Professional Documents
Culture Documents
OMPPD/NAOUPD
To
Address: SAPMT Khursanlya site office
Reference: OMPPD/NAOUPD/KHU-037/15 Subject:; Procedure for grounding system Installation and Testing Rev.2
QPIUI ARUQ/rTlIUllUIPKlTQ 1-Accepted 2 Accepted w/comments 3 - Revise and Re-submit 4 - Not Accepted/Rejected
KcMAKISO/UUMIVICnl 1 O S-Review^ w/comments 6 - Reviewed w/ no comments
SUBJECT: Procedure for Grounding System installation and Testing - Rev. 02 - For SAPID
Review and Approval
REFERENCE(S): OMPPD/NAOUPD/KHU-029/15
Dear Sir,
Nasser S. Al-Hajri Corporation (NSH) hereby submits Procedure for Grounding System Installation and
Testing - Rev. 02’ with comments incorporated as listed below and as attached for SAPID review and
approval of SAUDI ARABIAN OIL COMPANY (SAUDI ARAMCO).
In the interim should you have any questions or require additional information please do not hesitate to
contact the undersigned.
PROJECT MANAGER
Origin: MVM V'
Attachment (s): 1 set (16 Pages) Copy: PF
Index
1. Scope
2. Purpose
3. Reference
4. Definition
5. Responsibilities
6. Tools and Equipment’s
7. Materials
8. Grounding System Soil Resistivity
9. Grounding Installation
10. Quality Control
11. Test Packages
12. Request for Inspection
13. Documentation
Bot\y PaZ
2 14 Mar 2015 Incorporated Comments of Transmittal # Lolito Capati Minoo Mathew
OMPPD/NAOUPD/KHU-029/15 For Approval
1 23 Feb 2015 Incorporated Comments of Transmittal # Lolito Capati Minoo Mathew Bobby Paul
OMPPD/NAOUPD/KHU-3528/15 For Approval
0 29 Jan 2015 For Approval Lolito Capati Minoo Mathew Bobby Paul
Revision Date Description Prepared By Reviewed By Approved By
REVISION HISTORY
11
01 23 Feb 2015 7.11&12 System Ground Values
(Page 12 of 14)
9.2
1 (Page 9 of 14) All pipelines shall be grounded (Deleted)
9.6
02 14 Mar 2015 2 (Page 9 of 14) Include the word shall be tinned
1. Scope:
This construction procedure covers requirements for the installation of grounding works in SAOMPP
Project. This procedure describes installation techniques and different requirements to be adhere to
during the course of execution of grounding installation work. It intent to co-relate and control all the
tasks needed
Copies with notoseal
beare
done in order
Uncontrolled to get a satisfactory result
copies Page 2 of 14
NASSER S AL HAJRI CORPORATION
3. Reference:
SAES-P-111 Grounding
UL Underwriters Laboratories
5. Responsibilities
5.1 The Project manager I Construction Manager are responsible for the proper implementation of
this procedure.
5.2 The QA/QC Manager is responsible for the implementation of all required quality control
activities such as test and inspection for this particular job.
5.3 The QA/QC Engineer is responsible for the proper carrying out of the inspection and testing
details respective to this procedure.
5.4 The Electrical Manager will be coordinating with concerned personnel at site, plan the daily
work schedule, allocate the job to concerned supervisors, and controlling grounding
installation works in all the areas.
5.5 Electrical Supervisor is responsible to monitor all day to day field activities, assuring that
implementation is as per this procedure and relevant referenced
5.6 Safety Manager I Supervisor will make sure that all the safety requirements are fulfilled
prior to start of the job. Job Safety Analysis / Safety Task Assignments will be strictly
implemented.
7. Materials
7.1.1 NSH-Material Controller (MC) shall be responsible for all the material
issuance to NSH.
7.1.2 After unloading the material at shop/site, joint inspection shall be done by
NSH and PID for all materials. Acceptance shall be confirmed by signing the
material receiving & inspection report by NSH and PID QA/QC.
