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Introduction to
Turbomachinery
Turbo Machinery 1
Course instructor Mechatronics Engineering Department
Edu-Mail: mohamed.abdelaty@feng.bu.edu.eg
akhmedmok@mpei.ru
Ø Turbomachinery Design and Theory, Rama S. R.Gorla, Aijaz A. Khan, Copyright 2003 by
Marcel Dekker .
Course Content
· INTRODUCTION TO TURBOMACHINERY
· SIMILARITY OF FLUID MACHINES
· INTRODUCTION TO HYDRAULIC PUMPS
· CENTRIFUGAL PUMPS
· AXIAL FLOW PUMP
· HYDRAULIC TURBINES
· PELTON WHEEL
Midterm exam
· AXIAL FLOW TURBINE
· COMPRESSORS AND FANS
· STEAM TURBINES
· REVISION
Final Exam
Fluid machines ?
Fluid machines are in essence energy converters they convert or transform fluid energy into
mechanical energy such as turbines or they convert mechanical energy into fluid energy such as
pumps or compressors.
According to the method of energy transfer between working fluid and the machine, fluid machinery are divided
into two main categories:
1- moving fluid
2- change in energy
Positive Displacement machines convert between volume and pressure changes and
are NOT considered turbo machines
Displacement machines are divided, according to the nature of the movement of the pressure-
changing members, into two main classes
such as reciprocating pumps and compressors. such as gear pumps and roots blowers.
Examples of Turbo machine
𝑃 ,𝑇
∆𝑃 ↓ ∆𝑃 ↑
All Fluid machines are basically similar and their design is based on the basic laws of fluid
mechanics & thermodynamics.
fluid machinery are sometimes divided, according to the type of fluid handled,
Turbo machine
Gas turbine
Compressors ,
Pumps Hydraulic turbine Steam turbine
Fan , blower
Wind turbine
Turbo machinery in Power
Generation
Power Can Be Generated By Several Methods:
1. Radial flow machines, in which the fluid flows mainly 2. Axial flow machines, in which the fluid flows axially or
along radial planes normal to axis of rotation of rotor. parallel to axis of rotation of rotor.
Turbo machines may be also classified as:
1. Open type or unshrouded 2. Enclosed or shrouded type, where the blade
turbomachines, such as marine screws, rows of the machine (the rotors and stators) are
propellers of airplanes, some types of fans enclosed in a casing such as most of the
and windmills. These machines influence conventional turbines, pumps and compressors.
an indeterminate quantity of fluid. Through the machine casing a finite quantity of
fluid passes per unit time.
Basic Principles Used in Turbo machine
1. Continuity equation ( Principle of Conservation of Mass )
𝑇𝑢𝑟𝑏𝑖𝑛𝑒
Clausius Inequality Friction
𝑟𝑒
𝜹𝑸 𝜹𝑸𝒇
𝑠𝑠𝑢
𝒅𝒔 = +
𝑟𝑒
𝑻 𝑻
ℎ𝑝
ℎ𝑖 𝑔
𝛿𝑄&
𝐴𝑐𝑡𝑢𝑎𝑙
𝑓𝑜𝑟 𝑎𝑛 𝑎𝑑𝑖𝑎𝑏𝑎𝑡𝑖𝑐 𝑝𝑟𝑜𝑐𝑒𝑠𝑠 , 𝑑𝑠 = + , ds ≥ 0
𝑇
𝐴𝑐𝑡𝑢𝑎𝑙
𝑐𝑜𝑚𝑝𝑟𝑒𝑠𝑠𝑜𝑟
𝐼𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 ≤ 100% 𝑢 𝑟𝑒
𝑠
𝑤 ±% 𝑟 𝑒𝑠
𝜂'( = 𝑝
𝑤
𝑤'( 𝐿𝑜
𝑤'(
𝑐𝑜𝑚𝑝𝑟𝑒𝑠𝑠𝑜𝑟 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 𝜂'( =
𝑤 𝑤
𝑇𝑢𝑟𝑏𝑖𝑛𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 𝜂'( =
𝑤'(
One Dimensional Isentropic Flow of a Perfect Gas
• For adiabatic flow and assuming no work transfer
ℎ* = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡 𝐶$
𝑇* = 𝑇 +
2𝐶+
• For isentropic flow (reversible and adiabatic) the stagnation properties in terms of local Mach No.
