optical Fiber Cable and Power Cable. (Sec. 3)
Updated HSDCD Brush Assy. (Sec. 3)
Added new section for Stationary Multiplexer Board (MUX) replacement procedure. (Sec. 3)
Added figure for 24V Power Supply replacement. (Sec. 4)
Added new section for Axial Driver Regen Resistor replacement procedure. (Sec. 4)
Updated Axial Driver replacement. (Sec. 4)
Updated DAS Power Supply. (Sec. 6)
Updated G-Pluse replacement. (Sec. 6)
Updated HV Cable (Anode/Cathode). (Sec. 6)
Updated HSDCD Transmitter Assy. (Sec. 7)
Updated Signal Multiplexer PWB. (Sec. 7)
REVISION HISTORY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REVISION HISTORY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
OPERATOR CONSOLE
TABLE OF CONTENTS
SECTION PAGE
Table of Content
1-5 DVD-RAM DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-6 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-7 SYSTEM FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-8 GRAPHIC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-9 DUST PROOF FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
WARNING
ELECTRICAL SHOCK HAZAD!
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
OC 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
8. Lift the cover free from the chassis, then lift it off.
9. Follow the steps above in reverse to assemble the chassis cover.
1-2 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
1-2 MAINBOARD
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
OC 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
1-3 MEMORY
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Press the memory slot locking levers in the direction of the arrows as shown below to unseat the memory mod-
ule.
1-4 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CAUTION
DIMMs and their sockets are keyed for proper installation. To prevent socket or DIMM
11. When inserted properly, the memory slot locking levers lock automatically onto the indentations at the ends of
the module.
12. Restore the OC to original configuration.
OC 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
8. Unscrew the four HDD screws to detach the hard disk from the disk tray.
1-6 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
OC 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
8. Slide the new DVD-RAM Drive into the chassis in the direction of the arrow shown.
1-8 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
OC 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x4)
8. Remove the power cables and then pull out the power supply from the chassis.
9. Follow the steps above in reverse to install the power supply.
1-10 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x4)
OC 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CAUTION
When the last screw is removed, please do not let the fan falling to damage other parts.
8. Pull the fan away from the chassis and lift it free.
9. Follow the steps above in reverse to install the system fan.
1-12 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
OC 1-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
1-14 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
WARNING
ELECTRICAL SHOCK HAZAD!
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.
Special Equipment
• Scan Control Box
OC 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Rating Plate and labels of OC are sticked at back of the metal plate, please keep the original
metal plate for the new SCB and keyboard.
Metal Plate
6. Install the new Scan Control Box and connect the SCB Cable to the Gantry and OC.
7. Turn ON the ‘CB2’ and ‘CB7’ switches on the PDU to reboot the system.
8. Check the Scan Control Box function.
9. Restore the Gantry to original configuration.
10. END.
2-2 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-2 MONITOR
Special Equipment
• LCD Monitor
• Functional Check / Adjustment Manual (CD-ROM)
2-3 MOUSE
Special Equipment
• Mouse
• Functional Check / Adjustment Manual (CD-ROM)
OC 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-4 KEYBOARD
Special Equipment
• Keyboard
• Functional Check / Adjustment Manual (CD-ROM)
2-4 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY
TABLE OF CONTENTS
SECTION PAGE
Table of Content
1-1-4 Gantry Rear Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
TABLE OF CONTENTS
SECTION PAGE
4-10 RELAY SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
SECTION 1 - INTRODUCTION
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........
CAUTION
Potential for Shock.
Voltage may be present. Potential for injury if covers removed and power is left ON.
Always remove the Left Side Cover first, and turn OFF power at the PDU.
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2. Remove the Left Side Cover by lifting it upward to release the two latches, located on the top edge of the Side
Cover.
3. Repeat Step 1 through Step 2 for the Right Side Cover removal.
1-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
Removal of Top Cover
1. Remove the Gantry Left Side Cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Disconnect the Fan Power Cable Connector that connected to the Gantry Rear Cover.
4. Unscrew two screws that secure the Left Top Cover.
Top Cover_L
GANTRY 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Mounting Bracket
7. Repeat Step 3 through Step 6 for the right Top Cover removal.
1-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
Tab
Note
Please pay attention to distinguish two Top Covers through position of power cable connector of the Top Cover
Cooling Fan.
1. Place two tabs of the Top Cover under the Gantry Mounting Bracket.
2. Press downwards the Top Cover associated bracket to let the Top Cover place on the Front Cover and Rear
Cover.
3. Push the Top Cover to lock plugs and secure two screws. (Refer to illustration 1-3)
4. Connect the Power Cable from the Fans to the Gantry.
5. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
6. Ensure fans work properly.
7. Repeat Step 1 through Step 6 for the other Top Cover installation.
GANTRY 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
Gantry Cover Dolly
CAUTION
Possible injury!
If the cover dolly fall over, they can injure persons. Therefore, after using the cover dolly,
keep them in a safe place and/or secure them from falling over even when the customer or
other persons accidentally hit the cover dolly.
NOTICE
Potential for front and rear covers damage.
Front and rear covers removal and installation can be safely accomplished by one person
using the dollies provided with the system. Failure to use these dollies will significantly in-
crease the likelihood of damage to the covers. Do not lean covers against walls.
1-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
Cover Mounting Bolt (x4)
6. Install the four dolly studs onto the Gantry Front Cover.
7. Install the gantry cover dollies to the dolly studs.
Note
Pay attention to the direction of the cover dollies when removing the front cover.
GANTRY 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For gantry front/rear cover securing, magnet is attached on the gantry HLA frame, please be
careful to separate the gantry front/rear cover from the gantry HLA and avoid falling down.
(See Illustration 1-8)
10. Disconnect the cable connectors.
• FMPhone RL1 ---- 5321620 (to front cover) & 5321399 (to TGP)
• S-DISP RL1 ---- 5321607 (to front cover) & 5321391 (to TGP)
Magnet
11. Step by step raise the Gantry Front Cover to the proper position with the cover dollies to move out it from gap
between the Gantry and Table.
2 Vertical
1 Horizontal
1-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
FMPhone RL1 & S-DISP RL1
Plug (x2)
GANTRY 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Bolt (x4)
S-DISP Dummy
13. Hang the Gantry Control Panel on the panel support pole of the Gantry and plug the S-DISP Dummy (5329766)
to the Front Control Panel J2.
14. Connect the cable connector (5321391) from the TGP to the Gantry Control Panel J1 for its service position.
Support Pole Front Control Panel Cable (From TGP to Control Panel)
1-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
E-STOP Cable
Screw (x3)
(4.6Nm)
GANTRY 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Cover Plug
1-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
Front Cover Mounting Bolt (x2)
14. Connect the Front Control Panel and Microphone cable connectors.
• FMPhone RL1 ---- 5321620 (to front cover) & 5321399 (to TGP)
• S-DISP RL1 ---- 5321607 (to front cover) & 5321391 (to TGP)
15. Reinstall the two Top Covers and the Right Side Cover.
16. Install the mylar window.
17. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
18. Reinstall the Gantry Left Side Cover.
19. End.
GANTRY 1-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
Cover dolly
CAUTION
Possible injury!
If the cover dolly fall over, they can injure persons. Therefore, after using the cover dolly,
keep them in a safe place and/or secure them from falling over even when the customer or
other persons accidentally hit the cover dolly.
NOTICE
Potential for front and rear covers damage.
Front and rear covers removal and installation can be safely accomplished by one person
using the dollies provided with the system. Failure to use these dollies will significantly in-
crease the likelihood of damage to the covers. Do not lean covers against walls.
NOTICE
For gantry front/rear cover securing, magnet is attached on the gantry HLA frame, please be
careful to separate the gantry front/rear cover from the gantry HLA and avoid falling down.
(See Illustration 1-16)
1-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - INTRODUCTION
Magnet
9. Disconnect the cable connectors.
• RMPhone RL1 ---- 5321619 (to rear cover) & 5321398 (to TGP)
• X-DISP RL1 ---- 5321618 (to rear cover) & 5321395 (to TGP)
• Fan RL3 ---- 5321537
10. Remove the Gantry Rear Cover away from the Gantry.
11. Disconnect the X-DISP Cable Connector.
12. Remove the X-DISP Board by unscrew its two screws from the Gantry Rear Cover.
13. End.
GANTRY 1-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Cover Plug
Hole for Installing Mounting Bolt
7. Slightly adjust the Gantry Rear Cover position to Insert the other plug of the Rear Cover to the Gantry Frame.
8. Let the Gantry Rear Cover adsorb on the Gantry HLA by magnet. (See Illustration 1-16)
9. Screw and tighten two rear cover mounting bolts.
10. Connect the X-DISP, Fan and Microphone cable connectors:
• RMPhone RL1 ---- 5321619 (to rear cover) & 5321398 (to TGP)
• X-DISP RL1 ---- 5321618 (to rear cover) & 5321395 (to TGP)
• Fan RL3 ---- 5321537
11. Reinstall the two Top Covers and the Right Side Cover.
12. Install the mylar window.
13. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
14. Reinstall the Gantry Left Side Cover.
15. End.
1-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• S-DISP Board Assy (5315381)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Disconnect two the cable connectors (J1 and J2) from the S-DISP Board & Control Panel.