7.1.3 The Electrical Quality control inspector shall raise request for inspection (RFI)
minimum 24 hours for site inspection, 48 hours for weekend inspection to
PID.
Exception:
Exception 7.2.1.d:
7.2.1 Ground Rod shall be copper or copper jacketed steel or galvanized steel.
Copper jacketed steel shall meet the requirements of UL 467.
7.2.3 Copper or copper jacketed ground rod minimum length of 2.4 meters. Jointed
rods are permitted but each joint must be at least 2.4 meters long.
7.3.2 Purchase order and Data Sheet criteria shall be confirmed and compared with
electrical material documentation, and checked for damage.
7.3.5 Accessories shall be marked with the manufacturer's name, trade name, or
both, or any other acceptable marking whereby the organization responsible
for the product can be readily identified.
7.4.1 Wooden grounding cable reel flanges shall be firmly lagged (no loose or
missing pieces) and undamaged from shipping and handling.
7.4.2 Cable Reels shall be shipped and handled on edges of flanges and not on
Flat side of flanges.
7.4.3 Grounding cable Reels shall be chocked during shipping to prevent damage
from load shifting.
7.4.4 Cable reels shall not be dropped. Reels shall not be rolled over sharp edges
greater than 25mm (1 inch) in height.
7.4.5 Cable reels shall be rolled on hard surfaces and not allowed to sink into soil
during handling.
7.4.6 Mechanical force or pressure shall not be applied to the cable surface during
handling.
7.5.1 When the Indoor storage is not possible, the all electric materials must be
covered with tarpaulin. This cover should extend to the ground.
7.5.2 All electrical materials shall be stored away from the chemicals and
petroleum products.
7.5.3 All electrical material wooden boxes shall be stored to provide easy access
for lifting and moving.
7.5.4 Cable ends shall be sealed and firmly secured during shipping & storage. If
cable ends are exposed for on-reel testing, those shall be re-sealed.
7.5.5 Cable reels shall be stored away from open flame, fire, arc welding, brazing,
grinding and other sources of high heat or ignition.
9. Grounding installation
The grounding Installation activities shall be in accordance with Saudi Aram co Engineering
Standard SAES-P-104, SAES-P-107, SAES-P-111, SAES-X-400, and SAES-J-902.
9.1 All electrical equipment’s shall be grounded to prevent injury and damages.
A’
Above grounding system connection shall be made by one of the following.
9.8 Where multiple items of equipment are connected, the supplementary grounding
electrodes shall be interconnected using bare or insulated copper conductor to form
grid or loops. The grid or loops shall be a buried minimum of 460 mm. If an above
ground bus or loop is used for extending the supplementary electrode, this bus or loop
shall have two connections to the Supplementary electrode.
9.9 The grounding electrode used for system grounding for each area in the facility or
plant shall have a minimum of two connections to the ground grid or ground loop used
in the area.
9.10 In Hazardous locations equipment grounding conductors run in conduit or cable tray
shall be insulated or enclosed within the jacket of a multi conductor cable.
9.11 Shields and armour of power cable shall be grounded at both ends. Continuity at
splices shall be maintained by bonding across the splices.
9.12 Metallic cable tray shall be bonded to the local ground grid or ground electrode at both
end points ensuring the bonding continuity is met throughout all the racks in the
system.
9.13 The fence shall be connected to the ground conductors at intervals not exceeding
15 meters. Corner posts and gateposts shall be connected to the grounding
conductor. Gates shall be bonded to the gateposts with flexible connectors.
9.14 Non-current carrying metallic enclosures, brackets, and braces shall be bonded
together via grounding lugs and shall be connected to a grounding electrode
conductor. Pole ground conductors shall be minimum 4 AWG, stranded, soft drawn,
bare copper as per SAES-P-107 sec 4.6.
9.15 Overhead guys shall be connected to the supporting structure grounding electrode
conductor at both ends. Down guys shall be connected at the upper end as per
SAES-P-107 sec. 7.5.