𝑪
𝑴= are:
𝜸𝑹𝑻
l l
𝑇k 𝛾−1 ! 𝑃k 𝑇k lm? 𝛾−1 ! lm?
=1+ 𝑀 = = 1+ 𝑀
𝑇 2 𝑃 𝑇 2
? ?
𝜌k 𝑃k l 𝛾−1 ! lm?
𝛾
= = 1+ 𝑀 𝑅 = 𝐶n − 𝐶n 𝐶n = 𝑅
𝜌 𝑃 2 𝛾−1
To calculate the Turbo Machine Power Static Enthalpy By known P & T
𝑃 = 𝑚= ×𝑤 𝑓𝑟𝑜𝑚 𝑡ℎ𝑒𝑟𝑚𝑜𝑑𝑦𝑛𝑎𝑚𝑖𝑐𝑠 𝑇𝑎𝑏𝑙𝑒𝑠
, 𝑐ℎ𝑎𝑟𝑡𝑠 𝑎𝑛𝑑 𝑒𝑞𝑢𝑎𝑡𝑖𝑜𝑛𝑠
𝑓𝑜𝑟 𝐼𝑑𝑒𝑎𝑙 𝐺𝑎𝑠 , ℎ = 𝐶+ 𝑇
𝐶$
Normal Velocity 𝑪 Tangential Velocity Total Enthalpy ℎ- = ℎ +
2
Density
Adiabatic (Isentropic)Efficiencies
• The adiabatic efficiency compares energy transfer for the actual machine process with the
energy for a reversible adiabatic process.
• For an adiabatic expansion process (turbine) the actual energy transfer per unit mass of
working fluid would be:
𝑊=
𝑤 = − = = 𝒉𝟎𝟏 − 𝒉𝟎𝟐
𝑚
Total to Total efficiency 𝜼𝒕1𝒕 𝒇𝒐𝒓 compressible−fluid turbines 𝑷𝟎𝟏
01 𝒉𝟎𝟏
It is the efficiency based on stagnation properties at inlet and outlet h
𝐶%$ 𝐶$$
𝑎𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘 𝑊 ℎ-% − ℎ-$ ℎ% − ℎ$ + −
𝜂./. = = = = 2 2 𝐶%$ ⁄2
𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑤𝑜𝑟𝑘 𝑊( ℎ-% − ℎ-$( $
𝐶% 𝐶$( $ 𝑷𝟏
ℎ% − ℎ$( + −
2 2
𝒘
Static to static efficiency 1
𝒘𝒔
It is the efficiency based on Static properties at inlet and outlet in case of 𝑷𝟎𝟐
0!" 0""
𝒉𝟎𝟐
− is negligible 02
$ $
2s
S
Total to Total efficiency 𝜼𝒕1𝒕 𝒇𝒐𝒓 compressible−fluid Compressors
It is the efficiency based on stagnation properties at inlet and outlet
$
𝐶$( 𝐶%$
𝐼𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑤𝑜𝑟𝑘 𝑊( ℎ-$( − ℎ-% ℎ$( − ℎ% + 2 − 2
𝜂./. = = = =
𝐴𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘 𝑊 ℎ-$ − ℎ-% 𝐶$$ 𝐶%$
ℎ$ − ℎ% + 2 − 2
For Pumps , in defining the total-to-total or hydraulic efficiency, the expression for work as
given in equation :
𝑃$ − 𝑃% 𝐶$$ − 𝐶%$
𝑊89:47 𝜌 + 2 + 𝑔 𝑍$ − 𝑍%
𝜂3 = =
𝑊45.647 𝑃$ − 𝑃% 𝐶$$ − 𝐶%$ Δ𝑃;*((
𝜌 + 2 + 𝑔 𝑍$ − 𝑍% + 𝜌
Due to the divergence of pressure lines
Isentropic efficiencies 𝜂.. are different for each stage
and for the whole machine
𝜂.. ,(.4=: % ≠ 𝜂.. ,(.4=: $ ≠ 𝜂.. ,(.4=: > ≠ 𝜂.. ,.*.47
𝑃- ,(.4=:,*6.
𝜋..,(.4=: = 𝛈𝐩 = lim 𝛈𝐭𝐭
𝑃- ,(.4=:,', 𝝅→𝟏
𝑃- .6HI',:,*6.