5. Hold the S-DISP Board & Control Panel Assy and remove it by unscrewing its four screws.
Bolt (x4)
S-DISP Dummy
6. Install the new S-DISP Board & Control Panel Assy by referring to steps 5 through 4.
7. Restore the Gantry to original configuration.
8. END
2-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Emergency Switch Assy (5322812)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
E-STOP Cable
Screw (x3)
(4.6Nm)
7. Unscrew the lock ring, and remove the Emergency Switch from the support plate.
8. Install the new Emergency Switch by referring to steps 7. through 4.
9. Restore the Gantry to original configuration.
10. END
GANTRY 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• X-Disp Board Assy (5315291)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Disconnect the cable connector from the X-DISP Board Assy.
Screw (x2)
X-DISP Cable
5. Remove the X-DISP Board Assy from the Support Bracket by unscrewing its two screws.
6. Install the new X-DISP Board Assy by referring to steps 5. through 4.
7. Restore the Gantry to original configuration.
8. END
2-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Microphone
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
Microphone Assy for Rear Cover Microphone Assy for Front Cover
Connector
Microphone Assy
GANTRY 2-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Gantry FAN Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the gantry right side cover as required.
4. Unplug the fans cable connector.
5. Remove the gantry top cover that has the fans that are being replaced.
6. Remove the defective fans assy by unscrewing its four screws from the top cover.
2-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 3-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• HSDCD Receiver (5325836)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Disconnect the optical fiber cable and power cable from the HSDCD Receiver.
5. Remove the HSDCD Receiver by unscrewing its two screws. (Illustration 3-1).
NOTICE
Do not loosen any other screws from HSDCD Receiver Assy than mentioned in the Step 5.
If loosened other screws, the receiver position must be readjusted.
Screw (x2)
3-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
14. END
GANTRY 3-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• HSDCD Antenna (5318130)
• Functional Check/Adjustment Manual (CD-ROM)
Note
The probability of a HSDCD Receiver failure is greater than HSDCD Antenna failure. Before
replacing the HSDCD Antenna replace only HSDCD Receiver and proceed the functional check.
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Disconnect the optical fiber cable and power cable from the HSDCD Receiver.
5. Remove the HSDCD Receiver by unscrewing its two screws. (Illustration 3-1).
6. Remove the HSDCD Antenna with support bracket by unscrewing its two screws.
Antenna
Screw (x2)
Receiver
3-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Antenna
Bracket
GANTRY 3-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the ‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to dis-
charge.
CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401
HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).
Do not remove gloves near an exposed slip ring. The powder inside the glove can
contaminate the ring.
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• Brush Assy (5325796)
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
Preparation:
1. Remove the service window cover from the left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
3-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Remove the protect cover from the Brush Block Assy by unscrewing its 4 screws.
Screw (x4)
2. Disconnect the signal cable connector J7 (5321393: From TGP CN7 to MUX J7), signal cable connector (From
MUX to Signal Brush Board) and MUX/PS cable connector (5321534: From PS to MUX) from the MUX board.
(See Illustration 3-5)
3. Remove the MUX board by unscrewing its four screws. (See Illustration 3-5)
GANTRY 3-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x4)
3-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Remove the HSDCD Brush Block Assy from the Gantry as follows:
a. Remove the protect cover from the Brush Block Assy by unscrewing its 4 screws. (See Illustration 3-4)
Screw (x4)
d. Remove the brush block assy by unscrewing its four (4) Allen screws.
GANTRY 3-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Do not screw (or unscrew) the Adjuster Screws. The Gantry design fixes the Brush Block
position.
NOTICE
Do not touch the slip ring and brush surfaces.
Do not polish the slip ring surfaces and the brush surfaces using an Abrasive (or
equivalent).
3-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.
Power Brush
CAG Brush CA40 Brush
Signal Brush
GND Brush
(CAG)
CAG Brush
CA40 Brush
Signal Brush
GANTRY 3-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Mark
NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
Push and free few times the replaced brushes by finger with a kim wipe between the finger and brush and check
whether they glide smoothly into the brush holder.
3-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the track of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
2. Screw two adjuster screws with Loctite242 to adjust the Brush Block Assy postion to certify that the brushes
are positioned in the middle of the Slip Ring Track and not contact with the Slip Ring Barrier.
Illustration 3-10 Certify that the Brushes are in contact with the middle of Slip Ring Track
Slip Ring
Ring Track
Brush
Brush Block
3. Tighten these four fixed allen screws with torque. (See Illustration 3-9)
GANTRY 3-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Tie Wraps
3-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Optical Fiber Cable (5321622)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
GANTRY 3-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
HSDCD Receiver
7. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
8. Install the new Optical Fiber Cable by referring to steps 7 through 5.
9. Restore the Gantry to the original configuration.
10. END
3-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 4-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• 24V Power Supply (5159097)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Mark and remove the wires from the terminal of power supply.
4-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 4-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Power Supply Noise Filter (5392640)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the slip ring plates and bracket shown as below illustration.
4-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 4-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
4-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Grease Gun
• Grease Cartridge : Shell Alvania grease#2 NEW (U0411BD)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
Grease Nipple
GANTRY 4-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Slow pumping operation is required.
If pumped fast, new grease will be soon ejected so that new grease can NOT reach the main
bearing.
6. Inject the grease (one cartridge) while rotating the Gantry slowly by hand. Any grease which leaks between the
shaft of main bearing and housing must be wiped clean.
7. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
8. Rotate the Gantry for approximately 10 minutes using the toggle switches on the TGP board and verify that the
Gantry rotation is smooth.
9. Switch OFF the ’CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
10. Wipe clean any grease which has leaked between the bearing and the housing.
11. Restore the Gantry to original configuration.
12. END
4-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Axial Motor Assy (5323981)
• Tie wraps
• CRC of equivalent (WD40, etc...)
• Functional Check/Adjustment Manual (CD-ROM)
GANTRY 4-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x3)
10. Remove the Axial Drive Belt from the Axial Motor Pulley.
Lock Nut
D
Spring
Adjusting Bolt
Axial Belt
4-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
11. Disconnect the encoder cable connector and the power cable connector from the Axial Motor Assy.
GANTRY 4-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Fuse
Adjusting Bolt
4-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Sleeve
Release
Hole
17. Remove the Sleeve and Axial Motor Pulley. (See Illustration 4-14)
a. Remove the three Allen screws.
b. Insert the two Allen screws into the ’Release Hole’ at the Sleeve.
c. Release the Sleeve by screwing down the two Allen screws and remove the Sleeve from the Axial Motor
shaft.
d. Remove the Axial Motor Pulley from the Axial Motor shaft.
18. Clean and lubricate the Axial Motor shaft surface using the light grade machine oil such as CRC, WD40, etc.
19. Insert and push the Axial Motor Pulley all the way onto the shaft of the new Axial Motor assy.
GANTRY 4-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Release Hole
21. Install the new Axial Motor Assy by referring to steps 15. through 11.
22. Reconnect the encoder cable connector and the power cable connector to the Axial Motor assy.
23. Release the azimuth lock pin.
24. Switch ON the ‘CB2’ switch.
25. Reinstall the Axial Drive Belt to the Axial Motor Pulley.
26. Adjust the belt tension according to the Functional Check & Adjustment manual, Gantry, AZIMUTH BELT TEN-
SION.
27. Switch ON the ‘CB4’ and ‘XG Power’ switches.
28. Perform the following checks according to the Functional Check & Adjustment manual, Gantry.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION SPEED
29. Install the Axial Motor Pulley cover.
30. Restore the Gantry to original configuration.
31. END
4-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x3)
GANTRY 4-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Lock Nut
D
Spring
Adjusting Bolt
Axial Belt
4-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Adjusting Bolt
GANTRY 4-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Pulley
Sleeve
Release
Hole
16. Remove the Sleeve and Axial Motor Pulley. (See Illustration 4-21)
a. Remove the three Allen screws.
b. Insert the two Allen screws into the ’Release Hole’ at the Sleeve.
c. Release the Sleeve by screwing down the two Allen screws and remove the Sleeve from the Axial Motor
shaft.
d. Remove the Axial Motor Pulley from the Axial Motor shaft.
17. Clean and lubricate the Axial Motor shaft surface using the light grade machine oil such as CRC, WD40, etc.
18. Insert and push the Axial Motor Pulley all the way onto the shaft of the new Axial Motor assy.
4-18 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Release Hole
20. Install the new Axial Motor Assy by referring to steps 15. through 11.
21. Reconnect the encoder cable connector and the power cable connector to the Axial Motor assy.
22. Release the azimuth lock pin.
23. Switch ON the ‘CB2’ switch.
24. Reinstall the Axial Drive Belt to the Axial Motor Pulley.
25. Adjust the belt tension according to the Functional Check & Adjustment manual, Gantry, AZIMUTH BELT TEN-
SION.
