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GE Healthcare

BRIVO CT315/325
COMPONENT REPLACEMENT
Operating Documentation

5306507-1EN
Rev 4
© 2009-2012, General Electric Company, All Rights Reserved.
Advanced Service Documentation Property of GE
For GE Service Personnel Only
No Rights Licensed - Do Not Use or Copy Disclosure to Third
Parties Prohibited
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

警告 • 本维修手册仅提供英文版本。
(ZH-CN) • 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的
伤害。

• THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.


WARNING
• IF A CUSTOMER’S SERVICE PROVIDER REQUIRES A LANGUAGE
(EN) OTHER THAN ENGLISH, IT IS THE CUSTOMER’S RESPONSIBILITY TO
PROVIDE TRANSLATION SERVICES.

Attention
• DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS
SERVICE MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD.
• FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE
SERVICE PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC
SHOCK, MECHANICAL OR OTHER HAZARDS.

ATTENTION • Ce manuel de service n'est disponible qu'en anglais.


• Si le technicien du client a besoin de ce manuel dans une autre langue
(FR) que l'anglais, c'est au client qu'il incombe de le faire traduire.
• Ne pas tenter d'intervenir sur les équipements tant que le manuel service
n'a pas été consulté et compris
• Le non-respect de cet avertissement peut entraîner chez le technicien,
l'opérateur ou le patient des blessures dues à des dangers électriques,
mécaniques ou autres.

警告 • このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業は
その業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないで
ください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者さ
んが、感電や機械的又はその他の危険により負傷する可能性があります。

ATENÇÃO • Este manual de assistência técnica só se encontra disponível em inglês.


• Se qualquer outro serviço de assistência técnica, que não a gems,
(PT-BR) solicitar estes manuais noutro idioma, é da responsabilidade do cliente
fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado ecompreendido este
manual de assistência técnica.
• O não cumprimento deste aviso pode por em perigo a segurança do
técnico, operador ou paciente devido a choques elétricos, mecânicos ou
outros.

ATTENTION
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

ОСТОРОЖНО! • Данное руководство по обслуживанию предлагается только на


английском языке.
(RU) • Если сервисному персоналу клиента необходимо руководство не на
английском, а на каком-то другом языке, клиенту следует
самостоятельно обеспечить перевод.
• Перед обслуживанием оборудования обязательно обратитесь к
данному руководству и поймите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести
к тому, что специалист по обслуживанию, оператор или пациент
получат удар электрическим током, механическую травму или другое
повреждение.

ATENCION • Este manual de servicio sólo existe en inglés.


• Si el encargado de mantenimiento de un cliente necesita un idioma que
(ES) no sea el inglés, el cliente deberá encargarse de la traducción del
manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y
comprendido este manual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor
de servicios, el operador o el paciente sufran lesiones provocadas por
causas eléctricas, mecánicas o de otra naturaleza.

DIKKAT • Bu servis kilavuzunun sadece ingilizcesi mevcuttur.


• Eğer müşteri teknisyeni bu kilavuzu ingilizce dişinda bir başka lisandan
(TR) talep ederse, bunu tercüme ettirmek müşteriye düşer.
• Servis kilavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
• Bu uyariya uyulmamasi, elektrik, mekanik veya diğer tehlikelerden dolayi
teknisyen, operatör veya hastanin yaralanmasina yol açabilir.

DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent write “Damage In Shipment” on ALL
copies of the freight or express bill BEFORE delivery is accepted or “signed for” by a GE representative or hospital receiving
agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company
will not pay a claim for damage if an inspection is not requested within this 14 day period.
To file a report:
Fill out a report on http://egems.med.ge.com/edq/home.jsp
Contact the local service coordinator.

ATTENTION
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CERTIFIED ELECTRICAL CONTRACTOR STATEMENT


All electrical Installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be
performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed
by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations and testing shall
be performed by qualified GE Medical personnel. The products involved (and the accompanying electrical installations) are
highly sophisticated, and special engineering competence is required. In performing all electrical work on these products,
GE will use its own specially trained field engineers. All of GE’s electrical work on these products will comply with the
requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, personnel of third-party

Attention
service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.

IMPORTANT! . . . X-RAY PROTECTION


X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained should be thoroughly
read and understood by everyone who will use the equipment before you attempt to place this equipment in operation. The
General Electric Company, Medical Systems Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no practical
design of equipment can provide complete protection. Nor can any practical design compel the operator to take adequate
precautions to prevent the possibility of any persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully acquainted with the
recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports
available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the
International Commission on Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems Group, its agents, and
representatives have no responsibility for injury or damage which may result from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be used.

LITHIUM BATTERY CAUTIONARY STATEMENTS

CAUTION
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent
type recommended by the manufacturer. Discard used batteries according to the manufacturer’s
instructions.

OMISSIONS & ERRORS


Customers, please contact your GE Sales or Service representatives.
GE personnel, please use the GEMS CQA Process to report all omissions, errors, and defects in this publication.

ATTENTION
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
Blank

ATTENTION
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

REVISION HISTORY
REV Date Primary Reason for Change
4 04/11/2012 Table Updated the resistance value between Pin 2 and Pin 3 of the cable connector “500Ω +/-100Ω” to
“125Ω +/-50Ω”. (Sec. 2)

Appendix A Updated storage temperature from -30°C~50°C to 0°C~30°C.


Updated storage humidity to 70%.
Added one Emergency Stop symbol.

3 12/08/2010 Warning Added multi-language warnings for French, Japanese, Portuguese-Brazil, Russian, Spanish and

Revision History
Turkish.

Gantry Updated Gantry top, front and rear covers removal procedure. (Sec. 1)
Added Axial Drive, Axial Drive Regen Resistor, Axial Motor and Axial Drive Noise Filter replacement
procedure for EMC-Gantry. (Sec. 4)
Added Power Supply Noise Filter replacement procedure for EMC-Gantry. (Sec. 4)
Updated GPLS2 (Rotationary) replacement procedure. (Sec. 6)

Table Updated Table bottom cover replacement procedure. (Sec. 1)


Updated Table Cradle replacement procedure. (Sec. 2)

XG Added method for how to move the Tube to the right side of the Gantry for the restricted scan room.
(Sec. 3)

PDU

2 11/02/2009 Updated manual to close SPRGEBct05987.

OC Added the mainboard replacement procedure. (Sec. 1)

Gantry Updated RF Cables to Optical Fiber Cable and Power Cable. (Sec. 3)
Updated HSDCD Brush Assy. (Sec. 3)
Added new section for Stationary Multiplexer Board (MUX) replacement procedure. (Sec. 3)
Added figure for 24V Power Supply replacement. (Sec. 4)
Added new section for Axial Driver Regen Resistor replacement procedure. (Sec. 4)
Updated Axial Driver replacement. (Sec. 4)
Updated DAS Power Supply. (Sec. 6)
Updated G-Pluse replacement. (Sec. 6)
Updated HV Cable (Anode/Cathode). (Sec. 6)
Updated HSDCD Transmitter Assy. (Sec. 7)
Updated Signal Multiplexer PWB. (Sec. 7)

Table Updated Table Covers removal/installation. (Sec. 1)


Updated figures for handle and handle cover removal. (Sec. 2)
Updated figure for encoder assy. (Sec. 2)
Added belt tension adjustment. (Sec. 2)
Added processes for Belt and Roller Assy replacement. (Sec. 2)
Updated figure for stepping motor driver assy and added notice for electro static discharge. (Sec. 2)

XG Updated figures for X-Ray Generator replacement. (Sec. 1)


Updated Calibrate Filament parameter. (Sec. 1)
Updated figures for X-Ray Tube replacement. (Sec. 3)

PDU Updated RMT Board replacement.


Updated Circuit Breaker (CB2~CB7) replacement.
Updated Indicator Light Assy replacement.
Updated Time Relay replacement.

1 08/06/2009 Initial release.

REVISION HISTORY
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REVISION HISTORY
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OPERATOR CONSOLE

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - HOST COMPUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 REMOVE THE CHASSIS SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2 MAINBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-3 MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4 SATA HARD DISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Table of Content
1-5 DVD-RAM DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-6 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-7 SYSTEM FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-8 GRAPHIC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-9 DUST PROOF FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

SECTION 2 - OTHER COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 SCAN CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2 MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 MOUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-4 KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

i
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

ii
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SECTION 1 - HOST COMPUTER

WARNING
ELECTRICAL SHOCK HAZAD!
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

SECTION 1 - OPERATOR CONSOLE


NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

1-1 REMOVE THE CHASSIS SIDE COVER


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all cable connectors from the Host Computer.
5. Place the Host Computer on its side with the left side cover facing up.
6. Unscrew the two screws holding the chassis. (See Illustration 1-1)

Illustration 1-1 Remove the screws


Screw (x2)

OC 1-1
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1-1 REMOVE THE CHASSIS SIDE COVER (CONTINUED)


7. Hands to promote side chassis.

Illustration 1-2 Promote Side Chassis

8. Lift the cover free from the chassis, then lift it off.
9. Follow the steps above in reverse to assemble the chassis cover.

1-2 OC
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1-2 MAINBOARD

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.

SECTION 1 - OPERATOR CONSOLE


4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Refer to the following illustration to disconnect the cable connectors from the mainboard.

Illustration 1-3 Mainboard

7. Remove the mainboard by unscrewing its 9 screws.


8. Follow the steps above in reverse to install the mainboard.
For SATA port connection:
• SATA Port 1: 320GB SATA WDC WD3201ABYS (System)
• SATA Port 2: 320GB SATA WDC WD3201ABYS (Rawdata)
• SATA Port 4: PLEXTOR DVD-RW
9. Restore the OC to original configuration.

OC 1-3
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1-3 MEMORY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Press the memory slot locking levers in the direction of the arrows as shown below to unseat the memory mod-
ule.

Illustration 1-4 Unlock Memory Slot

7. Locate the new memory slot on the mainboard.

Illustration 1-5 DIMM Slots

1-4 OC
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1-3 MEMORY INSTALLATION (CONTINUED)


8. Press the memory slot locking levers.
9. Align the memory module with the slot. The module has indentations that align with notches in the slots.
10. Insert the memory module into the slot (DIMM1 and DIMM3) as shown below.

CAUTION
DIMMs and their sockets are keyed for proper installation. To prevent socket or DIMM

SECTION 1 - OPERATOR CONSOLE


damage, align these guides properly when installing DIMMs.

Illustration 1-6 Insert the Memory

11. When inserted properly, the memory slot locking levers lock automatically onto the indentations at the ends of
the module.
12. Restore the OC to original configuration.

OC 1-5
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1-4 SATA HARD DISK


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Disconnect the signal and power cable connectors from the SATA Hard Disk.
7. Press the disk tray locking levers to pull out the hard disk from the OC chassis.

Illustration 1-7 Slide the Disk Tray Out of the Chassis

8. Unscrew the four HDD screws to detach the hard disk from the disk tray.

Illustration 1-8 Secure the Hard Disk

1-6 OC
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1-4 SATA HARD DISK (CONTINUED)


9. Place the new SATA Hard Disk into the disk tray.

Illustration 1-9 Place the Hard Disk in the Tray

SECTION 1 - OPERATOR CONSOLE


10. Secure the Hard Disk in place using four HDD screws.
11. Press the locking levers and slide the disk tray back into the chassis.
12. When inserted properly, the disk tray locking levers lock automatically into the indentations at the double sides
of the chassis.
13. Reconnect the signal and power cable connectors to the hard disk.
For SATA port:
• SATA Port 1: 320GB SATA WDC WD3201ABYS (System)
• SATA Port 2: 320GB SATA WDC WD3201ABYS (Rawdata)
• SATA Port 4: PLEXTOR DVD-RW
14. Restore the OC to original configuration.

OC 1-7
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1-5 DVD-RAM DRIVE


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Disconnect the signal and power cable connectors from the DVD-RAM Drive.
7. Remove the DVD-RAM Drive by unscrewing two screws.

Illustration 1-10 Secure with Screws

8. Slide the new DVD-RAM Drive into the chassis in the direction of the arrow shown.

Illustration 1-11 Insert the DVD-RAM into the Chassis

9. Secure with two screws.

1-8 OC
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1-5 DVD-RAM DRIVE (CONTINUED)


10. Reconnect the signal and power cable connectors to the rear of the DVD-RAM drive.

Illustration 1-12 Connect the Cables

SECTION 1 - OPERATOR CONSOLE


Data Cable Power Cable

11. Restore the OC to original configuration.

OC 1-9
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1-6 POWER SUPPLY


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Unscrew the four screws holding the chassis.

Illustration 1-13 Remove Screws of Power Supply

Screw (x4)

7. Unscrew the two internal screws holding the chassis.

Illustration 1-14 Remove the Internal Screws

8. Remove the power cables and then pull out the power supply from the chassis.
9. Follow the steps above in reverse to install the power supply.

1-10 OC
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1-7 SYSTEM FAN


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Locate the fan connector on the mainboard and unplug it. (See Illustration 1-15)

SECTION 1 - OPERATOR CONSOLE


Illustration 1-15 Unplug the Fan Cable

7. Unscrew the four screws holding the chassis.

Illustration 1-16 Remove Screws of Fan

Screw (x4)

OC 1-11
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1-7 SYSTEM FAN (CONTINUED)

CAUTION
When the last screw is removed, please do not let the fan falling to damage other parts.

8. Pull the fan away from the chassis and lift it free.
9. Follow the steps above in reverse to install the system fan.

1-12 OC
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1-8 GRAPHIC CARD

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.

SECTION 1 - OPERATOR CONSOLE


4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Unscrew the screw holding the chassis.
7. Press the locking lever (as show the direction of red arrow) and pull out the graphic card from the chassis (as
show the direction of blue arrow).

Illustration 1-17 Pull Out the Graphic Card

8. Follow the steps above inreverse to install the graphic card.

OC 1-13
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1-9 DUST PROOF FILTERS


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect all the cable connectors from the Host Computer.
5. Remove the OC chassis side cover.
6. Press the locking lever of the front cover to remove the front cover.

Illustration 1-18 Remove the Host Front Cover

Locking Lever (x3)

7. Remove the dust proof filter from the front cover.

Illustration 1-19 Remove the Dust Proof Filter

1-14 OC
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SECTION 2 - OTHER COMPONENTS

WARNING
ELECTRICAL SHOCK HAZAD!
IF THE SYSTEM HAS UPS ASSY, MAKE SURE YOU TURN OFF THE UPS POWER BEFORE
YOU ACCESS THE OPERATOR CONSOLE.

SECTION 2- OTHER COMPONENTS


2-1 SCAN CONTROL BOX

Special Equipment
• Scan Control Box

Understand and follow the Safety Guidelines Manual.


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.
3. Turn OFF the ‘CB2’ and ‘CB7’ switches on the PDU.
4. Disconnect the SCB Cable from the Gantry and OC. (See Illustration 2-1)

Illustration 2-1 SCB Cable Connection

To SCB To SCB To Gantry TGP Board

OC 2-1
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2-1 SCAN CONTROL BOX (CONTINUED)


5. Remove the SCB fastness metal plate by unscrewing its four screws to separate the Scan Control Box and
Keyboard.

NOTICE
Rating Plate and labels of OC are sticked at back of the metal plate, please keep the original
metal plate for the new SCB and keyboard.

Illustration 2-2 Rear View of SCB

Metal Plate

6. Install the new Scan Control Box and connect the SCB Cable to the Gantry and OC.
7. Turn ON the ‘CB2’ and ‘CB7’ switches on the PDU to reboot the system.
8. Check the Scan Control Box function.
9. Restore the Gantry to original configuration.
10. END.

2-2 OC
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REV 4 5306507-1EN

2-2 MONITOR

Special Equipment
• LCD Monitor
• Functional Check / Adjustment Manual (CD-ROM)

Understand and follow the Safety Guidelines Manual.


1. Shut down the system.
2. Remove the service window cover from the Gantry Left Side Cover.

SECTION 2- OTHER COMPONENTS


3. Turn OFF the ‘CB7’ switch on the PDU.
4. Disconnect the singal and power cables from the LCD monitor.
5. Install the new LCD monitor.
6. Turn ON the ‘CB7’ switch and reboot the system.
7. Perform Monitor Set-up to adjust monior display quality according to Installation manual.
8. Perform Monitor Function Test to test monitor function according to Functional Check / Adjustment manual.
9. Restore the Gantry to original configuration.
10. END

2-3 MOUSE

Special Equipment
• Mouse
• Functional Check / Adjustment Manual (CD-ROM)

Understand and follow the Safety Guidelines Manual.


1. Shut down the system.
2. Power OFF the Host Computer.
3. Disconnect the cable connector from the HOST Computer.
4. Install the new Mouse.
5. Verify that Mouse is operating normally.
6. END.

OC 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-4 KEYBOARD

Special Equipment
• Keyboard
• Functional Check / Adjustment Manual (CD-ROM)

Understand and follow the Safety Guidelines Manual.


1. Shut down the system.
2. Power OFF the Host Computer.
3. Disconnect the cable connector from the Host Computer.
4. Install the new Keyboard.
5. Perform Keyboard Function Test according to the Functional Check / Adjustment manual.
6. END.

2-4 OC
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

GANTRY

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 REMOVAL / INSTALLATION OF GANTRY COVERS. . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-1 Gantry Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-2 Gantry Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-1-3 Gantry Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Table of Content
1-1-4 Gantry Rear Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

SECTION 2 - GANTRY STATIONARY - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 S-DISP BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 EMERGENCY SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 X-DISP BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-4 GANTRY MICROPHONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-5 GANTRY FAN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

SECTION 3 - GANTRY STATIONARY - II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


3-1 HSDCD RECEIVER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-1-1 HSDCD Receiver Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-1-2 HSDCD ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-2 HSDCD BRUSH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-2-1 Multiplexer Board (MUX) - Stator (5325798) . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-2-2 Brush Block Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3-3 OPTICAL FIBER CABLE (HSDCD RECEIVER - DTB) . . . . . . . . . . . . . . . . . . . . . . . . 3-15

SECTION 4 - GANTRY STATIONARY - III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4-1 24V POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 POWER SUPPLY NOISE FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 GANTRY MAIN BEARING GREASE-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-4 AXIAL MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-4-1 Axial Motor for Non-EMC Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-4-2 Axial Motor for EMC Gantry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4-5 AXIAL DRIVE REGEN RESISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-5-1 Axial Drive Regen Resistor for Non-EMC Gantry . . . . . . . . . . . . . . . . . . . . . 4-20
4-5-2 Axial Drive Regen Resistor for EMC Gantry . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4-6 TGP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4-7 DTB BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4-8 AXIAL DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-8-1 Axial Driver for Non-EMC Gantry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-8-2 Axial Driver for EMC Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4-9 AXIAL DRIVER NOISE FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-9-1 Axial Driver Noise Filter for Non-EMC Gantry . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-9-2 Axial Driver Noise Filter for EMC Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

TABLE OF CONTENTS

SECTION PAGE
4-10 RELAY SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

SECTION 5 - GANTRY ROTATIONAL - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1 COLLIMATOR FILTER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-1-1 Collmator Filter Assy for Brivo CT315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-1-2 Collmator Filter Assy for Brivo CT325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-2 APERTURE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-2-1 Aperture Assy for Brivo CT315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-2-2 Aperture Assy for Brivo CT325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-3 APERTURE Z-AXIS BELT (ONLY FOR BRIVO CT325) . . . . . . . . . . . . . . . . . . . . . . . 5-7
5-4 APERTURE Z-AXIS MOTOR (ONLY FOR BRIVO CT325). . . . . . . . . . . . . . . . . . . . . 5-8
5-5 APERTURE Z-AXIS MOTOR (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-6 SCREW ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-7 SENSOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-8 APERTURE MOTOR DRIVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

SECTION 6 - GANTRY ROTATIONAL - II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6-1 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 OGP BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 G-PULSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3-1 GPLS1 (Stationary) and GPLS2 (5323946, Rotationary) . . . . . . . . . . . . . . . 6-6
6-3-2 GPLS2 for EMC Gantry (5323946-2, Rotationary) . . . . . . . . . . . . . . . . . . . . 6-7
6-4 AXIAL DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-5 HV CABLE (ANODE / CATHODE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

SECTION 7 - GANTRY ROTATIONAL - III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


7-1 HSDCD TRANSMITTER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 SIGNAL MULTIPLEXER PWB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 OPTICAL FIBER CABLE (DCP - RF XMT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7-4 HSDCD SLIP RING ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 1 - INTRODUCTION

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........

SECTION 1 - INTRODUCTION
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

CAUTION
Potential for Shock.
Voltage may be present. Potential for injury if covers removed and power is left ON.
Always remove the Left Side Cover first, and turn OFF power at the PDU.

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 REMOVAL / INSTALLATION OF GANTRY COVERS

1-1-1 Gantry Side Cover

Removal of Side Cover


1. Remove the two caps and mounting bolts from the Left Side Cover.

Illustration 1-1 Gantry Side Cover

Mounting Bolt (x2)

2. Remove the Left Side Cover by lifting it upward to release the two latches, located on the top edge of the Side
Cover.

Illustration 1-2 Left Side Cover Removal

Left Top Cover


Slot on the Bracket of Top
Cover for inserting Latch

Back View Latch (x2)

Left Side Cover

3. Repeat Step 1 through Step 2 for the Right Side Cover removal.

1-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-1 Gantry Side Cover (Continued)

Installation of Side Cover


1. To install the Right Side Cover, place it over the top cover and insert the two (2) side cover latches into slot on
the bracket of the Top Cover.
2. Screw the two mounting bolts to fix the Right Side Cover and cover the two caps.
3. Repeat Step 1 through Step 2 for the Left Side Cover installation.

1-1-2 Gantry Top Cover

SECTION 1 - INTRODUCTION
Removal of Top Cover
1. Remove the Gantry Left Side Cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Disconnect the Fan Power Cable Connector that connected to the Gantry Rear Cover.
4. Unscrew two screws that secure the Left Top Cover.

Illustration 1-3 Top Cover Removal

Top Cover_L

Associated Bracket Plug (x2)


Allen Screw (x2)

GANTRY 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-2 Gantry Top Cover (Continued)


5. Hold the cover bracket to horizontally draw the top cover outward to release plugs from the both sides of the
top cover bracket. (See Illustration 1-3)
6. “Crash” is heard when plugs were released, hold the cover bracket to lift the Top Cover upward until it can be
taken out from the Mounting Bracket.

Illustration 1-4 Top Cover Removal

Mounting Bracket

7. Repeat Step 3 through Step 6 for the right Top Cover removal.

1-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-2 Gantry Top Cover (Continued)

Installation of Top Cover

Illustration 1-5 Left and Right Top Covers


Top Cover_Left Top Cover_Right

SECTION 1 - INTRODUCTION
Tab

Note
Please pay attention to distinguish two Top Covers through position of power cable connector of the Top Cover
Cooling Fan.

1. Place two tabs of the Top Cover under the Gantry Mounting Bracket.
2. Press downwards the Top Cover associated bracket to let the Top Cover place on the Front Cover and Rear
Cover.
3. Push the Top Cover to lock plugs and secure two screws. (Refer to illustration 1-3)
4. Connect the Power Cable from the Fans to the Gantry.
5. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
6. Ensure fans work properly.
7. Repeat Step 1 through Step 6 for the other Top Cover installation.

GANTRY 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover

Special Equipment
Gantry Cover Dolly

CAUTION
Possible injury!
If the cover dolly fall over, they can injure persons. Therefore, after using the cover dolly,
keep them in a safe place and/or secure them from falling over even when the customer or
other persons accidentally hit the cover dolly.

NOTICE
Potential for front and rear covers damage.
Front and rear covers removal and installation can be safely accomplished by one person
using the dollies provided with the system. Failure to use these dollies will significantly in-
crease the likelihood of damage to the covers. Do not lean covers against walls.

Removal of Front Cover


Understand and follow the Safety Guidelines.
1. Remove the Gantry Left Side Cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry Right Side Cover and two Top Covers.
4. Remove the Table Bottom Cover.
5. Remove the mylar window.

1-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)

Illustration 1-6 Gantry Front and Rear Covers


Right View

Front Cover Rear Cover

Holes for Dolly


Studs Installation

SECTION 1 - INTRODUCTION
Cover Mounting Bolt (x4)

6. Install the four dolly studs onto the Gantry Front Cover.
7. Install the gantry cover dollies to the dolly studs.
Note
Pay attention to the direction of the cover dollies when removing the front cover.

Illustration 1-7 Cover Dolly Installation Direction

Long Side Toward Table Short Side Toward Gantry

GANTRY 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)


8. Unscrew the two Mounting Bolts from the both side of the Front Cover.
9. Slightly disengage the Gantry Front Cover to release the cover plugs from the Gantry frame.

NOTICE
For gantry front/rear cover securing, magnet is attached on the gantry HLA frame, please be
careful to separate the gantry front/rear cover from the gantry HLA and avoid falling down.
(See Illustration 1-8)
10. Disconnect the cable connectors.
• FMPhone RL1 ---- 5321620 (to front cover) & 5321399 (to TGP)
• S-DISP RL1 ---- 5321607 (to front cover) & 5321391 (to TGP)

Illustration 1-8 Gantry Front Cover Securing


Front Cover

Magnet

11. Step by step raise the Gantry Front Cover to the proper position with the cover dollies to move out it from gap
between the Gantry and Table.

Illustration 1-9 Gantry Front Cover Removal

2 Vertical

1 Horizontal

1-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)

Illustration 1-10 Gantry Cover with Cover Dollies

Dolly Stud (x4)

SECTION 1 - INTRODUCTION
FMPhone RL1 & S-DISP RL1
Plug (x2)

Mounting Bolt Hole (x2)

GANTRY 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)


12. Disconnect two cable connectors from the Front Control Panel (J1 and J2) and remove the Front Control Panel
by unscrewing its four bolts.

