Annex Ure

ANNEXURE-I
SPRING STIFFNESS CALCULATION:

The concrete lining of the tunnels is approximated to a circular lining for the purpose of calculation of
spring stiffness.
In the STAAD-Pro analysis center line modelling is carried out for the lining. Tunnels having invert are
formed by combination of two or more curves and the reference points of these curves for inclined spring
support have been provided in STAAD-Pro accordingly.
CALCULATIONS
As per EM 1110-2-2901: Engineer Manual (U.S. Army Corps)-Tunnels and Shafts in Rock.
E r b krG 0.5k r
kr  kt  
(1   r ) Er (1   r )
kr = radial spring stiffness
kt = tangential spring stiffness
Er = Deformation modulus
b = length of element considered for stiffness calculation
Ɵ = arc subtended by the element at center (radian)
νr = Poisson's ratio
Radius of the center line of equivalent circle(As per shape of Tunnel) = 5.4 m
Length of lining considered for stiffness calculation in long. direction b = 1 m
(As the plate elements are of 1 m length, one support will carry the load of 1 m width)
Angle subtended at center by the single element ΘA = 5.00 °
As the length of each element for invert is approximately equal to that of crown & sidewalls, same
spring stiffness has been assumed to have been applied for all arcs.
For Rock Class-A1
Deformation modulus Er = 15000000 kN/m2
Poisson's ratio νr = 0.20
Radial spring stiffness kra = 1090831 kN/m
Tangential spring stiffness kta = 454513 kN/m
For Rock Class-A2
Deformation modulus Er = 8.00E+06 kN/m2
For Rock Class- B1
For Rock Class-B2
For Rock Class-C1
For Rock Class-C2
For Rock Class-L
ANNEXURE-II
EXTERNAL ROCK LOAD CALCULATION ( FOR ROCK CLASS B2, C1, C2 & L)
For rock classes B2, C1 & C2, rock load of 20%, 25%, & 25% of total load is
considered on the internal concrete lining design as most of loads is taken by
Primary supports. For rock class A & B1, no rock load is considered.
Class B2
Deformation Modulus, E = 2000000 kPa
Angle of internal friction of surrounding rock, Φ = 28 deg
Cohesion of surrounding rock, c = 0 kPa
Poisson's ratio, µ = 0.25
Class C1
Class C2
Class L
Reference: IS 4880 (Part IV): 1971 Code of Practice for Design of tunnels conveying
water, Structural design of concrete lining in Rock.
Load calculation as per cl. B-3.1.3
The rock load may be taken as that for rock area enclosed by the parabola starting
from intersection points of the rupture planes with horizontal length down to crown
of tunnel section. The dimensions of parabola are given below.
Width of cavity, b = 10.5 m
Height of cavity, m = 8.2 m
Unit weight of rock = 23 kN/m3
Class B2
Strength factor as per IS 4880 (Part 4): 1971 Table 2, f = 4
Height of parabola, h = 2.54 m
Pressure width at crest of cavity, B = 20.35 m
Pressure on the roof of cavity

UDL at the top of cavity, p1 = 58.52 kN/m/m
B = b+2mtan(45- Φ/2)
Pressure on side walls of cavity

Pressure on side wall at top of cavity = 21.13 kN/m/m
e = ptan^2(45- Φ/2)-2ctan(45-Φ/2)
Pressure on side wall at the bottom of cavity = 89.22 kN/m/m
e = (p+ Ƴ'H) tan^2(45-Φ/2)-2ctan(45-Φ/2)
Class C1

B = b+2mtan(45- Φ/2)

e = ptan^2(45- Φ/2)-2ctan(45-Φ/2)
e = (p+ Ƴ'H) tan^2(45-Φ/2)-2ctan(45-Φ/2)
Class C2

B = b+2mtan(45- Φ/2)

e = ptan^2(45- Φ/2)-2ctan(45-Φ/2)
e = (p+ Ƴ'H) tan^2(45-Φ/2)-2ctan(45-Φ/2)
Class L
Strength factor as per IS 4880 (Part 4): 1971 Table 2, f = 1.5

B = b+2mtan(45- Φ/2)

e = ptan^2(45- Φ/2)-2ctan(45-Φ/2)
e = (p+ Ƴ'H) tan^2(45-Φ/2)-2ctan(45-Φ/2)
Vertical Lateral pressure

% of rockload
Sl. No. Rock class Pressure. (kN/m2)
considered
(kN/m2)
Start End
1 B2 11.7 4.2 17.8 20
2 C1 20.5 9.0 29.6 25
3 C2 30.7 13.4 34.1 25
4 L 49.1 17.7 38.2 30
ANNEXURE-III
TRAFFIC LOAD CALCULATION ON TUNNEL INVERT ( FOR ROCK CLASS C1, C2 & L)
1 Input:
Effective width of carriageway = 7 m
Length = 5 m
Thickness of pavement = 2.02 m from drawing
Effective depth of pavement = 2.02 m
2 Live Load
2.1 Class A Wheeled load IRC 6 Cl. 204.1
Length of load (Longitudinal direction) c/c = 1.2 m
Tyre contact area (Longitudinal Direction) = 0.25 m
Tyre contact area (transverse direction) = 0.5 m
Overall track width (Transverse direction c/c) = 1.8 m
Clearance between two class A vehicles = 1.2 m
Clearance from kerb = 0.15 m
Kerb = 0 m
Single Axle load = 11.4 t
Impact factor = 40.91 % IRC 6 Cl. 208.2
Dispersed width of load in longitudinal direction = 4.29 m
> 1.2 m
Dispersed area lap
Total axial load two class A vehicles ( side by side) = 22.8 t
Dispersed width of load in transverse direction

lo = 5 m
a = 1.9 m
bi = 0.5 m
b (width) = 7 m
b/lo = 1.4
alpha = 2.52 IRC 21 Cl. 305.16.1
bef (single wheel) = 3.47 m
bef = 8.77 m
Intensity of load for class A wheeled load = 1.33 t/m2 ....(i)
2.2 Class 70 R tracked load IRC 6 Cl. 204.1

length of track load (Longitudinal direction) = 4.57 m
Width of track (transverse direction) = 0.84 m
Overall vehicle length (Transverse direction c/c) = 2.06 m
Kerb = 0 m
Total track load = 70 t
Impact factor = 25 % Cl. 208.3

lo = 5 m
a = 0.215 m
bi = 0.84 m
b (width) = 7 m
b/lo = 1.4
alpha = 2.52 IRC 21 Cl. 305.16.1
bef = 3.42 m
Intensity of load for 70 R tracked load = 2.97 t/m2 ....(ii)
2.3 Class 70 R wheeled load (L Type) IRC 6 Cl. 204.1

Length of load (Longitudinal direction) c/c = 1.22 m
Tyre contact area (Longitudinal Direction) = 0.15 m
Tyre contact area (transverse direction) = 0.86 m
Overall track width (Transverse direction c/c) = 1.93 m
Clearance between two class 70 R wheeled vehicles =
Kerb = 0 m
Single Axle load = 20 t
Impact factor = 25 %
> 1.22 m
Dispersed area lap
Total axial load = 40 t

lo = 5 m
a = 1.89 m
bi = 0.86 m
b (width) = 7 m
b/lo = 1.4
alpha = 2.52 IRC 21 Cl. 305.16.1
bef = 5.75 m
Intensity of load for 70 R wheeled load = 1.61 t/m2 ....(i)
Maximum Live load UDL (max of (i), (ii) and (iii)) = 2.97 t/m2
Traffic load value taken for design = 3 t/m2
ANNEXURE-IV
CONCRETE LINING DESIGN FOR ROCK CLASS-A1
Material Data:
Grade of concrete = M-30
Characteristic strength of concrete fck = 30 MPa
Design Input:
Lining thickness considered (excluding invert portion) D= 300 mm
Lining thickness considered (invert portion) D= 400 mm
Length of the tunnel considered b= 1000 mm
The design of concrete lining is carried out by considering it as an independent structural member. The lining is designed based on working stress method.
DESIGN CRITERIA FOR PCC LINING

Member subjected to combined axial load and bending
Refer clause B-4.1,IS 456:2000- Plain and Reinforced Concrete- code of practice, for uncracked section a member subjected to axial compressive load and
bending shall be considered safe provided the following conditions are satisfied:
 cc ,cal  cbc ,cal ......................(A)

 1
 cc  cbc
where,
σcc,cal = calculated direct compressive stress in concrete
σcc = permissible axial compressive stress in concrete
σcbc,cal = calculated bending compressive stress in concrete considering biaxial bending
σcbc = permissible bending compressive stress in concrete
Refer clause 6.3 (b), IS 3370(Part 2):2009- Concrete structures for storage of liquids-code of practice, for uncracked section a member subjected to axial
tension load and bending shall be considered safe provided the following conditions are satisfied:
.......................(B)
where
σct,cal = calculated direct tensile stress in concrete
σct = permissible direct compressive stress in concrete
σcbt,cal = calculated bending tensile stress in concrete considering biaxial bending
σcbc = permissible bending tensile stress in concrete
Permissible bending stress in compression σcbc = 10.00 MPa

Permissible direct stress in compression σcc = 8.00 MPa
Permissible bending stress in tension σcbt (As per IS :3370-2:2009 Table 1) = 2.00 MPa
Permissible direct stress in tension σct(As per IS :3370-2:2009 Table 1 ) = 1.50 MPa
Compressive load and bending
M M
Pc Pc
The moment 'M' in a member during bending with axial load will cause compression in one face while tension in opposite face at the same time. Hence,
the moment capacity of the section has to be checked for both permissible bending stress in compression and tension at the same time.
Axial compressive force with compression due to bending
 cc ,cal  cbc ,cal