𝜋..,.*. =
𝑃- ,.6HI',:,',
Turbine Polytropic efficiency
Is the true aerodynamic efficiency which eliminates the effect of pressure ratio due to the
divergence of the pressure lines on h-s diagram .
for the same pressure limits, a turbo machine stage that works at a higher inlet temperature has a
higher adiabatic heat drop or rise. In multi-stage machines, this effect will be reflected upon the
machine output as each stage will suffer from the reheat due to energy loss in the preceding stage.
,
𝑃$ 𝑇$ ,/%
𝑓𝑜𝑟 𝑃𝑜𝑙𝑦𝑡𝑟𝑜𝑝𝑖𝑐 𝑝𝑟𝑜𝑐𝑒𝑠𝑠 ∶ = 𝑤ℎ𝑒𝑟𝑒 𝑛 ∶ 𝑖𝑠 𝑡ℎ𝑒 𝑃𝑜𝑙𝑦𝑡𝑟𝑜𝑝𝑖𝑐 𝑖𝑛𝑑𝑒𝑥
𝑃% 𝑇%
0,94
0,93
𝜸/𝟏 0,92
𝜼𝑷 𝜸$𝟏
𝑻𝟐 𝑷𝟐 𝜸 𝟏 𝜼𝑷
𝜸
𝑻𝟏 − 𝑻𝟐 𝟏− 𝟏 − 𝟏− 0,91
𝑻𝟏 𝑷𝟏 𝝅
∵ 𝜼𝒔/𝒔 = = = = 0,9
𝑻𝟏 − 𝑻𝟐𝒔 𝑻𝟐𝒔 𝜸/𝟏 𝜸/𝟏
efficiency
𝟏− 𝑻 𝑷 𝜸 𝟏 𝜸
𝟏 𝟏− 𝟐 𝟏−𝝅 0,89
𝑷𝟏
0,88
0,87
𝜂_t =0.86 𝜂_t =0.88
ℎ𝑖𝑔ℎ 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑃% 0,86
𝑤ℎ𝑒𝑟𝑒 𝜋 𝑖𝑠 𝑡ℎ𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑟𝑎𝑡𝑖𝑜 = =
𝑙𝑜𝑤 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑃$ 0,85
0,84
0 2 4 6 8 10 12
π
plot the variation of isentropic efficiency over a range of pressure ratio from 1 to 10.
If the turbine isentropic efficiencies are 0.86 , 0.88 and 0.9
Compressor Polytropic efficiency
Using the equation of state and the thermodynamic relation of specific heats, one gets for a perfect gas:
The infinitesimal compressor stage efficiency, polytropic efficiency, will be given by
𝑑ℎ'( 𝑉 𝑑𝑝
𝜂J5 = =
𝑑ℎ 𝑑ℎ
Using the equation of state and the thermodynamic relation of specific heats, one gets for a perfect gas:
K/%
𝑇$ 𝑃$ K L#' 0,91
∴ = 0,9
𝑇% 𝑃%
0,89
0,88
0,87
efficiency
0,86
0,85
𝜸/𝟏 0,84
𝑻𝟐𝒔 𝑷𝟐 𝜸 𝜸/𝟏
𝑻𝟐𝒔 − 𝑻𝟏 𝑻𝟏 − 𝟏 𝑷𝟏 − 𝟏 𝝅 𝜸 −𝟏
0,83
∵ 𝜼𝒔/𝒔 = = = = 0,82
𝑻𝟐 − 𝑻𝟏 𝑻𝟐 𝜸/𝟏 𝜸/𝟏
𝑻𝟏 − 𝟏 𝑷𝟐 𝜸 𝜼𝑷𝒄 𝝅 𝜸 𝜼𝑷𝒄 − 𝟏
0,81
𝜂 =0.86 𝜂 =0.88 𝜂 =0.9
𝑷𝟏 − 𝟏 0,8
0 2 4 6 8 10 12
r
ℎ𝑖𝑔ℎ 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑃$ plot the variation of isentropic efficiency over a range of pressure
𝑤ℎ𝑒𝑟𝑒 𝜋 𝑖𝑠 𝑡ℎ𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑟𝑎𝑡𝑖𝑜 = = ratio from 1 to 10. If the compressor isentropic efficiencies are
𝑙𝑜𝑤 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑃% 0.86 , 0.88 and 0.9
Example Sheet 1
Compare the compressor and turbine efficiency graphically for a polytropic efficiency of 0.86 , 88 and 0.9.