Illustration 1-11 S-DISP Board & Control Panel Removal


Connector_J2 Connector_J1

Bolt (x4)
S-DISP Dummy

13. Hang the Gantry Control Panel on the panel support pole of the Gantry and plug the S-DISP Dummy (5329766)
to the Front Control Panel J2.
14. Connect the cable connector (5321391) from the TGP to the Gantry Control Panel J1 for its service position.

Illustration 1-12 Place Control Panel


J2
J1

Support Pole Front Control Panel Cable (From TGP to Control Panel)

1-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)


15. Disconnect the E-Stop Cable Connector from the Emergency Switch.
16. Remove the Emergency Switch (x2) with Support Plate by unscrewing its three nuts.
17. End.

Illustration 1-13 Gantry Emergency Switch Removal

SECTION 1 - INTRODUCTION
E-STOP Cable

Screw (x3)
(4.6Nm)

GANTRY 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)

Installation of Front Cover


1. Install the four dolly studs to the new Gantry Front Cover.
2. Install the gantry cover dollies to the dolly studs.
3. Disconnect the cable connector from the Gantry Control Panel J1.
4. Pull out the S-DISP Dummy from the Front Control Panel J2.
5. Install the two Emergency Switches to the new Gantry Front Cover and reconnect the E-STOP Cables.
6. Install the Gantry Control Panel to the new Gantry Front Cover by screwing its four bolts.
7. Connect the two cable connectors to the Front Control Panel (J1 and J2).
8. Move the Gantry Front Cover close to the Gantry.
Note
Pay attention to the direction of the Cover Dollies when installing the Cover Dollies. (See illustration
1-7)
9. Step by step lower the Gantry Front Cover to the proper position with the cover dollies to assemble it to the
Gantry.
10. Insert one plug of the Gantry Front Cover in the Gantry Frame and screw slightly the mounting bolt to fix the
Front Cover.

Illustration 1-14 Gantry Front Cover Installation

Cover Plug

Hole for Installing Mounting Bolt

1-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-3 Gantry Front Cover (Continued)


11. Slightly adjust cover position to insert the other plug of the Gantry Front Cover in the Gantry Frame.
12. Let the Gantry Front Cover adsorb on the Gantry HLA by magnet. (Refer to Illustration 1-8)
13. Screw and tighten two front cover mounting bolts.

Illustration 1-15 Fix the Gantry Front Cover Mounting Bolts

SECTION 1 - INTRODUCTION
Front Cover Mounting Bolt (x2)

14. Connect the Front Control Panel and Microphone cable connectors.
• FMPhone RL1 ---- 5321620 (to front cover) & 5321399 (to TGP)
• S-DISP RL1 ---- 5321607 (to front cover) & 5321391 (to TGP)
15. Reinstall the two Top Covers and the Right Side Cover.
16. Install the mylar window.
17. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
18. Reinstall the Gantry Left Side Cover.
19. End.

GANTRY 1-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-4 Gantry Rear Cover

Special Equipment
Cover dolly

CAUTION
Possible injury!
If the cover dolly fall over, they can injure persons. Therefore, after using the cover dolly,
keep them in a safe place and/or secure them from falling over even when the customer or
other persons accidentally hit the cover dolly.

NOTICE
Potential for front and rear covers damage.
Front and rear covers removal and installation can be safely accomplished by one person
using the dollies provided with the system. Failure to use these dollies will significantly in-
crease the likelihood of damage to the covers. Do not lean covers against walls.

Removal of Rear Cover


Understand and follow the Safety Guidelines.
1. Remove the Gantry Left Side Cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches on the PDU.
3. Remove the Gantry Right Side Cover and two Top Covers.
4. Remove the mylar window.
5. Install the four dolly studs onto the Gantry Rear Cover.
6. Install the gantry cover dollies to the dolly studs.
7. Unscrew the two Rear Cover Mounting Bolts.
8. Slightly disengage the Gantry Rear Cover to release the cover plugs from the Gantry Frame.

NOTICE
For gantry front/rear cover securing, magnet is attached on the gantry HLA frame, please be
careful to separate the gantry front/rear cover from the gantry HLA and avoid falling down.
(See Illustration 1-16)

1-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-4 Gantry Rear Cover (CONTINUED)

Illustration 1-16 Gantry Rear Cover Securing


Rear Cover

SECTION 1 - INTRODUCTION
Magnet
9. Disconnect the cable connectors.
• RMPhone RL1 ---- 5321619 (to rear cover) & 5321398 (to TGP)
• X-DISP RL1 ---- 5321618 (to rear cover) & 5321395 (to TGP)
• Fan RL3 ---- 5321537
10. Remove the Gantry Rear Cover away from the Gantry.
11. Disconnect the X-DISP Cable Connector.
12. Remove the X-DISP Board by unscrew its two screws from the Gantry Rear Cover.
13. End.

GANTRY 1-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-4 Gantry Rear Cover (Continued)

Installation of Rear Cover


1. Install the four dolly studs onto the new Gantry Rear Cover.
2. Install the gantry cover dollies to the dolly studs.
3. Install the X-DISP Board to the new Gantry Rear Cover.
4. Reconnect the X-DISP Cable Connector.
5. Move the Gantry Rear Cover close to the Gantry.
6. Insert one plug of the Gantry Rear Cover to the gantry frame and screw slightly the mounting bolt to fix the rear
cover.

Illustration 1-17 Gantry Rear Cover Installation

Cover Plug
Hole for Installing Mounting Bolt

7. Slightly adjust the Gantry Rear Cover position to Insert the other plug of the Rear Cover to the Gantry Frame.
8. Let the Gantry Rear Cover adsorb on the Gantry HLA by magnet. (See Illustration 1-16)
9. Screw and tighten two rear cover mounting bolts.
10. Connect the X-DISP, Fan and Microphone cable connectors:
• RMPhone RL1 ---- 5321619 (to rear cover) & 5321398 (to TGP)
• X-DISP RL1 ---- 5321618 (to rear cover) & 5321395 (to TGP)
• Fan RL3 ---- 5321537
11. Reinstall the two Top Covers and the Right Side Cover.
12. Install the mylar window.
13. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
14. Reinstall the Gantry Left Side Cover.
15. End.

1-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 2 - GANTRY STATIONARY - I

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 2 - GANTRY STATIONARY - I



..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 S-DISP BOARD ASSY

Special Equipment
• S-DISP Board Assy (5315381)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Disconnect two the cable connectors (J1 and J2) from the S-DISP Board & Control Panel.
5. Hold the S-DISP Board & Control Panel Assy and remove it by unscrewing its four screws.

Illustration 2-1 S-DISP Board & Control Panel Removal


Connector_J2 Connector_J1

Bolt (x4)
S-DISP Dummy

6. Install the new S-DISP Board & Control Panel Assy by referring to steps 5 through 4.
7. Restore the Gantry to original configuration.
8. END

2-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-2 EMERGENCY SWITCH

Special Equipment
• Emergency Switch Assy (5322812)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.

SECTION 2 - GANTRY STATIONARY - I


3. Remove the Gantry covers except the rear cover.
4. Remove the S-DISP Board & Control Panel Assy from the Gantry front cover.
5. Disconnect the E-STOP Cable Connector from the Emergency Switch.
6. Remove the Emergency Switch with support plate by unscrewing its three (3) nuts.

Illustration 2-2 Gantry Emergency Switch Removal

E-STOP Cable

Screw (x3)
(4.6Nm)

7. Unscrew the lock ring, and remove the Emergency Switch from the support plate.
8. Install the new Emergency Switch by referring to steps 7. through 4.
9. Restore the Gantry to original configuration.
10. END

GANTRY 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3 X-DISP BOARD ASSY

Special Equipment
• X-Disp Board Assy (5315291)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Disconnect the cable connector from the X-DISP Board Assy.

Illustration 2-3 Disconnect X-DISP Board Cable

Screw (x2)

X-DISP Cable

5. Remove the X-DISP Board Assy from the Support Bracket by unscrewing its two screws.
6. Install the new X-DISP Board Assy by referring to steps 5. through 4.
7. Restore the Gantry to original configuration.
8. END

2-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-4 GANTRY MICROPHONE

Special Equipment
• Microphone
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.

SECTION 2 - GANTRY STATIONARY - I


3. Remove the gantry front (or/and Rear) cover.
4. Disconnect the cable connector from the microphone assy.
5. Remove the microphone assy by pulling the device straight out.

Illustration 2-4 Gantry Microphone Assy Removal

Microphone Assy for Rear Cover Microphone Assy for Front Cover

Connector

Microphone Assy

6. Install the new microphone assy by referring to steps 5. through 4.


7. Restore the Gantry to original configuration.
8. END

GANTRY 2-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-5 GANTRY FAN ASSY

Special Equipment
• Gantry FAN Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the gantry right side cover as required.
4. Unplug the fans cable connector.
5. Remove the gantry top cover that has the fans that are being replaced.
6. Remove the defective fans assy by unscrewing its four screws from the top cover.

Illustration 2-5 Gantry Fan Assy Removal


Top Cover_Left Top Cover_Right

7. Install the new gantry fans assy by referring to steps 6. through 4.


8. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
9. Verify that the gantry fans are operating normally.
10. Restore the Gantry to original configuration.
11. END.

2-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 3 - GANTRY STATIONARY - II

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 3 - GANTRY STATIONARY - II



..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 3-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 HSDCD RECEIVER ASSY

3-1-1 HSDCD Receiver Replacement

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• HSDCD Receiver (5325836)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Disconnect the optical fiber cable and power cable from the HSDCD Receiver.
5. Remove the HSDCD Receiver by unscrewing its two screws. (Illustration 3-1).

NOTICE
Do not loosen any other screws from HSDCD Receiver Assy than mentioned in the Step 5.
If loosened other screws, the receiver position must be readjusted.

Illustration 3-1 HSDCD Receiver Replacement

Screw (x2)

Optical Fiber Cable and Power Cable

3-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 HSDCD RECEIVER ASSY (CONTINUED)


6. Replace the new HSDCD Receiver.
7. Reconnect the optical fiber cable and power cable to the HSDCD Receiver.
8. Switch ON the ‘CB2’ switch and Service switch.
9. Rotate the Gantry manually to perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.

SECTION 3 - GANTRY STATIONARY - II


Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
10. Switch ON the ‘CB4’ and ‘XG Power’ switches.
11. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
12. Restore the Gantry to original configuration.
13. Perform Data Transfer Check according to Functional Check & Adjustment manual, DAS/DETECTOR.

14. END

GANTRY 3-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1-2 HSDCD ANTENNA

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• HSDCD Antenna (5318130)
• Functional Check/Adjustment Manual (CD-ROM)
Note
The probability of a HSDCD Receiver failure is greater than HSDCD Antenna failure. Before
replacing the HSDCD Antenna replace only HSDCD Receiver and proceed the functional check.
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Disconnect the optical fiber cable and power cable from the HSDCD Receiver.
5. Remove the HSDCD Receiver by unscrewing its two screws. (Illustration 3-1).
6. Remove the HSDCD Antenna with support bracket by unscrewing its two screws.

Illustration 3-2 HSDCD Antenna with Bracket Removal

Antenna

Screw (x2)
Receiver

Optical Fiber Cable and Power Cable

3-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 HSDCD ANTENNA (CONTINUED)


7. Remove the HSDCD Antenna from bracket by unscrewing its three screws.

Illustration 3-3 HSDCD Antenna Removal

Antenna

SECTION 3 - GANTRY STATIONARY - II


Screw (x3)
Receiver

Bracket

8. Install the new HSDCD Antenna by performing steps 7 through 5.


9. Perform following adjustment and check according to Functional Check & Adjustment manual, Gantry.
HSDCD RECEIVER ASSY POSITION
10. Reconnect the optical fiber cable and power cable to the Receiver.
11. Switch ON the ‘CB2’ switch and Service switch.
12. Rotate the Gantry manually to perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
13. Switch ON the ‘CB4’ and ‘XG Power’ switches.
14. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
15. Restore the Gantry to original configuration.
16. Perform following adjustment and check according to the Functional Check & Adjustment manual, DAS/DE-
TECTOR.
DATA TRANSFER CHECK
17. END

GANTRY 3-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2 HSDCD BRUSH ASSY

NOTICE
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the ‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to dis-
charge.

CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.

Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401
HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).

Do not remove gloves near an exposed slip ring. The powder inside the glove can
contaminate the ring.

NOTICE
The Brushes are very fragile. Handle the Brush Block with care. 
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• Brush Assy (5325796)
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

Preparation:
1. Remove the service window cover from the left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.

3-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2 HSDCD BRUSH ASSY (CONTINUED)

3-2-1 Multiplexer Board (MUX) - Stator (5325798)

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Remove the protect cover from the Brush Block Assy by unscrewing its 4 screws.

SECTION 3 - GANTRY STATIONARY - II


Illustration 3-4 Remove the Brush Block Cover

Screw (x4)

2. Disconnect the signal cable connector J7 (5321393: From TGP CN7 to MUX J7), signal cable connector (From
MUX to Signal Brush Board) and MUX/PS cable connector (5321534: From PS to MUX) from the MUX board.
(See Illustration 3-5)
3. Remove the MUX board by unscrewing its four screws. (See Illustration 3-5)

GANTRY 3-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2-1 Multiplexer Board (MUX) - Stator (Continued)

Illustration 3-5 Remove the Stationary MUX Board


Signal Cable Connector (J7) Power Cable Connec

Screw (x4)

Signal Cable Connector


(MUX to Signal Brush Board)

4. Install the new MUX board.


5. Reconnect all cable connectors to the MUX board.
6. Restore the Gantry to the original configuration.
7. End.

3-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2-2 Brush Block Removal

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.
1. Remove the HSDCD Brush Block Assy from the Gantry as follows:
a. Remove the protect cover from the Brush Block Assy by unscrewing its 4 screws. (See Illustration 3-4)

SECTION 3 - GANTRY STATIONARY - II


b. Disconnect the signal cable connector J7 (5321393: From TGP CN7 to MUX J7) and MUX/PS cable con-
nector (5321534: From PS to MUX) from the MUX board. (See Illustration 3-5)
c. Mark and disconnect all power cables (including the GND cable) from the power bars.

Illustration 3-6 Brush Block Assy Removal

Screw (x4)

Power Cables and GND

d. Remove the brush block assy by unscrewing its four (4) Allen screws.

GANTRY 3-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2-2 Brush Block Removal (Continued)

NOTICE
Do not screw (or unscrew) the Adjuster Screws. The Gantry design fixes the Brush Block
position.

Adjuster Screw (x2)

NOTICE
Do not touch the slip ring and brush surfaces.
Do not polish the slip ring surfaces and the brush surfaces using an Abrasive (or
equivalent).

3-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2 HSDCD BRUSH ASSY (CONTINUED)

Signal/Power Brush Replacement

NOTICE
The Brushes are very fragile. Handle the Brush Block with care. 
For an eventual brush breakage, check the type and replace it provided in the Field
Emergency Kit Assy.

SECTION 3 - GANTRY STATIONARY - II


There are two types of Signal/Power Brushes as follows. Verify the color of brush to distinguish each type.
(Illustration 3-7).
• CAG Signal Brush Tip: Installed at two signal brushes, with RED colored Terminal.
CA40 Signal Brush Tip: the remaining signal brushes, terminal not colored).
• CAG Power Brush Tip: Installed at the middle GND brush, with silver brush.
CA40 Power Brush Tip: Installed at other GND brushes and power brushes, with black brush.

Illustration 3-7 Signal/Power Brush Types

CA40 Signal Brush Tip (x2)


(Silvery white Terminal)

Power Brush
CAG Brush CA40 Brush

Signal Brush
GND Brush
(CAG)

CAG Brush
CA40 Brush

Signal Brush

CAG Signal Brush Tip (x2)


(Red Terminal)

1. Remove the Brush Cap of Signal/Power Brush that will be replaced.


2. Identify the type of Brush Tip (CAG or CA40).

GANTRY 3-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2 HSDCD BRUSH ASSY (CONTINUED)


3. Remove the defective brush from the HSDCD Brush Block Assy.
4. Insert the new Brush.
Note
Please pay attention to installation direction of the Brush, keep all marks at the same side.

Illustration 3-8 Mark of Brush

CAG Brush CA40 Brush

Mark

5. Fasten the Brush Cap.

Rubbing The Brushes

NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
Push and free few times the replaced brushes by finger with a kim wipe between the finger and brush and check
whether they glide smoothly into the brush holder.

3-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

Brush Block Installation


1. Install the Brush Block Assy on the Brush Block Bracket by screwing its four allen screws, DO NOT tighten
these four screws. (See Illustration 3-9)

Illustration 3-9 Brush Block Assy Installation

SECTION 3 - GANTRY STATIONARY - II


Adjuster Screw Allen Screw (x4)
(x2) (117kgf.cm/11.5Nm)

NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the track of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.
2. Screw two adjuster screws with Loctite242 to adjust the Brush Block Assy postion to certify that the brushes
are positioned in the middle of the Slip Ring Track and not contact with the Slip Ring Barrier.

Illustration 3-10 Certify that the Brushes are in contact with the middle of Slip Ring Track

Slip Ring

Ring Track

Brush
Brush Block

3. Tighten these four fixed allen screws with torque. (See Illustration 3-9)

GANTRY 3-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-2 BRUSH ASSY (CONTINUED)


4. Reconnect all power cables (including the GND cable) to the Brush Block Assy.
5. Reconnect the cable connector J7 (5321393: From TGP CN7 to brush block J7) and MUX/PS cable connector
(5321534: From PS to MUX) to the MUX board.
6. Tie the cables with tie wraps shown in Illustration 3-11.

Illustration 3-11 Cable Connection

Tie Wraps

7. Switch ON the ‘CB2’ switch.


8. Rotate the Gantry manually to check if the movement is smooth and there is no abnormal noise. Make more
than one complete rotation.
9. Switch ON the ‘CB4’ and ‘XG Power’ switches.
10. Perform the following checks according to the Functional Check & Adjustment manual, Gantry.
SIGNAL BRUSH CONTACT
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
11. Perform the following check according to the Functional Check & Adjustment manual, DAS/DETECTOR.
DATA TRANSFER CHECK
12. Restore the Gantry to the original configuration.
13. END

3-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-3 OPTICAL FIBER CABLE (HSDCD RECEIVER - DTB)

Special Equipment
• Optical Fiber Cable (5321622)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

SECTION 3 - GANTRY STATIONARY - II


1. Shut down the system.
2. Remove the service window cover from the Gantry left side cover.
3. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
4. Remove the Gantry covers except the front cover.
5. Disconnect the Optical Fiber Cable connector from the DTB (J2).

Illustration 3-12 DTB Board

Optical Fiber Cable

GANTRY 3-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-3 OPTICAL FIBER CABLE (HSDCD RECEIVER - DTB) (CONTINUED)


6. Disconnect the Optical Fiber Cable from the HSDCD Receiver (J1).

Illustration 3-13 HSDCD Receiver

HSDCD Receiver

Optical Fiber Cable (J1)

7. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
8. Install the new Optical Fiber Cable by referring to steps 7 through 5.
9. Restore the Gantry to the original configuration.
10. END

3-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 4 - GANTRY STATIONARY - III

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 4 - GANTRY STATIONARY - III



..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 4-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-1 24V POWER SUPPLY

Special Equipment
• 24V Power Supply (5159097)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Mark and remove the wires from the terminal of power supply.

Illustration 4-1 24V Power Supply

24V Power Supply

4-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-1 24V POWER SUPPLY (CONTINUED)


4. Remove the power supply from the bracket by unscrewing its four screws.

Illustration 4-2 Screws for 24V Power Supply

SECTION 4 - GANTRY STATIONARY - III


Screws for 24V Power Supply

5. Install the new power supply through step 4 to 3.


6. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
7. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
8. Perform the following adjustment according to the Functional Check & Adjustment manual, GANTRY.
DC POWER SUPPLIES
9. Restore the Gantry to original configuration.
10. END

GANTRY 4-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 POWER SUPPLY NOISE FILTER

Special Equipment
• Power Supply Noise Filter (5392640)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the slip ring plates and bracket shown as below illustration.

Illustration 4-3 Remove SR Plates and Bracket

Remove these Slip Ring


Plates and Bracket

4-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 POWER SUPPLY NOISE FILTER (CONTINUED)


4. Refer to method shown as Illustration 4-4 to disconnect the leads of the noise filter cables.

Illustration 4-4 Disconnect the Noise Filter Connectors

SECTION 4 - GANTRY STATIONARY - III


5. Remove the power supply noise filter by unscrewing its two screws. (See Illustration 4-5)

Illustration 4-5 Power Supply Noise Filter Removal

GANTRY 4-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 POWER SUPPLY NOISE FILTER (CONTINUED)


6. Install the new power supply noise filter by referring to reverse order of the filter removal.
7. Install the slip ring plates and bracket.
8. Restore the Gantry to original configuration.
9. END.

4-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-3 GANTRY MAIN BEARING GREASE-UP

Special Equipment
• Grease Gun
• Grease Cartridge : Shell Alvania grease#2 NEW (U0411BD)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.

SECTION 4 - GANTRY STATIONARY - III


2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry right side cover.
Note
New grease must be used. Do NOT reuse a grease cartridge; open a brand new grease cartridge
every time you perform this operation.
4. Input the grease (SHELL ALVANIA grease #2) into the grease gun.
5. Attach the grease gun to the bearing grease nipple (see illustration 4-6).

Illustration 4-6 Grease Nipple (fitting)

Grease Nipple

GANTRY 4-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-3 GANTRY MAIN BEARING GREASE-UP (CONTINUED)

NOTICE
Slow pumping operation is required.
If pumped fast, new grease will be soon ejected so that new grease can NOT reach the main
bearing.
6. Inject the grease (one cartridge) while rotating the Gantry slowly by hand. Any grease which leaks between the
shaft of main bearing and housing must be wiped clean.
7. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
8. Rotate the Gantry for approximately 10 minutes using the toggle switches on the TGP board and verify that the
Gantry rotation is smooth.
9. Switch OFF the ’CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
10. Wipe clean any grease which has leaked between the bearing and the housing.
11. Restore the Gantry to original configuration.
12. END

4-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR

Special Equipment
• Axial Motor Assy (5323981)
• Tie wraps
• CRC of equivalent (WD40, etc...)
• Functional Check/Adjustment Manual (CD-ROM)

SECTION 4 - GANTRY STATIONARY - III


4-4-1 Axial Motor for Non-EMC Gantry
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry all covers.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches about the 6 o’clock position by hand.
6. Insert the azimuth lock pin.
7. Switch OFF the ‘CB2’ Switches.
8. Cut the tie-wraps holding the cables on the mounting plate and the Gantry HLA.

Illustration 4-7 Cut the Tie-wraps

GANTRY 4-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


9. Remove the Axial Motor Pulley cover by unscrewing its 3 screws.

Illustration 4-8 Remove the Axial Motor Pulley Cover

Axial Motor Pulley Cover

Screw (x3)

10. Remove the Axial Drive Belt from the Axial Motor Pulley.

Illustration 4-9 Belt Tension Adjuster

Lock Nut

D
Spring

Adjusting Bolt

Axial Belt

Mounting Plate Bolt (x3)

4-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


a. Loosen the lock nut.
b. Loosen the adjusting bolt to relieve drive belt tension.
c. Loosen the three mounting plate bolts.
d. Lift the mounting plate and remove the axial drive belt from the Axial Motor Pulley.

Illustration 4-10 Axial Motor Pulley

SECTION 4 - GANTRY STATIONARY - III


Axial Motor Pulley

Mounting Plate Bolt (x3)

11. Disconnect the encoder cable connector and the power cable connector from the Axial Motor Assy.

Illustration 4-11 Disconnect Cables from the Axial Motor

Power Cable Connector


(5321616)

Encoder Cable Connector


(5321617)

GANTRY 4-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


12. Disconnect the cables from the fuse of the Axial Drive Regen Resistor.

Illustration 4-12 Axial Drive Regen Resistor Assy

Fuse

Axial Drive Regen Resistor Assy

13. Unscrew the adjusting bolt.


14. Remove the three mounting plate bolts.

Illustration 4-13 Mounting Plate Removal

Adjusting Bolt

Mounting Plate Bolt (X3)

4-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


15. Remove the mounting plate with the axial motor assy from the Gantry HLA.
16. Remove the Axial Motor Assy from the mounting plate by unscrewing its four allen screws. (See Illustration 4-
14)

Illustration 4-14 Axial Motor Assy Removal

SECTION 4 - GANTRY STATIONARY - III


Pulley

Sleeve

Release
Hole

Allen Screw (x4) Release


Hole
Torque: 285kg.cm = 27.9N.m Allen Screws

17. Remove the Sleeve and Axial Motor Pulley. (See Illustration 4-14)
a. Remove the three Allen screws.
b. Insert the two Allen screws into the ’Release Hole’ at the Sleeve.
c. Release the Sleeve by screwing down the two Allen screws and remove the Sleeve from the Axial Motor
shaft.
d. Remove the Axial Motor Pulley from the Axial Motor shaft.
18. Clean and lubricate the Axial Motor shaft surface using the light grade machine oil such as CRC, WD40, etc.
19. Insert and push the Axial Motor Pulley all the way onto the shaft of the new Axial Motor assy.