 1
 cc  cbc x  A cc
Considering above eqn,

Pc 6M bD 2

y  cbc
 2 1 6
A cc bD  cbc
X at normal condition (for 300 mm thickness) = 2400.0 kN
Pc M X at normal condition (for 400 mm thickness) = 3200.0 kN
 1 Y at normal condition (for 300 mm thickness) = 150.00 kN-m
x y Y at normal condition (for 400 mm thickness) = 266.67 kN-m
Axial compressive force with tension due to bending:

As per B-4.1 (b),IS 456:2000- Plain and Reinforced Concrete- code of practice, the resultant tension in concrete is not greater than 25% of resultant
compression or does not exceed three-fourths of the 7 day modulus of rupture of concrete.
7 day Modulus of rupture considered = 3.07 MPa
3/4 th of 7 day modulus of rupture = 2.30 MPa
So, if the resultant tension is less than or equal to 2.30 MPa then concrete lining
is safe in tension.
Bending with Axial tension

Axial tensile force with tension due to bending
Considering Eq.2,
X at normal condition (for 300 mm thck) = 450.0 kN

X at normal condition (for 400 mm thick) 600.0 kN
Y at normal condition (for 300 mm thick) = 30.00 kN-m
Y at normal condition (for 400 mm thick) 53.33 kN-m
The moment 'M' in a member during bending with axial tension will cause compression in one face while tension in opposite face at the same time. Hence,
the moment capacity of the section has to be checked for both permissible bending stress in compression and tension at the same time. However as seen
from the analysis results, no axial tensile force is developed.
Load Cases
Load Case 1: Earthquake (+X)
Load Case 2: Self weight
Load case 6: Contact Grouting load
Load Case 12: Eathquake+Self Weight
Load Case 26: Self weight + Grout load
1. DESIGN OF CONCRETE LINING (Crown + Sidewall)
STAAD PRO RESULTS FOR CLASS A1 -LINING

Shear Membrane Bending Moment
SQX (local) SQY (local) SY (local) SXY (local) Mx Mxy
Plate L/C SX (local) N/mm2 My kNm/m
N/mm2 N/mm2 N/mm2 N/mm2 kNm/m kNm/m
Max Qx 26 SELF
50 WEIGHT+CONTACT 0.091
GROUT 0.008 -1.36 0.064 0.067 11.975 2.726 0.597
Min Qx 26 SELF
71 WEIGHT+CONTACT-0.091
GROUT 0.008 -1.36 0.064 -0.067 11.986 2.727 -0.597
Max Qy 26 SELF
GROUT 0.033 -3.741 -0.063 -0.07 -0.605 12.923 -0.044
Min Qy 26 SELF
182WEIGHT+CONTACT-0.012
GROUT -0.033 -3.741 -0.063 0.07 -0.605 12.923 0.044
Max Sx 12 EARTHQUAKE+SELF
37 WEIGHT
0 0.001 -0.047 0.002 -0.004 -0.034 0.099 0.006
Min Sx 26 SELF
GROUT 0.033 -3.796 -0.064 -0.024 0.614 13.128 -0.012
Max Sy 26 SELF
GROUT 0 -1.076 0.07 0 0.658 -0.126 0
Min Sy 26 SELF
GROUT 0 -3.445 -0.15 0 -2.203 -2.206 0
Max Sxy 26 SELF
187WEIGHT+CONTACT 0.029
GROUT -0.027 -2.663 -0.006 0.214 -5.667 9.741 1.698
Min Sxy 26 SELF
GROUT 0.027 -2.663 -0.006 -0.214 -5.667 9.741 -1.698
Max Mx 26 SELF
GROUT -0.005 -1.753 0.017 -0.183 20.111 5.021 -3.056
106WEIGHT+CONTACT GROUT
Min Mx 26 SELF 0.01 0 -2.7 -0.04 0 -9.526 -2.54 0
Max My 26 SELF
GROUT 0.033 -3.796 -0.064 0.024 0.617 13.129 0.012
Min My 26 SELF
GROUT 0 -2.931 -0.075 0 -9.496 -2.812 0
Max Mxy26 SELF
GROUT -0.012 -2.075 0.004 0.2 11.296 7.517 3.51
Min Mxy26 SELF
GROUT 0.012 -2.075 0.004 -0.2 11.296 7.517 -3.51
1A. Axial compressive Load +Bending (Check for compressive stresses)
Bending
Lining thickness Axial force
moment
(mm) (kN) (kN-m)
300 2400 0.00
300 0 150.00
This capacity plot for axial load and compression due to bending has been plotted As per IS 456:2000 Clause B-4:Working Stress Method .All STAAD output
of plate elements has been summarized in excel and below given capacity plot has been plotted .
160.00
140.00
(kN-m)
120.00
Support capacity plot Points
Bending moment (Mx) (kN
100.00
80.00
60.00
40.00
20.00
0.00
0 500 1000 1500 2000 2500 3000
Axial force (kN)
1B. Axial compressive +Bending (Check for tensile stresses)
Resultant stress ' -' = compression

Resultant stress '+' = tension
P/A+6M/b P/A - Maximum Stress
SQX (local) SQY (local) SY (local) SXY (local) Mx Mxy Tension check
Plate L/C SX (local) N/mm2 My kNm/m d2 6M/bd2 (MPa)
Max Qx 26 SELF
GROUT 0.008 -1.36 0.064 0.067 11.975 2.726 0.597 -2.15833 -0.56167 -0.56 OK
Min Qx 26 SELF
GROUT 0.008 -1.36 0.064 -0.067 11.986 2.727 -0.597 -2.15907 -0.56093 -0.56 OK
Max Qy 26 SELF
GROUT 0.033 -3.741 -0.063 -0.07 -0.605 12.923 -0.044 -3.70067 -3.78133 -3.70 OK
Min Qy 26 SELF
GROUT -0.033 -3.741 -0.063 0.07 -0.605 12.923 0.044 -3.70067 -3.78133 -3.70 OK
37 WEIGHT
0 0.001 -0.047 0.002 -0.004 -0.034 0.099 0.006 -0.04473 -0.04927 -0.04 OK
Min Sx 26 SELF
GROUT 0.033 -3.796 -0.064 -0.024 0.614 13.128 -0.012 -3.83693 -3.75507 -3.76 OK
Max Sy 26 SELF
GROUT 0 -1.076 0.07 0 0.658 -0.126 0 -1.11987 -1.03213 -1.03 OK
Min Sy 26 SELF
GROUT 0 -3.445 -0.15 0 -2.203 -2.206 0 -3.29813 -3.59187 -3.30 OK
Max Sxy 26 SELF
GROUT -0.027 -2.663 -0.006 0.214 -5.667 9.741 1.698 -2.2852 -3.0408 -2.29 OK
Min Sxy 26 SELF
GROUT 0.027 -2.663 -0.006 -0.214 -5.667 9.741 -1.698 -2.2852 -3.0408 -2.29 OK
Max Mx 26 SELF
GROUT -0.005 -1.753 0.017 -0.183 20.111 5.021 -3.056 -3.09373 -0.41227 -0.41 OK
Min Mx 26 SELF 0.01 0 -2.7 -0.04 0 -9.526 -2.54 0 -2.06493 -3.33507 -2.06 OK
Max My 26 SELF
GROUT 0.033 -3.796 -0.064 0.024 0.617 13.129 0.012 -3.83713 -3.75487 -3.75 OK
Min My 26 SELF
GROUT 0 -2.931 -0.075 0 -9.496 -2.812 0 -2.29793 -3.56407 -2.30 OK
Max Mxy26 SELF
GROUT -0.012 -2.075 0.004 0.2 11.296 7.517 3.51 -2.82807 -1.32193 -1.32 OK
Min Mxy26 SELF
GROUT 0.012 -2.075 0.004 -0.2 11.296 7.517 -3.51 -2.82807 -1.32193 -1.32 OK
For compressive axial forces, Since all the points corresponding to the maximum axial load and bending moment are lying within the "Support capacity
plot" and resultant tensile stress is within tensile limits the section considered for the design is SAFE . No tensile axial forces are observed.
3. DESIGN -SHEAR CHECK

Percentage of tensile reinforcement provided = 0
Permissible shear stress = 0.20 MPa
Multiplying factor for shear stress for members subjected to axial compression
( Refer Clause B-5.2.2 , IS 456:2000- Plain and Reinforced Concrete- Code of Practice.)
δ=1+5𝑃/(𝐴𝑔 𝑓𝑐𝑘)
P = axial compressive force

Ag = gross are of the concrete section
δ = 1.23
Hence, permissible shear stress taking the effect of axial compression = 0.25 MPa
Design shear stress = 0.09 MPa OK
For the calculation of increased shear stress the axial force of the element having maximum shear stress is considered.
Hence, the section is safe in shear.
ANNEXURE-V
CONCRETE LINING DESIGN FOR ROCK CLASS-A2
Material Data:
Design Input:

 cc ,cal  cbc ,cal ......................(A)

 1
 cc  cbc
where,
.......................(B)
where

Permissible bending stress in tension σcbt (As per IS :3370-2:2009 Table 1 ) = 2.00 MPa
M M
Pc Pc

 1
 cc  cbc
x  A cc
Considering above eqn, 2


Pc 6M y 
bD cbc
 2 1 6
A cc bD  cbc

is safe in tension.