26. Switch ON the ‘CB4’ and ‘XG Power’ switches.
27. Perform the following checks according to the Functional Check & Adjustment manual, Gantry.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION SPEED
28. Install the Axial Motor Pulley cover.
29. Restore the Gantry to original configuration.
30. END
GANTRY 4-19
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CAUTION
When servicing the Axial Drive Regen Resistor, wait approximately three~four minutes after
switching OFF the ‘CB4’ and ‘XG Power’ switches at the PDU for capacitor to discharge.
Special Equipment
• Axial Drive Regen Resistor (5323475)
• Tie wraps
Fuse
5. Remove the axial drive regen resistor cover by unscrewing its 4 screws.
6. Disconnect the cables from the axial drive regen resistor.
7. Remove the axial drive regen resistor by unscrewing its six screws from the mounting plate.
8. Install the new resistor to the mounting plate through steps 7 to 4.
9. Restore the Gantry to original configuration.
10. End.
4-20 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 4-21
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Tie-Wraps
8. Install the new resistor through steps 7 to 4.
9. Restore the Gantry to original configuration.
10. End.
4-22 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• TGP Board (5310990)
5. Install new TGP Board Assy using the screws removed in Step 4.
6. Check the TGP board switch and jumper configuration according to the Functional check & Adjustment man-
ual, Switch/Jumper Setting of Boars/Devices.
7. Connect all the cable connectors removed in Step 3.
GANTRY 4-23
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
4-24 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• DTB Board (5270966/5270966-2)
5. Install the new TGP Board Assy by using the screws removed in Step 4.
6. Connect all the cable connectors removed in Step 3.
7. Switch ON the ‘CB2’ and ‘CB3’ switches at the PDU.
8. Perform Service Diagnostics Das Data Transfer Test.
9. Perform Service Diagnostics DTB Diag (Shutdown).
10. Restore the Gantry to original configuration.
11. END.
GANTRY 4-25
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Axial Driver (5323982)
• Tie-wraps
• Functional Check/Adjustment Manual
Screw (x5)
Axial Driver
4-26 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
9. Check the new Axial Driver switch and jumper configuration according to the Functional Check & Adjustment
manual, Switch/Jumper Settng of Boards/Devices.
10. Hang the Axial Driver onto its bottom screw and fasten it , then fasten the top screw.
11. Reinstall the 24V Power Supply.
12. Restore the bracket and cables to original configuration by referring to steps 6 to 4.
13. Switch ON the all switches at the PDU.
14. Perform GANTRY INITIALIZE MOVEMENT adjustment according to the Functional Check & Adjustment man-
ual, Gantry/Table.
GANTRY 4-27
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
4-28 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 4-29
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Tie-Wraps
8. Remove the Axial Driver with cable connectors by unscrewing its two screws from the Gantry drive filter resistor
box.
4-30 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 4-31
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Axial Driver Noise Filter (5322732)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Cut the tie-wraps holding the cables on the bracket. (See white circles)
Screw (x5)
5. Mark and disconnect all cable connectors from the DTB, TGP, 24V Power Supply and Axial Driver.
6. Remove the bracket by unscrewing its five screws. (See Illustration 4-34, red circles)
4-32 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
To PDU 220V, J4
8. Remove the Axial Driver Noise Filter from the plate by unscrewing its two screws. (See Illustration 4-35)
9. Install the new Axial Driver Noise Filter by screwing its two screws.
10. Reinstall the bracket and reconnect all cable connectors by performing steps 7 to 4 in their reverse order.
11. Restore the Gantry to original configuration.
12. End.
GANTRY 4-33
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Axial Driver Noise Filter (5322732-3)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry right side cover.
4. Remove the Gantry drive filter resistor box cover by unscrewing its three screws.
4-34 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x2)
GANTRY 4-35
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Relay DC24V Socket (5324018)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4 and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4 1
8 5
Screw (x2)
12 9
14 13
4-36 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 5-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Filter
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
8. Remove the two long hexa screws and the filter indicated in illustration 5-1.
Filter Assy
Filter
5-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 5-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Aperture
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
5. Switch ON the ‘CB2’ switch and Service switch.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Insert the Azimuth lock pin.
8. Remove the connectors of Stepping Motor, Photo sensor and Encoder.
9. Remove the Aperture Assy from the Collimator by unscrewing its 4 nuts (Torque: 31kgf.cm).
Motor
Stepping Motor Connector
Sensor
Connector
Encoder
5-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy. (Refer to Illustration 5-2)
5. Remove the collimator cover by unscrewing its three nuts and an allen screw (Torque: 31kgf.cm).
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Remove the connectors of Stepping Motor, Photo sensor and Encoder.
10. Remove the three allen screws (Torque: 16kgf.cm) near the stepping motor.
GANTRY 5-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Motor
Stepping Motor Connector
Sensor
Connector
Encoder
5-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Aperture Z-Axis Belt
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
9. Disconnect the cable connector of the z-axis motor.
10. Unscrew a Nylon nut and Allen screw to relieve the belt tension, then remove the belt from the pulley.
11. Install the new belt by referring to step 10 through 7.
12. Perform the Aperture Z-Axis Belt Tension according to the Function Check&Adjustment, Gantry.
13. Restore the Gantry to the original configuration.
Nylon Nut
Allen Screw
GANTRY 5-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Aperture Z-Axis Motor
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
5. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Disconnect the cable connector of the z-axis motor.
5-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Nylon Nut
Set Screws
Screw (x4)
Allen Screw
Support Bracket
11. Unscrew a Nylon nut and an Allen screw, and remove the support bracket with the motor from the collimator
assy.
12. Remove the support bracket from the motor by unscrewing its 4 screws, and transfer it to the new z-axis motor.
13. Install the new motor with bracket to the collimator assy by referring to step 12 through 9.
14. Switch ON the ‘CB4’ and ‘XG Power’ switches.
15. Perform the Aperture Z-axis Belt Tension according to the Function Check&Adjustment, Gantry.
16. Restore the Gantry to the original configuration.
17. END
GANTRY 5-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Screw Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
5. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Remove the following components:
• APERTURE............(refer to Aperture)
• Z-AXIS MOTOR.......(refer to Aperture Z-axis Motor)
5-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Joint Bracket
BWD End Stopper
Pulley
GANTRY 5-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Sensor Assy
• Tie-wrap
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
5. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)
NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Remove the following components:
• APERTURE............... (refer to Aperture)
• BOW-TIE FILTER....... (refer to Bow-Tie Filter)
5-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Sensor Assy
Screws
1mm
Sensor
Assy
GANTRY 5-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Aperture Motor Driver
• Tie-wrap
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Insert the azimuth lock pin.
7. Disconnect the two connectors of the Aperture Motor Driver Assy.
8. Remove the four nuts shown in illustration 5-9 to remove the Aperture Motor Driver mounting bracket.
Aperture Motor
Driver
Mounting Plate
Cover
5-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Illustration 5-10 Aperture Motor Driver Assy Removal from the mounting bracket
Mounting Bracket
GANTRY 5-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
5-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 6-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Sepcial Equipment
• Power Supply (5323970)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ and Service switches.
5. Rotate the Gantry to approximately 190 tube position.
6. Insert the Azimuth lock pin.
7. Switch OFF the ‘CB2’ switch.
8. Disconnect the cable connectors from the Power Supply. (Illustration 6-1)
Mounting Plate
DAS Power
Cable (Output)
RF XMT Cable
(Output)
Collimator
OGP Cable (Output)
(Output)
6-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CAUTION
Be care not to snip the cables bound on the hole of the Power Supply handle with tie-wrap.
Left
Orientation
Pin
Right
Right
10. Remove the Power Supply by unscrewing its four screws from the Mounting Plate.
Note
When all the screws are removed, push the Power Supply onto the Plate to prevent it from falling
down from the orientation pins.
11. Install the new Power Supply and connect the cable connectors.
Note
When put the Power Supply on the Gantry, firstly locate the holes (on the Top and the Bottom sides
of the Power Supply) on the orientation pins and push the Power Supply onto the Plate with one
hand, to prevent it from falling down.
12. Bind the cables beside the Power Supply to the hole of Power Supply handle with tie-wrap according to step 9.
NOTICE
Be sure that the cables are far from the bearing, and do not bind them tightly with tie-wrap
to avoid cutting cable during future possible replacement.
13. Restore the Gantry to original configuration.
14. END
GANTRY 6-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• OGP Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switche.
5. Rotate the Gantry until the OGP Assy reaches the 3 o’clock position by hand.
6. Insert the Azimuth lock pin.
7. Switch OFF the ‘CB2’.
OGP Cover
OGP Support
Frame
6-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 6-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
6-3 G-PULSE
Special Equipment
• Photo Sensor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
6-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 6-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Tie-wrap
6-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Axial Drive Belt
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
GANTRY 6-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.
6. Remove the Slip Ring Brush Block Assy from the brush mounting plate by referring to Section 3-2 HSDCD
Brush Assy -> Brush Block Removal.