GANTRY 4-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


20. Insert the Sleeve and progressively tighten each screw using the repeated sequence show in illustration 4-22.
(Torque: 70kg.cm = 6.9N.m)

Illustration 4-15 Sleeve Tightening

Sleeve Release Hole


1
Pulley

Release Hole

21. Install the new Axial Motor Assy by referring to steps 15. through 11.
22. Reconnect the encoder cable connector and the power cable connector to the Axial Motor assy.
23. Release the azimuth lock pin.
24. Switch ON the ‘CB2’ switch.
25. Reinstall the Axial Drive Belt to the Axial Motor Pulley.
26. Adjust the belt tension according to the Functional Check & Adjustment manual, Gantry, AZIMUTH BELT TEN-
SION.
27. Switch ON the ‘CB4’ and ‘XG Power’ switches.
28. Perform the following checks according to the Functional Check & Adjustment manual, Gantry.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION SPEED
29. Install the Axial Motor Pulley cover.
30. Restore the Gantry to original configuration.
31. END

4-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4-2 Axial Motor for EMC Gantry


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry all covers.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches about the 6 o’clock position by hand.

SECTION 4 - GANTRY STATIONARY - III


6. Insert the azimuth lock pin.
7. Switch OFF the ‘CB2’ Switches.
8. Cut the tie-wraps holding the cables on the mounting plate and the Gantry HLA.
9. Remove the Axial Motor Pulley cover by unscrewing its 3 screws.

Illustration 4-16 Cut the Tie-wraps

Axial Motor Pulley Cover

Screw (x3)

GANTRY 4-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


10. Remove the Axial Drive Belt from the Axial Motor Pulley.

Illustration 4-17 Belt Tension Adjuster

Lock Nut

D
Spring

Adjusting Bolt

Axial Belt

a. Loosen the lock nut.


b. Loosen the adjusting bolt to relieve drive belt tension.
c. Loosen the three mounting plate bolts.
d. Lift the mounting plate and remove the axial drive belt from the Axial Motor Pulley.

Illustration 4-18 Axial Motor Pulley

Axial Motor Pulley

Mounting Plate Bolt (x3)

4-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


11. Disconnect the encoder cable connector and the power cable connector from the Axial Motor Assy.

Illustration 4-19 Disconnect Cables from the Axial Motor

SECTION 4 - GANTRY STATIONARY - III


Power Cable Connector Encoder Cable Connector
(5321616) (5321617)

12. Unscrew the adjusting bolt.


13. Remove the three mounting plate bolts.
14. Remove the mounting plate with the axial motor assy from the Gantry HLA.

Illustration 4-20 Mounting Plate Removal

Adjusting Bolt

Mounting Plate Bolt (X3)

GANTRY 4-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


15. Remove the Axial Motor Assy from the mounting plate by unscrewing its four allen screws. (See Illustration 4-
21)

Illustration 4-21 Axial Motor Assy Removal

Pulley

Sleeve

Release
Hole

Allen Screw (x4) Release


Hole
Torque: 285kg.cm = 27.9N.m Allen Screws

16. Remove the Sleeve and Axial Motor Pulley. (See Illustration 4-21)
a. Remove the three Allen screws.
b. Insert the two Allen screws into the ’Release Hole’ at the Sleeve.
c. Release the Sleeve by screwing down the two Allen screws and remove the Sleeve from the Axial Motor
shaft.
d. Remove the Axial Motor Pulley from the Axial Motor shaft.
17. Clean and lubricate the Axial Motor shaft surface using the light grade machine oil such as CRC, WD40, etc.
18. Insert and push the Axial Motor Pulley all the way onto the shaft of the new Axial Motor assy.

4-18 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-4 AXIAL MOTOR (CONTINUED)


19. Insert the Sleeve and progressively tighten each screw using the repeated sequence show in illustration 4-22.
(Torque: 70kg.cm = 6.9N.m)

Illustration 4-22 Sleeve Tightening

Sleeve Release Hole


1
Pulley

SECTION 4 - GANTRY STATIONARY - III


3

Release Hole

20. Install the new Axial Motor Assy by referring to steps 15. through 11.
21. Reconnect the encoder cable connector and the power cable connector to the Axial Motor assy.
22. Release the azimuth lock pin.
23. Switch ON the ‘CB2’ switch.
24. Reinstall the Axial Drive Belt to the Axial Motor Pulley.
25. Adjust the belt tension according to the Functional Check & Adjustment manual, Gantry, AZIMUTH BELT TEN-
SION.
26. Switch ON the ‘CB4’ and ‘XG Power’ switches.
27. Perform the following checks according to the Functional Check & Adjustment manual, Gantry.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION SPEED
28. Install the Axial Motor Pulley cover.
29. Restore the Gantry to original configuration.
30. END

GANTRY 4-19
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-5 AXIAL DRIVE REGEN RESISTOR

CAUTION
When servicing the Axial Drive Regen Resistor, wait approximately three~four minutes after
switching OFF the ‘CB4’ and ‘XG Power’ switches at the PDU for capacitor to discharge.

Special Equipment
• Axial Drive Regen Resistor (5323475)
• Tie wraps

4-5-1 Axial Drive Regen Resistor for Non-EMC Gantry


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry all covers except the front cover.
4. Cut the tie-wraps holding the cables on the Gantry HLA.

Illustration 4-23 Axial Drive Regen Resistor Assy

Fuse

Axial Drive Regen Resistor Cover

5. Remove the axial drive regen resistor cover by unscrewing its 4 screws.
6. Disconnect the cables from the axial drive regen resistor.
7. Remove the axial drive regen resistor by unscrewing its six screws from the mounting plate.
8. Install the new resistor to the mounting plate through steps 7 to 4.
9. Restore the Gantry to original configuration.
10. End.

4-20 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-5-2 Axial Drive Regen Resistor for EMC Gantry


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry right side cover.
4. Remove the Gantry drive filter resistor box cover by unscrewing its three screws.

Illustration 4-24 Gantry Drive Filter Resistor Cover Removal

SECTION 4 - GANTRY STATIONARY - III

GANTRY 4-21
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-5 AXIAL DRIVE REGEN RESISTOR (CONTINUED)


5. Cut the tie-wraps holding the cables on the bracket.
6. Disconnect the cables from the axial drive regen resistor.
7. Remove the axial drive regen resistor with bracket by unscrewing its six screws.

Illustration 4-25 Axial Drive Regen Resistor Removal

Tie-Wraps
8. Install the new resistor through steps 7 to 4.
9. Restore the Gantry to original configuration.
10. End.

4-22 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-6 TGP BOARD

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• TGP Board (5310990)

SECTION 4 - GANTRY STATIONARY - III


• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’ and ‘CB3’ switches at the PDU.
3. Mark and disconnect all cable connectors from the TGP Board Assy.
4. Remove TGP Board Assy by unscrewing its six screws.

Illustration 4-26 TGP Board

5. Install new TGP Board Assy using the screws removed in Step 4.
6. Check the TGP board switch and jumper configuration according to the Functional check & Adjustment man-
ual, Switch/Jumper Setting of Boars/Devices.
7. Connect all the cable connectors removed in Step 3.

GANTRY 4-23
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-6 TGP BOARD (CONTINUED)


8. Switch ON the ‘CB2’ and ‘CB3’ switches.
9. Reset the red Emergency Stop button at the TGP board.
10. Perform the following adjustments in the following order according to the Functional Check & Adjustment man-
ual, Gantry/Table.
GANTRY INITIALIZE MOVEMENT
MOVEMENT CHECK
ROTATION SPEED
11. Follow the following steps to perform Cradle Pot Calibration Test.
a. Cradle Absolute Position (OUT Limit Adjustment):
i. Unlatch the Table.
ii. Move the cradle to the mechanical out limit position by hand.
iii. Set the S6 switch of the TGP S1 dip switch to ON.
iv. Push TEST1 switch on the TGP board, until the display indicates ‘--003’.
v. Verify that the position display indicates ‘0’, then push TEST2 switch on the TGP board.
vi. Press the ‘EXLM’ and ‘FAST’ keys together on control panel.
b. Cradle Absolute Position (IN Limit Adjustment):
i. Verify that the cradle is still at mechanical out limit position.
i. Push TEST1 switch on the TGP board, until display reads ‘--004’.
i. Verify after test number display, the display indicates ‘0’, then move the cradle IN by pushing IN button
until the position display indicates ‘304010’.
i. Push TEST2 switch on the TGP board.
i. Press ‘FAST’ and ‘EXLM’ keys together on the control panel.
12. Restore the Gantry to original configuration.
13. END.

4-24 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-7 DTB BOARD ASSY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• DTB Board (5270966/5270966-2)

SECTION 4 - GANTRY STATIONARY - III


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’ and ‘CB3’ switches at the PDU.
3. Mark and disconnect all cable connectors from the DTB Board Assy.
4. Remove DTB Board Assy by unscrewing its six screws.

Illustration 4-27 DTB Board

5. Install the new TGP Board Assy by using the screws removed in Step 4.
6. Connect all the cable connectors removed in Step 3.
7. Switch ON the ‘CB2’ and ‘CB3’ switches at the PDU.
8. Perform Service  Diagnostics  Das Data Transfer Test.
9. Perform Service  Diagnostics  DTB Diag (Shutdown).
10. Restore the Gantry to original configuration.
11. END.

GANTRY 4-25
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-8 AXIAL DRIVER

Special Equipment
• Axial Driver (5323982)
• Tie-wraps
• Functional Check/Adjustment Manual

4-8-1 Axial Driver for Non-EMC Gantry


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Mark and disconnect all cable connectors from the 24V Power Supply and the Axial Driver.
5. Cut the tie-wraps holding the cables on the bracket. (See white circles)
6. Remove the bracket by unscrewing its five screws. (See red circles)

Illustration 4-28 Axial Driver

Screw (x5)

Axial Driver

4-26 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-8 AXIAL DRIVER (CONTINUED)


7. Remove the 24V Power Supply referring to Section 4-1.
8. Remove the Axial Driver by unscrewing its top screw and loosening its bottom screw.
Note
Don’t remove the bottom screw.

Illustration 4-29 Axial Driver Removal

SECTION 4 - GANTRY STATIONARY - III


Remove top screw

Loosen bottom screw

9. Check the new Axial Driver switch and jumper configuration according to the Functional Check & Adjustment
manual, Switch/Jumper Settng of Boards/Devices.
10. Hang the Axial Driver onto its bottom screw and fasten it , then fasten the top screw.
11. Reinstall the 24V Power Supply.
12. Restore the bracket and cables to original configuration by referring to steps 6 to 4.
13. Switch ON the all switches at the PDU.
14. Perform GANTRY INITIALIZE MOVEMENT adjustment according to the Functional Check & Adjustment man-
ual, Gantry/Table.

GANTRY 4-27
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-8 AXIAL DRIVER (CONTINUED)


15. Check the Axial Drive control function using TGP service switches, run Gantry at 1s/Rev and 5s/Rev, then
check the display result in spec.
• 1s/Rev:
- Set the T6 Gantry dip switch (switch S1) to ON on the TGP board.
- Set the service switches of TGP board as follows:
SVON/SVOFF (SW1): SVOFF
SYS/MNL (SW2): MNL
FAST/SLOW (SW4): FAST
- Press TEST1 to set S-DISP as 401
- Set JOG/OFF/CNT (SW3): CNT
- Gantry rotate as 1s/Rev, then display of S-DISP is between 980 to 1020.
• 5s/Rev:
- Set the T6 Gantry dip switch (switch S1) to ON on the TGP board.
- Set the service switches of TGP board as follows:
SVON/SVOFF (SW1): SVOFF
SYS/MNL (SW2): MNL
FAST/SLOW (SW4): SLOW
- Press TEST1 to set S-DISP as 401
- Set JOG/OFF/CNT (SW3): CNT
- Gantry rotate as 5s/Rev, then display of S-DISP is between 4900 to 5100.
16. Set the T6 Gantry dip switch (switch S1) to OFF on the TGP board.
17. Restore the Gantry to original configuration.
18. End.

4-28 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-8-2 Axial Driver for EMC Gantry


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry right side cover.
4. Remove the Gantry drive filter resistor box cover by unscrewing its three screws.

Illustration 4-30 Gantry Drive Filter Resistor Cover Removal

SECTION 4 - GANTRY STATIONARY - III


5. Loosen three cable clamps from the Gantry drive filter resistor box.

Illustration 4-31 Loosen Cable Clamps

Cable Clamp (x3)

GANTRY 4-29
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-8 AXIAL DRIVER (CONTINUED)


6. Cut the tie-wraps holding the cables on the bracket.
7. Remove the axial drive regen resistor and bracket by unscrewing six screws, then place the axial drive regen
resistor on the Gantry drive filter resistor box.

Illustration 4-32 Axial Drive Regen Resistor Removal

Tie-Wraps
8. Remove the Axial Driver with cable connectors by unscrewing its two screws from the Gantry drive filter resistor
box.

Illustration 4-33 Axial Driver Removal

4-30 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-8 AXIAL DRIVER (CONTINUED)


9. Mark and disconnect all cable connectors from the Axial Driver.
10. Check the new Axial Driver switch and jumper configuration according to the Functional Check & Adjustment
manual, Switch/Jumper Setting of Boards/Devices.
11. Connect all the cable connectors removed in Step 9.
12. Install the new Axial Driver through steps 8 to 4.
13. Switch ON the all switches at the PDU.

SECTION 4 - GANTRY STATIONARY - III


14. Perform GANTRY INITIALIZE MOVEMENT adjustment according to the Functional Check & Adjustment man-
ual, Gantry/Table.
15. Check the Axial Drive control function using TGP service switches, run Gantry at 1s/Rev and 5s/Rev, then
check the display result in spec.
• 1s/Rev:
- Set the T6 Gantry dip switch (switch S1) to ON on the TGP board.
- Set the service switches of TGP board as follows:
SVON/SVOFF (SW1): SVOFF
SYS/MNL (SW2): MNL
FAST/SLOW (SW4): FAST
- Press TEST1 to set S-DISP as 401
- Set JOG/OFF/CNT (SW3): CNT
- Gantry rotate as 1s/Rev, then display of S-DISP is between 980 to 1020.
• 5s/Rev:
- Set the T6 Gantry dip switch (switch S1) to ON on the TGP board.
- Set the service switches of TGP board as follows:
SVON/SVOFF (SW1): SVOFF
SYS/MNL (SW2): MNL
FAST/SLOW (SW4): SLOW
- Press TEST1 to set S-DISP as 401
- Set JOG/OFF/CNT (SW3): CNT
- Gantry rotate as 5s/Rev, then display of S-DISP is between 4900 to 5100.
16. Set the T6 Gantry dip switch (switch S1) to OFF on the TGP board.
17. Restore the Gantry to original configuration.
18. End.

GANTRY 4-31
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-9 AXIAL DRIVER NOISE FILTER

4-9-1 Axial Driver Noise Filter for Non-EMC Gantry

Special Equipment
• Axial Driver Noise Filter (5322732)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Cut the tie-wraps holding the cables on the bracket. (See white circles)

Illustration 4-34 Cut the Tie-wrap


Bracket

Screw (x5)

5. Mark and disconnect all cable connectors from the DTB, TGP, 24V Power Supply and Axial Driver.
6. Remove the bracket by unscrewing its five screws. (See Illustration 4-34, red circles)

4-32 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-9 AXIAL DRIVER NOISE FILTER (CONTINUED)


7. Mark and disconnect all cable connectors from the Axial Driver Noise Filter.

Illustration 4-35 Axial Driver Noise Filter

SECTION 4 - GANTRY STATIONARY - III


To Fuse/Axial Driver

To PDU 220V, J4

Screw (x2) To Fuse/Axial Driver

8. Remove the Axial Driver Noise Filter from the plate by unscrewing its two screws. (See Illustration 4-35)
9. Install the new Axial Driver Noise Filter by screwing its two screws.
10. Reinstall the bracket and reconnect all cable connectors by performing steps 7 to 4 in their reverse order.
11. Restore the Gantry to original configuration.
12. End.

GANTRY 4-33
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-9-2 Axial Driver Noise Filter for EMC Gantry

Special Equipment
• Axial Driver Noise Filter (5322732-3)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry right side cover.
4. Remove the Gantry drive filter resistor box cover by unscrewing its three screws.

Illustration 4-36 Gantry Drive Filter Resistor Cover Removal

4-34 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-9 AXIAL DRIVER NOISE FILTER (CONTINUED)


5. Mark and disconnect all cable connectors from the Axial Driver Noise Filter.
6. Remove the Axial Driver Noise Filter by unscrewing its two screws. (See Illustration 4-37)

Illustration 4-37 Axial Driver Noise Filter

Screw (x2)

SECTION 4 - GANTRY STATIONARY - III


7. Install the new Axial Driver Noise Filter by screwing its two screws.
8. Connect all the cable connectors removed in Step 5
9. Reinstall the Gantry drive filter resistor cover.
10. Restore the Gantry to original configuration.
11. End.

GANTRY 4-35
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-10 RELAY SOCKET

Special Equipment
• Relay DC24V Socket (5324018)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4 and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.

Illustration 4-38 Relays

4 1

8 5

Screw (x2)

12 9

14 13

4. Mark and disconnect all wires from the Relay Socket(s).


5. Remove the Relay(s) from the Relay Socket(s).
6. Remove the Relay Socket(s) from the plate by unscrewing its two screws.
7. Install the new Relay Socket(s) by referring to steps 6 through 4.
8. Reinstall the Relay(s) to the Relay Socket(s).
9. Reconnect all wires to the Relay Socket(s).
10. Restore the Gantry to original configuration.
11. End.

4-36 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 5 - GANTRY ROTATIONAL - I

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 5 - GANTRY ROTATIONAL - I



..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 5-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 COLLIMATOR FILTER ASSY

Special Equipment
• Filter
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

5-1-1 Collmator Filter Assy for Brivo CT315


1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Insert the azimuth lock pin.
7. Remove the collimator cover by removing its four nuts (Torque: 31kgf.cm) securing the cover.

NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
8. Remove the two long hexa screws and the filter indicated in illustration 5-1.

Illustration 5-1 Filter

Filter Assy

Filter

FILTER REMOVAL PATH


Photo Sensor
(SIDE VIEW)

Stepping Motor Long Hexa Screw (x2)

9. Install the new FILTER by referring steps 8. through 7.


10. Release the azimuth lock pin.
11. Switch ON the ‘CB4’ and ‘XG Power’ switches.
12. Perform the following check/adjustment procedures according to the Functional Check & Adjustment, System:
FILTER CENTER ALIGNMENT
CALIBRATION (Air and Phantom)
CT NO. ADJUSTMENT
13. Restore the Gantry to the original configuration.
14. END.

5-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1-2 Collmator Filter Assy for Brivo CT325


1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB3’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Insert the azimuth lock pin.

SECTION 5 - GANTRY ROTATIONAL - I


NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
7. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy.

Illustration 5-2 Photo Sensor Cable

Photo Sensor Cable


8. Remove the collimator cover by unscrewing its three nuts and an allen screw (Torque: 31kgf.cm).
9. Remove the two long hexa screws and the filter. (Refer to illustration 5-1)
10. Install the new FILTER by referring steps 9 through 7.
11. Release the azimuth lock pin.
12. Switch ON the ‘CB4’ and ‘XG Power’ switches.
13. Perform the following check/adjustment procedures according to the Functional Check & Adjustment, System:
FILTER CENTER ALIGNMENT
CALIBRATION (Air and Phantom)
CT NO. ADJUSTMENT
14. Restore the Gantry to the original configuration.
15. END.

GANTRY 5-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-2 APERTURE ASSY

Special Equipment
• Aperture
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

5-2-1 Aperture Assy for Brivo CT315


1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Remove the collimator cover by removing its four nuts (Torque: 31kgf.cm) securing the cover.

NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
5. Switch ON the ‘CB2’ switch and Service switch.
6. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
7. Insert the Azimuth lock pin.
8. Remove the connectors of Stepping Motor, Photo sensor and Encoder.
9. Remove the Aperture Assy from the Collimator by unscrewing its 4 nuts (Torque: 31kgf.cm).

Illustration 5-3 Aperture

Motor
Stepping Motor Connector

Sensor
Connector

Encoder

5-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-2 APERTURE ASSY (CONTINUED)


10. Install the new Aperture Assy to the Collimator by screwing its 4 nuts.
11. Reconnect the cable connectors of the Stepping Motor, Photo Sensor and Encoder.
12. Install the Collimator Cover by screwing its 4 nuts.
13. Release the azimuth lock pin.
14. Switch ON the ‘CB4’ and ‘XG Power’ switches.
15. Perform Aperture Ratio Check and Image Performance Verification according to Functional Check &

SECTION 5 - GANTRY ROTATIONAL - I


Adjustment manual.
16. Restore the Gantry to the original configuration.
17. End.

5-2-2 Aperture Assy for Brivo CT325


1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.

NOTICE
Fragile part. The Photo Sensors are very sensitive. Be careful not to bend them.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy. (Refer to Illustration 5-2)
5. Remove the collimator cover by unscrewing its three nuts and an allen screw (Torque: 31kgf.cm).
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Remove the connectors of Stepping Motor, Photo sensor and Encoder.
10. Remove the three allen screws (Torque: 16kgf.cm) near the stepping motor.

GANTRY 5-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-2 APERTURE ASSY (CONTINUED)


11. Remove the Aperture Assy from the Collimator by unscrewing its 4 nuts (Torque: 31kgf.cm).

Illustration 5-4 Aperture

Motor
Stepping Motor Connector

Sensor
Connector

Allen Screw (x3)

Encoder

12. Install the new Aperture Assy by referring steps 11 to 4.


13. Release the azimuth lock pin.
14. Switch ON the ‘CB4’ and ‘XG Power’ switches.
15. Perform Aperture Ratio Check and Image Performance Verification according to Functional Check &
Adjustment manual.
16. Restore the Gantry to the original configuration.
17. END.

5-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-3 APERTURE Z-AXIS BELT (ONLY FOR BRIVO CT325)

Special Equipment
• Aperture Z-Axis Belt
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.

SECTION 5 - GANTRY ROTATIONAL - I


2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Insert the Azimuth lock pin.
7. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
8. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
9. Disconnect the cable connector of the z-axis motor.
10. Unscrew a Nylon nut and Allen screw to relieve the belt tension, then remove the belt from the pulley.
11. Install the new belt by referring to step 10 through 7.
12. Perform the Aperture Z-Axis Belt Tension according to the Function Check&Adjustment, Gantry.
13. Restore the Gantry to the original configuration.

Illustration 5-5 Aperture Z-Axis Belt

Nylon Nut

Aperture Z–Axis Belt

Allen Screw

GANTRY 5-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-4 APERTURE Z-AXIS MOTOR (ONLY FOR BRIVO CT325)

Special Equipment
• Aperture Z-Axis Motor
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
5. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Disconnect the cable connector of the z-axis motor.

5-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-5 APERTURE Z-AXIS MOTOR (CONTINUED)


10. Loosen the 4 set screws to relieve belt tension.

Illustration 5-6 Z-Axis Motor Assy Replacement

Nylon Nut
Set Screws
Screw (x4)

Z–Axis Motor assy

SECTION 5 - GANTRY ROTATIONAL - I


Set Screws

Allen Screw

Support Bracket

11. Unscrew a Nylon nut and an Allen screw, and remove the support bracket with the motor from the collimator
assy.
12. Remove the support bracket from the motor by unscrewing its 4 screws, and transfer it to the new z-axis motor.
13. Install the new motor with bracket to the collimator assy by referring to step 12 through 9.
14. Switch ON the ‘CB4’ and ‘XG Power’ switches.
15. Perform the Aperture Z-axis Belt Tension according to the Function Check&Adjustment, Gantry.
16. Restore the Gantry to the original configuration.
17. END

GANTRY 5-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-6 SCREW ASSY

Special Equipment
• Screw Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
5. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Remove the following components:
• APERTURE............(refer to Aperture)
• Z-AXIS MOTOR.......(refer to Aperture Z-axis Motor)

5-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-6 SCREW ASSY (CONTINUED)


10. Remove the BWD End Stopper by unscrewing its 2 screws.
11. Move the Joint Bracket backward by rotating the pulley.
12. Remove the Screw Assy by unscrewing its 4 screws.
13. Install the new Screw Assy by referring to step 12 through 9.
14. Perform the Aperture Z-Axis Belt Tension according to the Functional Check& Adjustment, Gantry.

SECTION 5 - GANTRY ROTATIONAL - I


15. Restore the Gantry to the original configuration.
16. END.

Illustration 5-7 Screw Assy Replacement

Joint Bracket
BWD End Stopper

Pulley

GANTRY 5-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-7 SENSOR ASSY

Special Equipment
• Sensor Assy
• Tie-wrap
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Cut any Tie-warps holding the Photo Sensor cable to the Collimator Assy (Illustration 5-2).
5. Remove the collimator cover by unscrewing its three nuts and an allen screw. (Torque: 31kgf.cm)

NOTICE
Fragile part. The Photo Sensor and cables are very sensitive.Be careful not to bend them.
6. Switch ON the ‘CB2’ switch and Service switch.
7. Rotate the Gantry until the x-ray tube reaches the 6 o’clock position by hand.
8. Insert the Azimuth lock pin.
9. Remove the following components:
• APERTURE............... (refer to Aperture)
• BOW-TIE FILTER....... (refer to Bow-Tie Filter)

5-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-7 SENSOR ASSY(CONTINUED)


10. Disconnect the cable connector of the Sensor Assy.
11. Cut the tie-wrap holding the cable to the Collimator Assy.
12. Unscrew the two allen screws, and remove the Sensor Assy from the Collimator.
13. Install the new Sensor Assy.
14. Adjust the gap between the Sensor Assy and the Collimator frame so that it becomes 1mm (using the Thick-
ness Gauge), and tighten the two screws.

SECTION 5 - GANTRY ROTATIONAL - I


15. Fasten the cable to the tie-wrap base with tie-wraps.
16. Restore the Gantry to the original configuration.
17. End.

Illustration 5-8 Sensor Assy Replacement

Sensor Assy

Screws

1mm

Sensor
Assy

GANTRY 5-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-8 APERTURE MOTOR DRIVER

Special Equipment
• Aperture Motor Driver
• Tie-wrap
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position by hand.
6. Insert the azimuth lock pin.
7. Disconnect the two connectors of the Aperture Motor Driver Assy.
8. Remove the four nuts shown in illustration 5-9 to remove the Aperture Motor Driver mounting bracket.