Considering Eq.2,

Load Cases
STAAD PRO RESULTS FOR CLASS A2 -LINING


Plate L/C N/mm2 N/mm2 SX (local) N/mm2 N/mm2 N/mm2 kNm/m My kNm/m kNm/m
Max Qx 26 SELF50 WEIGHT+CONTACT 0.071
GROUT 0.01 -1.668 0.052 0.066 10.666 2.82 0.471
Min Qx 26 SELF71 WEIGHT+CONTACT-0.071
GROUT 0.01 -1.668 0.052 -0.066 10.681 2.822 -0.471
Max Qy 26 SELF21 WEIGHT+CONTACT-0.002
GROUT 0.035 -3.768 -0.067 -0.024 -4.68 12.854 -0.028
Min Qy 26 SELF
GROUT -0.035 -3.768 -0.067 0.024 -4.68 12.854 0.028
75 WEIGHT
-0.002 0 -0.07 0.002 -0.002 0.183 0.061 -0.004
Min Sx 26 SELF
GROUT 0.035 -3.768 -0.067 -0.024 -4.68 12.854 -0.028
Max Sy 26 SELF
GROUT 0 -1.409 0.06 0 0.992 -0.137 0
Min Sy 26 SELF
GROUT 0.005 -0.544 -0.223 0.045 0.673 0.686 0.571
Max Sxy 26 SELF
0.04 -0.025 -2.736 0.003 0.2 -0.504 10.132 1.652
Min Sxy 26 SELF
27 WEIGHT+CONTACT GROUT
0.04 0.025 -2.736 0.003 -0.2 -0.504 10.132 -1.652
Max Mx 26 SELF30 WEIGHT+CONTACT-0.009
GROUT 0.001 -2.04 0.007 -0.17 20.372 6.101 -1.895
Min Mx 26 SELF97 WEIGHT+CONTACT-0.002
GROUT 0 -3.095 -0.095 0 -9.413 -3.064 0
Max My 26 SELF20 WEIGHT+CONTACT 0.002
GROUT 0.035 -3.768 -0.067 0.024 -4.677 12.854 0.028
Min My 26 SELF
GROUT 0 -3.341 -0.142 0 -8.179 -3.254 0
Max Mxy26 SELF12 WEIGHT+CONTACT GROUT
-0.07 0.008 -2.296 0 0.185 16.069 8.153 2.977
Min Mxy26 SELF
-0.07 -0.008 -2.296 0 -0.185 16.069 8.153 -2.977
Bending
moment
(mm) (kN) (kN-m)
300 2400 0.00
300 0 150.00
160.00
(kN-m) 140.00
120.00
100.00
80.00
60.00
40.00
20.00
0.00
0 500 1000 1500 2000 2500 3000
Axial force (kN)

P/A+6M/b P/A - Maximum stress
Tension check
SQX (local) SQY (local) SY (local) SXY (local) Mx Mxy d2 6M/bd2 (MPa)
Plate L/C N/mm2 N/mm2 SX (local) N/mm2 N/mm2 N/mm2 kNm/m My kNm/m kNm/m
Max Qx 26 SELF50 WEIGHT+CONTACT 0.071
GROUT 0.01 -1.668 0.052 0.066 10.666 2.82 0.471 -2.37907 -0.95693 -0.96 OK
Min Qx 26 SELF71 WEIGHT+CONTACT-0.071
GROUT 0.01 -1.668 0.052 -0.066 10.681 2.822 -0.471 -2.38007 -0.95593 -0.96 OK
Max Qy 26 SELF21 WEIGHT+CONTACT-0.002
GROUT 0.035 -3.768 -0.067 -0.024 -4.68 12.854 -0.028 -3.456 -4.08 -3.46 OK
Min Qy 26 SELF
GROUT -0.035 -3.768 -0.067 0.024 -4.68 12.854 0.028 -3.456 -4.08 -3.46 OK
75 WEIGHT
-0.002 0 -0.07 0.002 -0.002 0.183 0.061 -0.004 -0.0822 -0.0578 -0.06 OK
Min Sx 26 SELF
GROUT 0.035 -3.768 -0.067 -0.024 -4.68 12.854 -0.028 -3.456 -4.08 -3.46 OK
Max Sy 26 SELF
GROUT 0 -1.409 0.06 0 0.992 -0.137 0 -1.47513 -1.34287 -1.34 OK
Min Sy 26 SELF
GROUT 0.005 -0.544 -0.223 0.045 0.673 0.686 0.571 -0.58887 -0.49913 -0.50 OK
Max Sxy 26 SELF
0.04 -0.025 -2.736 0.003 0.2 -0.504 10.132 1.652 -2.7024 -2.7696 -2.70 OK
Min Sxy 26 SELF
0.04 0.025 -2.736 0.003 -0.2 -0.504 10.132 -1.652 -2.7024 -2.7696 -2.70 OK
Max Mx 26 SELF30 WEIGHT+CONTACT-0.009
GROUT 0.001 -2.04 0.007 -0.17 20.372 6.101 -1.895 -3.39813 -0.68187 -0.68 OK
Min Mx 26 SELF97 WEIGHT+CONTACT-0.002
GROUT 0 -3.095 -0.095 0 -9.413 -3.064 0 -2.46747 -3.72253 -2.47 OK
Max My 26 SELF20 WEIGHT+CONTACT 0.002
GROUT 0.035 -3.768 -0.067 0.024 -4.677 12.854 0.028 -3.4562 -4.0798 -3.46 OK
Min My 26 SELF
GROUT 0 -3.341 -0.142 0 -8.179 -3.254 0 -2.79573 -3.88627 -2.80 OK
Max Mxy26 SELF12 WEIGHT+CONTACT GROUT
-0.07 0.008 -2.296 0 0.185 16.069 8.153 2.977 -3.36727 -1.22473 -1.22 OK
Min Mxy26 SELF
-0.07 -0.008 -2.296 0 -0.185 16.069 8.153 -2.977 -3.36727 -1.22473 -1.22 OK


δ = 1.28
ANNEXURE-VI
CONCRETE LINING DESIGN FOR ROCK CLASS-B1
Material Data:
Design Input:

 cc ,cal  cbc,cal ......................(A)

 1
where,  cc  cbc
.......................(B)
where

M M
Pc Pc

 1
 cc  cbc
x  A
Considering above eqn, cc
Pc 6M 2

 2 1 y 
bD cbc
A cc bD  cbc 6

is safe in tension.

Considering Eq.2,

X at normal condition (for 400 mm thick0 600.0 kN
Load Cases
STAAD PRO RESULTS FOR CLASS B1 -LINING

Max Qx 26 SELF
GROUT -0.003 -1.932 0.029 0.12 16.386 8.824 -1.005
Min Qx 26 SELF
GROUT -0.003 -1.932 0.029 -0.12 16.411 8.83 1.006
Max Qy 26 SELF
GROUT 0.032 -3.134 -0.047 -0.017 -22.72 12.394 -0.176
Min Qy 26 SELF
GROUT -0.032 -3.134 -0.047 0.017 -22.72 12.394 0.176
Max Sx 12 109
EARTHQUAKE+SELF WEIGHT
-0.003 0 -0.085 0.003 0 -0.975 -0.067 0
Min Sx 26 SELF
GROUT 0.032 -3.134 -0.047 -0.017 -22.72 12.394 -0.176
Max Sy 26 SELF
GROUT 0 -1.639 0.05 0 4.435 1.296 0
Min Sy 26 SELF
GROUT 0.014 -0.992 -0.414 0.06 2.532 1.883 1.939
Max Sxy 26 SELF
GROUT -0.015 -2.394 0.009 0.145 20.928 10.964 1.724
Min Sxy 26 SELF
GROUT 0.015 -2.394 0.009 -0.145 20.928 10.964 -1.724
Max Mx 26 SELF
GROUT 0.008 -2.307 -0.009 0.142 29.27 9.895 1.335
Min Mx 26 SELF GROUT 0 -2.782 -0.103 0 -25.594 -5.722 0
Max My 26 SELF
GROUT 0.032 -3.134 -0.047 0.017 -22.716 12.395 0.176
Min My 26 SELF
GROUT 0 -2.782 -0.103 0 -25.594 -5.722 0
Max Mxy26 SELF2 WEIGHT+CONTACT-0.015
GROUT -0.013 -1.054 0.015 -0.017 5.189 3.78 2.022
Min Mxy26 SELF
GROUT 0.013 -1.054 0.015 0.017 5.189 3.78 -2.022
Bending
moment
(mm) (kN) (kN-m)
350 2800 0.00
350 0 204.17
250.00
200.00
(kN-m)

150.00
100.00
50.00
0.00
0 500 1000 1500 2000 2500 3000
Axial force (kN)