7. Loosen the belt tension adjuster to release the axial drive belt.
a. Loosen the lock nut of the belt tension adjuster.
b. Loosen the adjusting bolt.
c. Loosen the three mounting plate bolts. (See Illustration 6-8)
Lock Nut
D
Spring
Adjusting Bolt
Axial Belt
6-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Illustration 6-9 Remove the Axial Drive Belt from the Axial Motor Pulley
GANTRY 6-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• HV Cable (Anode/Cathode)
• Silicone Oil
• Candle Stick HV lead Wrench
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
CAUTION
BURN/SHOCK HAZARD!
Wait more than five minutes following the last scan before performing the following
procedure.
CAUTION
Wait approximately five minutes after switching OFF the ‘CB4’ and ‘XG Power’ switches at
the PDU for all capacitors in the XG Unit to discharge.
6-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 6-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
6-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.
GANTRY 7-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• HSDCD Transmitter Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
NOTICE
HSDCD Transmitter is static sensitive. Before touching the component, attach the wrist
strap to your wrist and to the metal part of the chassis.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Switch ON the ‘CB2’ and Service switches.
5. Rotate the Gantry until the X-ray tube reaches the 7 o’clock position by hand.
6. Switch OFF the ‘CB2’ switch.
7. Disconnect the cable connectors from HSDCD Transmitter assy.
8. Remove the HSDCD Transmitter assy by unscrewing its two screws.
9. Install the new HSDCD Transmitter assy by referring to steps 8 through 7.
10. Fasten with tie-wrap all cable in excess in a bundle.
HSDCD Transmitter
Screw (x2)
7-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 7-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• Signal Multiplexer PWB (5325795)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 4 o’clock position by hand.
6. Switch OFF the ‘CB2’ switch.
7. Disconnect the cable connectors from the Signal Multiplexer PWB.
7-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Optical Fiber Cable
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
GANTRY 7-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Dial Gauge - Slip Ring Replacement Kit (2225481)
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
NOTICE
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the ‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to dis-
charge.
CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401
HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).
Do not remove gloves near an exposed slip ring. The power inside the glove can
contaminate the ring.
7-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x4)
c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the brush block assy by unscrewing its four (4) Allen screws.
GANTRY 7-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Slip Ring Covers, Cable Supports and Cable Protect Covers removal
1. Remove all slip ring covers and cover support plates (see illustration 7-4).
7-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Low Power
Terminal J4-J5
(115V) (6N.m)
High Power
Terminal J1-J3
(380) (6N.m)
GND
Tra
n sm
itte
r
GANTRY 7-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Alignment Groove
Mounting Bolts
(6N.m)
7-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Take care when handling the HSDCD Slip Ring.
Lean the Ring on a cushion, as part of shipping protection, to avoid scratching the PCB
located in the Ring border.
Illustration 7-8 Attaching the Pin Jigs and tie wrap base before installing on the Gantry
er
lex
ltip
Mu
Tra
n sm
itte
r
GANTRY 7-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Rear View
Pin
Pin Jig
Tube position
Alignment
Support Pin Groove
Frame Inside of the HSDCD
Slip Ring Assy
HSDCD Transmitter
Pin
7-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
GANTRY 7-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
7-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Smooth Surface
Tape
Dial Indicator
Slip Ring Track
GANTRY 7-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
7-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the track of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
GANTRY 7-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Illustration 7-15 Certify that the Brushes are in contact with the middle of Slip Ring Track
Slip Ring
Ring Track
Brush
Brush Block
4. Tighten these four fixed allen screws with torque. (See Illustration 7-14)
Tie Wraps
7-18 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Illustration 7-17 Slip Ring Covers and Brush Block Cover Installation
GANTRY 7-19
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Functional Check
1. Rotate the Gantry by hand and perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
2. Perform the Gantry rotation during approximatelly 10 minutes and verify that there is no irregular noises as
follows:
a. Switch ON the ’CB2’, ’CB4’ and ’XG Power’ switches at the PDU.
b. Set the Service Switches of the TGP board.
SVON/SVOFF (SW1): SVOFF
SYS/MNL (SW2): MNL
JOG/OFF/CNT (SW3): CNT
FAST/SLOW (SW4): FAST
3. Perform the following checks according to the Functional Check & Adjustment.
HSDSD SLIP RING HSDCD BRUSH CONTACT CHECK
DAS TRANSFER TEST
4. Restore the Gantry to original configuration.
5. END
7-20 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
TABLE
TABLE OF CONTENTS
SECTION PAGE
Table of Content
1-1-4 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-1-5 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-1-6 Top Covers (Left / Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2 TABLE COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For each component replacement of the Table, please switch off the ‘CB2’ switch.
Bottom Cover
Front View
Speaker Cover
Base Cover R
Base Cover L
TABLE 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Magnet
Screw Holes
1-2 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
TABLE 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw
Position of Rubber Cap and Allen Screw
NOTICE
Please finally unscrew the middle allen screw to avoid the rear cover falling off to the
ground.
Rear Cover
Finally remove this screw
1-4 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Cradle Tray_Rear
Latch Switch_R
Handle
Top Cover L
Latch Switch_L
End Plate
TABLE 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
1-6 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For each component replacement of the Table, please switch off the ‘CB2’ switch.
2-1 CRADLE
2-1-1 Method 1
1. Switch OFF the ‘CB2’ switch.
2. Remove all covers from the Table.
• Bottom Cover
• Speaker Cover
• Base Cover (Left / Right)
• Front / Rear Cover
• Top Cover (Left / Right)
• End Plate (Left / Right)
3. Move the Cradle close to the Gantry.
4. Remove the Rear Cradle Tray by unscrewing its 8 screws.
Top Cover L
TABLE 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Cradle Carriage
Allen Screw (M6x4)
Torque: 215kg.cm (21.26N.m)
7. Remove the cradle from the table.
8. Install the new cradle in inverse order of the removal, then perform the adjustment according to Functional
Check & Adjustment manual after installing.
Gap Between Cradle and Cradle Support
9. END
2-2 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-1-2 Method 2
1. Switch OFF the ‘CB2’ switch.
2. Remove all covers from the Table.
• Bottom Cover
• Speaker Cover
• Base Cover (Left / Right)
• Rear Cover
3. Push the cradle handle towards the Gantry to show the end plates.
End Plates
5. Move the cradle handle to align two screws of the cradle handle cover and two holes of the cradle rear tray.
Hole_left for Cradle Rear Tray Hole for Left Top Cover
TABLE 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
7. Unscrew 4 allen screws from the cradle carriage to separate cradle from cradle carriage.
Cradle Carriage
Allen Screw (M6x4)
Torque: 215kg.cm (21.26N.m)
2-4 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Cradle Potentiometer (2321049)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ‘CB2’ switch.
2. Remove the following covers from the Table:
Cable Connector
TABLE 2-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Set Nut
Gear
7. Loose the set nut and transfer the support bracket to the new cradle potentiometer. Tighten the bracket in place
using the set nut.
8. Re-install the gear to the cradle potentiometer assy, don’t tighten two coupling screws at this time.
9. Install the cradle potentiometer assy by screwing two support screws lightly. (See Illustration 2-8)
2-6 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
measure resistance
between pin2 and pin3
Polley
Potentiometer
Support bracket
Set Nut
Gear
12. Verify that the resistance between Pin 2 and Pin3 of CN3 is still 125+/-50.
13. Then tighten two support screws to fix the cradle potentiometer assy.
14. Reinstall the removed covers in the reverse order of removal, and restore the Table to original configuration.
15. Perform a P0, PG longitudinal adjustment.
(Refer to Functional Check & Adjustment, Table, Longitudinal Function, Cradle Absolute Position.)
16. END
TABLE 2-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Cradle Potentiometer Pulley Cable: U0008AP
• Metal Tube: U0009AP (Two tubes must be ordered.)
2-3-1 Preparation
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
2-8 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Table Frame
Cradle Potentiometer
Pulley Metal Cable
Potentiometer
Pulley
Bracket
Screw (x2)
5. Loosen the lock nut and adjusting nut to loosen the tensioner.
Lock Nut
TABLE 2-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Illustration 2-15 Pass the Steel Wire through the Metal Tube
Metal Cable
4. Strain the steel wire to wind it 8 times clockwise (CW) surround the pulley.
Note
Don’t overlap each other between the steel wire.
8 circles
5. Attach an adhesive tape to fix the steel wire to prevent from wrapping.
6. Continue to randomly wind the rest of the steel wire clockwise to the pulley, then attach the second adhesive
tape to prevent from loosening the steel wire during the pulley installation.
2-10 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
7. Re-install the Pulley Assy to the bracket by screwing its two screws.
Bracket
8. Separate the gears of the Potentiometer Assy and the Pulley Assy, then turn gear of the Potentiometer Assy
counterclockwise (CCW) to its utmost position. (See Illustration 2-18)
CCW
Bracket
Pulley Hole points the Pot Potentiometer
9. Turn the Pulley to let holes on the pulley point at the Potentiometer Assy.
10. Move the Potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
11. Tear the second adhesive tape to loosen the steel wire.
12. Then tear the first adhesive tape to start wrapping the steel wire shown as below Illustration 2-19.
NOTICE
At this time, the steel wire totals 73/4 circles on the pulley.