Illustration 5-9 Aperture Motor Driver Removal

Aperture Motor
Driver

Mounting Plate

Cover

5-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-8 APERTURE MOTOR DRIVER (CONTINUED)


9. Remove two screws that secure Aperture Motor Driver Assy to the mounting bracket, at the back side
(Illustration 5-10).
10. Install new Aperture Motor Driver Assy by referring to steps 9 through 7.
11. Restore the Gantry to the original configuration.
12. END

Illustration 5-10 Aperture Motor Driver Assy Removal from the mounting bracket

SECTION 5 - GANTRY ROTATIONAL - I


Screws

Mounting Bracket

Aperture Motor Driver

GANTRY 5-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

5-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 6 - GANTRY ROTATIONAL - II

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 6 - GANTRY ROTATIONAL - II



..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 6-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 POWER SUPPLY

Sepcial Equipment
• Power Supply (5323970)
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ and Service switches.
5. Rotate the Gantry to approximately 190 tube position.
6. Insert the Azimuth lock pin.
7. Switch OFF the ‘CB2’ switch.
8. Disconnect the cable connectors from the Power Supply. (Illustration 6-1)

Illustration 6-1 Cables of PS

Power Cable (Input)

Mounting Plate

DAS Power
Cable (Output)
RF XMT Cable
(Output)
Collimator
OGP Cable (Output)
(Output)

6-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1-0 Power Supply (GDAS) (Continued)


9. Cut the tie-wrap fixed on the hole of Power Supply handle shown as below.

CAUTION
Be care not to snip the cables bound on the hole of the Power Supply handle with tie-wrap.

SECTION 6 - GANTRY ROTATIONAL - II


Illustration 6-2 Hole of the PS Handle

Left
Orientation
Pin

Right

Right

Front Hole for binding Power Supply


Front Cables Handle

10. Remove the Power Supply by unscrewing its four screws from the Mounting Plate.
Note
When all the screws are removed, push the Power Supply onto the Plate to prevent it from falling
down from the orientation pins.
11. Install the new Power Supply and connect the cable connectors.
Note
When put the Power Supply on the Gantry, firstly locate the holes (on the Top and the Bottom sides
of the Power Supply) on the orientation pins and push the Power Supply onto the Plate with one
hand, to prevent it from falling down.
12. Bind the cables beside the Power Supply to the hole of Power Supply handle with tie-wrap according to step 9.

NOTICE
Be sure that the cables are far from the bearing, and do not bind them tightly with tie-wrap
to avoid cutting cable during future possible replacement.
13. Restore the Gantry to original configuration.

14. END

GANTRY 6-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-2 OGP BOARD ASSY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• OGP Assy
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch and Service switche.
5. Rotate the Gantry until the OGP Assy reaches the 3 o’clock position by hand.
6. Insert the Azimuth lock pin.
7. Switch OFF the ‘CB2’.

Illustration 6-3 OGP Board Assy Removal

OGP Cover

Connector Bracket OGP Board Assy

OGP Support
Frame

6-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-2 OGP BOARD ASSY (CONTINUED)


8. Cut the tie-wraps holding the cables to the OGP cover.
9. Remove the OGP assy cover by unscrewing its four nuts and two screws.
10. Disconnect the ten cable connectors (CN1  CN10) from the OGP board.
11. Remove the two Allen screws and one nut that fasten the connector frame to the OGP support frame.
12. Remove the OGP board with connector frame by unscrewing eight screws.
13. Remove the connector frame by unscrewing the four studs, and transfer the connector frame to the new OGP

SECTION 6 - GANTRY ROTATIONAL - II


board.
14. Install the new OGP board (with connector frame) by referring to step 12 to 8.
15. Release the Azimuth lock pin.
16. Switch ON the ‘CB2’.
17. Rotate the Gantry manually to check if the movement is smooth and the cables does not catch on any
stationary components. Make more than one complete rotation.
18. Switch OFF the Service Switch on the TGP board.
19. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
20. Perform Test Scan according to the Functional Check & Adjustment, System.
21. Restore the Gantry to original configuration.
22. END

GANTRY 6-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-3 G-PULSE

Special Equipment
• Photo Sensor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)

6-3-1 GPLS1 (Stationary) and GPLS2 (5323946, Rotationary)


Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Switch ON the ‘CB2’ and Service switches.
5. Rotate the Gantry to appropriate position.
6. Disconnect the cable connector from the defective Photo Sensor.
7. Remove the defective Photo Sensor by unscrewing its 2 screws.
8. Install the new Photo Sensor.
9. Refer to Functional Check/Adjustment manual for G-Pluse adjustment.
10. Restore the Gantry to original configuration.
11. END

Illustration 6-4 Photo Sensor


GANTRY REAR VIEW

Screw (x2) for


LED for G.Pluse 1 G.Pluse 2 (Rotationary)

Screw (x2) for


G.Pluse 1 (Stationary)
Cable Connector

6-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-3-2 GPLS2 for EMC Gantry (5323946-2, Rotationary)


Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Switch ON the ‘CB2’ and Service switches.
5. Rotate the Gantry to appropriate position.

SECTION 6 - GANTRY ROTATIONAL - II


6. Remove the G-Pluse Shield Cover by unscrewing its two screws.
7. Remove the G-Pluse Sensor Rotation Assy by unscrewing its two screws.

Illustration 6-5 Remove the G-Pluse Sensor Rotation Assy

Screws for G-Pluse


Shield Cover

Screws for G-Pluse Assy

GANTRY 6-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-3-2 GPLS2 (Rotationary) (Continued)


8. Cut the Tie-wrap holding the cable to the G-Pluse Bracket.
9. Disconnect the cable connector from the defective Photo Sensor.
10. Remove the defective Photo Sensor by unscrewing its 2 screws. (Illustration 6-6)

Illustration 6-6 Remove the Photo Sensor

Screws for G-Pluse


Sensor

Tie-wrap

11. Install the new Photo Sensor through step 10 to 6.


12. Refer to Functional Check/Adjustment manual for G-Pluse adjustment.
13. Restore the Gantry to original configuration.
14. END

6-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 AXIAL DRIVE BELT

Special Equipment
• Axial Drive Belt
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

SECTION 6 - GANTRY ROTATIONAL - II


1. Remove the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Remove the following components:
• All Slip Ring Covers and Support Plates

Illustration 6-7 Slip Ring Covers and Support Plates Removal

• Axial Motor Pulley Cover

GANTRY 6-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 AXIAL DRIVE BELT (CONTINUED)


5. Remove the HSDCD Receiver Assy (includes antenna and bracket) by referring to Section 3-1 HSDCD RE-
CEIVER ASSY.

CAUTION
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the CB1 in the PDU for all capacitors in the XG Unit to discharge.

6. Remove the Slip Ring Brush Block Assy from the brush mounting plate by referring to Section 3-2 HSDCD
Brush Assy -> Brush Block Removal.
7. Loosen the belt tension adjuster to release the axial drive belt.
a. Loosen the lock nut of the belt tension adjuster.
b. Loosen the adjusting bolt.
c. Loosen the three mounting plate bolts. (See Illustration 6-8)

Illustration 6-8 Belt Tension Adjuster

Lock Nut

D
Spring

Adjusting Bolt

Axial Belt

6-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 AXIAL DRIVE BELT (CONTINUED)


8. Lift the mounting plate, and then remove the axial drive belt from the axial motor pulley (see illustration 6-9).

Illustration 6-9 Remove the Axial Drive Belt from the Axial Motor Pulley

Axial Motor Pulley

SECTION 6 - GANTRY ROTATIONAL - II


Mounting Plate Bolt (x3)

9. Remove the axial drive belt from the Gantry.


10. Install the new axial drive belt by referring to steps 9. through 5.
(Properly position the drive belt on and around the Gantry rotational gear ring and axial motor pulley.)
11. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches.
12. Perform the following adjustment and check according to the Functional Check & Adjustment manual.
AZIMUTH BELT TENSION
HSDCD RECEIVER ASSY POSITION
MOVEMENT CHECK
13. Restore the Gantry to the original configuration.
14. END

GANTRY 6-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-5 HV CABLE (ANODE / CATHODE)

Special Equipment
• HV Cable (Anode/Cathode)
• Silicone Oil
• Candle Stick HV lead Wrench
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)

CAUTION
BURN/SHOCK HAZARD!
Wait more than five minutes following the last scan before performing the following
procedure.

CAUTION
Wait approximately five minutes after switching OFF the ‘CB4’ and ‘XG Power’ switches at
the PDU for all capacitors in the XG Unit to discharge.

Understand and follow the Safety Guidelines Manual.


1. Preparation:
a. Remove the Gantry left side cover.
b. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
c. Remove the Gantry covers except the rear cover.
d. Switch ON the ‘CB2’ and Service switch.
e. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position.
f. Switch OFF the ‘CB2’.

6-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-5 HV CABLE (ANODE/CATHODE) (CONTINUED)


2. Remove the HV cable (Anode/Cathode) as follows:

Illustration 6-10 HV Cable (Anode / Cathode)

SECTION 6 - GANTRY ROTATIONAL - II


Generator
X-ray Tube

a. Use the HV lead wrench to loosen the HV cable connector.


b. Remove the cable from the HV Tank.
c. Ground the end of the cable to the Gantry Frame to verify no voltage.
d. Wipe excess oil from the HV cable connector, and out of the HV Tank connector well.
e. Switch ON the ‘CB2’ switch.
f. Rotate the Gantry until the x-ray tube reaches the 3 o’clock position.
g. Switch OFF the ‘CB2’ switch.
h. Use the HV lead wrench to loosen the HV cable connector.
i. Remove the cable from the x-ray tube.
j. Ground the end of the cable to the Gantry frame to verify no voltage.
k. Wipe excess oil from the HV cable connector.
l. Cut the tie-wraps holding the HV cable to the Gantry, and remove the cable from the Gantry.
3. Install the HV cable (Anode/Cathode) as follows:
a. Replenish the HV connector well of the x-ray tube with silicone oil.
b. Insert the HV cable connector into the HV connector well of the x-ray tube.
c. Tighten the HV cable connector with HV lead wrench.
d. Wipe excess oil from the x-ray tube.
e. Switch ON the ‘CB2’ switch.
f. Rotate the Gantry until the x-ray tube reaches the 12 o’clock position.
g. Switch OFF the ‘CB2’ switch.
h. Replenish the well of the HV Tank with silicone oil.
i. Insert the HV cable connector into the well of the HV Tank.
j. Tighten the HV cable connector with HV lead wrench.
k. Wipe excess oil from the HV Tank.

GANTRY 6-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-5 HV CABLE (ANODE/CATHODE) (CONTINUED)


4. Retie any tie-wraps which were removed in step 2.
5. Switch ON the ‘CB2’ switch.
6. Rotate the Gantry by hand through two complete revolutions.
7. Check to make sure the HV cable does not catch on any stationary components during each revolution.
8. Switch ON the ‘CB4’ and ‘XG Power’ switches at the PDU.
9. Switch OFF the Service Switch on the TGP board.
10. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.
11. Perform the Scan Test according to the Functional Check & Adjustment manual, System.
12. Restore the Gantry to the original configuration.
13. END

6-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 7 - GANTRY ROTATIONAL - III

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 7 - GANTRY ROTATIONAL - III



..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

WARNING
DON’T MANUALLY ROTATE THE GANTRY IF “SERVICE” SWITCH IS OFF STATE,
ESPECIALLY WHEN GANTRY IS POWERING ON.

GANTRY 7-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-1 HSDCD TRANSMITTER ASSY

Special Equipment
• HSDCD Transmitter Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

NOTICE
HSDCD Transmitter is static sensitive. Before touching the component, attach the wrist
strap to your wrist and to the metal part of the chassis.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Switch ON the ‘CB2’ and Service switches.
5. Rotate the Gantry until the X-ray tube reaches the 7 o’clock position by hand.
6. Switch OFF the ‘CB2’ switch.
7. Disconnect the cable connectors from HSDCD Transmitter assy.
8. Remove the HSDCD Transmitter assy by unscrewing its two screws.
9. Install the new HSDCD Transmitter assy by referring to steps 8 through 7.
10. Fasten with tie-wrap all cable in excess in a bundle.

Illustration 7-1 HSDCD Transmitter - rear view of HSDCD Slipring

Optical Fiber & Power Cables

HSDCD Transmitter
Screw (x2)

7-2 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-1 HSDCD TRANSMITTER ASSY (CONTINUED)


11. Switch ON the ‘CB2’ switch.
12. Rotate the Gantry manually to perform the following checks:
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
13. Switch ON the ‘CB4’ and ‘XG Power’ switches at the PDU.
14. Perform the Gantry rotation using TGP service switches and verify if the movement is smooth.

SECTION 7 - GANTRY ROTATIONAL - III


15. Perform Data Transfer Check according to the Functional Check & Adjustment, Gantry.
16. Restore the Gantry to the original configuration.
17. END

GANTRY 7-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-2 SIGNAL MULTIPLEXER PWB

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• Signal Multiplexer PWB (5325795)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry covers except the front cover.
4. Switch ON the ‘CB2’ switch and Service switch.
5. Rotate the Gantry until the x-ray tube reaches the 4 o’clock position by hand.
6. Switch OFF the ‘CB2’ switch.
7. Disconnect the cable connectors from the Signal Multiplexer PWB.

Illustration 7-2 Signal Multiplexer

8. Remove the Signal Multiplexer PWB by unscrewing its four screws.


9. Install the new Signal Multiplexer PWB by referring to steps 8 through 7.
10. Restore the Gantry to the original configuration.
11. End.

7-4 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-3 OPTICAL FIBER CABLE (DCP - RF XMT)

Special Equipment
• Optical Fiber Cable
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

SECTION 7 - GANTRY ROTATIONAL - III


1. Remove the service window cover from the Gantry left side cover.
2. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
3. Remove the Gantry all covers.
4. Disconnect the Opt Fiber Cable connector from the DCP Assy.
5. Disconnect the Opt Fiber Cable connector from the HSDCD Transmitter Assy.
6. Cut the tie-wraps holding the cable to the Gantry frame, and remove it from the Gantry.
7. Install the new Optical Fiber Cable by referring steps 6 through 4.
8. Restore the Gantry to original configuration.
9. END

GANTRY 7-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY

Special Equipment
• Dial Gauge - Slip Ring Replacement Kit (2225481)
• Tie wraps
• Kim Wipe
• Functional Check/Adjustment Manual (CD-ROM)

NOTICE
When servicing the Slip Rings and Brushes, wait approximately five minutes after switching
OFF the ‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to dis-
charge.

CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Gloves : Large size : 46-194427P400, X-Large size : 46-194427P401
HEPA Vacuum Cleaner : 46-297933P1 to remove brush block powder (dust).
Do not remove gloves near an exposed slip ring. The power inside the glove can
contaminate the ring.

Understand and follow the Safety Guidelines Manual.


1. Preparation:
a. Remove the Gantry left side cover.
b. Switch OFF the ’CB2’, ‘CB4’ and ’XG Power’ switches at the PDU.
c. Remove the Gantry covers except the front cover.

7-6 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Removing the HSDCD Brush Block Assy


Refer to SECTION 3 - Gantry Stationary II - HSDCD BRUSH ASSY - Brush Block Removal.
1. Remove the Brush Block Assy from the Gantry.
a. Remove the protect cover from the Brush Block Assy by unscrewing its 4 screws.
b. Disconnect the cable connector J7 (5321393: From TGP CN7 to brush block J7) and MUX/PS cable con-

SECTION 7 - GANTRY ROTATIONAL - III


nector (5321534: From PS to MUX) from the signal board.

Illustration 7-3 Brush Block Assy

Signal Cable Connector (J7)


Power Cable Connector

Allen Screw (x4)

Screw (x4)

c. Mark and disconnect all power cables (including the GND cable) from the power bars.
d. Remove the brush block assy by unscrewing its four (4) Allen screws.

GANTRY 7-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Slip Ring Covers, Cable Supports and Cable Protect Covers removal
1. Remove all slip ring covers and cover support plates (see illustration 7-4).

Illustration 7-4 Slip Ring Covers and Support Plates Removal

2. Remove the two cable protects for Low/High power cables.

Illustration 7-5 Low/High Power Cable Protect Covers Removal

Low/High Power Cables


Protect Cover

7-8 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Cables and Wires disconnection


Disconnect all cable connections and wires on the inside of the Slip ring, including the GND cable.

Illustration 7-6 SlipRing Assy Rear View

SECTION 7 - GANTRY ROTATIONAL - III


er
iplex
Mult

Low Power
Terminal J4-J5
(115V) (6N.m)

High Power
Terminal J1-J3
(380) (6N.m)

GND

Tra
n sm
itte
r

HSDCD Receiver Assy Removal


Remove the HSDCD Receiver Assy (includes antenna and bracket) by referring to Section 3-1 HSDCD RECEIVER
ASSY.

GANTRY 7-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Removing the HSDCD Slip Ring


1. Remove the Slip Ring assy from the Gantry: (Requires 2 people)
a. Switch ON the ‘CB2’ switch and Service switch.
b. Rotate the Gantry by hand until Slip Ring support frame is visible.
c. Remove the mounting bolts from the Gantry.
(Second person: Push against the face of the Slip Ring to hold it in place while your partner removes the
bolts)
d. Rotate the Gantry by hand until another support frame appears.
e. Remove the mounting bolts, and repeat the procedure to remove the a total of 24 mounting bolts.
f. Pull the Slip Ring off the support frame.

Illustration 7-7 Removing the Mounting Bolts

Alignment Groove

Slip Ring Assy

Slip Ring Support Frame

Mounting Bolts
(6N.m)

7-10 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

HSDCD Slip Ring Installation

NOTICE
Take care when handling the HSDCD Slip Ring.
Lean the Ring on a cushion, as part of shipping protection, to avoid scratching the PCB
located in the Ring border.

SECTION 7 - GANTRY ROTATIONAL - III


1. Attach a tie wrap base on the HSDCD Slip Ring, as shown in the Illustration 7-8. This tie wrap base will hold
the HSDCD Transmitter wires.
2. Insert the two pin jigs on the HSDCD Slip Ring, as shown in the Illustration 7-8 before installing on the Gantry.

Illustration 7-8 Attaching the Pin Jigs and tie wrap base before installing on the Gantry

Pin Jig (x2)

er
lex
ltip
Mu

Tra
n sm
itte
r

Tie Wrap Base

GANTRY 7-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)


3. Rotate the support frame (main bearing) so that stay aligned with HSDCD Slip Ring as shown in the Illustration
7-9).

Illustration 7-9 HSDCD Slip Ring Position

Rear View
Pin
Pin Jig
Tube position

Alignment
Support Pin Groove
Frame Inside of the HSDCD
Slip Ring Assy

HSDCD Transmitter

Pin

7-12 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)


4. Install the HSDCD Slip Ring adjusting the pin jigs into the support frame. (Illustration 7-10).

Illustration 7-10 Installing the HSDCD Slip Ring


Pin Jigs

SECTION 7 - GANTRY ROTATIONAL - III


NOTICE
The HSDCD Transmitter Assy on the inside of the Slip Ring assy is very sensitive, so handle
it with extreme care.
5. Fasten the first two pin jigs on the top in the Suppor Frame.
6. Remove the two pin jigs inserted in the Step 2.
7. Fasten the HSDCD Slip Ring by screwing the remaining mounting bolts by rotating the Gantry by hand.
8. Replace the two pin jigs by mounting bolts and fasten them.
9. Verify that all 24 mounting bolts that fix the HSDCD Slip Ring are correctely fastened. Torque 6N.m, as shown
in the Illustration 7-7.
10. Reconnect all remaining cables and connectors disconnected in the subsection ‘Cables and Wires disconnec-
tion’ subsection. Use the same screws removed in the mentioned step.
11. Reconnect the HSDCD Transmitter connector cables.
12. Tie the cables with tie-wrap as shown in the Illustration 7-11.
13. Reconnect the cable connector signal CN1 to the signal brush board.

GANTRY 7-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Illustration 7-11 Tie Cable of the HSDCD Transmitter

7-14 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Checking if the HSDCD Slip Ring is not slantingly installed


1. Check that the slip ring is not slantingly installed.
a. Install the dial indicator onto slip ring inner track (track 1), using the attachment tool (see illustration 7-12).
b. Attach the smooth surface tape (for protection) to the tip of the dial indicator pin.
c. Rotate the Gantry by hand and verify that the slip ring must rotate parallel with the Gantry rotation plane 

SECTION 7 - GANTRY ROTATIONAL - III


(less than 0.7mm).
d. Repeat the above steps to check for slip outer track (track 8).

Illustration 7-12 Dial Indicator Attachment

Inner Track Outer Track

Smooth Surface
Tape

Dial Indicator
Slip Ring Track

GANTRY 7-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)


2. Rotate the Gantry by hand and mark the outermost or least recessed area of slip ring. The Brush Block will be
installed in this area. (Installing Brush Block Assy section).
3. Check the radial position of the slip ring so that the center of the slip ring aligns with the Gantry rotation center.
a. Install the dial indicator onto slip ring groove, using the attachment tool (see illustration 7-13).
b. Check that the rotation center of the panel is not out of the Gantry rotation center.
(less than 0.7mm, ignore a RF SOURCE gap and a RF TERMINATION gap on the HSDCD Slip Ring edge)
c. If the radial position of slip ring assy is out of specification, perform the following adjustment according to
the Functional Check & Adjustment manual.
SLIP RING RADIAL POSITION

Illustration 7-13 Dial Indicator Attachment

PCB Surface Rod of the Dial Gauge

7-16 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

HSDCD Receiver Assy Installation


Install the HSDCD Receiver Assy (includes antenna and bracket) by referring to Section 3-1 HSDCD RECEIVER
ASSY.

Rubbing the Brush Block Assy before Installing

SECTION 7 - GANTRY ROTATIONAL - III


NOTICE
The Brushes are very fragile. Handle the Brush Block with care.
Push and free few times the brushes of the Brush Block Assy by finger with a kim wipe between the finger and brush
and check whether they glide smoothly into the brush holder.

Brush Block Assy Installation


1. Rotate the Slip Ring by hand so that the outermost perimeter (marked in the Step 2 of Checking if the HSDCD
Slip Ring is not slantingly installed) of Slip Ring stays at 8 o’clock position.
2. Install the Brush Block Assy on the Brush Block Bracket by screwing its four allen screws, DO NOT tighten
these four screws. (See Illustration 7-14)

Illustration 7-14 Brush Block Assy Installation

Adjuster Screw Allen Screw (x4)


(x2) (117kgf.cm/11.5Nm)

NOTICE
Certify that the brushes of the Brush Block Assy are correctly in contact and centered with
the track of Slip Ring.
Move the Brush Block always in perpendicular direction in relation with the Slip Ring
surface.

GANTRY 7-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)


3. Screw two adjuster screws with Loctite242 to adjust the Brush Block Assy postion to certify that the brushes
are positioned in the middle of the Slip Ring Track and not contact with the Slip Ring Barrier.

Illustration 7-15 Certify that the Brushes are in contact with the middle of Slip Ring Track

Slip Ring

Ring Track

Brush
Brush Block

4. Tighten these four fixed allen screws with torque. (See Illustration 7-14)

Slip Ring Covers Installation


Assemble the HSDCD slip ring covers and cover supports.

Brush Block Assy Power and Signal Cables Connection


1. Reconnect all power cables (including the GND cable) to the Brush Block Assy.
2. Reconnect the cable connector J7 (5321393: From TGP CN7 to brush block J7) and MUX/PS cable connector
(5321534: From PS to MUX) to the signal board
3. Tie the cables with tie wraps shown in Illustration 7-16.

Illustration 7-16 Cable Connection

Tie Wraps

7-18 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Slip Ring Cables Connection


1. Reconnect all disconnected cables to the Slip Ring Assy (includes SlipRing high/low voltage cables, GND,
Transmitter Cables, Receiver Assy cables, Multiplexer cables). (Refer to Illustration 7-6)
2. Install the Brush Block Cover by screwing its four screws.

Illustration 7-17 Slip Ring Covers and Brush Block Cover Installation

SECTION 7 - GANTRY ROTATIONAL - III

GANTRY 7-19
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 HSDCD SLIP RING ASSY (CONTINUED)

Functional Check
1. Rotate the Gantry by hand and perform the following checks:
Check to make sure that the HSDCD Antenna does not touch the Slip Ring during its revolution.
Check to make sure that the cables does not catch on any stationary components during each revolution.
Check if the movement is smooth and there is no abnormal noise. Make more than one complete rotation.
2. Perform the Gantry rotation during approximatelly 10 minutes and verify that there is no irregular noises as
follows:
a. Switch ON the ’CB2’, ’CB4’ and ’XG Power’ switches at the PDU.
b. Set the Service Switches of the TGP board.
SVON/SVOFF (SW1): SVOFF
SYS/MNL (SW2): MNL
JOG/OFF/CNT (SW3): CNT
FAST/SLOW (SW4): FAST
3. Perform the following checks according to the Functional Check & Adjustment.
HSDSD SLIP RING  HSDCD BRUSH CONTACT CHECK
DAS TRANSFER TEST
4. Restore the Gantry to original configuration.
5. END

7-20 GANTRY
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

TABLE

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - TABLE COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 TABLE COVER REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-1 Bottom Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-2 Speaker Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-1-3 Base Covers (Left / Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Table of Content
1-1-4 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-1-5 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-1-6 Top Covers (Left / Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2 TABLE COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 2 - TABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 CRADLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1-1 Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1-2 Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-2 CRADLE POTENTIOMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-3 CRADLE POTENTIOMETER PULLEY STEEL WIRE . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-3-1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-3-2 Remove the Old Cradle Potentiometer Pulley Steel Wire . . . . . . . . . . . . . . . 2-9
2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire . . . . . . . . . . . . . . . . 2-10
2-4 CRADLE ENCODER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-5 STEPPING MOTOR DRIVER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2-6 STEPPING MOTOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-7 BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-8 ROLLER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2-9 SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2-10 LATCH SWITCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 1 - TABLE COVERS

NOTICE
For each component replacement of the Table, please switch off the ‘CB2’ switch.