P/A+6M/bd P/A - Maximum stress
SQX (local) SQY (local) SY (local) SXY (local) Mxy Tension check
2 6M/bd2 (MPa)
Plate L/C N/mm2 N/mm2 SX (local) N/mm2 N/mm2 N/mm2 Mx kNm/m My kNm/m kNm/m
Max Qx 26 SELF10 WEIGHT+CONTACT GROUT
0.065 -0.003 -1.932 0.029 0.12 16.386 8.824 -1.005 -2.73458 -1.12942 -1.13 OK
Min Qx 26 SELF31 WEIGHT+CONTACT -0.065
GROUT -0.003 -1.932 0.029 -0.12 16.411 8.83 1.006 -2.735804 -1.128196 -1.13 OK
Max Qy 26 SELF21 WEIGHT+CONTACT GROUT
0.005 0.032 -3.134 -0.047 -0.017 -22.72 12.394 -0.176 -2.021184 -4.246816 -2.02 OK
Min Qy 26 SELF
0.005 -0.032 -3.134 -0.047 0.017 -22.72 12.394 0.176 -2.021184 -4.246816 -2.02 OK
109 WEIGHT
-0.003 0 -0.085 0.003 0 -0.975 -0.067 0 -0.037245 -0.132755 -0.04 OK
Min Sx 26 SELF
0.005 0.032 -3.134 -0.047 -0.017 -22.72 12.394 -0.176 -2.021184 -4.246816 -2.02 OK
Max Sy 26 SELF
-0.036 0 -1.639 0.05 0 4.435 1.296 0 -1.856224 -1.421776 -1.42 OK
Min Sy 26 SELF1 WEIGHT+CONTACT GROUT
0.019 0.014 -0.992 -0.414 0.06 2.532 1.883 1.939 -1.116016 -0.867984 -0.87 OK
Max Sxy 26 SELF
0.055 -0.015 -2.394 0.009 0.145 20.928 10.964 1.724 -3.419045 -1.368955 -1.37 OK
Min Sxy 26 SELF
0.055 0.015 -2.394 0.009 -0.145 20.928 10.964 -1.724 -3.419045 -1.368955 -1.37 OK
Max Mx 26 SELF12 WEIGHT+CONTACT GROUT
-0.038 0.008 -2.307 -0.009 0.142 29.27 9.895 1.335 -3.740633 -0.873367 -0.87 OK
Min Mx 26 SELF 0.005 0 -2.782 -0.103 0 -25.594 -5.722 0 -1.528416 -4.035584 -1.53 OK
Max My 26 SELF20 WEIGHT+CONTACT GROUT
-0.005 0.032 -3.134 -0.047 0.017 -22.716 12.395 0.176 -2.02138 -4.24662 -2.02 OK
Min My 26 SELF
0.005 0 -2.782 -0.103 0 -25.594 -5.722 0 -1.528416 -4.035584 -1.53 OK
Max Mxy 26 SELF2 WEIGHT+CONTACT GROUT
-0.015 -0.013 -1.054 0.015 -0.017 5.189 3.78 2.022 -1.308155 -0.799845 -0.80 OK
Min Mxy 26 SELF
-0.015 0.013 -1.054 0.015 0.017 5.189 3.78 -2.022 -1.308155 -0.799845 -0.80 OK

δ = 1.32
ANNEXURE-VII
CONCRETE LINING DESIGN FOR ROCK CLASS-B2
Material Data:
Design Input:

 cc ,cal  cbc ,cal ......................(A)

 1
 cc  cbc
where,
.......................(B)
where

M M
Pc Pc

 1
Considering above eqn, Pc 6M
 2 1 bD 2

y  cbc
 1 X at normal condition (for 400 mm thickness)
Y at normal condition (for 350 mm thickness)
= 3200.0 kN
x y Y at normal condition (for 400 mm thickness)
=
=
204.17
266.67
kN-m
kN-m

is safe in tension.

Considering Eq.2,

Load Cases
Load Case 3: Rock load
Load case 23: Self weight+Rock load
STAAD PRO RESULTS FOR CLASS B2 -LINING

Max Qx 26 SELF
GROUT 0 -2.468 -0.035 0 5.152 0.205 0
Min Qx 26 SELF
GROUT 0 -2.468 -0.035 0 5.177 0.21 0
Max Qy 26 SELF
GROUT 0.036 -3.015 -0.033 -0.012 -40.094 11.598 -0.317
Min Qy 26 SELF
GROUT -0.036 -3.015 -0.033 0.012 -40.094 11.598 0.317
Max Sx 12 109
-0.002 0 -0.09 0.003 0 -0.415 0.022 0
Min Sx 26 SELF
GROUT 0.036 -3.015 -0.033 -0.012 -40.094 11.598 -0.317
Max Sy 26 SELF
GROUT 0 -1.614 0.065 0 -1.532 2.328 0
Min Sy 26 SELF
GROUT 0.026 -1.554 -0.654 0.071 5.665 3.391 3.742
Max Sxy 26 SELF
GROUT -0.003 -2.657 -0.015 0.127 38.342 12.807 -1.503
Min Sxy 26 SELF
GROUT 0.003 -2.657 -0.015 -0.127 38.342 12.807 1.503
Max Mx 26 SELF
GROUT 0.003 -2.657 -0.015 0.127 38.347 12.806 -1.502
Min Mx 26 SELF GROUT 0 -2.647 -0.073 0 -42.782 -8.492 0
Max My 26 SELF
GROUT 0.003 -2.657 -0.015 -0.127 38.342 12.807 1.503
Min My 26 SELF
GROUT 0 -2.647 -0.073 0 -42.782 -8.492 0
Max Mxy26 SELF
GROUT 0.03 -1.657 0.02 -0.051 12.542 6.668 4.238
Min Mxy26 SELF
GROUT -0.03 -1.657 0.02 0.051 12.542 6.668 -4.238
Bending
moment
(mm) (kN) (kN-m)
350 2800 0.00
350 0 204.17
250.00
200.00
(kN-m)

150.00
100.00
50.00
0.00
0 500 1000 1500 2000 2500 3000
Axial force (kN)

P/A+6M/b P/A - Maximum stress Tension
Plate L/C SX (local) N/mm2 My kNm/m d2 6M/bd2 (MPa) check
Max Qx 26 SELF
GROUT 0 -2.468 -0.035 0 5.152 0.205 0 -2.72034 -2.21566 -2.22 OK
Min Qx 26 SELF
GROUT 0 -2.468 -0.035 0 5.177 0.21 0 -2.72157 -2.21443 -2.21 OK
Max Qy 26 SELF
GROUT 0.036 -3.015 -0.033 -0.012 -40.094 11.598 -0.317 -1.05121 -4.97879 -1.05 OK
Min Qy 26 SELF
GROUT -0.036 -3.015 -0.033 0.012 -40.094 11.598 0.317 -1.05121 -4.97879 -1.05 OK
Max Sx 12 109
-0.002 0 -0.09 0.003 0 -0.415 0.022 0 -0.06967 -0.11033 -0.07 OK
Min Sx 26 SELF
GROUT 0.036 -3.015 -0.033 -0.012 -40.094 11.598 -0.317 -1.05121 -4.97879 -1.05 OK
Max Sy 26 SELF
GROUT 0 -1.614 0.065 0 -1.532 2.328 0 -1.53896 -1.68904 -1.54 OK
Min Sy 26 SELF
GROUT 0.026 -1.554 -0.654 0.071 5.665 3.391 3.742 -1.83147 -1.27653 -1.28 OK
Max Sxy 26 SELF
GROUT -0.003 -2.657 -0.015 0.127 38.342 12.807 -1.503 -4.53498 -0.77902 -0.78 OK
Min Sxy 26 SELF
GROUT 0.003 -2.657 -0.015 -0.127 38.342 12.807 1.503 -4.53498 -0.77902 -0.78 OK
Max Mx 26 SELF
GROUT 0.003 -2.657 -0.015 0.127 38.347 12.806 -1.502 -4.53522 -0.77878 -0.78 OK
Min Mx 26 SELF GROUT 0 -2.647 -0.073 0 -42.782 -8.492 0 -0.55156 -4.74244 -0.55 OK
Max My 26 SELF
GROUT 0.003 -2.657 -0.015 -0.127 38.342 12.807 1.503 -4.53498 -0.77902 -0.78 OK
Min My 26 SELF
GROUT 0 -2.647 -0.073 0 -42.782 -8.492 0 -0.55156 -4.74244 -0.55 OK
Max Mxy26 SELF
GROUT 0.03 -1.657 0.02 -0.051 12.542 6.668 4.238 -2.2713 -1.0427 -1.04 OK
Min Mxy26 SELF
GROUT -0.03 -1.657 0.02 0.051 12.542 6.668 -4.238 -2.2713 -1.0427 -1.04 OK


δ = 1.41
ANNEXURE-VIII
CONCRETE LINING DESIGN FOR ROCK CLASS-C1
Material Data:
Design Input:

 cc ,cal  cbc,cal
 1 ......................(A)
.......................(B)
where

Permissible bending stress in tension σcbt (As per IS :3370-2:2009 Table 1 ) = 2.00 MPa
M M
Pc Pc

 1
bD 2

Considering above eqn, Pc 6M y  cbc
 2 1 6
A cc bD  cbc
 1 X at normal condition (for 400 mm thickness) = 3200.0 kN
Y at normal condition (for 400 mm thickness) = 266.67 kN-m

is safe in tension.