CAUTION
Strain the Cradle Potentiometer Pulley steel wire during wrapping it, but avoid excessive
strength to snap the steel wire.
TABLE 2-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
13. When the steel wire return to the start position, then wind it 11/4 circles clockwise (CW) around the upper side
of the pulley.
NOTICE
At this time, the steel wire totals 9 circles on the pulley.
Table Frame
Cradle Potentiometer
Pulley Metal Cable
2
3 Start Position
1
End position
Hole
14. Pass the steel wire through the holes of the pulley and shaft shown as below Illustration 2-20.
15. Pass the steel wire through the other metal tube twice shown as below Illustration 2-20.
16. Squeeze the metal tube using a plier to fix the steel wire. (See Illustration 2-21)
Illustration 2-20 Pass the Steel Wire through pulley, shaft and metal tube
Metal Tube
Holes of Pulley
Shaft
Pulley
2-12 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
Slide Rail
Cradle Carriage
Slide Direction
Cradle Carriage
TABLE 2-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
21. Pinch the cable holder on the Cradle Carriage and the steel wire to move together about 25cm forward.
Illustration 2-23 Remove the cable holder and steel wire together
Cradle Carriage
Cable Holder
22. Adjust the screw shown in white circle (See Illustration 2-24) to loosen the steel wire.
23. Fix the steel wire to the cable holder shown as below.
Cable Holder
2-14 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
24. Adjust the screw shown in white circle (See Illustration 2-24) to slightly strain the steel wire.
25. Adjust the lock nut and adjusting nut to adjust the steel wire tension, until the distance between the bracket and
spring is 1mm. (See Illustration 2-14)
CAUTION
Avoid excessive adjustment to snap the steel wire.
measure resistance
between pin2 and pin3
Potentiometer
Gear
28. Move the potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
29. Fix the Potentiometer Assy by screwing its two screws.
30. Reinstall the removed components and covers in the reverse order of removal.
31. Restore the Table to original configuration.
32. Perform a P0, PG longitudinal adjustment.
Refer to Functional Check & Adjustment manual.
CRADLE ABSOLUTE POSITION
Longitudinal Function
33. END
TABLE 2-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Cradle Encoder Assy (2321051)
• Tie wraps
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers and End Plates
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the encoder.
Encoder Cable
Encoder Holder
Special Equipment
• Stepping Motor Driver Assy (5326177)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis for static discharge.
4. Disconnect the three cable connectors and the ground cable from the Stepping Motor Drive Assy.
5. Remove the Stepping Motor Drive Assy by unscrewing its two screws.
Ground Cable
Screw (x2)
6. Install the new Stepping Motor Drive in the reverse order of removal.
7. Restore the Table to original configuration.
8. End.
TABLE 2-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Stepping Motor Assy (2245960)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the Stepping Motor Assy.
Screw (x4)
Cable Connector
Ground Cable
2-18 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
TABLE 2-19
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-7 BELT
Special Equipment
• Belt (U0012AP)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the stepping motor assy.
5. Loosen the four allen screws that fasten the motor support bracket to the table frame, to relieve the belt tension.
(See Illustration 2-29)
6. Remove the drive belt from the stepping motor pulley and the roller pulley.
7. Install the new belt to the stepping motor pulley and the roller pulley.
8. Adjust distance between the stepping motor pulley and the roller pulley to let the belt tension reach 35~45N.
9. Fix the motor support bracket by tightening its 4 allen screws. (Torque: 117kg.cm)
10. Restore the Table to original configuration.
11. End.
2-20 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Roller Assy (2245284)
• Shim (P9103FH, 2199989)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
Screw (x4)
Torque: 228kg.cm (22.54N.m)
TABLE 2-21
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Shim
c. Apply Loctite 271 to the 4 screws, then tighten them with torque 228kg.cm.
9. Set the drive belt to the roller pulley.
10. Adjust distance between the stepping motor pulley and the roller pulley to let the belt tension reach 35~45N.
11. Fix the motor support bracket by tightening its 4 allen screws. (Torque: 117kg.cm)
12. Restore the Table to original configuration.
13. End.
2-22 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-9 SPEAKER
Special Equipment
• Speaker
• Tie-wraps
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
Cable Connector
Screw (x2)
TABLE 2-23
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Latch Switch Assy
• Tie-wraps
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the top cover(s) according to 1-1-1-6 Top Covers (Left / Right).
4. Push the release tab, and firmly pull the switch away from the Table cover.
Pul
l Di
rec
tion
Lock Ring
5. Unscrew the lock ring, and remove the button cover from the Table cover.
6. Install the new Latch Switch Assy by referring to the reverse order of removal.
7. Restore the Table to original configuration.
8. END
2-24 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
DAS DETECTOR
TABLE OF CONTENTS
SECTION PAGE
Table of Content
1-5 L-BASEPLATE BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-6 C-BASEPLATE BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-7 R-BASEPLATE BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1-8 TEMPERATURE CONTROL ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
WARNING
ROTATION HAZARD!
ALWAYS SWITCH OFF THE ‘CB3’ SWITCH BEFORE SERVICING OR ADJUSTING DAS/
DETECTOR. ALSO VERIFY THAT NO PEOPLE ARE IN THE SCAN ROOM WHENEVER A
SCAN IS PERFORMED.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
DAS/DETECTOR 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• Converter Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Remove the DAS Front Cover by unscrewing its screws (total 21 screws on the DAS Front Covers: respective
6 screws on the left and right cover; 9 screws on the center cover). (Illustration 1-1).
Note
Replace different Converter Board, just need to remove its corresponding DAS Front Cover.
1-2 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Illustration 1-2 Remove the Converter Board Box Cover (Example for Brivo CT325)
Note
For single slice system, one converter board is in the converter board box.
For dual slice system, two converter boards are in the converter board box.
8. Pull the ends of both extraction levers outward simultaneously to unseat the Converter Board and take it out of
the Box.
Extraction Levers
Converter BD
DAS/DETECTOR 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
When inserting the Converter Board, be very careful to adjust the Converter Board to a
suitable location and push gently, otherwise the pins may be damaged.
10. Switch ON the ‘CB4’ and ‘XG Power’ switches.
11. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
12. Restore the Gantry to the original configuration.
13. END
1-4 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• DCP Board
• Functional Check/Adjustment Manual (CD-ROM)
Illustration 1-4 Remove the DCP Board (Example for Brivo CT325)
Signal Cable
Extraction Levers
DCP BD
DAS/DETECTOR 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
When inserting the DCP Board, be very careful to adjust the DCP Board to a suitable location
and push gently, otherwise the pins may be damaged.
Pay attention to connection position of the DAS DATA Output Signal Cable (from TX port).
(See below illustration)
DCP
Signal Cable
15. END
1-6 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• FLEX CABLE
• Functional Check/Adjustment Manual (CD-ROM)
5. Remove the Connector cover by unscrewing its 4 screws and 2 nuts indicated by a on the DAS.
DAS/DETECTOR 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
8. END
1-8 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Cable Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
DAS/DETECTOR 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
7. Verify that the cable connector is securely connected on the backplane connector.
8. Restore the Gantry to original configuration.
9. END
1-10 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• L-BB Assy
• Functional Check/Adjustment Manual (CD-ROM)
DAS/DETECTOR 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Power Cable
(for GDAS)
Signal Cable
(To OGP, Coll) Signal Cable Power Cable
(Between BB) (Between BB)
9. Remove the left Converter Board Box by unscrewing its six screws from L-Baseplate Board.
10. Remove the L-Baseplate Board by unscrewing its 10 screws.
11. Install the new L-Baseplate Board by performing steps 10. to 5. in their reverse order.
12. Switch ON the ‘CB4’ and ‘XG Power’ switches.
13. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
14. Restore the Gantry to original configuration.
15. END
1-12 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• C-BB Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
DAS/DETECTOR 1-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
14. END
1-14 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• R-BB Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
DAS/DETECTOR 1-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
14. END
1-16 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Temperature Control Assy
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
Mounting Plate
Nut (x4)
8. Remove the cable connectors from the Temperature Control board.
9. Remove the Temperature Control Assy by unscrewing its four screws.
10. Install new Temperature Control Assy by performing steps 9 to 7 in their reverse order.
11. Restore the Gantry to the original configuration.
12. End.
DAS/DETECTOR 1-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
1-18 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 2 - DETECTOR
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
SECTION 2 - DETECTOR
..........
Restore system power.
..........
WARNING
ROTATION HAZARD!
ALWAYS SWITCH OFF THE ‘CB3’ SWITCH BEFORE SERVICING OR ADJUSTING DAS/
DETECTOR. ALSO VERIFY THAT NO PEOPLE ARE IN THE SCAN ROOM WHENEVER A
SCAN IS PERFORMED.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
DAS/DETECTOR 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
2-1 DETECTOR
Special Equipment
• Detector Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Rotate the Gantry until the tube reaches 0 position.
6. Insert the azimuth lock pin.
7. Remove the Connector cover by unscrewing its 4 screws and 2 nuts indicated by a on the DAS.
Screw (x4)
2-2 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
AVOID EQUIPMENT DAMAGE!
