P1 = 400psig + 14.7 psi = 414.

7 psia
P2 = 4% Pressure Drop

P3 = 40 psia

P4 = 10 psia

h P5 = 2 in Hg = 0.9796 psi

s
SCHEMATIC DIAGRAM FLOW

4000KW @ 400 psig

P1 = (400 psig + 14.7 psi)(0.101325Mpa / 14.7 psi) = 2.86 Mpa or 2.9 Mpa

For Emg
Emg = (Mechanical Efficiency)(Generator Efficiency)

Emg = 76.50%

For RCR or Stage Efficiency

RCR = Engine Efficiency / Emg

RCR = 96.08%

At point 1 : 400 psig @ 550F

P1 = 2.9 Mpa
T1 = 290 Degree C

From Steam Table ( Table 3 )

h1 = 2971.1 Kj/kg
s1 = 6.514 Kj/kg-k

At Point 2 : h1 = h2 and 4% Pressure drop

P2 = P1 - (4%)(P1)
P2 = 2.78 Mpa
or
P2 = 3 Mpa
h2 = 2971.1 Kj/kg
s2 = 6.5348 Kj/kg-k

At Point 3:
P3 = 0.28 Mpa
s2 = s3' 6.5348 Kj/kg

From Stem table (table 2)

hf = 551.48 Kj/kg
hfg = 2170.7 kj/kg
sf = 1.6472 kj/kg-k
sfg = 5.3677 Kj/kg-k

s3' = sf + x(sfg)
x = (s3' - sf)/sfg
x= 0.91
h3' = hf + x(hfg)
h3' = 2528.03 Kj/kg

Solving for h3 using RCR

RCR = h2-h3/h2-h3'
h3 = (-RCR*h2-h3')+h2
h3 = 2545.40 kj/kg

At point 4:
s2 = s4' = 6.5348 Kj/kg-k
P4 = 0.07 Mpa
From Steam Table ( Table 2)
hf = 376.7 Kj/kg
hfg = 2283.3 Kj/kg
sf = 1.1919 Kj/kg-k
sfg = 6.2878 Kj/kg-k

s4' = sf + x(sfg)
x = (s4'-sf)/sfg
x= 0.85

h4' = hf + x(hfg)
h4' = 2316.88 Kj/kg

Solving for h4 using RCR

RCR = h1-h4/h1-h4'
h4 = (-RCR*h1-h4')+h1
h4 = 2342.53 Kj/kg
 Solving for s4 with h4
h4 = 2342.53 Kj/kg
P4 = 0.07 Mpa

h4 = hf + x(hfg)
x = h4-hf/hfg
x= 0.86

s4 = sf + x(sfg)
s4 = 6.60545152088953 Kj/kg-k

At Point 5
P5 = 0.007 Mpa
s2 = s5' = 6.5348

From Steam Table (table 2)

hf = 163.4 Kj/kg
hfg = 2409.1 Kj/kg
sf = 0.5592 Kj/kg-k
sfg = 7.7167 Kj/kg-k

s5' = sf + x(sfg)
x = s5'-sf/sfg
x' = 0.77

h5' = hf + x'(hfg)
h5' = 2028.94 Kj/kg

Solving for h5 using RCR

RCR = h1-h5/h1-h5'
h5 = (-RCR*h1-h5')+h1
h5 = 2065.89 Kj/kg

Final Enthalpies
h1 = 2971.1 Kj/kg
h2 = 2971.1 Kj/kg
h3 = 2545.40 Kj/kg
h4 = 2342.53 Kj/kg
h5 = 2065.89 Kj/kg

For Estimating The Throttle Flow

Total Out put = KW cap/Emg
Total Out put = 6535.95 Kw

For Non-Bleeding Throttle Flow 1.25

Throttle Flow NB = (Total Output*(5/4))/h1-h5
 Throttle Flow NB = 9.03 Kg/s

For Non-Regenerative Cycle 0.5

Process Steam = 30,000 lb/hr = 3.7793 Kg/s
Turbine Heat Rate = [((Throttle Flow NB + 0.5*PS)*(h1-h4))+(Throttle Flow NB*(h4 - hf@2 in HG)]/5/4*(K

Turbine Heat Rate = 3.34

Assume that the final temperature of feed water is :

Tfw = 115 Degree C
T@2 in Hg = 39 Degree C
Total Tfw = 76 Degree C

The reduction in heat consumption at total rise

One Stage @ 5.70%
The Temperature Correction = 0.00426
Turbine heat rate correction = 3.13