Considering Eq.2,

X at normal condition (for 400 mm thick) = 600.0 kN
Load Cases
Load case 4: Pavement load
Load case 5: Traffic load
Load Case 123: Earthquake +Self weight+rock load
Load Case 1234: Earthquake +Self weight+Rock load + Pavement load
Load Case 12345: Earthquake +Self weight+Rock load + Pavement load +Traffic load
Load Case 23: Self weight +Rock load
Load Case 234: Self weight+ rock load+Pavement load
Load Case 2345: Self weight + rock load + Pavement load+ Traffic load
1. DESIGN OF CONCRETE LININGS (CROWN & SIDE WALLS)
STAAD PRO RESULTS FOR CLASS C1 -LINING (CROWN AND SIDEWALLS)


Max Qx 26 SELF
GROUT 0 -2.423 -0.052 0 3.056 -0.318 0
Min Qx 26 SELF
GROUT 0 -2.423 -0.052 0 3.05 -0.319 0
Max Qy 26 SELF
GROUT 0.04 -2.967 -0.029 -0.011 -57.007 10.865 -0.418
Min Qy 26 SELF
GROUT -0.04 -2.967 -0.029 0.011 -57.008 10.865 0.418
81 WEIGHT
-0.001 0 -0.056 -0.001 0 0.311 0.055 0
Min Sx 26 SELF
GROUT -0.04 -2.967 -0.029 0.011 -57.008 10.865 0.418
Max Sy 26 SELF 0.047 0 -1.641 0.055 0 7.55 5.756 0
Min Sy 26 SELF 0.015 0 -2.573 -0.064 0 -59.679 -11.282 0
Max Sxy 26 SELF -0.034 -0.003 -2.636 -0.023 0.142 54.221 13.25 -1.498
Min Sxy 26 SELF -0.034 0.003 -2.636 -0.023 -0.142 54.221 13.25 1.498
Max Mx 26 SELF -0.054 0.023 -2.553 -0.017 0.141 54.343 13.365 -3.133
Min Mx 101 WEIGHT+CONTACT GROUT
26 SELF 0.015 0 -2.573 -0.064 0 -59.679 -11.282 0
Max My 26 SELF
-0.017 0.015 -2.317 -0.011 -0.079 53.647 14.007 1.698
Min My 26 SELF
0.015 0 -2.573 -0.064 0 -59.679 -11.282 0
Max Mxy 26 SELF
-0.096 -0.026 -2.365 0.02 -0.134 39.89 13.502 3.516
Min Mxy 26 SELF
-0.096 0.026 -2.365 0.02 0.134 39.891 13.502 -3.516
Bending
moment
(mm) (kN) (kN-m)
350 2800 0.00
350 0 204.17
250.00
200.00
(kN-m)

150.00
100.00
50.00
0.00
0 500 1000 1500 2000 2500 3000
Axial force (kN)


P/A+6M/b P/A - Maximum stress Tension
SQX (local) SQY (local) SY (local) SXY (local) Mx Mxy d2 6M/bd2 (MPa) check
Max Qx 26 SELF
GROUT 0 -2.423 -0.052 0 3.056 -0.318 0 -2.57268 -2.27332 -2.27 OK
Min Qx 26 SELF
GROUT 0 -2.423 -0.052 0 3.05 -0.319 0 -2.57239 -2.27361 -2.27 OK
Max Qy 26 SELF
GROUT 0.04 -2.967 -0.029 -0.011 -57.007 10.865 -0.418 -0.17482 -5.75918 -0.17 OK
Min Qy 26 SELF
GROUT -0.04 -2.967 -0.029 0.011 -57.008 10.865 0.418 -0.17477 -5.75923 -0.17 OK
81 WEIGHT
-0.001 0 -0.056 -0.001 0 0.311 0.055 0 -0.07123 -0.04077 -0.04 OK
Min Sx 26 SELF
GROUT -0.04 -2.967 -0.029 0.011 -57.008 10.865 0.418 -0.17477 -5.75923 -0.17 OK
Max Sy 26 SELF
GROUT 0 -1.641 0.055 0 7.55 5.756 0 -2.0108 -1.2712 -1.27 OK
Min Sy 26 SELF
GROUT 0 -2.573 -0.064 0 -59.679 -11.282 0 0.350053 -5.49605 0.35 OK
Max Sxy 26 SELF
GROUT -0.003 -2.636 -0.023 0.142 54.221 13.25 -1.498 -5.29172 0.019722 0.02 OK
Min Sxy 26 SELF
GROUT 0.003 -2.636 -0.023 -0.142 54.221 13.25 1.498 -5.29172 0.019722 0.02 OK
Max Mx 26 SELF
GROUT 0.023 -2.553 -0.017 0.141 54.343 13.365 -3.133 -5.2147 0.108698 0.11 OK
101
Min Mx 26 SELF WEIGHT+CONTACT 0.015
GROUT 0 -2.573 -0.064 0 -59.679 -11.282 0 0.350053 -5.49605 0.35 OK
Max My 26 SELF
GROUT 0.015 -2.317 -0.011 -0.079 53.647 14.007 1.698 -4.94461 0.310608 0.31 OK
Min My 26 SELF
GROUT 0 -2.573 -0.064 0 -59.679 -11.282 0 0.350053 -5.49605 0.35 OK
Max Mxy26 SELF
GROUT -0.026 -2.365 0.02 -0.134 39.89 13.502 3.516 -4.3188 -0.4112 -0.41 OK
Min Mxy26 SELF
GROUT 0.026 -2.365 0.02 0.134 39.891 13.502 -3.516 -4.31884 -0.41116 -0.41 OK
2. DESIGN OF CONCRETE LININGS (INVERT)
STAAD PRO RESULTS FOR CLASS C1 -LINING (INVERT)


Max Qx 26 SELF
GROUT -0.005 -0.839 0.043 -0.034 2.504 13.062 0.066
Min Qx 26 SELF
GROUT -0.004 -0.842 0.042 0.033 2.297 13.122 0.098
2345 SELF
MaxWEIGHT+ROCK
Qy 270 LOAD+PAVEMENT LOAD+TRAFFIC
0 0.038
LOAD -0.667 -0.007 0.003 3.779 8.151 0.406
2345 SELF
MinWEIGHT+ROCK
0 -0.038
LOAD -0.676 -0.009 -0.003 3.808 8.203 -0.401
Max Sx 12 241
-0.002 0 -0.037 0.007 0 -0.557 0.709 -0.001
Min Sx 26 SELF
GROUT -0.009 -1.029 0.024 -0.077 19.997 14.996 -0.802
2345 SELF
MaxWEIGHT+ROCK
Sy 242 LOAD+PAVEMENT -0.016
LOAD+TRAFFIC0 LOAD -0.175 0.122 0 3.88 4.586 -0.005
Min Sy 26 SELF
GROUT 0 -0.551 -0.034 0 -9.578 1.931 0.002
2345 SELF
MaxWEIGHT+ROCK
Sxy 213 LOAD+PAVEMENT -0.009
LOAD+TRAFFIC
0.003
LOAD -0.356 0.006 0.099 11.758 5.406 -3.807
2345 SELF
MinWEIGHT+ROCK
LOAD+TRAFFIC
-0.003
LOAD -0.356 0.006 -0.099 11.722 5.4 3.793
Max Mx 26 SELF
GROUT 0.001 -0.968 0.048 -0.045 20.658 16.553 -0.083
Min Mx 26 SELF GROUT 0.007 -0.73 -0.007 -0.037 -14.689 3.395 1.271
Max My 26 SELF
GROUT 0.001 -0.968 0.048 -0.045 20.658 16.553 -0.083
2345 SELF
MinWEIGHT+ROCK
My 245 LOAD+PAVEMENT -0.011
LOAD+TRAFFIC0 LOAD -0.128 0.011 0 5.916 -0.281 -0.002
2345 SELF
MaxWEIGHT+ROCK
Mxy 214 LOAD+PAVEMENT -0.044
LOAD+TRAFFIC
-0.009
LOAD -0.433 0.041 -0.058 8.175 10.019 6.342
2345 SELF
MinWEIGHT+ROCK
LOAD+TRAFFIC
0.009
LOAD -0.433 0.041 0.059 8.145 10.017 -6.292
2A. Axial compressive Load + Bending (Check for compressive stresses)
Bending
moment
(mm) (kN) (kN-m)
400 3200.0 0.00
400 0 266.67
300.00
250.00
(kN-m)

200.00
150.00
100.00
50.00
0.00
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0
Axial force (kN)
2B. Axial compressive load+ bending (Check for tensile stresses)