Illustration 1-1 Table Covers

SECTION 1 - TABLE COVERS


Right Side View

Front Cover Top Cover L Rear Cover

Bottom Cover

Front View

Speaker Cover

Base Cover R
Base Cover L

TABLE 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 TABLE COVER REMOVAL

1-1-1 Bottom Cover


Special Equipment: Bottom Cover (5322191)

Bottom Cover for Magnet


• Four(4) Rubber Caps
Note
No fastening the bottom cover with screws.

Illustration 1-2 Magnet

Magnet

Bottom Cover for Non-Magnet


• Four(4) Rubber Caps
• Four(4) Allen Screws

Illustration 1-3 Bottom Cover

Screw Holes

1-2 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-2 Speaker Cover


Push the Speaker Cover up and pull out it from the Speaker Bracket.

Illustration 1-4 Speaker Cover

SECTION 1 - TABLE COVERS


1-1-3 Base Covers (Left / Right)
1. Remove the Bottom Cover.
2. Remove the Speaker Cover.
3. Remove the Base Cover (Left / Right) by removing four rubber caps and allen screws.

Illustration 1-5 Base Covers


Front View Rear View

Right Left Left Right

TABLE 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-4 Front Cover


1. Remove the Bottom Cover, Speaker Cover and Base Covers.
2. Unscrew the screw from the front of the cover. (See Illustration 1-6)
3. Remove the rubber cap for screw hole. (See Illustration 1-6)
4. Remove the Front Cover by unscrewing allen screw from the bottom of the cover.

Illustration 1-6 Front Cover

Screw
Position of Rubber Cap and Allen Screw

1-1-5 Rear Cover


1. Remove the Bottom Cover, Speaker Cover and Base Covers.
2. Remove the Rear Cover by removing four rubber caps and allen screws. (See Illustration 1-7)

NOTICE
Please finally unscrew the middle allen screw to avoid the rear cover falling off to the
ground.

Illustration 1-7 Rear Cover


Right Side View

Rear Cover
Finally remove this screw

Screw position for Rear Cover (x4)

1-4 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-6 Top Covers (Left / Right)

Illustration 1-8 Table Covers


Top Cover R

Cradle Tray_Rear

Latch Switch_R

SECTION 1 - TABLE COVERS


Handle Cover

Handle
Top Cover L
Latch Switch_L

Screw Position for Left Top Cover (x 3) (Illustration)

1. Remove the Bottom Cover, Speaker Cover and Base Covers.


2. Remove the Front and Rear Covers.
3. Move the Cradle towards the Gantry to show the end plates.
4. Unscrew the screw fixed the end plate (Left / Right) to the top cover. (See Illustration 1-9)

Illustration 1-9 End Plate

End Plate

Unscrew this screw for right


top cover removal

TABLE 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1-6 Top Covers (Left / Right) (Continued)


5. Remove three rubber caps and allen screws from the Top Cover (Left or Right). The Illustration 1-8 shows
screw location.
6. Move the Top Cover (Left or Right) free from the Table until the latch switch connector is visible.

Illustration 1-10 Disconnect the Latch Switch Cable Connector

Press this position

7. Disconnect the latch switch cable connector.


8. Remove the Top Cover (Left or Right).
9. End.

1-2 TABLE COVER INSTALLATION


Refer to the reverse order of the table covers removal for the covers installation.

1-6 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 2 - TABLE ASSEMBLY

NOTICE
For each component replacement of the Table, please switch off the ‘CB2’ switch.

2-1 CRADLE

SECTION 2 - TABLE ASSEMBLY


Special Equipment
• Cradle (2254179)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.

2-1-1 Method 1
1. Switch OFF the ‘CB2’ switch.
2. Remove all covers from the Table.
• Bottom Cover
• Speaker Cover
• Base Cover (Left / Right)
• Front / Rear Cover
• Top Cover (Left / Right)
• End Plate (Left / Right)
3. Move the Cradle close to the Gantry.
4. Remove the Rear Cradle Tray by unscrewing its 8 screws.

Illustration 2-1 Cradle Tray and Drive Cover


Top View
Cradle Tray_Rear Top Cover R

Top Cover L

TABLE 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 CRADLE (CONTINUED)


5. Move the Cradle to the home position, unscrew two Allen Screws by fixing the Handle and Handle Cover.

Illustration 2-2 Remove the Handle and Handle Cover

Allen Screw (x2)


6. Unscrew 4 Allen Screws from the cradle carriage to separate cradle from cradle carriage.

Illustration 2-3 Four Allen Screws Removal

Cradle Carriage
Allen Screw (M6x4)
Torque: 215kg.cm (21.26N.m)
7. Remove the cradle from the table.
8. Install the new cradle in inverse order of the removal, then perform the adjustment according to Functional
Check & Adjustment manual after installing.
Gap Between Cradle and Cradle Support
9. END

2-2 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1-2 Method 2
1. Switch OFF the ‘CB2’ switch.
2. Remove all covers from the Table.
• Bottom Cover
• Speaker Cover
• Base Cover (Left / Right)
• Rear Cover
3. Push the cradle handle towards the Gantry to show the end plates.

SECTION 2 - TABLE ASSEMBLY


4. Remove two end plates by unsrewing their screws.

Illustration 2-4 End Plates

End Plates

5. Move the cradle handle to align two screws of the cradle handle cover and two holes of the cradle rear tray.

Illustration 2-5 Align Screws and Holes

Hole_left for Cradle Rear Tray Hole for Left Top Cover

TABLE 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 CRADLE (CONTINUED)


6. Remove the handle and handle cover by unscrewing its two allen screws.
Note
Avoid screws falling under the carriage rear tray during unscrewing them.

Illustration 2-6 Cradle Handle Cover Removal

7. Unscrew 4 allen screws from the cradle carriage to separate cradle from cradle carriage.

Illustration 2-7 Four Allen Screws Removal

Cradle Carriage
Allen Screw (M6x4)
Torque: 215kg.cm (21.26N.m)

8. Remove the cradle from the table.


9. Install the new cradle in inverse order of the removal, then perform the adjustment according to Functional
Check & Adjustment manual after installing.
Gap Between Cradle and Cradle Support
10. END

2-4 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-2 CRADLE POTENTIOMETER

Special Equipment
• Cradle Potentiometer (2321049)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Switch OFF the ‘CB2’ switch.
2. Remove the following covers from the Table:

SECTION 2 - TABLE ASSEMBLY


• Bottom Cover
• Speaker Cover
• Base Covers (Left / Right)
• Right Top Cover
3. Disconnect the cable connector of the cradle potentiometer.
4. Verify that the cradle carriage is in the out limit position.
5. Remove the cradle potentiometer Assy together with the support bracket, with its wires still attached, by
unscrewing the two support screws shown in illustration 2-8.

Illustration 2-8 Cradle Potentiometer Location


Cradle Potentiometer

Cable Connector

Support Screw (x2)

TABLE 2-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-2 CRADLE POTENTIOMETER (CONTINUED)


6. Unscrew two coupling screws to remove the gear from the bearing of the cradle Pot assy.

Illustration 2-9 Remove Gear from the Cradle Potentiometer Assy


Support Bracket

Set Nut

Gear

Coupling Screw (x2)

7. Loose the set nut and transfer the support bracket to the new cradle potentiometer. Tighten the bracket in place
using the set nut.
8. Re-install the gear to the cradle potentiometer assy, don’t tighten two coupling screws at this time.
9. Install the cradle potentiometer assy by screwing two support screws lightly. (See Illustration 2-8)

2-6 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-2 CRADLE POTENTIOMETER (CONTINUED)


10. Adjust the cradle potentiometer so that the resistance between Pin 2 and Pin 3 of the cable connector is 125
+/-50.
11. Adjust the upper and lower position of the gear of the cradle potentiometer assy to let the teeth on the gears
mesh as they turn around. Then tighten the two coupling screws. (See Illustration 2-10)
Note
It may be difficult to access one of the coupling screws after adjusting the potentiometer. If this is
the case, then tighten the accessible coupling screw and move the cradle sightly forward toward
the Gantry. Tighten the second coupling screw and then return the cradle handle to its mechanical

SECTION 2 - TABLE ASSEMBLY


outer limit.

Illustration 2-10 CRADLE POTENTIOMETER

measure resistance
between pin2 and pin3

Polley

Potentiometer

Support bracket

Set Nut

Gear

12. Verify that the resistance between Pin 2 and Pin3 of CN3 is still 125+/-50.
13. Then tighten two support screws to fix the cradle potentiometer assy.
14. Reinstall the removed covers in the reverse order of removal, and restore the Table to original configuration.
15. Perform a P0, PG longitudinal adjustment. 
(Refer to Functional Check & Adjustment, Table, Longitudinal Function, Cradle Absolute Position.)
16. END

TABLE 2-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3 CRADLE POTENTIOMETER PULLEY STEEL WIRE

Special Equipment
• Cradle Potentiometer Pulley Cable: U0008AP
• Metal Tube: U0009AP (Two tubes must be ordered.)

Illustration 2-11 Steel Cable and Metal Tubes


Metal Cable (6m) Metal Tube (x2)

• Functional Check/Adjustment Manual

2-3-1 Preparation
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover

2-8 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-2 Remove the Old Cradle Potentiometer Pulley Steel Wire


1. Cut the Cradle Potentiometer Pulley Steel Wire at any position and remove it from the table.

Illustration 2-12 Cradle Potentiometer Pulley Steel Wire

Table Frame

Cradle Potentiometer
Pulley Metal Cable

SECTION 2 - TABLE ASSEMBLY


2. Remove the Cradle Carriage from the Table.
3. Loosen the two screws fixed the Cradle Potentiometer Assy.
4. Remove the Pulley Assy from the bracket by unscrewing its two screws.

Illustration 2-13 Remove the Pulley

Potentiometer

Pulley

Bracket

Screw (x2)

5. Loosen the lock nut and adjusting nut to loosen the tensioner.

Illustration 2-14 Loosen the Cable Tensioner

Lock Nut

Tensioner Adjusting Nut

TABLE 2-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire


1. Pass the Cradle Potentiometer Pulley steel wire through the hole of the pulley shown as Illustration 2-15.
2. Pass the steel wire through the metal tube twice shown as below Illustration 2-15.
3. Squeeze the metal tube using a plier to fix the steel wire.

Illustration 2-15 Pass the Steel Wire through the Metal Tube

Note: This is a sketch map, it is not consistent with actual instance.

Metal Cable

Metal Tube Pass the metal cable through


the metal tube twice.

4. Strain the steel wire to wind it 8 times clockwise (CW) surround the pulley.
Note
Don’t overlap each other between the steel wire.

Illustration 2-16 Wind the Steel Wire 8 circles CW

8 circles

5. Attach an adhesive tape to fix the steel wire to prevent from wrapping.
6. Continue to randomly wind the rest of the steel wire clockwise to the pulley, then attach the second adhesive
tape to prevent from loosening the steel wire during the pulley installation.

2-10 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
7. Re-install the Pulley Assy to the bracket by screwing its two screws.

Illustration 2-17 Re-install the Pulley Assy


Tape 2: Prevent fromp loosening
the metal cable (Ste 6)

SECTION 2 - TABLE ASSEMBLY


Tape 1: Prevent from wrapping
the metal cable (Step 5)

Bracket
8. Separate the gears of the Potentiometer Assy and the Pulley Assy, then turn gear of the Potentiometer Assy
counterclockwise (CCW) to its utmost position. (See Illustration 2-18)

Illustration 2-18 Rotation Direction of the Potentiometer Assy Gear


Top View
Table Frame

CCW

Bracket
Pulley Hole points the Pot Potentiometer

9. Turn the Pulley to let holes on the pulley point at the Potentiometer Assy.
10. Move the Potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
11. Tear the second adhesive tape to loosen the steel wire.
12. Then tear the first adhesive tape to start wrapping the steel wire shown as below Illustration 2-19.

NOTICE
At this time, the steel wire totals 73/4 circles on the pulley.

CAUTION
Strain the Cradle Potentiometer Pulley steel wire during wrapping it, but avoid excessive
strength to snap the steel wire.
TABLE 2-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)

13. When the steel wire return to the start position, then wind it 11/4 circles clockwise (CW) around the upper side
of the pulley.

NOTICE
At this time, the steel wire totals 9 circles on the pulley.

Illustration 2-19 Wrap the Steel Wire


The Cradle Potentiometer Pulley Metal Cable
Wrap direction of the metal cable

Table Frame

Cradle Potentiometer
Pulley Metal Cable
2

3 Start Position
1

End position
Hole

14. Pass the steel wire through the holes of the pulley and shaft shown as below Illustration 2-20.
15. Pass the steel wire through the other metal tube twice shown as below Illustration 2-20.
16. Squeeze the metal tube using a plier to fix the steel wire. (See Illustration 2-21)

Illustration 2-20 Pass the Steel Wire through pulley, shaft and metal tube

Metal Tube
Holes of Pulley

Shaft

Pulley

2-12 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)

Illustration 2-21 Fix the Steel Wire

SECTION 2 - TABLE ASSEMBLY


17. Separate the gears of the Potentiometer Assy and the Pulley Assy.
18. Turn the pulley:
• Turn the pulley 1/4 circle counterclockwise (CCW).
• Turn the pulley 9 circles clockwise (CW).
• Turn the pulley 1/4 circle counterclockwise (CCW).
19. The holes on the pulley point at direction of the Gantry after turning the pulley.
20. Install the Cradle Carriage and slide it to the end of the rail shown as below Illustration.

Illustration 2-22 Install the Cradle Carriage

Slide Rail
Cradle Carriage
Slide Direction

Cradle Carriage

TABLE 2-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
21. Pinch the cable holder on the Cradle Carriage and the steel wire to move together about 25cm forward.

Illustration 2-23 Remove the cable holder and steel wire together
Cradle Carriage

Cable Holder

22. Adjust the screw shown in white circle (See Illustration 2-24) to loosen the steel wire.

Illustration 2-24 Screw Adjustment

23. Fix the steel wire to the cable holder shown as below.

Illustration 2-25 Fix the Steel Wire to Cable Holder

Cable Holder

2-14 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-3-3 Install the new Cradle Potentiometer Pulley Steel Wire (Continued)
24. Adjust the screw shown in white circle (See Illustration 2-24) to slightly strain the steel wire.
25. Adjust the lock nut and adjusting nut to adjust the steel wire tension, until the distance between the bracket and
spring is 1mm. (See Illustration 2-14)

CAUTION
Avoid excessive adjustment to snap the steel wire.

SECTION 2 - TABLE ASSEMBLY


26. Verify that the cradle is in the out limit position.
27. Turn gear of the Potentiometer Assy to adjust the Potentiometer so that the resistance between Pin 2 and Pin
3 of CN3 is 125+/-50 (Refer to Illustration 2-26)

Illustration 2-26 Measure resistance of the Potentiometer

measure resistance
between pin2 and pin3

Potentiometer

Gear

28. Move the potentiometer Assy close to the Pulley Assy, let the teeth on the two gears mesh as they turn round.
29. Fix the Potentiometer Assy by screwing its two screws.
30. Reinstall the removed components and covers in the reverse order of removal.
31. Restore the Table to original configuration.
32. Perform a P0, PG longitudinal adjustment.
Refer to Functional Check & Adjustment manual.
CRADLE ABSOLUTE POSITION
Longitudinal Function

33. END

TABLE 2-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-4 CRADLE ENCODER ASSY

Special Equipment
• Cradle Encoder Assy (2321051)
• Tie wraps
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers and End Plates
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the encoder.

Illustration 2-27 Encoder Assy


Encoder Assy

Encoder Cable

Encoder Holder

Set Screw Encoder Disk


5. Remove the Encoder Disk from the encoder shaft by unscrewing its set screw.
6. Remove the Encoder Assy from the Encoder Holder by unscrewing its 3 screws.
7. Install the new Encoder Assy in the reverse order of removal.
8. Restore the Table to original configuration.
9. Perform the following check according to Functional Check & Adjustment manual.
CRADLE RELATIVE POSITION
Longitudinal Accuracy
Cradle Repeatability
10. END
2-16 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-5 STEPPING MOTOR DRIVER ASSY

Special Equipment
• Stepping Motor Driver Assy (5326177)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.

SECTION 2 - TABLE ASSEMBLY


3. Remove the following covers from the Table:
• Bottom Cover
• Speaker Cover
• Right Base Cover

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis for static discharge.
4. Disconnect the three cable connectors and the ground cable from the Stepping Motor Drive Assy.
5. Remove the Stepping Motor Drive Assy by unscrewing its two screws.

Illustration 2-28 Stepping Motor Drive Assy

Ground Cable

Screw (x2)

6. Install the new Stepping Motor Drive in the reverse order of removal.
7. Restore the Table to original configuration.
8. End.

TABLE 2-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-6 STEPPING MOTOR ASSY

Special Equipment
• Stepping Motor Assy (2245960)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the Stepping Motor Assy.

Illustration 2-29 Stepping Motor Assy

Screw (x4)

Cable Connector

Ground Cable

Allen Screw (x4)


Torque: 117kg.cm (11.57N.m)
5. Loosen the four Allen Screws that fasten the motor support bracket to the table frame, to relieve the belt
tension.

2-18 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-6 STEPPING MOTOR ASSY (CONTINUED)

Illustration 2-30 Stepping Motor Assy (Back View)

SECTION 2 - TABLE ASSEMBLY


Motor Support Bracket

Stepping Motor Pulley Belt


6. Remove the drive belt from the stepping motor pulley.
7. Remove the four screws that fasten the stepping motor to the motor support bracket, and slide stepping motor
out of the motor support bracket. (See Illustration 2-29)
8. Remove the stepping motor pulley from the stepping motor shaft by loosening its set screw, and transfer the
pulley to the new stepping motor.
9. Install the new stepping motor assy to the motor support bracket by screwing its 4 screws.
10. Set the drive belt to the stepping motor pulley, and adjust distance between the stepping motor pulley and the
roller pulley to let the belt tension reach 35~45N.
11. Fix the motor support bracket by tightening its 4 allen screws. (Torque: 117kg.cm)
12. Restore the Table to original configuration.
13. END

TABLE 2-19
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-7 BELT

Special Equipment
• Belt (U0012AP)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the stepping motor assy.
5. Loosen the four allen screws that fasten the motor support bracket to the table frame, to relieve the belt tension.
(See Illustration 2-29)
6. Remove the drive belt from the stepping motor pulley and the roller pulley.

Illustration 2-31 Belt Removal

Stepping Motor Pulley Belt


Roller Pulley

7. Install the new belt to the stepping motor pulley and the roller pulley.
8. Adjust distance between the stepping motor pulley and the roller pulley to let the belt tension reach 35~45N.
9. Fix the motor support bracket by tightening its 4 allen screws. (Torque: 117kg.cm)
10. Restore the Table to original configuration.
11. End.

2-20 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-8 ROLLER ASSY

Special Equipment
• Roller Assy (2245284)
• Shim (P9103FH, 2199989)
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).

SECTION 2 - TABLE ASSEMBLY


2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers and components from the Table:
• Table Covers
• End Plate (Left / Right)
• Cradle Rear Tray
• Handle and Handle Cover
• Cradle
• Cradle Front Tray and Drive Cover
4. Disconnect the cable connector leading from the stepping motor assy.
5. Loosen the four allen screws that fasten the motor support bracket to the table frame, to relieve the belt tension.
(See Illustration 2-29)
6. Remove the drive belt from the roller pulley. (See Illustration 2-31)
7. Remove the Roller Assy by unscrewing its 4 allen screws.

Illustration 2-32 Roller Assy Removal

Screw (x4)
Torque: 228kg.cm (22.54N.m)

TABLE 2-21
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-8 ROLLER ASSY (CONTINUED)


8. Install the new Roller Assy
a. Place the bubble level at the position as shown in illustration 2-33.
Level Specification: 0.5mm / 1000mm

Illustration 2-33 Bubble Level Position

b. Adjust the roller assy level position through adding shim.

Illustration 2-34 Level Adjustment

Shim

c. Apply Loctite 271 to the 4 screws, then tighten them with torque 228kg.cm.
9. Set the drive belt to the roller pulley.
10. Adjust distance between the stepping motor pulley and the roller pulley to let the belt tension reach 35~45N.
11. Fix the motor support bracket by tightening its 4 allen screws. (Torque: 117kg.cm)
12. Restore the Table to original configuration.
13. End.
2-22 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-9 SPEAKER

Special Equipment
• Speaker
• Tie-wraps
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).

SECTION 2 - TABLE ASSEMBLY


2. Switch OFF the ‘CB2’ switch.
3. Remove the following covers from the Table:
• Bottom Cover
• Speaker Cover
• Base Covers (Left / Right)
4. Disconnect the two Cable Connectors from the Speaker Assy.
5. Remove the Speaker Assy from the bracket by unscrewing two screws.

Illustration 2-35 Speaker Assy

Cable Connector

Screw (x2)

6. Install the new speaker assy.


7. Restore the Table to original configuration.
8. END

TABLE 2-23
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-10 LATCH SWITCH ASSY

Special Equipment
• Latch Switch Assy
• Tie-wraps
• Functional Check/Adjustment Manual
Understand and follow the Safety Guidelines Manual.
1. Move the cradle to home position (farthest from Gantry).
2. Switch OFF the ‘CB2’ switch.
3. Remove the top cover(s) according to 1-1-1-6 Top Covers (Left / Right).
4. Push the release tab, and firmly pull the switch away from the Table cover.

Illustration 2-36 Remove the Latch Switch


Release Tab

Pul
l Di
rec
tion

Lock Ring

5. Unscrew the lock ring, and remove the button cover from the Table cover.
6. Install the new Latch Switch Assy by referring to the reverse order of removal.
7. Restore the Table to original configuration.
8. END

2-24 TABLE
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

DAS DETECTOR

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - DAS COMPONENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 CONVERTER BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 DCP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-3 FLEX CABLE (ONLY FOR BRIVO CT315) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-4 CABLE ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Table of Content
1-5 L-BASEPLATE BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-6 C-BASEPLATE BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-7 R-BASEPLATE BOARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1-8 TEMPERATURE CONTROL ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

SECTION 2 - DETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 DETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 1 - DAS COMPONENT

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........

SECTION 1 - DAS COMPONENT


Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.
..........

WARNING
ROTATION HAZARD!
ALWAYS SWITCH OFF THE ‘CB3’ SWITCH BEFORE SERVICING OR ADJUSTING DAS/
DETECTOR. ALSO VERIFY THAT NO PEOPLE ARE IN THE SCAN ROOM WHENEVER A
SCAN IS PERFORMED.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

DAS/DETECTOR 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 CONVERTER BOARD

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• Converter Board
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Remove the DAS Front Cover by unscrewing its screws (total 21 screws on the DAS Front Covers: respective
6 screws on the left and right cover; 9 screws on the center cover). (Illustration 1-1).
Note
Replace different Converter Board, just need to remove its corresponding DAS Front Cover.

Illustration 1-1 Remove DAS Front Cover

DAS Front Cover C


DAS Front Cover R
DAS Front Cover L

1-2 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 CONVERTER BOARD (CONTINUED)


6. After removing the DAS Front Cover, the Converter Board Box will be seen. Proceed to the next step to dis-
assembly the converter board box.
7. Remove the Converter Board Box cover by unscrewing its four screws (Illustration 1-2).

Illustration 1-2 Remove the Converter Board Box Cover (Example for Brivo CT325)

SECTION 1 - DAS COMPONENT


Screw (x4)

Note
For single slice system, one converter board is in the converter board box.
For dual slice system, two converter boards are in the converter board box.
8. Pull the ends of both extraction levers outward simultaneously to unseat the Converter Board and take it out of
the Box.

Illustration 1-3 Extraction Levers of Converter BD (Example for Brivo CT325)

Extraction Levers

Converter BD

DAS/DETECTOR 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 CONVERTER BOARD (CONTINUED)


9. Install the new Converter Board by performing step 8 to 5 in their reverse order.

NOTICE
When inserting the Converter Board, be very careful to adjust the Converter Board to a
suitable location and push gently, otherwise the pins may be damaged.
10. Switch ON the ‘CB4’ and ‘XG Power’ switches.
11. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
12. Restore the Gantry to the original configuration.

13. END

1-4 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-2 DCP BOARD

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• DCP Board
• Functional Check/Adjustment Manual (CD-ROM)

SECTION 1 - DAS COMPONENT


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Remove the DAS Front Cover L by unscrewing its 6 screws. (Illustration 1-2).
6. After removing the DAS Front Cover L, the left Converter Board Box will be seen.
7. Remove the left Converter Board Box Front Cover by unscrewing its four screws (Illustration 1-2).
8. Pull the ends of both extraction levers outward simultaneously to unseat the DCP Board.

Illustration 1-4 Remove the DCP Board (Example for Brivo CT325)
Signal Cable

Extraction Levers

DCP BD

9. Disconnect the Signal Cable from the DCP Board.


10. Take the DCP Board out of the left Converter Board Box.

DAS/DETECTOR 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-2 DCP BOARD (CONTINUED)


11. Install the new DCP Board by performing step 10 to 5 in their reverse order.

NOTICE
When inserting the DCP Board, be very careful to adjust the DCP Board to a suitable location
and push gently, otherwise the pins may be damaged.
Pay attention to connection position of the DAS DATA Output Signal Cable (from TX port).
(See below illustration)

Illustration 1-5 DAS DATA Output Signal Cable Connection

DCP

Signal Cable

12. Switch ON the ‘CB4’ and ‘XG Power’ switches.


13. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
14. Restore the Gantry to the original configuration.