SECTION 2 - DETECTOR
The bottom face of the Detector (Flexible Cable Connectors) is very sensitive, so handle it
with extreme care.
Locking Screw
Z-Axis
Adjustment Nut
Detector Detector
Support Plate
Locking Screw
(Allen Head)
Z-Axis
Adjustment Nut
Plastic
Ring
Detector
Support Plate Detector
Long Pin
DAS/DETECTOR 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
New Detector
Plastic Ring
2-4 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
X-RAY GENERATOR
TABLE OF CONTENTS
SECTION PAGE
Table of Content
SECTION 3 - X-RAY TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 X-RAY TUBE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CAUTION
BURN/SHOCK HAZARD.
Wait more than five minutes following the last scan before performing the following
CAUTION
When servicing the Tube and JEDI, wait approximately five minutes after switching OFF the
‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to discharge.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• X-Ray Generator
• Lifting post (2282510-2) and boom (2282509-2)
• Hoist Assembly (2268140)
• Silicone Oil
• Candle Stick HV lead Wrench (2215804)
• Tie-wraps
• Kim Wipe
NOTICE
When the X-Ray Generator is replaced, including a KV Cont Board, perform the following:
Refer to the illustration on the next page.
Before X-Ray Generator Replacement
1. Upload Database (#1):
a. Select the “Saved RAM Data Upload”, refer to below:
Selection
/usr/g/service/log/jedipara.mx
c. Select “OK”, then wait to complete the “RAM Data Upload” (approximately 7 10 minutes).
JEDI
Out of Order
#1
Yes Is
Upload SW original DB No
Database Version saved?
Before < After? (*)
Replace
Yes JEDI
SW
Version
Before=After?
Yes
No #5
Update
Error Definition File
TnT Definition File
#6
JEDI Time/Date
Set
Operational
Checks
(*) or most recent backup
END
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do NOT download the old database if you are going to replace to later version of JEDI
software. Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
a. Select the “Saved RAM Data Download”, refer to below:
c. Select “OK”, then wait to complete the “RAW Data Download” (approximately 7 10 minutes).
1-2.. From JEDI Service Tool (CD-ROM) (#3)
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the DVD-RAM drive of the operator console
(OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select Saved RAM data download.
d. Set : Filter /mnt/cdrom/*.mx ([Enter])
e. Select : Directories mnt/cdrom/cdrompx_x ([Enter]
*x_x: indicates software version)
f. Select : Files npesrx_x.mx (*x_x: indicates software version Ex.)
npv15xx.mx: NP V1.5 (HiSpeed LX/i, DX/i, FX/i, NX/i database)
J1 / J2
Flat Cable
HV Cables
HV Lead Wrench
J3
J2 Connector
(31kg.cm(3N.m))
Bottom Cover
Screw (x5)
Power Cables
CAUTION
The lifting post must be fully inserted into the bracket, otherwise it may cause injury where
least expected.
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
WARNING
MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• Auxiliary Box
• Lifting post (2282510-2) and boom (2282509-2)
• Hoist Assembly (2268140)
• Tie-wraps
Cable Connectors
Screws
(x6)
CAUTION
When servicing the Tube and JEDI, wait approximately five minutes after switching OFF the
‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to discharge.
WARNING
CAUTION
BURN/SHOCK HAZARD.
Wait more than fifteen minutes following the last scan before performing the following
procedure.
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• X-Ray Tube
• Lifting post (2282510-2) and boom (2282509-2)
Boom
Post
Preparation
• Applicable Condition:
If the door is at the left side of the scan room, and there is no enough space to move the Tube packaging
box to the right side of the Gantry in the scan room (shown as below illustration), please perform the
following procedure.
Restricted
Left Right
Enter
Restricted
• Procedure:
i. Take out the Tube from the packaging box and put it on the Vinyl Sheet & Plywood.
ii. Then drag the Vinly Sheet & Plywood to pass the Tube under the Table to the right side of the Gantry.
(Shown as the above illustration tube position)
Tube Weight: about 105kg
Tube Height: no more than 40cm
> 55cm
CAUTION
The lifting post must be fully inserted into the bracket, otherwise it may cause injury where
least expected.
Correct Incorrect
3. Pull out the Cathode and Anode main HV cable leads from the X-ray tube and discharge it by touching all three
prongs to a ground such as the tank.
Note
Take care not to damage the HV Cable leads
4. Wipe any residual oil from the leads to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking.
5. Cut the tie wraps holding the HV cables to the X-ray tube housing.
M6 Cap Screw
Mounting Plate
Mounting
Screws (x 4)
(285kgf.cm)
11. Remove the black mounting plate (2244119) from the Tube by unscrewing four plate screws.
Dispose these four plate screws, do not use them for the new X-ray tube.
Mounting
Screws (x 4)
(285kgf.cm)
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
COMPONENT - I
Restore system power.
..........
CAUTION
Wait approximately five minutes after switching OFF the CB1 on the PDU for all capacitors
in the XG Unit to discharge.
1 INTRODUCTION
This section provides information to dismount and remount FRU (Field Replaceable Unit).
2 TOOLS
Serviceability of Jedi Generator requires the following tools:
K
Digital multimeter (A)
Phillips screwdriver (B)
J
Allen key (C)
Screwdriver with interchangeable socket head (D)
Long extension for ratchet wrench (E) F I
Short extension for ratchet wrench (F)
Cutting pliers (G)
High Voltage wrench (H) C
Ratchet wrench (I) E
A
Socket wrench (J)
Hexagonal head socket set (K)
D G
B H
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet (to remove screws)
10 mm allen wrench (to remove the bolts into the heat sink)
13 mm socket with ratchet (to remove primary coil flat cables)
3 SAFETY PRECAUTIONS
before any manual intervention, ensure the main power is off. Apply lock out - tag
DANGER
out procedure for your own safety when manipulating inside the equipment is
required.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.
5 PROCEDURE
WARNING
THE POWER UNIT WEIGHS 66 KILOGRAMS. BE SURE TO USE THE SPECIAL
HOIST AND TO BE CAREFUL WHEN MOVING IT.
5–1 Position The Power Unit
COMPONENT - I
2. Remove only the central bolt.
3. Position the Power Unit on its side, the heat sink down.
4
2. Disconnect the wider short ribbon cable 2 , con-
necting the KV Control board to the KV Measure 1
Board, from the top of the KV Measure board.
2
3. Using a 13 mm socket wrench, remove the three nuts 3 attaching the primary coil flat cables to the
round capacitors located on the shelf just above the KV Measure board.
Illustration 2 -
4. Disconnect the short ribbon cable 4 , connecting the Gate Command Board (on the Inverter Mid
Power Assembly) to the KV Measure Board, from the top of the KV Measure board.
2. Just loosen 6 screws 2 (this will allow some play to facilitate the removal and installation of the HV
tank.)
COMPONENT - I
1
Illustration 3 -
CAUTION
If any screw falls down,
make sure to get them
back after.
Illustration 4 -
5. By hand or with the 10 mm allen wrench, starting with the bolts farthest from the HV outlets 3 ,
remove the two remaining HV Tank retaining bolts from the bottom of the cast aluminum heat sink 4 .
4 3
6. Holding down the primary coil flat cables, slide the tank out of the Power Unit.
6 REASSEMBLY
1. Gently slide the new HV Tank into the Power Unit and position it so that the holes are aligned and the
bolts can be threaded into both units.
5. Using the 13 mm socket wrench connect the primary coil flat cables to the three capacitors (refer to
Illustration 2, 3 ).
CAUTION
The two flat cables with white
bands on them go both together
on the middle capacitor with the
COMPONENT - I
Tighten the nuts to 10 N.m (approx. 100 kgf.cm).
1
9. Tighten the screws 2 referred in Illustration 3 to between 1.5 and 2 N.m (15 to 20 kg.cm)
10. Perform an overall inspection before proceeding.
11. Reinstall the front cover. Tighten the twelve 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20
kg.cm).
12. Lift the power unit back onto the gantry and attach it. Reconnect all the cables.
7 VERIFY
Proceed to HV ”No Load Diagnostics” to ensure correct operation.
1 SUPPLIES
2 TOOLS
COMPONENT - II
Long, large Phillips screwdriver (to remove three screws on Inverter assembly cable).
5.5 mm socket, with ratchet if possible (to remove screws)
10 mm and 13 mm socket with ratchet (to remove cable connector nuts)
10 mm allen wrench (to remove the bolts into the heat sink)
3 SAFETY PRECAUTIONS
DANGER
BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.
5 PROCEDURE
sink 2 .
2 1 2
5–2 Remove Covers Rear View
1. Unscrew the 5.5 mm hex head screws from three sides and remove the
front cover (If not already done).
Top View
3. Position the Power Unit on its side, the heat sink down.
4. Unscrew the six 5.5 mm hex head screws on the lateral part of the
L–shaped cover under the lifting bracket and remove the cover 4 .
COMPONENT - II
5. Unscrew the 5.5 mm hex head screws and remove the right l
ateral cover over the AC/DC board.