Shear Membrane Bending Moment P/A+6M/b P/A - Maximum stress Tension

d2 6M/bd2 (MPa) check
Plate L/C SQX (local) SQY (local) SX (local) N/mm2 SY (local) SXY (local) Mx My kNm/m Mxy
Max Qx 26 SELF
GROUT -0.005 -0.839 0.043 -0.034 2.504 13.062 0.066 -0.9329 -0.7451 -0.75 OK
Min Qx 26 SELF
GROUT -0.004 -0.842 0.042 0.033 2.297 13.122 0.098 -0.92814 -0.75586 -0.76 OK
2345 SELF
MaxWEIGHT+ROCK
0 0.038
LOAD -0.667 -0.007 0.003 3.779 8.151 0.406 -0.80871 -0.52529 -0.53 OK
2345 SELF
MinWEIGHT+ROCK
0 -0.038
LOAD -0.676 -0.009 -0.003 3.808 8.203 -0.401 -0.8188 -0.5332 -0.53 OK
Max Sx 12 241
-0.002 0 -0.037 0.007 0 -0.557 0.709 -0.001 -0.01611 -0.05789 -0.02 OK
Min Sx 26 SELF
GROUT -0.009 -1.029 0.024 -0.077 19.997 14.996 -0.802 -1.77889 -0.27911 -0.28 OK
2345 SELF
MaxWEIGHT+ROCK
Sy 242 LOAD+PAVEMENT -0.016
LOAD+TRAFFIC0 LOAD -0.175 0.122 0 3.88 4.586 -0.005 -0.3205 -0.0295 -0.03 OK
Min Sy 26 SELF
GROUT 0 -0.551 -0.034 0 -9.578 1.931 0.002 -0.19183 -0.91018 -0.19 OK
2345 SELF
MaxWEIGHT+ROCK
LOAD+TRAFFIC
0.003
LOAD -0.356 0.006 0.099 11.758 5.406 -3.807 -0.79693 0.084925 0.08 OK
2345 SELF
MinWEIGHT+ROCK
LOAD+TRAFFIC
-0.003
LOAD -0.356 0.006 -0.099 11.722 5.4 3.793 -0.79558 0.083575 0.08 OK
Max Mx 26 SELF
GROUT 0.001 -0.968 0.048 -0.045 20.658 16.553 -0.083 -1.74268 -0.19333 -0.19 OK
Min Mx 26 SELF GROUT 0.007 -0.73 -0.007 -0.037 -14.689 3.395 1.271 -0.17916 -1.28084 -0.18 OK
Max My 26 SELF
GROUT 0.001 -0.968 0.048 -0.045 20.658 16.553 -0.083 -1.74268 -0.19333 -0.19 OK
2345 SELF
MinWEIGHT+ROCK
My 245 LOAD+PAVEMENT -0.011
LOAD+TRAFFIC0 LOAD -0.128 0.011 0 5.916 -0.281 -0.002 -0.34985 0.09385 0.09 OK
2345 SELF
MaxWEIGHT+ROCK
LOAD+TRAFFIC
-0.009
LOAD -0.433 0.041 -0.058 8.175 10.019 6.342 -0.73956 -0.12644 -0.13 OK
2345 SELF
MinWEIGHT+ROCK
LOAD+TRAFFIC
0.009
LOAD -0.433 0.041 0.059 8.145 10.017 -6.292 -0.73844 -0.12756 -0.13 OK
For compressive load, Since all the points corresponding to the maximum axial load and bending moment are lying within the "Support capacity plot" and
resultant tensile stress is within tensile limits the section considered for the design is SAFE . No tensile axial forces are observed in the lining


δ = 1.40
ANNEXURE-IX
CONCRETE LINING DESIGN FOR ROCK CLASS-C2
Material Data:
Design Input:

 cc ,cal  cbc,cal
 1 ......................(A)
.......................(B)
where

Permissible bending stress in tension (As per IS :3370-2:2009 Table 1 ) σcbt = 2.00 MPa
M M
Pc Pc

 1
 cc  cbc
x  A cc
Considering above eqn, Pc 6M
 1 bD 2

A cc bD 2 cbc y  cbc
6
x y
is safe in tension.

Considering Eq.2,

Load Cases
STAAD PRO RESULTS FOR CLASS C2 -LINING (CROWN AND SIDEWALLS)

Max Qx 26 SELF
GROUT 0.024 -2.727 -0.014 -0.087 4.298 12.159 -3.237
Min Qx 26 SELF
GROUT 0.024 -2.726 -0.014 0.087 4.261 12.156 3.242
Max Qy 26 SELF
GROUT 0.047 -2.872 -0.019 -0.007 -86.886 9.582 -0.585
Min Qy 26 SELF
GROUT -0.047 -2.872 -0.019 0.007 -86.886 9.582 0.585
81 WEIGHT
-0.001 0 -0.058 -0.001 0 0.393 0.089 -0.001
Min Sx 26 SELF
GROUT -0.047 -2.872 -0.019 0.007 -86.886 9.582 0.585
Max Sy 26 SELF 0.082 0 -1.691 0.063 0 21.399 10.676 0.001
2345 Min
SELFSy 119 LOAD+PAVEMENT0.008
WEIGHT+ROCK LOAD+TRAFFIC LOAD
0 -0.335 -0.068 0 -2.936 -2.069 0.005
Max Sxy 26 SELF 0.114 -0.037 -2.521 0.014 0.145 66.122 15.417 -5.222
Min Sxy 26 SELF 0.114 0.037 -2.521 0.014 -0.145 66.123 15.417 5.224
Max Mx 26 SELF 0.043 0.035 -2.68 -0.026 -0.144 80.677 14.854 3.972
26 SELF -0.021 0 -2.43 -0.036 0 -89.592 -16.135 0
Max My 26 SELF
0.004 0.011 -2.4 -0.032 -0.09 79.659 18.635 2.471
Min My 26 SELF
-0.021 0 -2.43 -0.036 0 -89.592 -16.135 0
Max Mxy 26 SELF
-0.114 -0.037 -2.522 0.014 -0.145 66.129 15.434 5.227
Min Mxy 26 SELF
-0.114 0.037 -2.522 0.014 0.145 66.131 15.433 -5.227
Bending
moment
(mm) (kN) (kN-m)
350 2800 0.00
350 0 204.17
250.00
200.00
(kN-m)

150.00
100.00
50.00
0.00
0 500 1000 1500 2000 2500 3000
Axial force (kN)

P/A+6M/bd P/A - Maximum stress
2 6M/bd2 (MPa)
Max Qx 26 SELF
0.161 0.024 -2.727 -0.014 -0.087 4.298 12.159 -3.237 -2.937514 -2.516486 -2.52 OK
Min Qx 26 SELF
-0.161 0.024 -2.726 -0.014 0.087 4.261 12.156 3.242 -2.934702 -2.517298 -2.52 OK
Max Qy 26 SELF
0.021 0.047 -2.872 -0.019 -0.007 -86.886 9.582 -0.585 1.3836408 -7.127641 1.38 OK
Min Qy 26 SELF
0.021 -0.047 -2.872 -0.019 0.007 -86.886 9.582 0.585 1.3836408 -7.127641 1.38 OK
Max Sx 1281
-0.001 0 -0.058 -0.001 0 0.393 0.089 -0.001 -0.077249 -0.038751 -0.04 OK
Min Sx 26 SELF
0.021 -0.047 -2.872 -0.019 0.007 -86.886 9.582 0.585 1.3836408 -7.127641 1.38 OK
Max Sy 26 SELF
0.082 0 -1.691 0.063 0 21.399 10.676 0.001 -2.739114 -0.642886 -0.64 OK
2345 Min
SELFSy
WEIGHT+ROCK
119 LOAD+PAVEMENT0.008
LOAD+TRAFFIC LOAD
0 -0.335 -0.068 0 -2.936 -2.069 0.005 -0.191196 -0.478804 -0.19 OK
Max Sxy 26 SELF
0.114 -0.037 -2.521 0.014 0.145 66.122 15.417 -5.222 -5.759629 0.7176286 0.72 OK
Min Sxy 26 SELF
0.114 0.037 -2.521 0.014 -0.145 66.123 15.417 5.224 -5.759678 0.7176776 0.72 OK
Max Mx 26 SELF
0.043 0.035 -2.68 -0.026 -0.144 80.677 14.854 3.972 -6.631527 1.2715265 1.27 OK
Min Mx 26 SELF -0.021 0 -2.43 -0.036 0 -89.592 -16.135 0 1.9581796 -6.81818 1.96 OK
Max My 26 SELF
0.004 0.011 -2.4 -0.032 -0.09 79.659 18.635 2.471 -6.301665 1.5016653 1.50 OK
Min My 26 SELF
-0.021 0 -2.43 -0.036 0 -89.592 -16.135 0 1.9581796 -6.81818 1.96 OK
Max Mxy 26 SELF
-0.114 -0.037 -2.522 0.014 -0.145 66.129 15.434 5.227 -5.760971 0.7169714 0.72 OK
Min Mxy 26 SELF
-0.114 0.037 -2.522 0.014 0.145 66.131 15.433 -5.227 -5.761069 0.7170694 0.72 OK
STAAD PRO RESULTS FOR CLASS C2 -LINING (INVERT)

Plate L/C SQX (local) SQY (local) SX (local) N/mm2 SY (local) SXY (local) Mx kNm/m My kNm/m Mxy
Max Qx 26 SELF
0.121 -0.01 -1.026 0.049 -0.047 7.737 16.285 -1.112
Min Qx 26 SELF
-0.128 -0.009 -1.03 0.049 0.047 7.229 16.413 1.428
2345Max
SELFQy
WEIGHT+ROCK
270 LOAD+PAVEMENT LOAD+TRAFFIC
0 0.049
LOAD -0.854 -0.006 0.004 6.076 10.431 0.629
2345 Min
SELFQy
WEIGHT+ROCK
0 -0.049
LOAD -0.871 -0.011 -0.004 6.137 10.518 -0.618
Max Sx 12241
-0.002 0 -0.038 0.008 0 -0.732 0.997 -0.002
Min Sx 26 SELF
0.063 -0.014 -1.234 0.027 -0.081 30.341 18.58 -1.564
2345 Max
SELFSy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD0 -0.237 0.157 -0.001 5.362 6.328 0.013
Min Sy 26 SELF
0.014 0 -0.639 -0.042 -0.001 -20.527 3.146 -0.005
2345Max
SELFSxy
WEIGHT+ROCK
213 LOAD+PAVEMENT-0.019
LOAD+TRAFFIC0.004
LOAD -0.493 0.011 0.121 12.162 8.171 -4.416
2345Min
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.499 0.011 -0.121 12.503 8.294 4.409
Max Mx 26 SELF
-0.026 -0.001 -1.173 0.053 -0.045 32.247 20.499 -0.018
Min Mx 26 SELF 0.002 -0.012 -0.897 -0.011 0.046 -24.181 4.901 -0.556
2345Max
SELFMy
WEIGHT+ROCK
238 LOAD+PAVEMENT -0.003
LOAD+TRAFFIC LOAD
0 -0.546 -0.02 0.001 10.437 21.539 0.002
2345Min
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD0 -0.185 0.017 0 4.882 -0.739 -0.008
2345Max
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC -0.01
LOAD -0.593 0.052 -0.065 11.653 13.143 7.714
2345Min
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0.01 -0.593 0.052 0.066 11.617 13.132 -7.617
Bending
moment
(mm) (kN) (kN-m)
400 3200.0 0.00
400 0 266.67
300.00
250.00
(kN-m)