15. END

1-6 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-3 FLEX CABLE (ONLY FOR BRIVO CT315)

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• FLEX CABLE
• Functional Check/Adjustment Manual (CD-ROM)

SECTION 1 - DAS COMPONENT


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.

5. Remove the Connector cover by unscrewing its 4 screws and 2 nuts indicated by a on the DAS.

Illustration 1-6 Remove Connector Cover

DAS/DETECTOR 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-3 FLEX CABLE (ONLY FOR BRIVO CT315) (CONTINUED)


6. Replace defective Flex Cable.
a. Pull the Flex Cable connector from the Detector.
b. Remove the other end of the Flex Cable connector from the back board.
c. Install the new Flex Cable.
7. Restore the Gantry to original configuration.

8. END

1-8 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-4 CABLE ASSY

Special Equipment
• Cable Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.

SECTION 1 - DAS COMPONENT


4. Switch ON the ‘CB2’ switch.
5. Remove the DAS cover and Connector cover by unscrewing 10 nuts and 7 screws on the DAS cover. (Illus-
tration 1-7).

Illustration 1-7 Remove the Cover of GDAS


SREWS (X7): Within White Circle
NUTS (X10): Within Red Circle (10 nuts: 4 nuts on the two sides)

DAS/DETECTOR 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-4 CABLE ASSY (CONTINUED)


6. Disconnect the Cable Assy which should be replaced and install the new one.

Illustration 1-8 Cable Assy Location

Power Cable (x2)

Signal Cable (x2)

7. Verify that the cable connector is securely connected on the backplane connector.
8. Restore the Gantry to original configuration.

9. END

1-10 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-5 L-BASEPLATE BOARD ASSY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• L-BB Assy
• Functional Check/Adjustment Manual (CD-ROM)

SECTION 1 - DAS COMPONENT


Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Remove the DAS cover and Connector cover by unscrewing 10 nuts and 7 screws. (Illustration 1-7).
6. Remove the Left Converter Board Box cover by unscrewing its four screws.
7. Remove the Converter Board(s) and DCP Board from the L-BB by referring to Section 1-1 and Section 1-2.
Note
Brivo CT315 system has one converter board in the converter board box.
Brivo CT325 system has two converter boards in the converter board box.

Illustration 1-9 Remove DAS Cover and Connector Cover

DAS/DETECTOR 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-5 L-BASEPLATE BOARD ASSY (CONTINUED)


8. Remove all the Flex Cables (x11), Power Cables and Single Cables that are connected to the Left Baseplate
Board.

Illustration 1-10 Remove Power and Signal Cables from LBB

Power Cable
(for GDAS)

Signal Cable
(To OGP, Coll) Signal Cable Power Cable
(Between BB) (Between BB)

9. Remove the left Converter Board Box by unscrewing its six screws from L-Baseplate Board.
10. Remove the L-Baseplate Board by unscrewing its 10 screws.
11. Install the new L-Baseplate Board by performing steps 10. to 5. in their reverse order.
12. Switch ON the ‘CB4’ and ‘XG Power’ switches.
13. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
14. Restore the Gantry to original configuration.

15. END

1-12 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-6 C-BASEPLATE BOARD ASSY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• C-BB Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

SECTION 1 - DAS COMPONENT


1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Remove the DAS cover and Connector cover by unscrewing 10 nuts and 7 screws. (Illustration 1-7).
6. Remove the center Converter Board Box cover(s) by unscrewing its four screws.
7. Remove the Converter Boards from the C-BB by referring to Section 1-1.
Note
Brivo CT315 system has one converter board in the converter board box.
Brivo CT325 system has two converter boards in the converter board box.
8. Remove all the Flex Cables (x24), Power Cables and Single Cables that are connected to the Center Baseplate
Board.

Illustration 1-11 C-BB Cables Removal

Power Cable (x2)


(Between BB)

Signal Cable (x2)


(Between BB)

DAS/DETECTOR 1-13
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-6 C-BASEPLATE BOARD ASSY (CONTINUED)


9. Remove the three Center Converter Board Boxs by unscrewing 18 screws from C-Baseplate Board.
10. Remove the C-Baseplate Board by unscrewing its 14 screws.
11. Install the new C-Baseplate Board by performing steps 10. to 5. in their reverse order.
12. Switch ON the ‘CB4’ and ‘XG Power’ swithes.
13. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE

14. END

1-14 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-7 R-BASEPLATE BOARD ASSY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• R-BB Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.

SECTION 1 - DAS COMPONENT


1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Remove the DAS cover and Connector cover by unscrewing 10 nuts and 7 screws. (Illustration 1-7).
6. Remove the right Converter Board Box cover by unscrewing its four screws.
7. Remove the Converter Board(s) from the R-BB by referring to Section 1-1.
Note
Brivo CT315 system has one converter board in the converter board box.
Brivo CT325 system has two converter boards in the converter board box.
8. Remove all the Flex Cables (x10), Power Cable and Single Cable that are connected to the Right Baseplate
Board.

Illustration 1-12 R-BB Cables Removal

Signal Cable Power Cable


(Between BB) (Between BB)

DAS/DETECTOR 1-15
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-7 R-BASEPLATE BOARD ASSY (CONTINUED)


9. Remove the Right Converter Board Box by unscrewing 6 screws from R-Baseplate Board.
10. Remove the R-Baseplate Board by unscrewing its 10 screws.
11. Install the new R-Baseplate Board by performing steps 10. to 5. in their reverse order.
12. Switch ON the ‘CB4’ and ‘XG Power’ switches.
13. Perform the following check and adjustment according to Functional Check & Adjustment manual.
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE

14. END

1-16 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-8 TEMPERATURE CONTROL ASSY

Special Equipment
• Temperature Control Assy
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.

SECTION 1 - DAS COMPONENT


4. Switch ON the ‘CB2’ switch.
5. Rotate the Gantry to approximately 300 tube position.
6. Insert the azimuth lock pin.
7. Access the Temperature Control Assy from the right side of the Gantry. Remove the Temperature Control Assy
cover by unscrewing its four nuts shown in Illustration 1-13.

Illustration 1-13 Temperature Control Assy Cover Removal

Mounting Plate

Nut (x4)
8. Remove the cable connectors from the Temperature Control board.
9. Remove the Temperature Control Assy by unscrewing its four screws.
10. Install new Temperature Control Assy by performing steps 9 to 7 in their reverse order.
11. Restore the Gantry to the original configuration.
12. End.

DAS/DETECTOR 1-17
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

1-18 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 2 - DETECTOR

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).

SECTION 2 - DETECTOR
..........
Restore system power.
..........

WARNING
ROTATION HAZARD!
ALWAYS SWITCH OFF THE ‘CB3’ SWITCH BEFORE SERVICING OR ADJUSTING DAS/
DETECTOR. ALSO VERIFY THAT NO PEOPLE ARE IN THE SCAN ROOM WHENEVER A
SCAN IS PERFORMED.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

DAS/DETECTOR 2-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 DETECTOR

Special Equipment
• Detector Assy
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Remove the Gantry left side cover.
2. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
3. Remove the Gantry covers except the rear cover.
4. Switch ON the ‘CB2’ switch.
5. Rotate the Gantry until the tube reaches 0 position.
6. Insert the azimuth lock pin.

7. Remove the Connector cover by unscrewing its 4 screws and 2 nuts indicated by a on the DAS.

Illustration 2-1 Remove Connector Cover


Connector Cover
Nut (x2)

Screw (x4)

Flex Flex Cable


Cable

Dual Slice Single Slice

2-2 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 DETECTOR (CONTINUED)


8. Remove the flexible cables (45) that are connected from the Detector to the Baseplate boards.
For single slice system: disconnect the flexible cables from the Detector.
For dual slice system: disconnect the flexible cables from the DAS Baseplate Boards.
9. Remove the Temperature Control Box cover.
10. Disconnect the cable connector of the Temperature Control.
11. Unscrew the three locking screws and remove the Detector carefully.

NOTICE
AVOID EQUIPMENT DAMAGE!

SECTION 2 - DETECTOR
The bottom face of the Detector (Flexible Cable Connectors) is very sensitive, so handle it
with extreme care.

Illustration 2-2 Detector Removal

Locking Screw
Z-Axis
Adjustment Nut

Detector Detector
Support Plate
Locking Screw
(Allen Head)
Z-Axis
Adjustment Nut

Plastic
Ring

Detector
Support Plate Detector
Long Pin

DAS/DETECTOR 2-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 DETECTOR (CONTINUED)


12. Verify that the plastic ring is securely attached to a mounting hole on both sides of the Detector (see illustration
2-2).
13. Install the new Detector by referring to steps 12. through 7.
14. Remove the azimuth lock pin.
15. Switch ON the ‘CB4’ and ‘XG Power’ swithes.
16. Perform the following checks and adjustments according to Functional Check & Adjustment manual.
Note
Install the Connector cover before performing ROTATION BALANCE CHECK AND ADJUSTMENT.
ROTATION BALANCE CHECK AND ADJUSTMENT
X-RAY ALIGNMENT
HIGHLIGHT CALIBRATION (Q-Cal, AV-Cal)
SPECTRAL AIR CALIBRATION AND SPECTRAL PHANTOM CALIBRATION
17. Restore the Gantry to original configuration.
18. END

Illustration 2-3 New Detector

New Detector

Plastic Ring

2-4 DAS/DETECTOR
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

X-RAY GENERATOR

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - X-RAY GENERATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 X-RAY GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2 - AUXILIARY BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-1 AUXILIARY BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Table of Content
SECTION 3 - X-RAY TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 X-RAY TUBE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

SECTION 4 - X-RAY GENERATOR COMPONENTS - I . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4-1 JEDI GENERATOR DISASSEMBLY/REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2 HV TANK, 1 TUBE, 1-3 PHASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

SECTION 5 - X-RAY GENERATOR COMPONENTS - II. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1 INVERTER MID POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2 I/F BOARD NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

SECTION 6 - X-RAY GENERATOR COMPONENTS - III . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6-1 KV CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 EMC BOARD 3 PHASES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-3 AC/DC 3 PHASE MID POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY 6-
13

SECTION 7 - X-RAY GENERATOR COMPONENTS - IV . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


7-1 LV POWER SUPPLY 3 PHASE BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2 FILAMENT BOARD 1 INVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 ROTATION BOARD HIGH SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 ROTATION CAPACITOR SET 23/23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-5 REPLACE NONVOLATILE PARAMETERS RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 1 - X-RAY GENERATOR

CAUTION

BURN/SHOCK HAZARD.
Wait more than five minutes following the last scan before performing the following

SECTION 1 - X-RAY GENERATOR


procedure.

CAUTION
When servicing the Tube and JEDI, wait approximately five minutes after switching OFF the
‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to discharge.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• X-Ray Generator
• Lifting post (2282510-2) and boom (2282509-2)
• Hoist Assembly (2268140)
• Silicone Oil
• Candle Stick HV lead Wrench (2215804)
• Tie-wraps
• Kim Wipe

X-RAY GENERATOR 1-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR

NOTICE
When the X-Ray Generator is replaced, including a KV Cont Board, perform the following:
Refer to the illustration on the next page.
Before X-Ray Generator Replacement
1. Upload Database (#1):
a. Select the “Saved RAM Data Upload”, refer to below:

Service  Diagnostics  Generator Test  Saved RAM data Upload


Click “Apply” (After “Generator Test”, system will shutdown automatically.)
b. The “Saved RAM data Upload” menu shows below:

Filter The file name jedipara.mx" required


/usr/g/service/*.mx for this procedure must be typed in.

Selection
/usr/g/service/log/jedipara.mx

c. Select “OK”, then wait to complete the “RAM Data Upload” (approximately 7  10 minutes).

1-2 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)

JEDI
Out of Order

#1
Yes Is
Upload SW original DB No
Database Version saved?
Before < After? (*)
Replace
Yes JEDI

SECTION 1 - X-RAY GENERATOR


Replace No Replace
JEDI JEDI
DB No System
Upload = ESR?
Possible? No
Yes
Yes #3
Download
CD-ROM
#2 Database
#2
Download
Download Original #4
Database Database Filament
(*) Calibration

SW
Version
Before=After?
Yes

No #5
Update
Error Definition File
TnT Definition File

#6
JEDI Time/Date
Set

Operational
Checks
(*) or most recent backup

END

X-RAY GENERATOR 1-3


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


After X-Ray Generator Replacement
1. Download Database:
1-1. From Back-up Database (#2)

IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 
Do NOT download the old database if you are going to replace to later version of JEDI
software. Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
a. Select the “Saved RAM Data Download”, refer to below:

Service Menu  Diagnostics  Generator Test  Saved RAM data Download


Click “Apply”
b. The “Saved RAM data Download” menu shows below:

Filter The file name must be typed in for this


/usr/g/service/*.mx procedure, as jedipara.mx" (same
as saved file name at step b).
Selection
/usr/g/service/log/jedipara.mx

c. Select “OK”, then wait to complete the “RAW Data Download” (approximately 7  10 minutes).
1-2.. From JEDI Service Tool (CD-ROM) (#3)
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the DVD-RAM drive of the operator console
(OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select Saved RAM data download.
d. Set : Filter /mnt/cdrom/*.mx ([Enter])
e. Select : Directories mnt/cdrom/cdrompx_x ([Enter]
*x_x: indicates software version)
f. Select : Files npesrx_x.mx (*x_x: indicates software version Ex.)
npv15xx.mx: NP V1.5 (HiSpeed LX/i, DX/i, FX/i, NX/i database)

1-4 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 minutes for download to finish.
i. Click Close.
j. Select Checksum saved RAM.
k. Click Confirm after a ‘successfully’ message appears.
l. Click Close.
m. Click Exit and Shutdown OC.

SECTION 1 - X-RAY GENERATOR


n. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
2. Calibrate Filament (#4):
If JEDI software version is  p5.2, follow the procedure below.
• If original Database is loaded, no need to perform calibration.
• If default Database is loaded, run following exposure to allow filament aging correction.

- Stationary, 120kV 30 mA x 20 times 1 sec scan 1 sec ISD


- Stationary, 140kV 30 mA x 20 times 1 sec scan 1 sec ISD

X-RAY GENERATOR 1-5


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


3. Update JEDI Error Definition file and TnT Definition file (#5):
The OC has Error Definition & TnT definition files for Generator. They are different depending on JEDI software
version. If the software version of the replaced JEDI is higher than that of the previous one, Error Definition and
TnT Definition files need to be updated.
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the DVD-RAM drive of the operator console
(OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select “ Error Definition file update”
d. Set : Filter /mnt/cdrom/*.csv ([Enter])
e. Select : Directories mnt/cdrom/cdrompxx ([Enter] 
*xx: indicates software version)
f. Select : Files efilexx.csv (*xx: indicates software version)
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 seconds to complete update.
i. Click Close.
j. Select “ TnT Definition file update ”
k. Set : Filter /mnt/cdrom/*.csv ([Enter])
l. Select : Directories mnt/cdrom/cdrompxx ([Enter] 
*xx: indicates software version)
m. Select : Files tntpxx.csv (*xx: indicates software version)
n. Click OK.
o. Wait until a ‘successfully’ message appears. It will take approximately two seconds to complete update.
p. Click Close.
q. Click Exit and Shutdown OC.
r. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
4. Set the JEDI Time & Date correctly (#6):
a. Select the “Set JEDI Time”, refer to below:

Service Menu  Diagnostics  Generator Test  Set Jedi Time


b. Compare the JEDI time/date with system’s one. The system’s time/date are displayed in the left column on
the monitor. If these time/date were not same, set the JEDI time/date to the system’s one.
After “Generator Test”, system will shutdown automatically.

1-6 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Remove the Gantry left side cover.
b. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
c. Remove the Gantry covers except the rear cover.
d. Switch ON the ‘CB2’ switch and Service switch.
e. Rotate the Gantry until the X-ray Generator reaches about 3 o’clock position.

SECTION 1 - X-RAY GENERATOR


f. Insert the Azimuth lock pin.
g. Switch OFF the ‘CB2’.
2. Remove the following cable connectors and component from the X-Ray Generator (Illustration 1-1).
• Ground Cable leading from the JEDI Auxiliary Box
• 3 Power Cables leading from the Slip Ring Assy
• J1 and J2 (AC/DC BD) leading from the JEDI Auxiliary Box
• J2 leading from the OGP Assy
• J3 (KV Cntrl BD) Flat Cable Connector
• J3 leading from the JEDI Auxiliary Box
• HV Cables Anode/Cathode
(If these are not accessible, rotate the Gantry by hand.)
Wipe any residual oil from the lead to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking. Cover HV cable leads with kimwipe to protect then.

Illustration 1-1 Cable Connectors Removal

J1 / J2
Flat Cable

HV Cables

HV Lead Wrench

J3

J2 Connector

X-RAY GENERATOR 1-7


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


3. Remove the three power cables from the X-ray Generator:
a. Switch ON the ‘CB2’.
b. Rotate the Gantry by hand until a bottom cover of the X-ray Generator is accessible.
c. Remove the bottom cover of the X-ray Generator by removing 5 screws (Illustration 1-2).
d. Remove the three power cables from the bottom of the X-ray Generator by removing three nuts (31kg.cm
(3N.m)) (Illustration 1-2).
e. Install the bottom cover of the X-ray Generator.

Illustration 1-2 XG Power Cable Removal

(31kg.cm(3N.m))

Viewed from Bottom

Bottom Cover

Screw (x5)
Power Cables

1-8 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


4. Remove the X-ray Generator from the Gantry rotational frame:
a. Install the lifting post, boom and chain hoist, then attach the hoist chain to the x-ray generator hook and pull
in all loose chain until the chain is taut.

CAUTION
The lifting post must be fully inserted into the bracket, otherwise it may cause injury where
least expected.

SECTION 1 - X-RAY GENERATOR


Correct Incorrect

X-RAY GENERATOR 1-9


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


b. Unscrew 6 allen screws and 2 nylon nuts, and remove the X-Ray Generator from the Gantry rotational
frame.
c. Lower the X-Ray Generator carefully onto the floor.

Illustration 1-3 X-Ray Generator Removal

1-10 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 X-RAY GENERATOR (CONTINUED)


5. Install the new X-ray Generator referring to steps 4.
6. Connect the HV cables:
a. Clean each HV cable receptacle of the new X-ray Generator, and fill in the silicone oil into them.
b. Insert the HV cable leads into the receptacles. Remove the leads and check if all its internal surface is
soaked with silicone oil. If not add more silicon oil into the receptacles and repeat this step.
c. Tighten HV cable leads using HV lead wrench.
7. Connect all the cables to the X-ray Generator referring to steps 3 through 2.

SECTION 1 - X-RAY GENERATOR


8. Tie the cables with Tie-wraps shown in illustration 1-4.

Illustration 1-4 Tie the Cables with Tie-wraps

9. Restore the Gantry to original configuration.


10. END

X-RAY GENERATOR 1-11


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

1-12 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 2 - AUXILIARY BOX

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).

SECTION 2 - AUXILIARY BOX


..........
Restore system power.
..........

WARNING
MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• Auxiliary Box
• Lifting post (2282510-2) and boom (2282509-2)
• Hoist Assembly (2268140)
• Tie-wraps

X-RAY GENERATOR 2-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 AUXILIARY BOX


Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Remove the Gantry left side cover.
b. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
c. Remove the Gantry covers except the rear cover.
d. Switch ON the ‘CB2’ switch and Service switch.
e. Rotate the Gantry until the Tube reaches 12 o’clock position.
f. Insert the Azimuth lock pin.
g. Switch OFF the ‘CB2’.
2. Cut the tie-wrap of the wires connected to the JEDI Auxiliary Box as shown in Illustration 2-1.
3. Disconnect all external cable connectors from the JEDI Auxiliary Box.

Illustration 2-1 Auxiliary Box Connectors

Cable Connectors

2-2 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

2-1 AUXILIARY BOX (CONTINUED)


4. Remove 6 Allen bolts and remove the Auxiliary Box (Illustration 2-2).
5. Install the new Auxiliary Box using 6 Allen bolts removed in the previous step.
6. Connect the connectors removed in step 5.
7. Secure the wires using tie-wraps at the position it was removed in step 4.
8. Switch ON the ‘CB2’, ‘CB4’ and ‘XG Power’ switches.
9. Perform the following check/adjustment according to the Functional Check & Adjustment manual.
CLEARANCE BETWEEN ROTATIONAL AND STATIONARY COMPONENTS

SECTION 2 - AUXILIARY BOX


ROTATION BALANCE CHECK AND ADJUSTMENT
10. Restore the Gantry to original configuration.
11. END

Illustration 2-2 Auxiliary Box Removal

Screws
(x6)

X-RAY GENERATOR 2-3


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

2-4 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 3 - X-RAY TUBE

CAUTION
When servicing the Tube and JEDI, wait approximately five minutes after switching OFF the
‘CB4’ and ‘XG Power’ switches at the PDU for all capacitors in the XG Unit to discharge.

WARNING

SECTION 3 - X-RAY TUBE


MECHANICAL HAZARD!
FAILURE TO HOLD THE GANTRY USING THE AZIMUTH LOCK PIN PRIOR TO REMOVING
COMPONENTS MAY LEAD TO GANTRY MOTION WHICH CAN STRIKE A PERSON CAUSING
INJURY OR DEATH.

CAUTION
BURN/SHOCK HAZARD. 
Wait more than fifteen minutes following the last scan before performing the following
procedure.

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

X-RAY GENERATOR 3-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

Special Equipment
• X-Ray Tube
• Lifting post (2282510-2) and boom (2282509-2)

Boom

Post

• Hoist Assembly (2268140)


• Tube Oil
• Candle Stick HV lead Wrench (2215804)
• Tie-wraps
• Kim Wipe
• Functional Check/Adjustment Manual
• Vinyl Sheet & Plywood or other Similar Substitute (to protect Tube and floor)

3-2 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

Preparation
• Applicable Condition: 
If the door is at the left side of the scan room, and there is no enough space to move the Tube packaging
box to the right side of the Gantry in the scan room (shown as below illustration), please perform the
following procedure.

Restricted

Left Right

SECTION 3 - X-RAY TUBE


Tube Position

Enter

Restricted

• Procedure:
i. Take out the Tube from the packaging box and put it on the Vinyl Sheet & Plywood.
ii. Then drag the Vinly Sheet & Plywood to pass the Tube under the Table to the right side of the Gantry.
(Shown as the above illustration tube position)
Tube Weight: about 105kg
Tube Height: no more than 40cm

> 55cm

X-RAY GENERATOR 3-3


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE


Understand and follow the Safety Guidelines Manual.
1. Preparation:
a. Remove the Gantry left side cover.
b. Switch OFF the ‘CB2’, ‘CB4’ and ‘XG Power’ switches at the PDU.
c. Remove the Gantry covers except the rear cover.
d. Switch ON the ‘CB2’ switch and Service switch.
e. Rotate the Gantry until the Tube reaches about 3 o’clock position.
f. Insert the Azimuth lock pin.
g. Switch OFF the ‘CB2’.
2. Insert the lifting post, boom and chain hoist, then attach the hoist chain to the x-ray tube and pull in all loose
chain until the chain is taut.

CAUTION
The lifting post must be fully inserted into the bracket, otherwise it may cause injury where
least expected.

Correct Incorrect

3-4 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE (CONTINUED)

Illustration 3-1 Hoist Position for Tube

SECTION 3 - X-RAY TUBE


Hook Position

3. Pull out the Cathode and Anode main HV cable leads from the X-ray tube and discharge it by touching all three
prongs to a ground such as the tank.
Note
Take care not to damage the HV Cable leads
4. Wipe any residual oil from the leads to avoid dripping and insert kimwipe into the receptacle to prevent oil from
leaking.
5. Cut the tie wraps holding the HV cables to the X-ray tube housing.

X-RAY GENERATOR 3-5


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE (CONTINUED)


6. Disconnect the rotor control connector.
7. Disconnect Fan/Pump power cable connector (yellow cable).

Illustration 3-2 Cable Connectors Removal

3-6 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE (CONTINUED)


8. Unscrew the M6 cap screw, which is used for ISO adjustment.
9. Remove the Tube Assy from the Gantry by unscrewing four mounting screws.
Dispose these four mounting screws, do not use them for the new X-ray tube.

Illustration 3-3 X-Ray Tube Removal

M6 Cap Screw

SECTION 3 - X-RAY TUBE


(117kgf.cm)

Mounting Plate

Mounting
Screws (x 4)
(285kgf.cm)

X-RAY GENERATOR 3-7


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE (CONTINUED)


10. Use the hoist to slowly lower the X-ray tube to the ground.

Illustration 3-4 Tube Removal

11. Remove the black mounting plate (2244119) from the Tube by unscrewing four plate screws.
Dispose these four plate screws, do not use them for the new X-ray tube.

Illustration 3-5 Mounting Plate Removal

Mounting
Screws (x 4)
(285kgf.cm)

3-8 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE (CONTINUED)


12. Install the mounting plate to the new X-ray tube with new screws (2122264, M10 x 1.5 x 18mm). Then use the
hoist to raise the new X-ray tube into place. (Torque = 285kgf.cm)
13. Install the new X-ray tube by performing steps 9 through 2. In the step 9 use new screws (U0442AA, M10 x
1.5 x 45mm) for mounting the X-ray tube to the Gantry. (Carefully with the X-ray tube secure:
Torque=285kg.cm; 28.18N.m)
14. Retie any tie-wraps which were removed in step 5. (see illustration below).