9.16 The grounding electrode for surge arresters shall be minimum 16 mm (5/8 in)
diameter by 3 m (10 ft) local copper or copper clad ground rod(s) driven along the
center line of the circuit. The ground rod(s) shall also be bonded to the plant or
substation ground grid if located within 15 m of the rod. The resistance to ground of
the surge arrester ground shall not exceed 25 ohms. The surge arrester grounding
terminals shall be connected, with minimum bends, directly to the local ground rod
as per SAES-P-107 sec.11.3.
9.17 Ground conductors shall be jacketed in compliance with SAES-P-111. For locations
where existing bare copper grounding is installed, follow the guidelines given below
as per SAES-X-400 sec. 8.6.1
9.17.1 Insulate buried bare copper conductors crossing a pipeline for a minimum of
6 meters on each side of the pipeline crossing. The insulation may be PVC
conduit, coated cable or other approved method.
9.17.2 Do NOT use bare copper conductors when running parallel within 3 meters of
a buried pipeline or piping.
9.17.3 Do NOT connect a ground cable from the site ground grid to a cathodic
protection junction, splice or bond box, nor in any other way establish direct
electrical continuity between these boxes and the site electrical ground grid.
9.18 Ground rods that are electrically continuous with the pipeline shall not be copper or
copper clad as per SAES-X-400 sec. 8.6.2
9.19 Where practical, ground rods shall not be installed within 3 meters of a buried
pipeline or piping as per SAES-X-400 sec. 8.6.3
9
A Electrical systems must be connected to ground for the protection of personnel and
equipment from fault currents (AC safety ground) and to minimize electrical
-20
interference in signal transmission circuits (Instrument DC & Shield ground) as per
SAES-J-902 sec. 17.1.1
9.21 Safety ground and instrumentation DC & Shield ground must conform to NEC, Article
250 as per SAES-J-902 sec 17.1.3.
9.22 Grounding system recommendations and requirements provided by manufacturers of
instrumentation and control systems (e.g., distributed control systems and ESD
Systems) shall also be taken into consideration as per SAES-J-902 sec.17.1.4.
10.1 The earth electrode resistance will be checked by the "fall - Of - Potential "method,
using Earth Tester.
10.2 The apparent ground resistance shall be obtained by means of a made electrode
(Ground Electrode or Ground Grid).The ground electrode resistance shall be checked
by the above method, using a meggar type DET3 or equivalent test instrument.
11.1 Grounding resistance shall be measured with a grounding tester at each inspection
Pit-
11.2 Grounding Resistance accepted value: The ground resistance of made electrode
(ground electrode or ground grid) used for system grounding shall not exceed
12.1 Request for inspection shall be issued for witness and hold points to
CONTRACTOR/COMPANY Project inspection 24 hour in advance on week days and
48 hours in advance for weekends and holidays.
12.2 Authorized agent of CONTRACTOR/COMPANY shall have the right of access, at any
time and under any circumstances, to the offices, workshops, warehouses, and to any
other location where WORK is performed or where materials and/or documents
concerning the Work and the Project are located /stored.
13. Documentation
SAIC-P-3716
Grounding - GES - Piping Electrode Installation
:
SAIC-P-3717 Grounding - GES - Structural Steel Electrode Installation
SAIC-P-3718 Grounding - GES - Copper Conductor Ground Ring
: Installation
SAIC-P-3719 Grounding - GES - Power Ground Electrode System (GES)-
: Installation
SAIC-P-3126
GEC/EGC - DC System Grounding Installation
:
SAIC-P-3723
GES - Telecommunications Grounding System Installation
:
SAIC-P-3725
GEC - LV Dry Transformer Grounding Installation
:
SAIC-P-3726
GEC/EGC - Panel board Grounding Installation
:
SAIC-P-3733
EGC - Cable Tray Grounding / Bonding Installation
:
SAIC-P-3734
EGC - Conduit Grounding / Bonding Installation
:
SAIC-P-3735
EGC - Buried Cable Grounding / Bonding Installation
:
SAIC-P-3736 EGC - Electrical Manhole Grounding / Bonding Installation
CONTRACT # 6600033948
END OF DOCUMENT