200.00
150.00
100.00
50.00
0.00
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0
Axial force (kN)

Shear Membrane Bending Moment P/A+6M/bd P/A - Maximum stress
2 6M/bd2 (MPa)
Max Qx 26 SELF
0.121 -0.01 -1.026 0.049 -0.047 7.737 16.285 -1.112 -1.316138 -0.735863 -0.74 OK
Min Qx 26 SELF
-0.128 -0.009 -1.03 0.049 0.047 7.229 16.413 1.428 -1.301088 -0.758913 -0.76 OK
2345Max
SELFQy
WEIGHT+ROCK
0 0.049
LOAD -0.854 -0.006 0.004 6.076 10.431 0.629 -1.08185 -0.62615 -0.63 OK
2345 Min
SELFQy
WEIGHT+ROCK
0 -0.049
LOAD -0.871 -0.011 -0.004 6.137 10.518 -0.618 -1.101138 -0.640863 -0.64 OK
Max Sx 12241
-0.002 0 -0.038 0.008 0 -0.732 0.997 -0.002 -0.01055 -0.06545 -0.01 OK
Min Sx 26 SELF
0.063 -0.014 -1.234 0.027 -0.081 30.341 18.58 -1.564 -2.371788 -0.096213 -0.10 OK
2345 Max
SELFSy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.237 0.157 -0.001 5.362 6.328 0.013 -0.438075 -0.035925 -0.04 OK
Min Sy 26 SELF
0.014 0 -0.639 -0.042 -0.001 -20.527 3.146 -0.005 0.1307625 -1.408763 0.13 OK
2345Max
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.493 0.011 0.121 12.162 8.171 -4.416 -0.949075 -0.036925 -0.04 OK
2345Min
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.499 0.011 -0.121 12.503 8.294 4.409 -0.967863 -0.030138 -0.03 OK
Max Mx 26 SELF
-0.026 -0.001 -1.173 0.053 -0.045 32.247 20.499 -0.018 -2.382263 0.0362625 0.04 OK
Min Mx 26 SELF 0.002 -0.012 -0.897 -0.011 0.046 -24.181 4.901 -0.556 0.0097875 -1.803788 0.01 OK
2345Max
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.546 -0.02 0.001 10.437 21.539 0.002 -0.937388 -0.154613 -0.15 OK
2345Min
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.185 0.017 0 4.882 -0.739 -0.008 -0.368075 -0.001925 0.00 OK
2345Max
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC -0.01
LOAD -0.593 0.052 -0.065 11.653 13.143 7.714 -1.029988 -0.156013 -0.16 OK
2345Min
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0.01 -0.593 0.052 0.066 11.617 13.132 -7.617 -1.028638 -0.157363 -0.16 OK


δ = 1.45
ANNEXURE-X
CONCRETE LINING DESIGN FOR ROCK CLASS-L
Material Data:
Design Input:

 1 ......................(A)
where,
 cc  cbc
.......................(B)
where

M M
Pc Pc

 1
 cc  cbc
x  A cc
Considering above eqn, Pc 6M bD 2


 2 1 y  cbc

is safe in tension.

Considering Eq.2,

Load Cases
STAAD PRO RESULTS FOR CLASS L -LINING (CROWN AND SIDEWALLS)

Max Qx 26 SELF
GROUT 0.013 -2.321 -0.012 -0.059 33.751 13.112 -5.17
Min Qx 26 SELF
GROUT 0.022 -2.322 -0.011 0.044 -9.584 11.794 5.967
Max Qy 26 SELF
GROUT 0.05 -2.402 -0.008 -0.002 -145.92 7.781 -0.893
Min Qy 26 SELF
GROUT -0.05 -2.402 -0.008 0.002 -145.919 7.781 0.893
81 WEIGHT
-0.001 0 -0.062 0.001 0 1.155 0.338 -0.002
Min Sx 26 SELF
GROUT -0.05 -2.402 -0.008 0.002 -145.919 7.781 0.893
Max Sy 26 SELF -0.098 0 -1.378 0.054 0 28.9 16.006 -0.003
Min Sy 26 SELF 0.169 0 -2.131 -0.084 0 106.422 19.655 0
2345Max
SELFSxy 1
WEIGHT+ROCK LOAD+PAVEMENT-0.031
LOAD+TRAFFIC0.006
LOAD -0.639 -0.011 0.133 -0.823 6.44 -2.103
2345Min
SELFSxy 161 LOAD+PAVEMENT-0.031
WEIGHT+ROCK LOAD+TRAFFIC-0.006
LOAD -0.638 -0.011 -0.133 -0.911 6.428 2.075
Max Mx 26 SELF 0.012 0.039 -2.34 -0.036 0.113 130.55 15.053 -2.917
26 SELF -0.026 0 -1.932 0 0 -148.628 -24.381 0
Max My 26 SELF
-0.063 -0.003 -1.994 -0.021 -0.082 120.995 26.128 3.148
Min My 26 SELF
-0.026 0 -1.932 0 0 -148.628 -24.381 0
Max Mxy 26 SELF
-0.144 -0.045 -2.103 0.005 -0.125 90.582 17.493 7.13
Min Mxy 26 SELF
-0.144 0.045 -2.103 0.005 0.125 90.586 17.492 -7.133
Bending
moment
(mm) (kN) (kN-m)
400 3200.0 0.00
400 0 266.67
300.00
250.00
(kN-m)

200.00
150.00
100.00
50.00
0.00
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0
Axial force (kN)

Shear Membrane Bending Moment P/A+6M/bd P/A - Maximum stress
Plate L/C SX (local) N/mm2 Mx kNm/m My kNm/m 2 6M/bd2 (MPa)
N/mm2 N/mm2 N/mm2 N/mm2 kNm/m
Max Qx 26 SELF
0.221 0.013 -2.321 -0.012 -0.059 33.751 13.112 -5.17 -3.586663 -1.055338 -1.06 OK
Min Qx 26 SELF
-0.221 0.022 -2.322 -0.011 0.044 -9.584 11.794 5.967 -1.9626 -2.6814 -1.96 OK
Max Qy 26 SELF
0.028 0.05 -2.402 -0.008 -0.002 -145.92 7.781 -0.893 3.07 -7.874 3.07 NOT OK
Min Qy 26 SELF
0.028 -0.05 -2.402 -0.008 0.002 -145.919 7.781 0.893 3.0699625 -7.873963 3.07 NOT OK
Max Sx 1281
-0.001 0 -0.062 0.001 0 1.155 0.338 -0.002 -0.105313 -0.018688 -0.02 OK
Min Sx 26 SELF
0.028 -0.05 -2.402 -0.008 0.002 -145.919 7.781 0.893 3.0699625 -7.873963 3.07 NOT OK
Max Sy 26 SELF
-0.098 0 -1.378 0.054 0 28.9 16.006 -0.003 -2.46175 -0.29425 -0.29 OK
Min Sy 26 SELF
0.169 0 -2.131 -0.084 0 106.422 19.655 0 -6.121825 1.859825 1.86 OK
2345Max
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.006
LOAD -0.639 -0.011 0.133 -0.823 6.44 -2.103 -0.608138 -0.669863 -0.61 OK
2345Min
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC-0.006
LOAD -0.638 -0.011 -0.133 -0.911 6.428 2.075 -0.603838 -0.672163 -0.60 OK
Max Mx 26 SELF
0.012 0.039 -2.34 -0.036 0.113 130.55 15.053 -2.917 -7.235625 2.555625 2.56 NOT OK
Min Mx 26 SELF -0.026 0 -1.932 0 0 -148.628 -24.381 0 3.64155 -7.50555 3.64 NOT OK
Max My 26 SELF
-0.063 -0.003 -1.994 -0.021 -0.082 120.995 26.128 3.148 -6.531313 2.5433125 2.54 NOT OK
Min My 26 SELF
-0.026 0 -1.932 0 0 -148.628 -24.381 0 3.64155 -7.50555 3.64 NOT OK
Max Mxy 26 SELF
-0.144 -0.045 -2.103 0.005 -0.125 90.582 17.493 7.13 -5.499825 1.293825 1.29 OK
Min Mxy 26 SELF
-0.144 0.045 -2.103 0.005 0.125 90.586 17.492 -7.133 -5.499975 1.293975 1.29 OK
For compressive axial forces, Pints corresponding to the maximum axial load and bending moment are lying inside the "Support capacity plot" but the
resultant tensile stress is outside tensile limits, reinforcement shall have to be provided to distribute tensile stresses and increase capacity . No tensile
axial forces are observed.
STAAD PRO RESULTS FOR CLASS L -LINING (INVERT)