Illustration 3-6 X-Ray Tube Tie-Wrap Configuration

SECTION 3 - X-RAY TUBE

X-RAY GENERATOR 3-9


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

3-1 X-RAY TUBE (CONTINUED)


15. Switch ON the ‘CB4’ switch on the PDU, and verify that the radiator FAN for the x-ray tube cooling and JEDI
Power Unit FAN are operating normally.
16. Update ‘Tube Usage’ Log and ‘Tube Spits’ log:
a. Select Update System Log; refer to below:

Service Menu Error logs Update System Log


b. Select Tube Usage from the lists,
c. Type/enter the new Tube information, and press [Create].
d. Select Tube Spits from the lists, and press [Create].
e. Select Bad Raw from the lists, and press [Create].
17. Perform the following to initialize the Filament Data:
a. Select the ‘Clear Filament aging/Tube status’ menu as below;

Service Menu Diagnostics Generator Test Clear Filament aging/Tube status


b. Click ‘Apply’, then click ‘OK’ to clean-up the old Filament/Tube data.

The system automatically restarts.


18. Switch ON the ‘CB2’ and ‘XG Power’ switch.
19. Perform the following check/adjustment according to Functional Check & Adjustment manual.

CLEARANCE BETWEEN ROTATIONAL AND STATIONARY COMPONENTS


X-RAY ALIGNMENT
kV AND mA CHECK
DAS COUNT CHECK
Q CALIBRATION (Q-Cal)
SYSTEM CALIBRATION
CT No. ADJUSTMENT
IMAGE PERFORMANCE
- Stationary, 120 kV 30 mA x 20 times 2 sec scan 2sec ISD
- Stationary, 140 kV 30 mA x 20 times 2 sec scan 2sec ISD
20. Restore the Gantry to original configuration.
21. END

3-10 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 4 - X-RAY GENERATOR COMPONENTS - I

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

SECTION 4 - X-RAY GENERATOR


..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........

COMPONENT - I
Restore system power.
..........

CAUTION
Wait approximately five minutes after switching OFF the CB1 on the PDU for all capacitors
in the XG Unit to discharge.

4-1 JEDI GENERATOR DISASSEMBLY/REASSEMBLY

1 INTRODUCTION
This section provides information to dismount and remount FRU (Field Replaceable Unit).

2 TOOLS
Serviceability of Jedi Generator requires the following tools:

K
Digital multimeter (A)
Phillips screwdriver (B)
J
Allen key (C)
Screwdriver with interchangeable socket head (D)
Long extension for ratchet wrench (E) F I
Short extension for ratchet wrench (F)
Cutting pliers (G)
High Voltage wrench (H) C
Ratchet wrench (I) E
A
Socket wrench (J)
Hexagonal head socket set (K)
D G
B H

X-RAY GENERATOR 4-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES


Time: 0 h 35 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet (to remove screws)
10 mm allen wrench (to remove the bolts into the heat sink)
13 mm socket with ratchet (to remove primary coil flat cables)

3 SAFETY PRECAUTIONS
before any manual intervention, ensure the main power is off. Apply lock out - tag
DANGER
out procedure for your own safety when manipulating inside the equipment is
required.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.

4-2 X-RAY GENERATOR


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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

5 PROCEDURE

WARNING
THE POWER UNIT WEIGHS 66 KILOGRAMS. BE SURE TO USE THE SPECIAL
HOIST AND TO BE CAREFUL WHEN MOVING IT.
5–1 Position The Power Unit

SECTION 4 - X-RAY GENERATOR


1. With the 10 mm allen wrench, only loosen the 3
bolts (located at the bottom) which fasten the HV
Tank to the heat sink.

COMPONENT - I
2. Remove only the central bolt.
3. Position the Power Unit on its side, the heat sink down.

lllustration 1 - Rear view

5–2 Remove Front Cover (If not already done)

Unscrew the twelve 5.5 mm hex head screws on three


sides (4 screws on each side; top, right, left in photo)
and remove the front cover.

5–3 Disconnect Cables Front View

1. Disconnect the filament cable from the top of the


KV Measure Board 1 (which forms part of the top
of the HV Tank). 1

X-RAY GENERATOR 4-3


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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

4
2. Disconnect the wider short ribbon cable 2 , con-
necting the KV Control board to the KV Measure 1
Board, from the top of the KV Measure board.
2

3. Using a 13 mm socket wrench, remove the three nuts 3 attaching the primary coil flat cables to the
round capacitors located on the shelf just above the KV Measure board.

Illustration 2 -

4. Disconnect the short ribbon cable 4 , connecting the Gate Command Board (on the Inverter Mid
Power Assembly) to the KV Measure Board, from the top of the KV Measure board.

4-4 X-RAY GENERATOR


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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

5–4 Freeing the Tank


1. Remove the two 5.5 mm hex screws from the flange above the part of the tank extending out of the
Power Unit 1 .

2. Just loosen 6 screws 2 (this will allow some play to facilitate the removal and installation of the HV
tank.)

SECTION 4 - X-RAY GENERATOR


2

COMPONENT - I
1

Illustration 3 -

X-RAY GENERATOR 4-5


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Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

3. Remove the two 5.5 mm hex screws


away from the HV outlets 1 ; 2
4. Remove the single screw next to the HV
outlets 2 .

CAUTION
If any screw falls down,
make sure to get them
back after.

Illustration 4 -

5. By hand or with the 10 mm allen wrench, starting with the bolts farthest from the HV outlets 3 ,
remove the two remaining HV Tank retaining bolts from the bottom of the cast aluminum heat sink 4 .

4 3

4-6 X-RAY GENERATOR


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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

6. Holding down the primary coil flat cables, slide the tank out of the Power Unit.

SECTION 4 - X-RAY GENERATOR


COMPONENT - I
Take the flat cable from the kV Measure board on the HV tank and mount it on the new HV tank.

X-RAY GENERATOR 4-7


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

6 REASSEMBLY
1. Gently slide the new HV Tank into the Power Unit and position it so that the holes are aligned and the
bolts can be threaded into both units.

2. Insert the 3 retaining bolts through the heat sink.


3. Insert the 5.5 mm hex head screws on the HV outlet end at the far end that secure the HV Tank to the
chassis (refer to Illustration 4, 1 and 2 ), then the two 5.5 mm hex head screws in the flange jutting
out of the unit (refer to Illustration 3, 1 ). Tighten them all to 1.5 to 2 N.m (15 to 20 kg.cm).
4. Reconnect the short ribbon cable from the Gate Command board (on the Inverter Mid Power assem-
bly).

4-8 X-RAY GENERATOR


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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

4-2 HV TANK, 1 TUBE, 1-3 PHASES (CONTINUED)

5. Using the 13 mm socket wrench connect the primary coil flat cables to the three capacitors (refer to
Illustration 2, 3 ).

CAUTION
The two flat cables with white
bands on them go both together
on the middle capacitor with the

SECTION 4 - X-RAY GENERATOR


parallel resonant coil cable 1 .

COMPONENT - I
Tighten the nuts to 10 N.m (approx. 100 kgf.cm).
1

6. Reconnect the following cables to the KV Mea-


sure board:
• Wider short ribbon cable from the KV Control board
• Filament cable from the Auxiliary Unit
7. Stand the Power Unit on end, the EMC cover down.
8. With the 10 mm allen wrench, tighten the 3 bolts that fasten the HV Tank to the heat sink to 20 N.m
(200 kg.cm). (See Illustration 1).

9. Tighten the screws 2 referred in Illustration 3 to between 1.5 and 2 N.m (15 to 20 kg.cm)
10. Perform an overall inspection before proceeding.
11. Reinstall the front cover. Tighten the twelve 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20
kg.cm).
12. Lift the power unit back onto the gantry and attach it. Reconnect all the cables.

7 VERIFY
Proceed to HV ”No Load Diagnostics” to ensure correct operation.

X-RAY GENERATOR 4-9


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Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

4-10 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 5 - X-RAY GENERATOR COMPONENTS - II

5-1 INVERTER MID POWER ASSEMBLY


Time: 1 h 30 min. - Personnel: 1 field engineer

1 SUPPLIES

SECTION 5 - X-RAY GENERATOR


None.

2 TOOLS

COMPONENT - II
Long, large Phillips screwdriver (to remove three screws on Inverter assembly cable).
5.5 mm socket, with ratchet if possible (to remove screws)
10 mm and 13 mm socket with ratchet (to remove cable connector nuts)
10 mm allen wrench (to remove the bolts into the heat sink)

3 SAFETY PRECAUTIONS
DANGER
BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.

X-RAY GENERATOR 5-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

5 PROCEDURE

THE POWER UNIT WEIGHS 66 KILOGRAMS. BE S URE TO USE THE SPECIAL


WARNING
HOIST AND TO BE CAREFUL WHEN MOVING IT.

5–1 Remove Heat Sink Bolts

With the Power Unit standing on end.


1
1. Remove the seven bolts holding the Inverter Heat Sink 1 .
2. Loosen the two bolts holding the HV Tank through the Inverter heat

sink 2 .

2 1 2
5–2 Remove Covers Rear View

1. Unscrew the 5.5 mm hex head screws from three sides and remove the
front cover (If not already done).

2. Unscrew and remove the lifting bracket plate 3 .


Front View

Note that all the 5.5 mm hex head screws on


the Jedi generator are 8 mm long, except for 3
the fourteen screws holding the lifting bracket
which are 12 mm long.

Top View

3. Position the Power Unit on its side, the heat sink down.

5-2 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

4. Unscrew the six 5.5 mm hex head screws on the lateral part of the

L–shaped cover under the lifting bracket and remove the cover 4 .

SECTION 5 - X-RAY GENERATOR


Illustration 1Power unit lying on Heat Sink

COMPONENT - II
5. Unscrew the 5.5 mm hex head screws and remove the right l
ateral cover over the AC/DC board.

5–3 Separate the Inverter Mid Power Assembly

1. Using a 10 mm socket wrench, disconnect the two DC cables :

-DC, +DC 5 from the AC/DC board.

Retain the locking washers. 5

Ensure that the two cables are marked.


The Inverter will be damaged if the + and
CAUTION
- DC Bus cables are reversed.

Illustration 2

2. Remove the remaining two HV Tank retaining bolts from the bottom

of the cast aluminum heat sink 6 .

X-RAY GENERATOR 5-3


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

3. Slide the entire block 7 and pull the DC cables out 8 .


A

Illustration 6
10

Illustration 7 A View

4. Disconnect the short ribbon cable from the kV Measure board to the Gate Command board 9 .

5. Disconnect the measure current cable from the kV measure board 10 .

5-4 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

6. Unscrew the 5.5 mm hex head screws and remove the lateral

cover 11 . (The Inverter assembly is now mechanically free


and only retained by five cables) .

SECTION 5 - X-RAY GENERATOR


Illustration 6
11

COMPONENT - II
7. Disconnect the two Parallel Resonance
Inductor cables from the Inverter capacitor

assembly 12 .

Overhead View 12

8. Disconnect connector J4 on the Gate

Command board 13 .

13

Illustration 7-

X-RAY GENERATOR 5-5


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

9. For better access, pull the inverter slightly towards you to 

partially disengage it (about 20 mm) 14 .

14

Pull
A

10. Using the philips screwdriver, disconnect the three resonance coils from the IGBTs 15 .

15

15

Dual
Snub
Board
A

5-6 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)


11. Remove the cables and separate the Inverter Mid Power Assembly.

SECTION 5 - X-RAY GENERATOR


COMPONENT - II
Resonance
Inductor
Gate Command Board

Inverter
Mid Power
Assembly
Dual Snub Board

X-RAY GENERATOR 5-7


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6 REASSEMBLY
6–1 Mount the new Inverter Assembly
1. Present the new inverter assembly as indicated in Illustration 7,

To facilitate the operation,


1.Push to the left the two cables of the parallel resonant coil.
2.Raise the three cables from the serial resonant coil assembly in order to protect the components of the
Inverter assembly.
3.Retain the two other connectors that are to be mounted on the Inverter Gate Supply board on the Inverter
assembly.

Illustration 7

5-8 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)


2. Attach the three cables from the serial resonant coil assembly to the Inverter assembly IGBTs using the philips

screwdriver; refer to 1 , and view A .


There is a locking washer between the screws and the cables. Tighten firmly to 3 N.m (30 kg.cm).

RESPECT THE ORIENTATION OF THE CABLES TO THE IGBTS CONNECTIONS


WARNING
TO AVOID Q100C CABLE CONTACT WITH TOP COVER.

SECTION 5 - X-RAY GENERATOR


COMPONENT - II
1

1 1

3.
Connect the current measurement feedback connector (J4) to the Gate Command board (refer to Illustration

4, 10 ).

4. Engage the Inverter assembly into position (refer to Illustration 6, A ).

X-RAY GENERATOR 5-9


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

5. Pass the two cables from the parallel B

resonant coil as indicated 2 .


A

- Attach the shorter wire on the


pass through the current trans-
former with the 10 mm screw and
its washers A .
Tighten to torque 3 N.m (30 kg.cm).

- Attach the longer wire on the Overhead view


central capacitor of the capacitor 2 2
inverter with the 13 mm screws
and their washers, together with
the two primary HV transformer
flat wires (the two with a white
spot or ring mark).
Tighten to torque 10 N.m (approx. 100 kgf.cm).

B A

5-10 X-RAY GENERATOR


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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

6. Connect the flat cable from the HV tank to the Inverter Gate Command board (refer to Illustration 4 9 ).

7. Connect the DC bus connector to the Inverter Gate Command board (Refer to Illustration 6, 13 ).

Perform an overall inspection before proceeding.

6–2 Reassemble the Power unit

SECTION 5 - X-RAY GENERATOR


1. Remount the left lateral cover 1 .

COMPONENT - II
Note: Don’t place any screws on 2 .

2. Remount the angled cover and only the right screws without 2 1

tightening them (refer to Illustration 1, 4 ).

3. Position the ”HV Tank-Inverter -kV Control” assembly while passing the two DC bus wires through the hole on

the AC/DC frame (refer to Illustration 3, 8 ).

4. Attach the six bolts through the accessible holes 3 . Tighten four of
them to torque 20 N.m (200 kg.cm).
4
Note: The short screws with the flat washers are
always towards the top 4 . The long ones 5

are located at the bottom 5 .

Rear View

X-RAY GENERATOR 5-11


Brivo CT315
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

- + 6
5. Attach + and - wires of the DC bus to the AC/DC board.

- Insert the screw and grower washer, then tighten


to torque 3 N.m (30 kg.cm).

ENSURE POLARITY IS OBSERVED.


WARNING AN INVERSION WOULD DESTROY
THE INVERTER AND AC/DC BOARD
AT POWER-UP.

Illustration 8 AC/DC 3 Phases Mid Power


Assembly

6. Put the complete assembly in the vertical position.


- Insert the remaining bolts and tighten to torque 20 N.m (200 kg.cm).
7. Mount the top lifting bracket by fitting the fourteen 5.5 mm, 12 mm long screws and tighten all of them to 1.5 to
2 N.m (15 to 20kg.cm).

8. Reconnect the DC bus cable to the top of the AC/DC board (whichever connector) (refer to Illustration 8, 6 ).
9. Remount the AC/DC cover.

6–3 Reassembly to the Gantry


1. Lift the power unit back on to the gantry and attach it.
2. Reconnect all cables and remount the EMC cover.
3. Mount the front cover.

5-12 X-RAY GENERATOR


Brivo CT315
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-1 INVERTER MID POWER ASSEMBLY (CONTINUED)

7 VERIFY
1. Verify the operation
2. Run the INVERTER diagnostics:

•Inverter Gate Command Diagnostics


•Inverter in Short Circuit Diagnostics.

SECTION 5 - X-RAY GENERATOR


COMPONENT - II

X-RAY GENERATOR 5-13


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-2 I/F BOARD NP


Time: 0 h 10 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

Note: The I/F board NP may be replaced while the JEDI generator is on the gantry.

5-14 X-RAY GENERATOR


Brivo CT315
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PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

5-2 I/F BOARD NP (CONTINUED)

4 PROCEDURE

4–1 Remove Cover (If not already done)


Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side; top, right, left) and
remove the front cover.

SECTION 5 - X-RAY GENERATOR


4–2 Remove the Board

COMPONENT - II
1. Disconnect the short ribbon cable that 2
connects the I/F Board NP to the kV Control

board 1 .
2. Unscrew the three 5.5 mm hex nut screws
that are directly on the flat surface of the

board 2 .
3. Then unscrew the four 4.5 mm hex head
screws of the connectors on the outside of
3
the chassis 3 .
4. Remove the board.
1

3
I/F Board NP

5 REASSEMBLY
Reverse the disassembly procedures to reinstall the I/F Board NP.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

X-RAY GENERATOR 5-15


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
blank

5-16 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 6 - X-RAY GENERATOR COMPONENTS - III

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........

SECTION 6 - X-RAY GENERATOR


Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.

COMPONENT - III
..........

X-RAY GENERATOR 6-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD


Time: 0 h 30 min - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The kV Control board contains a saved memory Database with essentially the following parameters:
- Tube configuration parameters
- Filament ageing variable
- Error Log
- Recorded parameter data
If it is possible, backup database first. Else, the diagram below helps you to determine the action to take
for your situation. Refer to below to perform the backup.
Service Menu  System Func. Check  Generic Test  Saved RAM data Upload

Note: The kV Control Board may be replaced while the JEDI generator is on the gantry.

6-2 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD (CONTINUED)


If the software version of the kV Control board to be replaced is earlier than or equal to that of the new kV Control
board, follow the procedure illustrated below; otherwise, proceed to next page.
NOTE: If the variation No. of the new board (xxxxxxx-yy) is larger than that of the board to be replaced (with the
same part No.), it indicates that the software version of the new board is later than that of the board to be replaced.

First Installation

Configura Calibration Save Non KV Control


tion Volatile RAM Out of Order
Database

SECTION 6 - X-RAY GENERATOR


Replace
KV Control

COMPONENT - III
Yes SW
OK?
No
No System
Download = ESR?
Software
Yes
Download
CD-ROM
Database

Calibration

Reset
Database:
- Date
- Time
- Clear Error log SW
Version
Before=After?
Yes
Operational
Checks No
Update
Save Non Volatile Error Definition File
RAM Database TnT Definition File

END

X-RAY GENERATOR 6-3


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD (CONTINUED)


If the software version of the kV Control board to be replaced is equal to that of the new KV Control board, follow
the procedure illustrated below.
NOTE: If the variation No. of the new board (xxxxxxx-yy) is larger than that of the board to be replaced (with the
same part No.), it indicates that the software version of the new board is later than that of the board to be replaced.

First Installation

Calibration Save Non KV Control


Configuration Volatile RAM Out of Order
Database

DB Is
Upload Yes Upload No original DB No
Database Possible? saved?
(*)
Yes Replace
KV Control
Replace Replace
KV Control KV Control
Yes SW
OK?
SW No Download Yes SW
Software No
OK? OK? No System
Download = ESR?
Yes No Software
Download Yes
Software
Download
CD-ROM
Database
Download
Download Original
Database Database
(*)

Calibrate if
applicable

Reset
Database: Operational Save Non Volatile
- Date Checks RAM Database
- Time
- Clear Error log
END

(*) or most recent backup

6-4 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD (CONTINUED)

5 DISASSEMBLY
5–1 Remove Cover (If not already done)
Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side; top, right, left) and
remove the front cover.

5–2 Remove Cables

SECTION 6 - X-RAY GENERATOR


COMPONENT - III
1. Disconnect the short ribbon cable 1 that
connects the KV Control board to the I/F Board
KV
NP. Control
Board

I/F Board NP 1 2 Non volatile


Parameters
RAM

2. Disconnect the short ribbon cable 2 that connects the KV Control board to the KV Measure board on the top
of the HV Tank.

5–3 Remove the Board


Unscrew the seven 5.5 mm hex nut screws and remove the board.

6 REASSEMBLY
Reverse the disassembly procedures to reinstall the KV Control board.
Tighten all 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

X-RAY GENERATOR 6-5


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD (CONTINUED)

7 VERIFY
1. Reapply power and verify that the 8 LEDs on KV Control board are scrolling.
2. Refer to section 4 above for information concerning reload of the appropriate Data Base parameters in the Non
Volatile RAM.
3. Verify software version.
- If it corresponds to your system or is backward compatible, go to 4.
- If not, download software.

IMPORTANT NOTE: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 
Do NOT download the old database or swap the chip (see the descriptions below), if the
software version of the new board is equal to or later than that of the old one (Before < After).
Because the new version software has improved default parameters to solve some
problems.
----------------------------------------------------------------------
4. Download Data Base from operator console.
4-1.From Back-up Data Base

Service Menu  Diagnostics  Generator Test  Saved RAM data Download


- Up-to-date Data Base if available
- Most recent or originally saved Data Base if available
- Default Data Base.
Alternately, you may try to swap the NVRAM chip (U32) from the former to the new KV Control board to keep all
the parameters. Refer to NVRAM replacement procedure. If this chip is not involved in the failure or the cause for
replacement, it will allow to keep up-to-date data.

6-6 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD (CONTINUED)


4-2. From JEDI Service Tool (CD-ROM)
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the DVD-RAM drive of the operator console
(OC).
b. Select Generator Test from the System Func. Check service menu.
c. Select Saved RAM data download.
d. Set : Filter /mnt/cdrom/*.mx ([Enter])
e. Select : Directories mnt/cdrom/cdrompx_x ([Enter] 

SECTION 6 - X-RAY GENERATOR


*x_x: indicates software version)
f. Select : Files npesrx_x.mx (*x_x: indicates software version

COMPONENT - III
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 minutes for download to finish.
i. Click Close.
j. Select Checksum saved RAM.
k. Click Confirm after a ‘successfully’ message appears.
l. Click Close.
m. Click Exit and Shutdown OC.
n. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.
5. Display the date and time set on the JEDI generator. Refer to below:

Service Menu  Diagnostics  Generator Test  Set JEDI Time


6. Compare the date/time of JEDI and the date/time of the system which is displayed in the left column of the
screen.
- If both are the same, go to step 7.
- If both are not the same, set the JEDI date/time to the date/time of the system.
7. Calibrate :
• If original Data Base is loaded, no need to perform calibration.
• If default Data Base is loaded, run following exposure to allow filament aging correction.
- Stationary, 120 kV 30 mA x 20 times 1 sec scan 1sec ISD
- Stationary, 140 kV 30 mA x 20 times 1 sec scan 1sec ISD

X-RAY GENERATOR 6-7


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-1 KV CONTROL BOARD (CONTINUED)


8. Update JEDI Error Definition file and TnT Definition file.
The OC has Error Definition & TnT definition files for Generator. They are different depending on JEDI software
version. If the software version of the replaced KV Control board is higher than that of the previous one, Error
Definition and TnT Definition files need to be updated.
a. Insert the JEDI Service Tool (JEDI Software CD-ROM) into the DVD-RAM drive of the operator console
(OC).
b. Select Generator Test from the Diagnostics service menu.
c. Select “ Error Definition file update”
d. Set : Filter /mnt/cdrom/*.csv ([Enter])
e. Select : Directories mnt/cdrom/cdrompxx ([Enter]
*xx: indicates software version)
f. Select : Files efilexx.csv (*xx: indicates software version)
g. Click OK.
h. Wait until a ‘successfully’ message appears. It will take approximately 10 seconds to complete update.
i. Click Close.
j. Select “ TnT Definition file update ”
k. Set : Filter /mnt/cdrom/*.csv ([Enter])
l. Select : Directories mnt/cdrom/cdrompxx ([Enter]
*xx: indicates software version)
m. Select : Files tntpxx.csv (*xx: indicates software version)
n. Click OK.
o. Wait until a ‘successfully’ message appears. It will take approximately two seconds to complete update.
p. Click Close.
q. Click Exit and Shutdown OC.
r. After the OC shutdown process finishes, remove the JEDI Service Tool CD-ROM from the drive.

6-8 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-2 EMC BOARD 3 PHASES


Time: 0 h 10 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

SECTION 6 - X-RAY GENERATOR


10 mm socket wrench with ratchet

3 SAFETY PRECAUTIONS

COMPONENT - III
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

Note: The EMC board 3 Phases may be replaced while the JEDI generator is on the gantry.

X-RAY GENERATOR 6-9


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-3 AC/DC 3 PHASE MID POWER ASSEMBLY


Time: 0 h 10 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm socket, with ratchet if possible (to remove cover and board)
10 mm socket with ratchet (to remove DC and rectifier cables)
Large Phillips screw driver (to remove cables from the rectifier block).

3 SAFETY PRECAUTIONS

DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

1. Insure that the neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board; some become very hot.
3. To protect the circuit boards, do not forget to wear the antistatic bracelet.

Note: The AC/DC 3 Phases Mid Power Assembly may be replaced while the JEDI generator is on the
gantry.

6-10 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-3 AC/DC 3 PHASE MID POWER ASSEMBLY (CONTINUED)

4 PROCEDURE
The AC/DC 3 Phase Mid Power Assembly is made up of two main elements: AC/DC Board, 3 Phases
and Rectifier Block, 3 Phases.

4–1 Remove Cover


The AC/DC 3 Phase board is under the right lateral cover on the opposite side from the HV Tank.
Remove the three 5.5 mm hex head screws on the front, loose the 3 on the side, and slide off the cover.

SECTION 6 - X-RAY GENERATOR


- 1
+

COMPONENT - III
4–2 Remove Cables

1. Retain position of the cables terminals 1 and 2 .


2. First remove the two DC cables (-DC,+DC) fastened with 10

mm nuts on the board 1 .


3. Disconnect, at the board, the 2 cables to the Rectifier Block

2 . They are fastened with 10 mm nuts.

4–3 Remove the Board


-
Remove the eight 5.5 mm hex head screws and lift out 2
the board.