0,94
𝜂_t =0.86
0,92
𝜂_t =0.88
0,9
𝜂_t=0.9
efficiency
0,88
𝜂_c=0.86
0,86
0,82 𝜂_c=0.9
0,8
0 2 4 6 8 10 12
r
𝑃𝑜𝑙𝑦𝑡𝑟𝑜𝑝𝑖𝑐 𝑎𝑛𝑑 𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑖𝑛𝑑𝑒𝑥 𝑓𝑜𝑟 𝑇𝑢𝑟𝑏𝑖𝑛𝑒
𝟎𝟏
for a perfect gas 𝒉
+$' )$'
𝑃*' + 𝑃𝟎' )
Polytr
𝒊𝒔𝒆𝒏𝒕𝒓𝒐𝒑𝒊𝒄 𝑒𝑥𝑝𝑎𝑛𝑠𝑖𝑜𝑛 = 𝒑𝒐𝒍𝒚𝒕𝒓𝒐𝒑𝒊𝒄 𝑒𝑥𝑝𝑎𝑛𝑠𝑖𝑜𝑛 =
𝑃*( 𝑃𝟎(
K/%
o
𝑛 − 1 ⁄𝑛 𝑃-% K L)
pic Ex
𝑇-% 𝒏
Isentropic Expansion
𝜂+ = ∴ =
𝛾 − 1 ⁄𝛾 𝑇-$ 𝑃-$
pansio
𝜸
𝑤'(,.. = ℎ-% − ℎ-$( = 𝐶+ 𝑇-% − 𝑇-$(
n
K/%
𝑇-$( 1 K
𝑤'(,.. = 𝐶+ 𝑇-% 1− = 𝐶+ 𝑇-% 1 − 02
𝑇-% 𝜋..
𝒔
0𝟐
K/%
1 K
𝑤 = 𝑤'(,.. ×𝜂.. = 𝐶+ 𝑇-% 1 − 𝜂..
𝜋..
Pol
K/%
𝛾 − 1 ⁄𝛾 𝑇-$ 𝑃-$ K L) 0𝟐
𝜂+ =
y
∴ =
t
𝑛 − 1 ⁄𝑛
r
𝑇-% 𝑃-%
o p
Isentropic Expansion
i c E
𝑤'(,.. = ℎ-$( − ℎ-% = 𝐶+ 𝑇-$( − 𝑇-% 𝒏
xp a
𝜸
nsion
𝑇-$( K/%
𝑤'(,.. = 𝐶+ 𝑇-% − 1 = 𝐶+ 𝑇-% 𝜋.. K −1
𝑇-%
K/%
𝑤 = 𝑤'(,.. ⁄𝜂.. = 𝐶+ 𝑇-% 𝜋.. K − 1 œ𝜂..
𝟎𝟏
𝑇-$ ,/%
𝑤 = 𝐶+ 𝑇-% − 1 = 𝐶+ 𝑇-% 𝜋.. , −1
𝑇-%
,/%
L#
𝑤 = 𝐶+ 𝑇-% 𝜋.. −1
The Overall Efficiency of a Fluid Machine ∓?
𝑆ℎ𝑎𝑓𝑡 𝑃𝑜𝑤𝑒𝑟
𝜂k =
𝐴𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝐹𝑙𝑢𝑖𝑑 𝑃𝑜𝑤𝑒𝑟
losses
Due to friction at bearings , this loss takes place . Heat generated due to friction is carried out by the lubrication oil and cooled
at the oil cooler.
hydraulic losses
which includes secondary , end wall losses ,Slip , tip leakage or tip clearance
and back flow .
Internal efficiency
In multistage machines (sometimes also in single stage machines), the disc friction may be
included with the hydraulic loss and we get what is called the internal efficiency.
∓?
= 𝑑𝑖𝑠𝑐 𝑓𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝑝𝑜𝑤𝑒𝑟 𝑙𝑜𝑠𝑠
𝑊«¬- − =
𝜂ª = 𝑚
=
𝑊ª®¯°
https://www.youtube.com/watch?v=BaEHVpKc-1Q&t=131s
https://www.youtube.com/watch?v=I0WsfrUCO0U&t=4s
Thanks For Attention
Q&A