Illustration 2
2. Remove the remaining two HV Tank retaining bolts from the bottom
Illustration 6
10
Illustration 7 A View
4. Disconnect the short ribbon cable from the kV Measure board to the Gate Command board 9 .
6. Unscrew the 5.5 mm hex head screws and remove the lateral
COMPONENT - II
7. Disconnect the two Parallel Resonance
Inductor cables from the Inverter capacitor
assembly 12 .
Overhead View 12
Command board 13 .
13
Illustration 7-
14
Pull
A
10. Using the philips screwdriver, disconnect the three resonance coils from the IGBTs 15 .
15
15
Dual
Snub
Board
A
Inverter
Mid Power
Assembly
Dual Snub Board
6 REASSEMBLY
6–1 Mount the new Inverter Assembly
1. Present the new inverter assembly as indicated in Illustration 7,
Illustration 7
1 1
3.
Connect the current measurement feedback connector (J4) to the Gate Command board (refer to Illustration
4, 10 ).
B A
6. Connect the flat cable from the HV tank to the Inverter Gate Command board (refer to Illustration 4 9 ).
7. Connect the DC bus connector to the Inverter Gate Command board (Refer to Illustration 6, 13 ).
COMPONENT - II
Note: Don’t place any screws on 2 .
2. Remount the angled cover and only the right screws without 2 1
3. Position the ”HV Tank-Inverter -kV Control” assembly while passing the two DC bus wires through the hole on
4. Attach the six bolts through the accessible holes 3 . Tighten four of
them to torque 20 N.m (200 kg.cm).
4
Note: The short screws with the flat washers are
always towards the top 4 . The long ones 5
Rear View
- + 6
5. Attach + and - wires of the DC bus to the AC/DC board.
8. Reconnect the DC bus cable to the top of the AC/DC board (whichever connector) (refer to Illustration 8, 6 ).
9. Remount the AC/DC cover.
7 VERIFY
1. Verify the operation
2. Run the INVERTER diagnostics:
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
To protect the circuit boards, do not forget to wear the antistatic bracelet.
Note: The I/F board NP may be replaced while the JEDI generator is on the gantry.
4 PROCEDURE
COMPONENT - II
1. Disconnect the short ribbon cable that 2
connects the I/F Board NP to the kV Control
board 1 .
2. Unscrew the three 5.5 mm hex nut screws
that are directly on the flat surface of the
board 2 .
3. Then unscrew the four 4.5 mm hex head
screws of the connectors on the outside of
3
the chassis 3 .
4. Remove the board.
1
3
I/F Board NP
5 REASSEMBLY
Reverse the disassembly procedures to reinstall the I/F Board NP.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
COMPONENT - III
..........
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
4 PREREQUISITES
The kV Control board contains a saved memory Database with essentially the following parameters:
- Tube configuration parameters
- Filament ageing variable
- Error Log
- Recorded parameter data
If it is possible, backup database first. Else, the diagram below helps you to determine the action to take
for your situation. Refer to below to perform the backup.
Service Menu System Func. Check Generic Test Saved RAM data Upload
Note: The kV Control Board may be replaced while the JEDI generator is on the gantry.
First Installation
COMPONENT - III
Yes SW
OK?
No
No System
Download = ESR?
Software
Yes
Download
CD-ROM
Database
Calibration
Reset
Database:
- Date
- Time
- Clear Error log SW
Version
Before=After?
Yes
Operational
Checks No
Update
Save Non Volatile Error Definition File
RAM Database TnT Definition File
END
First Installation
DB Is
Upload Yes Upload No original DB No
Database Possible? saved?
(*)
Yes Replace
KV Control
Replace Replace
KV Control KV Control
Yes SW
OK?
SW No Download Yes SW
Software No
OK? OK? No System
Download = ESR?
Yes No Software
Download Yes
Software
Download
CD-ROM
Database
Download
Download Original
Database Database
(*)
Calibrate if
applicable
Reset
Database: Operational Save Non Volatile
- Date Checks RAM Database
- Time
- Clear Error log
END
5 DISASSEMBLY
5–1 Remove Cover (If not already done)
Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side; top, right, left) and
remove the front cover.
2. Disconnect the short ribbon cable 2 that connects the KV Control board to the KV Measure board on the top
of the HV Tank.
6 REASSEMBLY
Reverse the disassembly procedures to reinstall the KV Control board.
Tighten all 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
7 VERIFY
1. Reapply power and verify that the 8 LEDs on KV Control board are scrolling.
2. Refer to section 4 above for information concerning reload of the appropriate Data Base parameters in the Non
Volatile RAM.
3. Verify software version.
- If it corresponds to your system or is backward compatible, go to 4.
- If not, download software.
IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Do NOT download the old database or swap the chip (see the descriptions below), if the
software version of the new board is equal to or later than that of the old one (Before < After).
Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
4. Download Data Base from operator console.
4-1.From Back-up Data Base
COMPONENT - III
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 minutes for download to finish.
i. Click Close.
j. Select Checksum saved RAM.
k. Click Confirm after a ‘successfully’ message appears.
l. Click Close.
m. Click Exit and Shutdown OC.
n. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
5. Display the date and time set on the JEDI generator. Refer to below:
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
COMPONENT - III
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
Note: The EMC board 3 Phases may be replaced while the JEDI generator is on the gantry.
1 SUPPLIES
None.
2 TOOLS
5.5 mm socket, with ratchet if possible (to remove cover and board)
10 mm socket with ratchet (to remove DC and rectifier cables)
Large Phillips screw driver (to remove cables from the rectifier block).
3 SAFETY PRECAUTIONS
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
1. Insure that the neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board; some become very hot.
3. To protect the circuit boards, do not forget to wear the antistatic bracelet.
Note: The AC/DC 3 Phases Mid Power Assembly may be replaced while the JEDI generator is on the
gantry.
4 PROCEDURE
The AC/DC 3 Phase Mid Power Assembly is made up of two main elements: AC/DC Board, 3 Phases
and Rectifier Block, 3 Phases.
COMPONENT - III
4–2 Remove Cables
Rectifier Block
CAUTION Be careful to preserve the special grease that is spread between the Rectifier
Block and the chassis. This grease, called: Conductive Surface Compound, pro-
vides both thermal and electrical conductivity that is important in reducing failure
of the rectifier.
5 REASSEMBLY
Reverse the disassembly procedures to reinstall the AC/DC 3 Phase Mid Power Assembly. Tighten the 10 mm cable
retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
CAUTION Verify that the + and - DC Bus cables are not reversed before power on to prevent
damage to the Inverter. Refer to Illustration 1 , 1 .
CAUTION Verify that the + and - from the rectifier block are not reversed. Refer to Illustration
1 ,2 .
6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back.
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
COMPONENT - III
Large phillips screwdriver.
Cutting pliers.
3 SAFETY PRECAUTIONS
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
5 PROCEDURE
Note: It is recommended to take the complete unit down to be able to replace the Inverter coil assem-
bly or the Inverter Capacitor assembly safely.
1-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
3. Remove the 10 mm and 13 mm screws 1 ,2 ,3 from the Capacitor assembly. Retain the washers.
1 3 2 1
6
5
Illustration 2-
4. Remove the three 5.5 mm screws 4 to free the Inverter assembly and its cover.
5. Remove the screws to free the three cables from the IGBT (refer to Illustration 3, 2 )
6. Remove the left and right 5.5 mm screws 5 holding the coil assembly.
7. Remove the left and right 5.5 mm screws 6 holding the capacitor assembly, push and bend it slightly
downwards to leave room for the coil assembly.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
5–2–2 Reassembly
2. Mount the 5.5 mm screw in the middle hole on each side, to hold the assembly coil (refer to Illustration 2, 5 ).
A
Illustration 3-
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
4. Mount the 5.5 mm screws in the middle hole on each side, to hold the Capacitor assembly (refer to Illustration
2, 6 ).
3
5. Reset the Inverter assembly and its cover, and mount the three
- Remount them along with the DC bus cables with the 13 mm screws (refer to Illustration 2, 1 ).
Tighten to torque 10 N.m (approx. 100 kgf.cm).
- Remount with the 10 mm screw, the coil cable (refer to Illustration 2, 2 or Illustration 4, 4 )
Illustration 4-
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
9. Tighten all 5.5 mm screws between 1.5 to 2 N.m (15 to 20 kg.cm), (refer to Illustration 2, 4 , 5 , 6 ) to make
sure that the remaining threads are in the middle of the holes. (Position the front cover to ensure screw pass-
through, then remove it).
10. Reposition the DC cable and Heater cable and attach them with new tie-wraps from the first-aid spare bag.
11. Perform a final inspection, tighten all screws between 1.5 to 2 N.m (15 to 20 kg.cm) and go to §6 of this
procedure.
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
COMPONENT - III
5. Remove the four left and right 5.5 mm screws (refer to Illustration 2, 6 ) holding the Capacitor assembly.
2 3 4 2
5–3–2 Reassembly
1. Present the Capacitor assembly.
2. Mount the four 5.5 mm screws (refer to Illustration 2, 6 ) on each side to maintain the Capacitor assembly.
Tighten them between 1.5 to 2 N.m (15 to 20 kg.cm).