SQX (local) SQY (local) SY (local) SXY (local) Mxy
Plate L/C SX (local) N/mm2 Mx kNm/m My kNm/m
Max Qx 26 SELF
0.148 -0.013 -1.126 0.051 -0.053 11.554 17.819 -2.239
Min Qx 26 SELF
-0.156 -0.011 -1.13 0.051 0.052 10.817 18.003 2.665
2345Max
SELFQy
WEIGHT+ROCK
LOAD+TRAFFIC0.056
LOAD -1.051 -0.006 0.006 6.201 11.856 0.731
2345 Min
SELFQy
WEIGHT+ROCK
LOAD+TRAFFIC-0.056
LOAD -1.074 -0.013 -0.005 6.276 11.964 -0.718
Max Sx 12235
0.001 0 -0.046 0.01 0 -1.473 1.084 0.003
Min Sx 26 SELF
0.082 -0.014 -1.349 0.02 -0.075 36.583 19.135 -1.546
2345 Max
SELFSy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.326 0.182 -0.001 3.367 6.748 0.021
Min Sy 26 SELF
0.008 0 -0.678 -0.044 -0.002 -31.913 3.782 -0.008
2345Max
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.685 0.017 0.137 8.04 10.505 -4.527
2345Min
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.696 0.017 -0.137 8.98 10.622 4.505
Max Mx 26 SELF
-0.026 -0.003 -1.287 0.052 -0.041 40.002 22.072 0.413
Min Mx 26 SELF 0.011 0.01 -0.928 -0.007 -0.024 -32.986 3.628 0.6
2345Max
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.685 -0.026 0.001 11.424 25.55 0.001
2345Min
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.27 0.044 0 -1.52 -1.568 -0.009
2345Max
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC-0.009
LOAD -0.792 0.064 -0.064 11.597 16.359 8.379
2345Min
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC0.009
LOAD -0.792 0.063 0.064 11.546 16.335 -8.246
Bending
moment
(mm) (kN) (kN-m)
400 3200.0 0.00
400 0 266.67
300.00
250.00
(kN-m)

200.00
150.00
100.00
50.00
0.00
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0
Axial force (kN)

Shear Membrane Bending Moment P/A+6M/bd P/A - Tensile stress
Plate L/C SX (local) N/mm2 Mx kNm/m My kNm/m 2 6M/bd2 (MPa)
Max Qx 26 SELF
0.148 -0.013 -1.126 0.051 -0.053 11.554 17.819 -2.239 -1.559275 -0.692725 -0.69 OK
Min Qx 26 SELF
-0.156 -0.011 -1.13 0.051 0.052 10.817 18.003 2.665 -1.535638 -0.724363 -0.72 OK
2345Max
SELFQy
WEIGHT+ROCK
LOAD+TRAFFIC0.056
LOAD -1.051 -0.006 0.006 6.201 11.856 0.731 -1.283538 -0.818463 -0.82 OK
2345 Min
SELFQy
WEIGHT+ROCK
LOAD+TRAFFIC-0.056
LOAD -1.074 -0.013 -0.005 6.276 11.964 -0.718 -1.30935 -0.83865 -0.84 OK
Max Sx 12235
0.001 0 -0.046 0.01 0 -1.473 1.084 0.003 0.0092375 -0.101238 0.01 OK
Min Sx 26 SELF
0.082 -0.014 -1.349 0.02 -0.075 36.583 19.135 -1.546 -2.720863 0.0228625 0.02 OK
2345 Max
SELFSy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.326 0.182 -0.001 3.367 6.748 0.021 -0.452263 -0.199738 -0.20 OK
Min Sy 26 SELF
0.008 0 -0.678 -0.044 -0.002 -31.913 3.782 -0.008 0.5187375 -1.874738 0.52 OK
2345Max
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.685 0.017 0.137 8.04 10.505 -4.527 -0.9865 -0.3835 -0.38 OK
2345Min
SELFSxy
WEIGHT+ROCK
LOAD+TRAFFIC0.004
LOAD -0.696 0.017 -0.137 8.98 10.622 4.505 -1.03275 -0.35925 -0.36 OK
Max Mx 26 SELF
-0.026 -0.003 -1.287 0.052 -0.041 40.002 22.072 0.413 -2.787075 0.213075 0.21 OK
Min Mx 26 SELF 0.011 0.01 -0.928 -0.007 -0.024 -32.986 3.628 0.6 0.308975 -2.164975 0.31 OK
2345Max
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.685 -0.026 0.001 11.424 25.55 0.001 -1.1134 -0.2566 -0.26 OK
2345Min
SELFMy
WEIGHT+ROCK
LOAD+TRAFFIC LOAD
0 -0.27 0.044 0 -1.52 -1.568 -0.009 -0.213 -0.327 -0.21 OK
2345Max
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC-0.009
LOAD -0.792 0.064 -0.064 11.597 16.359 8.379 -1.226888 -0.357113 -0.36 OK
2345Min
SELFMxy
WEIGHT+ROCK
LOAD+TRAFFIC0.009
LOAD -0.792 0.063 0.064 11.546 16.335 -8.246 -1.224975 -0.359025 -0.36 OK


δ = 1.39
Annexure-XI : Capacity check for Reinforcement Design (Class L)
Concrete Steel Section
Yield strength of steel fy,
Characteristic strength fck, N/mm2 30 500 Width of member,B,mm 1000
N/mm2
Material factor of safety concrete, (ϒc) 1.5 Material factor of safety (ϒs) 1.15 Depth of member,D,mm 400
Modulus of Elasticity of steel ,

Modulus of Elasticity Concrete , Ec, N/mm2 27386 200000 Clear cover ,mm 45
Es, N/mm2
Strain at yield point concrete = ecy 0.002 Reinforcement Nos Dia.,mm
Ultimate strain in concrete = ecu 0.0035 6 12
Top
0 0
Middle 0 0
0 0
Bottom
6 12
7000
Crown+Sidewall Invert
Point
6000
Interaction curve
Pu (kN) Mu (kNm) Pu (kN) Mu (kNm)
Points (Crown+sidewall) 1 928.40 33.75 450.40 11.55
5000 Points (Invert) 2 928.80 9.58 452.00 10.82
3 960.80 145.92 420.40 6.20
4 960.80 145.92 429.60 6.28
4000
5 24.80 1.16 18.40 1.47
6 960.80 145.92 539.60 36.58
7 551.20 28.90 130.40 3.37
Pu, kN
3000
8 852.40 106.42 271.20 31.91
9 255.60 0.82 274.00 8.04
2000 10 255.20 0.91 278.40 8.98
11 936.00 130.55 514.80 40.00
12 772.80 148.63 371.20 32.99
1000 13 797.60 121.00 274.00 11.42
14 772.80 148.63 108.00 1.52
15 841.20 90.58 316.80 11.60
0 16 841.20 90.59 316.80 11.55
0 50 100 150 200 250 300 350 400
-1000 Mu, kN-m

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ANNEXURE-I

SPRING STIFFNESS CALCULATION:

Angle subtended at center by the single element ΘA = 5.00 °

Pressure on the roof of cavity

Pressure on side walls of cavity

Pressure on the roof of cavity

Pressure on side walls of cavity

Pressure on the roof of cavity

Pressure on side walls of cavity

Pressure on the roof of cavity

Pressure on side walls of cavity

Vertical Lateral pressure

Dispersed width of load in transverse direction

2.2 Class 70 R tracked load IRC 6 Cl. 204.1

Dispersed width of load in transverse direction

Intensity of load for 70 R tracked load = 2.97 t/m2 ....(ii)

2.3 Class 70 R wheeled load (L Type) IRC 6 Cl. 204.1

Dispersed width of load in transverse direction

Intensity of load for 70 R wheeled load = 1.61 t/m2 ....(i)

DESIGN CRITERIA FOR PCC LINING

 cc ,cal  cbc ,cal ......................(A)

Permissible bending stress in compression σcbc = 10.00 MPa

Compressive load and bending

 cc ,cal  cbc ,cal

Considering above eqn,

Axial compressive force with tension due to bending:

Bending with Axial tension

X at normal condition (for 300 mm thck) = 450.0 kN

STAAD PRO RESULTS FOR CLASS A1 -LINING

1A. Axial compressive Load +Bending (Check for compressive stresses)

1B. Axial compressive +Bending (Check for tensile stresses)

Resultant stress ' -' = compression

3. DESIGN -SHEAR CHECK

P = axial compressive force

DESIGN CRITERIA FOR PCC LINING

 cc ,cal  cbc ,cal ......................(A)

Permissible bending stress in compression σcbc = 10.00 MPa

Compressive load and bending

 cc ,cal  cbc ,cal

Considering above eqn, 2

Axial compressive force with tension due to bending:

Bending with Axial tension

X at normal condition (for 300 mm thck) = 450.0 kN

STAAD PRO RESULTS FOR CLASS A2 -LINING

SQX (local) SQY (local) SY (local) SXY (local) Mx Mxy

1A. Axial compressive Load +Bending (Check for compressive stresses)

1B. Axial compressive +Bending (Check for tensile stresses)

Resultant stress ' -' = compression

3. DESIGN -SHEAR CHECK

P = axial compressive force

DESIGN CRITERIA FOR PCC LINING

 cc ,cal  cbc,cal ......................(A)

Permissible bending stress in compression σcbc = 10.00 MPa

Compressive load and bending

 cc ,cal  cbc ,cal

Axial compressive force with tension due to bending:

Bending with Axial tension

X at normal condition (for 350 mm thck) = 525.0 kN

STAAD PRO RESULTS FOR CLASS B1 -LINING

1A. Axial compressive Load +Bending (Check for compressive stresses)

Support capacity plot Points

1B. Axial compressive +Bending (Check for tensile stresses)

Resultant stress ' -' = compression