Rectifier Block

Illustration 1 AC/DC 3 Phases Mid Power Assembly

X-RAY GENERATOR 6-11


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-3 AC/DC 3 PHASE MID POWER ASSEMBLY (CONTINUED)

4–4 Remove the Rectifier Block

1. Retain position of the cables terminals 1 .


The two AC/DC
2. With a Phillips head screw driver, disconnect the 3 Connections

cables 1 coming from the EMC Board 3 Phases.

3. With the Allen key 5 mm, unscrew the 2 screws 2


holding the rectifier to the chassis and remove the Rectifier Block
rectifier. The two
cables to the 2
AC/DC Board

CAUTION Be careful to preserve the special grease that is spread between the Rectifier
Block and the chassis. This grease, called: Conductive Surface Compound, pro-
vides both thermal and electrical conductivity that is important in reducing failure
of the rectifier.

5 REASSEMBLY
Reverse the disassembly procedures to reinstall the AC/DC 3 Phase Mid Power Assembly. Tighten the 10 mm cable
retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

CAUTION Ensure cables terminals are repositioned as noticed before.

CAUTION Verify that the + and - DC Bus cables are not reversed before power on to prevent
damage to the Inverter. Refer to Illustration 1 , 1 .

CAUTION Verify that the + and - from the rectifier block are not reversed. Refer to Illustration
1 ,2 .

6 VERIFY
Reapply power and verify that the system functions correctly.
Put the cover back.

6-12 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY


Time: 0 h 30 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

SECTION 6 - X-RAY GENERATOR


10 mm allen wrench.
13 mm socket with ratchet.

COMPONENT - III
Large phillips screwdriver.
Cutting pliers.

3 SAFETY PRECAUTIONS

DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The internal CAN cable, Heater cable, DC bus cable, ground cable, the Three-phase input cable and
three screws on the EMC cover must be removed before handling the Power unit.
The generator Power Unit (66 kg) must be removed and put on the floor or on a work bench using the
special hoist that is part of the gantry.

X-RAY GENERATOR 6-13


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5 PROCEDURE
Note: It is recommended to take the complete unit down to be able to replace the Inverter coil assem-
bly or the Inverter Capacitor assembly safely.

5–1 Separate Inverter / HV Tank Assembly


Follow instructions in Disassembly / Reassembly Procedure of ”Inverter Assembly” § 5-1 to §5-3-3 to
separate the Inverter / HV tank assembly from the Heat sink mounting bracket/EMC/ACDC assembly.
Proceed to § 5-2 for Inverter Coil Assembly Replacement or § 5-3 for Inverter capacitor Assembly
Replacement.

5–2 Inverter Coil Assembly Replacement


5–2–1 Disassembly
1. Cut the tie-wraps retaining the DC cable and Heater cable.

2. Disconnect the heater cable from the HV tank 1

Illustration 1- Front view

6-14 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

3. Remove the 10 mm and 13 mm screws 1 ,2 ,3 from the Capacitor assembly. Retain the washers.

1 3 2 1

6
5

SECTION 6 - X-RAY GENERATOR


COMPONENT - III
4 5

Illustration 2-

4. Remove the three 5.5 mm screws 4 to free the Inverter assembly and its cover.

5. Remove the screws to free the three cables from the IGBT (refer to Illustration 3, 2 )

6. Remove the left and right 5.5 mm screws 5 holding the coil assembly.

7. Remove the left and right 5.5 mm screws 6 holding the capacitor assembly, push and bend it slightly
downwards to leave room for the coil assembly.

8. Remove the coil assembly (refer to Illustration 3, 1 ).

X-RAY GENERATOR 6-15


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5–2–2 Reassembly

1. Present the new coil assembly 1 .

2. Mount the 5.5 mm screw in the middle hole on each side, to hold the assembly coil (refer to Illustration 2, 5 ).
A

3. Remount the three cables on the IGBT


2 , using the phillips screwdriver. A

There is a locking washer between the


screws and the cables.
Tighten firmly to 3 N.m (30 kg.cm).

RESPECT THE ORIEN-


WARNING
TATION OF THE
CABLES TO THE IGBTS
CONNECTIONS TO
AVOID Q100C CABLE
CONTACT WITH TOP
COVER.

Illustration 3-

6-16 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
4. Mount the 5.5 mm screws in the middle hole on each side, to hold the Capacitor assembly (refer to Illustration

2, 6 ).
3
5. Reset the Inverter assembly and its cover, and mount the three 

5.5 mm screws (refer to Illustration 2, 4 ).


6. Present the angle-shaped cover and mount the six lateral 

5.5 mm screws on the frame and the HV tank 3 .

SECTION 6 - X-RAY GENERATOR


COMPONENT - III
7. Present the coil cables,

- Remount them along with the DC bus cables with the 13 mm screws (refer to Illustration 2, 1 ).
Tighten to torque 10 N.m (approx. 100 kgf.cm).

- Remount with the 10 mm screw, the coil cable (refer to Illustration 2, 2 or Illustration 4, 4 )

and the remaining cable (refer to Illustration 2, 3 or Illustration 4, 4 ) on the current


transformer of the capacitor assembly. Tighten to torque 4 N.m (40 kg.cm).
4

Illustration 4-

8. Reconnect the heater cable on the HV tank (refer to Illustration 1, 1 ).

X-RAY GENERATOR 6-17


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

9. Tighten all 5.5 mm screws between 1.5 to 2 N.m (15 to 20 kg.cm), (refer to Illustration 2, 4 , 5 , 6 ) to make
sure that the remaining threads are in the middle of the holes. (Position the front cover to ensure screw pass-
through, then remove it).
10. Reposition the DC cable and Heater cable and attach them with new tie-wraps from the first-aid spare bag.
11. Perform a final inspection, tighten all screws between 1.5 to 2 N.m (15 to 20 kg.cm) and go to §6 of this
procedure.

6-18 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5–3 Inverter Capacitor Assembly Replacement


5–3–1 Disassembly
1. Cut the tie-wraps retaining the DC cable and Heater cable.

2. Disconnect the Heater cable from the HV tank 1 .


3. Disconnect the Inverter current feedback cable (J1) from the Gate Command board

SECTION 6 - X-RAY GENERATOR


4. Remove the 10 mm and 13 mm screws 2 , 3 , 4 on the top side, and the three 13 mm screws 5 on the
lower side of the Capacitor assembly. Retain the washers.

COMPONENT - III
5. Remove the four left and right 5.5 mm screws (refer to Illustration 2, 6 ) holding the Capacitor assembly.

6. Remove the Capacitor assembly 6 .

2 3 4 2

5–3–2 Reassembly
1. Present the Capacitor assembly.

2. Mount the four 5.5 mm screws (refer to Illustration 2, 6 ) on each side to maintain the Capacitor assembly.
Tighten them between 1.5 to 2 N.m (15 to 20 kg.cm).

X-RAY GENERATOR 6-19


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)
3. Remount all cables that were removed (refer to section 5–3–1)

4. Pass the two cables from the B


parallel resonant coil as
indicated. A
A
- Attach the shorter wire on the
B
pass through the current
transformer with the 10 mm

screw and its washers A .


Tighten to torque 4 N.m (40
kg.cm).
- Attach the longer wire on the
central capacitor of the
capacitor inverter with the 13
mm screws and their washers,
together with the two primary
HV transformer flat wires (the Overhead view
two with a white spot or ring 2 2
mark).
Tighten to torque 10 N.m (approx.100 kgf.cm).

B A

6-20 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

6-4 INVERTER COILS MID POWER ASSEMBLY, OR CAPACITOR INVERTER ASSEMBLY (CONTINUED)

5. Reposition the DC cable and Heater cable, and attach them with new tie-wraps from the first-aid spare bag.
6. Reconnect the heater cable on the HV tank.
7. Perform the final inspection, tighten all screws.

6 REASSEMBLE THE POWER UNIT


Follow the instructions in Disassembly / Reassembly Procedure of ”Inverter Assembly”, §6-2 to §6-3 to reassemble

SECTION 6 - X-RAY GENERATOR


the Inverter / HV tank assembly to the Heat sink/mounting bracket/EMC/ACDC assembly.

7 VERIFY

COMPONENT - III
It is recommended that you perform the ”Inverter in short circuit” diagnostics test on the Inverter.
Verify correct operation at all application ranges.

X-RAY GENERATOR 6-21


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

6-22 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 7 - X-RAY GENERATOR COMPONENTS - IV

7-1 LV POWER SUPPLY 3 PHASE BOARD


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

SECTION 7 - X-RAY GENERATOR


2 TOOLS

COMPONENT - IV
5.5 mm hex nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS

DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The LV Power Supply 3 Phase Board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

X-RAY GENERATOR 7-1


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-1 LV POWER SUPPLY 3 PHASE BOARD (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the sixteen 5.5 mm hex head screws and


remove the cover on the Auxiliary Unit.

5–2 Remove Cables Auxiliary Unit

Disconnect the 3 cables from the LV Power Supply 3 Phase board 1 , 2 , 3 .

5–3 Remove the LV Power Supply


Board
Unscrew the six 5.5 mm hex head screws and
remove the LV Power Supply 3 Phase board.
1
6 REASSEMBLY
Reverse the disassembly procedures to reinstall
the LV Power Supply 3 Phase Board.

LV Power
CAUTION Verify that the following Supply 3
cables are not reversed Phases
Board
before power ON:

1. + and - DC BUS cable, 2 3 2


2. 160V and 0V cable, 3 .
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-2 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-1 LV POWER SUPPLY 3 PHASE BOARD (CONTINUED)


Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

SECTION 7 - X-RAY GENERATOR


COMPONENT - IV

X-RAY GENERATOR 7-3


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-2 FILAMENT BOARD 1 INVERTER


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.


APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.
DANGER

1. Insure that the Neon (orange) indicator light on the board has gone out.
2. Be careful touching components on this board. Some become very hot.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The Filament board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

7-4 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-2 FILAMENT BOARD 1 INVERTER (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the Auxiliary
Unit.

SECTION 7 - X-RAY GENERATOR


COMPONENT - IV
5–2 Disconnect Cables
Auxiliary Unit

1. Disconnect the ribbon cable between the

Filament Board and the LVPS Board 1 .

2. Disconnect 2 .
1
3. Disconnect the J2 connector 3 .

5–3 Remove the Filament Board


Unscrew the six 5.5 mm hex head screws and
remove the board.
Filament
Board
1 Inverter
6 REASSEMBLY
2 3
Reverse the disassembly procedures to reinstall
the Filament Board 1 Inv.

CAUTION
Verify that the 160V and 0V cable 2 is not reversed before power ON.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm). 
Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

X-RAY GENERATOR 7-5


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-3 ROTATION BOARD HIGH SPEED


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet

3 SAFETY PRECAUTIONS

BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.


DANGER
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The Rotation board is in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

7-6 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-3 7–3ROTATION BOARD HIGH SPEED (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.

SECTION 7 - X-RAY GENERATOR


COMPONENT - IV
Auxiliary Unit
5–2 Disconnect Cables

ENSURE THAT POWER IS REMOVED, INCLUDING 115V FAN SUPPLY.


WARNING

3 4
1. Disconnect the ribbon cable 1 between the
LVPS board and the Rotation Board High Speed. Rotation
Board High
Speed
2
2. Disconnect the two wires from the capacitors 2 .

1
3. Disconnect 3

5–3 Remove the Rotation Board


1. Unscrew the eight 5.5 mm hex head screws
around the edges of the board,
2. Unscrew the two 5.5 mm hex head screws that are

in holes below the surface of the board 4 that


secure an IGBT.
3. Remove the board.

X-RAY GENERATOR 7-7


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-3 ROTATION BOARD HIGH SPEED (CONTINUED)

CAUTION
Be careful to preserve the special grease that is spread between the IGBT and a
heat sink under the Rotation Board. This grease, called: Conductive Surface
Compound, provides both thermal and electrical conductivity that is important in
reducing failure of the IGBT.

6 REASSEMBLY
Reverse the disassembly procedures to reinstall the Rotation Board High Speed.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

Ensure that cables 1 are correctly connected. Ensure that marks on the cables
CAUTION
match the marks on the board.

Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Run Heater Function Diagnostics.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

7-8 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 ROTATION CAPACITOR SET 23/23


Time: 0 h 15 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm hex nut driver or socket wrench with ratchet.

SECTION 7 - X-RAY GENERATOR


Cutting pliers.

3 SAFETY PRECAUTIONS

COMPONENT - IV
DANGER BEFORE ANY MANUAL INTERV ENTION, ENSURE THE MA IN POWER IS OFF.
APPLY LOCK OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN
MANIPULATING INSIDE THE EQUIPMENT IS REQUIRED.

To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
The Rotation Capacitors are in the Jedi Generator Auxiliary Unit (10 kg).
On the Auxiliary Unit, disconnect internal CAN cable, DC BUS, heater cable, 115V and Tube cable.
Remove the Auxiliary Unit from the gantry and place it on a flat surface.

X-RAY GENERATOR 7-9


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 ROTATION CAPACITORS SET 23/23 (CONTINUED)

5 PROCEDURE
5–1 Remove LV Power Supply Cover

Unscrew the sixteen 5.5 mm hex head screws and remove the cover on the
Auxiliary Unit.

Auxiliary Unit
5–2 Remove the Rotation Capacitors

1
1. Cut the tie-wraps 1

2. Disconnect both capacitors 2 2


Rotation
3. Remove the two Rotor Capacitors. Capacitors 1

6 REASSEMBLY
Reverse the disassembly procedures to
reinstall the Rotor Capacitors.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Use the tie–wraps from the Accessory Spares Set to reattach the capacitors.

7-10 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-4 ROTATION CAPACITORS SET 23/23 (CONTINUED)

SECTION 7 - X-RAY GENERATOR


COMPONENT - IV
1 2

Ensure that the capacitors are correctly connected :

- connect with cable 2215658 CF9 and CF10 to the below pins of the left capacitor 12.6 µF 1

- connect with cable 2215659 CF11 and CF12 to the upper pins of the right capacitor 10.5 µF 2
Remount the auxiliary unit on the gantry.

7 VERIFY
Verify that the system functions correctly.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

X-RAY GENERATOR 7-11


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-5 REPLACE NONVOLATILE PARAMETERS RAM


Time: 0 h 45 min. - Personnel: 1 field engineer

1 SUPPLIES
None.

2 TOOLS
5.5 mm nut driver or socket wrench with ratchet.

3 SAFETY PRECAUTIONS
Remove power from the system before beginning work.
Check that the power is off.
To protect the circuit boards, do not forget to wear the antistatic bracelet.

4 PREREQUISITES
Upload the database that is stored in the RAM before starting the replacement procedure.

7-12 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

7-5 REPLACE NONVOLATILE PARAMETERS RAM (CONTINUED)

5 PROCEDURE
5–1 Remove Cover

Unscrew the twelve 5.5 mm hex head screws on three sides (4 screws on each side;
top, right, left in photo) and remove the front cover of the Power Unit.

SECTION 7 - X-RAY GENERATOR


COMPONENT - IV
Front View
5–2 Remove and Replace the RAM
Note the direction that the RAM faces, then grasp it between your thumb and forefinger and pull it directly away from
its support on the board.
Insert the new Nonvolatile Parameters RAM in its place. Be careful to insert it facing in the same direction.

U32

kV
Control
Board

Nonvolatile kV Control Board


Parameters
RAM

Refer to the Central Listing for more details.

5–3 Download Database


Reapply power.
Download the database. Check that the system functions correctly.

5–4 Replace Cover


Replace front cover tightening the twelve 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).

X-RAY GENERATOR 7-13


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
blank

7-14 X-RAY GENERATOR


Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

PDU

TABLE OF CONTENTS

SECTION PAGE

SECTION 1 - PDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1-1 RMT CNT BOARD ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2-1 Circuit Breaker (CB1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2-2 Circuit Breaker (CB2 / CB3 / CB4 / CB5 / CB6 / CB7) . . . . . . . . . . . . . . . . . 1-6

Table of Content
1-3 CONTACTOR (K1 / K2 / K11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 FUSE (3 FUSES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-5 INDICATOR LIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-6 TIME RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

i
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

ii
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

SECTION 1 - PDU

NOTICE
For systems powered from a power distribution box which has a lockout capability, perform
the following steps at appropriate timings in each component replacement procedure:

..........
Turn off and lock out the system power at the main input (Power Distribution Box).
..........
Restore system power.

SECTION 1 - PDU
..........

Illustration 1-1 PDU

PDU 1-1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 RMT CNT BOARD ASSY

NOTICE
Before touching any of the components, attach the wrist strap to your wrist and to the metal
part of the chassis.

Special Equipment
• RMT CNT Board Assy (2301670-2)
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
6. Disconnect the cable connectors (J1, J5 and J6) from the RMT CNT BD Assy.

Illustration 1-2 Disconnect Cable Connectors

J6
J1 J5

1-2 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 RMT CNT BOARD ASSY (CONTINUED)


7. Unscrew the two screws holding the RMT Board to the PDU chassis.
8. Slowly take out the RMT Board Assy from the PDU chassis until the rest of the cable connectors are visible.

Illustration 1-3 Take Out the RMT Board


Screw (x2)

SECTION 1 - PDU
9. Disconnect the rest of the cable connectors (J2, J3, J4, J7 and J8) from the RMT CNT Board Assy.

Illustration 1-4 Disconnect the Rest of the Cable Connectors

J3

J2 J4 J7 J8

PDU 1-3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-1 RMT CNT BOARD ASSY (CONTINUED)


10. Remove the RMT CNT board plate by unscrewing 4 screws.

Illustration 1-5 Remove the RMT Board Plate

Screw (x4)
11. Install the new RMT CNT board to the plate.
12. Check the RMT CNT Board jumper configuration according to Functional check & Adjustment, Switch/Jumper
Setting of Boards/Devices.
13. Reconnect the cable connectors (J2, J3, J4, J7 and J8) to the RMT CNT Board Assy.
14. Align the RMT CNT board plate holes to pin on the PDU chassis and secure with two screws.

Illustration 1-6 Pins of PDU Chassis

Two Holes Two Pins

15. Reconnect the rest of the cable connectors (J1, J5 and J6) to the RMT CNT Board Assy.
16. Restore the PDU and Gantry to original configuration.

17. END

1-4 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-2 CIRCUIT BREAKER

1-2-1 Circuit Breaker (CB1)

Special Equipment
• Circuit Breaker CB1
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.

SECTION 1 - PDU
3. Switch OFF the ‘CB1’ switch at the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its screws.
6. Mark and remove the wires from the defective circuit breaker by unscrewing screws.
7. Remove the defective circuit breaker from the support bracket by unscrewing its two screws.

Illustration 1-7 CB1

Screw (x2)

8. Install the new circuit breaker by referring to steps 7 through 6.


9. Verify that wires are correctly connected.
10. Restore the PDU and Gantry to original configuration.

11. END

PDU 1-5
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-2-2 Circuit Breaker (CB2 / CB3 / CB4 / CB5 / CB6 / CB7)

Special Equipment
• Circuit Breaker
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch at the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
6. Mark and remove the wires from the defective circuit breaker(s) by unscrewing screws.
7. Remove the fixed bracket (left or right) from the rail to loose the breakers.

Illustration 1-8 Circuit Breaker (CB2~CB7)

Fixed Bracket

1-6 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-2-2 Circuit Breaker (CB2 / CB3 / CB4 / CB5 / CB6 / CB7) (Continued)
8. Release plectrum of the bottom of the breaker to remove the breaker(s) from the rail.

Illustration 1-9 Remove the Circuit Breaker

SECTION 1 - PDU
Plectrum

9. Install the new circuit breaker(s) by referring to steps 8 through 6.


10. Verify that wires are correctly connected.
11. Restore the PDU and Gantry to original configuration.

12. END

PDU 1-7
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-3 CONTACTOR (K1 / K2 / K11)

Special Equipment
• Contactor
• Tie wraps
• Functional Check/Adjustment Manual (CD-ROM)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its screws.
6. Mark and remove the wires from the defective Contactor by unscrewing screws.
7. Remove the fixed bracket (left or right) from the support rail.
8. Release plectrum of the bottom of the contactor to remove the contactor from the support rail.
9. Install the new Contactor by referring to steps 8 through 6.
10. Verify that wires are correctly connected.
11. Restore the PDU and Gantry to original configuration.

12. END

Illustration 1-10 Contactor’s Plectrum

Plectrum

1-8 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-4 FUSE (3 FUSES)

Special Equipment
• Fuse (2258647)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its screws.

SECTION 1 - PDU
6. Remove Fuse Protective Cover by unscrewing 2 screws.

Illustration 1-11 Fuse Protective Cover removal

Fuse Protective Cover

Screw (x2)

7. Verify the blowout indicator has been protruding. And remove the Fuses from the Fuse Holder by unscrewing
2 screws.
8. Replace the new Fuses in Fuse Holder.
Note
Fasten the Allen screws that hold the F1 fuses with 22.Nm torque.
Note
Even in case of that only one fuse is burnt, all fuses must be replaced at once.
The Fuses should be set as illustration above.
9. Restore the PDU and Gantry to original configuration.

10. END

PDU 1-9
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-5 INDICATOR LIGHT ASSEMBLY

Special Equipment
• Indicator Light Assembly (5332258)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.
6. Unscrew the lock ring and draw out the Indicator Light from the light bracket.

7. Disconnect the cables from the Indicator Light.


8. Connect the cables to the new Indicator Light.
9. Tighten the lock ring to fix the indicator light on the light bracket.
10. Restore the PDU and Gantry to original configuration.

11. END

1-10 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

1-6 TIME RELAY

Special Equipment
• Time Relay (5332259)
Understand and follow the Safety Guidelines Manual.
1. Shut down the system.
2. Remove the Gantry left side cover.
3. Switch OFF the ‘CB1’ switch on the PDU.
4. Turn OFF the breaker in the Power Distribution Box (hospital supply).
5. Remove the PDU front cover by unscrewing its two screws.

SECTION 1 - PDU
6. Mark and remove the wires from the Time Relay by unscrewing screws.
7. Remove the fixed bracket (left or right) from the support rail.
8. Release plectrum of the bottom of the time relay to remove it from the support rail.

Illustration 1-12 Plectrum of Time Relay

Plectrum
9. Install the new time relay by referring to steps 8 through 6.
10. Verify that wires are correctly connected.
11. Restore the PDU and Gantry to original configuration.

12. END

PDU 1-11
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT

1-12 PDU
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

APPENDIX A - SYMBOLS AND CLASSIFICATION

Symbol Publication Description

417-5032 Alternating Current

335-1 Three-phase Alternating Current


3

APPENDIX A - SYMBOLS AND


Three-phase Alternating Current with neutral
3N 335-1
conductor

CLASSIFICATION
Direct Current

417-5019 Protective Earth (Ground)

348 Attention, consult ACCOMPANYING DOCUMENTS

417-5008 OFF (Power: disconnection from the mains)

417-5007 ON (Power: connection to the mains)

Warning, HIGH VOLTAGE

Emergency Stop

APPENDIX 1
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

Symbol Publication Description

Type B

417-5339 X-ray Source Assembly Emitting

417-5009 Standby

Start

Table Set

Abort

Intercom

(on Operator Console)


Power On: light on
Standby: light off

Warning sign :
Radiation of Laser Apparatus

2 APPENDIX
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

Symbol Description

Microphone (Mic)

Contrast

Brightness

APPENDIX A - SYMBOLS AND


CLASSIFICATION
30C

System storage prior to installation:


Maintain storage temperature between 0 C and +30 C
0C

System storage prior to installation:


Maintain non-condensing storage
humidity below 70%
DO NOT store system longer than 90 days
Humidity 0-70%
Excluding Condensation

Air Pressure System storage and shipment:


Maintain Air Pressure between 700 and 1060hPa
700-1060hPa

APPENDIX 3
Brivo CT315
Brivo CT325
PROPRIETARY TO GENERAL ELECTRIC COMPANY COMPONENT REPLACEMENT
REV 4 5306507-1EN

CLASS 1 EQUIPMENT
Any permanently installed equipment containing operator or patient accessible surfaces must provide backup
protection against electric shock,in case the BASIC INSULATION fails. In addition to BASIC INSULATION,Class1
equipment contains a direct connection to a PROTECTIVE(EARTH) CONDUCTOR which prevents shocks when a
person touches a broken piece of equipment or touches two different equipment surfaces simultaneously.

TYPE B EQUIPMENT
CLASS I, II, or III EQUIPMENT or EQUIPMENT with INTERNAL ELECTRICAL POWER SOURCES provide an
adequate degree of protection against electric shock arising from (allowable) LEAKAGE CURRENTS or a
breakdown in the reliability of the protective earth connection.

ORDINARY EQUIPMENT
Enclosed EQUIPMENT without protection against the ingress of water.

OPERATION 0f EQUIPMENT
CONTINUOUS OPERATION WITH INTERMITTENT LOADING.
Operation in which EQUIPMENT is connected continuously to the SUPPLY MAINS.The stated permissible loading
time is so short that the long term on-load operating temperature is not attained.The ensuing interval in loading is,
however, not sufficiently long for cooling down to the long term no-load operating temperature.
EQUIPMENT not suitable for use in the presence of a FLAMMABLE ANESTHETIC MIXTURE WITH AIR or WITH
OXYGEN or NITROUS OXIDE

CLEANING
The system is NOT WATERPROOF. It is NOT designed to protect internal components against the ingress of
liquids.Clean external system surfaces(Gantry,table,consoles and accessories)with a soft cloth dipped in hot water
and wrung DAMP/DRY. (NOT dripping!) IF NECESSARY, use only mild (dish washing liquid) soap to remove dirt.

Avoid damage to equipment! Some îspray and wipeîcleaners etch and permanently cloud
clear plastic surfaces!! Use only warm water and mild liquid soap to clean surfaces.

4 APPENDIX
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