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
3. Remount all cables that were removed (refer to section 5–3–1)
B A
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
5. Reposition the DC cable and Heater cable, and attach them with new tie-wraps from the first-aid spare bag.
6. Reconnect the heater cable on the HV tank.
7. Perform the final inspection, tighten all screws.
7 VERIFY
COMPONENT - III
It is recommended that you perform the ”Inverter in short circuit” diagnostics test on the Inverter.
Verify correct operation at all application ranges.
1 SUPPLIES
None.
COMPONENT - IV
5.5 mm hex nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The LV Power Supply 3 Phase Board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove Cover
LV Power
CAUTION Verify that the following Supply 3
cables are not reversed Phases
Board
before power ON:
7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet
3 SAFETY PRECAUTIONS
1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The Filament board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove Cover
Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the Auxiliary
Unit.
2. Disconnect 2 .
1
3. Disconnect the J2 connector 3 .
CAUTION
Verify that the 160V and 0V cable 2 is not reversed before power ON.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the gantry.
7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet
3 SAFETY PRECAUTIONS
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The Rotation board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove Cover
Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.
3 4
1. Disconnect the ribbon cable 1 between the
LVPS board and the Rotation Board High Speed. Rotation
Board High
Speed
2
2. Disconnect the two wires from the capacitors 2 .
1
3. Disconnect 3
CAUTION
Be careful to preserve the special grease that is spread between the IGBT and a
heat sink under the Rotation Board. This grease, called: Conductive Surface
Compound, provides both thermal and electrical conductivity that is important in
reducing failure of the IGBT.
6 REASSEMBLY
Reverse the disassembly procedures to reinstall the Rotation Board High Speed.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Ensure that cables 1 are correctly connected. Ensure that marks on the cables
CAUTION
match the marks on the board.
7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm hex nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
COMPONENT - IV
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
The Rotation Capacitors are in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.
5 PROCEDURE
5–1 Remove LV Power Supply Cover
Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.
Auxiliary Unit
5–2 Remove the Rotation Capacitors
1
1. Cut the tie-wraps 1
6 REASSEMBLY
Reverse the disassembly procedures to
reinstall the Rotor Capacitors.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Use the tie–wraps from the Accessory Spares Set to reattach the capacitors.
- connect with cable 2215658 CF9 and CF10 to the below pins of the left capacitor 12.6 µF 1
- connect with cable 2215659 CF11 and CF12 to the upper pins of the right capacitor 10.5 µF 2
Remount the auxiliary unit on the gantry.
7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
1 SUPPLIES
None.
2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.
3 SAFETY PRECAUTIONS
Remove power from the system before beginning work.
Check that the power is off.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
4 PREREQUISITES
Upload the database that is stored in the RAM before starting the replacement procedure.
5 PROCEDURE
5–1 Remove Cover
Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side;
top, right, left in photo) and remove the front cover of the Power Unit.
U32
kV
Control
Board
PDU
TABLE OF CONTENTS
SECTION PAGE
Table of Content
1-3 CONTACTOR (K1 / K2 / K11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 FUSE (3 FUSES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-5 INDICATOR LIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-6 TIME RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - PDU
NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:
..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
SECTION 1 - PDU
..........
PDU 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
Special Equipment
• RMT CNT Board Assy (2301670-2)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
6. Disconnect the cable connectors (J1, J5 and J6) from the RMT CNT BD Assy.
J6
J1 J5
1-2 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
SECTION 1 - PDU
9. Disconnect the rest of the cable connectors (J2, J3, J4, J7 and J8) from the RMT CNT Board Assy.
J3
J2 J4 J7 J8
PDU 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Screw (x4)
11. Install the new RMT CNT board to the plate.
12. Check the RMT CNT Board jumper configuration according to Functional check & Adjustment, Switch/Jumper
Setting of Boards/Devices.
13. Reconnect the cable connectors (J2, J3, J4, J7 and J8) to the RMT CNT Board Assy.
14. Align the RMT CNT board plate holes to pin on the PDU chassis and secure with two screws.
15. Reconnect the rest of the cable connectors (J1, J5 and J6) to the RMT CNT Board Assy.
16. Restore the PDU and Gantry to original configuration.
17. END
1-4 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Circuit Breaker CB1
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
SECTION 1 - PDU
3. Switch OFF the ‘CB1’ switch at the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its screws.
6. Mark and remove the wires from the defective circuit breaker by unscrewing screws.
7. Remove the defective circuit breaker from the support bracket by unscrewing its two screws.
Screw (x2)
11. END
PDU 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Circuit Breaker
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch at the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
6. Mark and remove the wires from the defective circuit breaker(s) by unscrewing screws.
7. Remove the fixed bracket (left or right) from the rail to loose the breakers.
Fixed Bracket
1-6 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
1-2-2 Circuit Breaker (CB2 / CB3 / CB4 / CB5 / CB6 / CB7) (Continued)
8. Release plectrum of the bottom of the breaker to remove the breaker(s) from the rail.
SECTION 1 - PDU
Plectrum
12. END
PDU 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Contactor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its screws.
6. Mark and remove the wires from the defective Contactor by unscrewing screws.
7. Remove the fixed bracket (left or right) from the support rail.
8. Release plectrum of the bottom of the contactor to remove the contactor from the support rail.
9. Install the new Contactor by referring to steps 8 through 6.
10. Verify that wires are correctly connected.
11. Restore the PDU and Gantry to original configuration.
12. END
Plectrum
1-8 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Fuse (2258647)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its screws.
SECTION 1 - PDU
6. Remove Fuse Protective Cover by unscrewing 2 screws.
Screw (x2)
7. Verify the blowout indicator has been protruding. And remove the Fuses from the Fuse Holder by unscrewing
2 screws.
8. Replace the new Fuses in Fuse Holder.
Note
Fasten the Allen screws that hold the F1 fuses with 22.Nm torque.
Note
Even in case of that only one fuse is burnt, all fuses must be replaced at once.
The Fuses should be set as illustration above.
9. Restore the PDU and Gantry to original configuration.
10. END
PDU 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Indicator Light Assembly (5332258)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
6. Unscrew the lock ring and draw out the Indicator Light from the light bracket.
11. END
1-10 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Special Equipment
• Time Relay (5332259)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
SECTION 1 - PDU
6. Mark and remove the wires from the Time Relay by unscrewing screws.
7. Remove the fixed bracket (left or right) from the support rail.
8. Release plectrum of the bottom of the time relay to remove it from the support rail.
Plectrum
9. Install the new time relay by referring to steps 8 through 6.
10. Verify that wires are correctly connected.
11. Restore the PDU and Gantry to original configuration.
12. END
PDU 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
1-12 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CLASSIFICATION
Direct Current
Emergency Stop
APPENDIX 1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Type B
417-5009 Standby
Start
Table Set
Abort
Intercom
Warning sign :
Radiation of Laser Apparatus
2 APPENDIX
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
Symbol Description
Microphone (Mic)
Contrast
Brightness
APPENDIX 3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN
CLASS 1 EQUIPMENT
Any permanently installed equipment containing operator or patient accessible surfaces must provide backup
protection against electric shock,in case the BASIC INSULATION fails. In addition to BASIC INSULATION,Class1
equipment contains a direct connection to a PROTECTIVE(EARTH) CONDUCTOR which prevents shocks when a
person touches a broken piece of equipment or touches two different equipment surfaces simultaneously.
TYPE B EQUIPMENT
CLASS I, II, or III EQUIPMENT or EQUIPMENT with INTERNAL ELECTRICAL POWER SOURCES provide an
adequate degree of protection against electric shock arising from (allowable) LEAKAGE CURRENTS or a
breakdown in the reliability of the protective earth connection.
ORDINARY EQUIPMENT
Enclosed EQUIPMENT without protection against the ingress of water.
OPERATION 0f EQUIPMENT
CONTINUOUS OPERATION WITH INTERMITTENT LOADING.
Operation in which EQUIPMENT is connected continuously to the SUPPLY MAINS.The stated permissible loading
time is so short that the long term on-load operating temperature is not attained.The ensuing interval in loading is,
however, not sufficiently long for cooling down to the long term no-load operating temperature.
EQUIPMENT not suitable for use in the presence of a FLAMMABLE ANESTHETIC MIXTURE WITH AIR or WITH
OXYGEN or NITROUS OXIDE
CLEANING
The system is NOT WATERPROOF. It is NOT designed to protect internal components against the ingress of
liquids.Clean external system surfaces(Gantry,table,consoles and accessories)with a soft cloth dipped in hot water
and wrung DAMP/DRY. (NOT dripping!) IF NECESSARY, use only mild (dish washing liquid) soap to remove dirt.
Avoid damage to equipment! Some îspray and wipeîcleaners etch and permanently cloud
clear plastic surfaces!! Use only warm water and mild liquid soap to clean surfaces.
4 APPENDIX
www.gehealthcare.com
Imagination at work