Turbine heat rate & Electrical Energy

Turbine heat rate = Turbine heat rate + (1/Emg)
Turbine heat rate = 4.44

At Tfw = 115 Degree C

From Steam Table 1
hfw = 482.48 Kj/kg
Solving For W
W= Turbine Heat Rate*(Kwcap) /h1-hfw
W= 8.92 kg/s

Assume that Mt = 10.8377 kg/s, Approximately & Reduce by 0.0252 kg/s

Mt = 10.8125 kg/s

Heat Balance For Dearator

m2

h4

mw = 1/2(PS)+0.02Mt
65 Kpa m2+(1/2)*PS+0.02Mt

m2h4 = m2hf@65Kpa + mw(hf@65Kpa-hf@16degc)

 m2 = (m2(hf@65Kpa - hf@16degreeC))/h4-hf@65Kpa

mw = (1/2*PS)+0.0Mt

hf @ 65Kpa = 368.54 Kj/kg

hf @ 16DegreeC = 67.19 Kj/kg

mw = 2.1059 Kg/s

m2 = 0.32 kg/s

The temperature of the feed water from heater & Daerator Entering the Boiler

m2 + 1/2*PS+0.02Mt

Mt = 1/2*PS-m2
1.02Mt
224.6394 hfw hf@225.96 F

hfw = ((m2+1/2*PS+0.02Mt)*(hf@65Kpa)+(Mt-1/2*PS-m2)*(hf@108degC))/1.02Mt

hfw = 434.28 kj/kg

For mc

mc = Mt - m2 - 1/2*PS
mc = 8.60 kg/s

For mw

mw = 1/2*PS + 0.02Mt
mw = 2.11 kg/s

Heat Balance At Air Injector

hf@2 in Hg = 163.4
0.0253*(delta(h))

mc hc

mc(hc-hf@2 in Hg) = 0.0253(delta(h))

hc = 169.744104130764 kj/kg

Heat Balance at Surface Heater

Pressure @ Surface Heater 250 Kpa
tsat = 127.44 Degree C

With Temperature Difference -15 degree C

T2 = Tsat - Td
T2 = 142.44 degree C

Boiler Hp
Bhp = 1397.96587028542
Boiler Rating = 250%
Bhp heating = 5591.86

Boiler Size F-15

Turbine Wide 40
Heating Surface 5392
Steam outlet size 6 inches
Feed size 2(1/2) inches

saturated temp of 2 in Hg
Interpolation
Pressure Temperature
0.0065 37.63
0.00677 Tsat
0.007 39

Tsat = 38.3698 degree C

101.06564 F
 Assume : TD = 5 F
t2 = Tsat - TD
t2 = 96.06564 F
t1 = 80 F

Log mean Temperature Difference

LMTD = (t2-t1)/ln((tsat-t1)/tsat-t2)
LMTD = 11.1706160987026 F
6.263 degree C

Over all Coefficient of heat transfer

U= 519.75 Btu/hr-ft^2-F
U= 2951.277 W/m^2-K

Consider Calculation For Non-Reheat Turbine Installation

Q = UALMTD

A= 11192.36 ft^2
A= 1039.68 m^2

Approximate tube length for surface condenser

Surface Area Length

10000 to 20000 18 to 24 ft

Solving for circulating water

Circulating Water = 4044783.34 Btu/hr-F
Circulating Water = 2133623.30 W-C

Stationary plant 500ft^2 (46.475m^2)

gpm = 8089.57
lps = 510.99

For 3/4 in tube, 18 BWG

No.of tubes per pass 1293.92
No.of tubes per pass 1300 Tubes

Since There are 2 pass, the total number of tubes are:

No.of tubes per pass 2600 tubes

Effective Tube Length

Outside surface, ft^2/1 in.ft, for tube size 3/4 in = 0.1963
 Length = 21.93 ft
Length = 22 ft

Friction Loss
Tube Friction loss 0.3
Pressure loss 1.12

Friction loss = (Length * Tube friction *No of pass ) + (No. of pass * Pressure loss)
Friction loss = 15.40 ft

Selection of Surface Condenser

Using the total no. of tube = 2600
2 pass non-divided water box, radial flow surface condenser
Based on 3/4 in OD, No. 18 BWG tubes

Frame Actual Tube Distance Required Max no. of

No. Length Withdrawing tubes tubes
8500 18'-00'' 21'-1'' 3 100

Unit 2
Connection Parallel Connection
Model Two pass, non divided water box, radial flow surface type
Manufacturer Westinghouse electric and MFG CO

Heater selection
Assume 5 F TD

TD heater = -15 Degree C

Saturation temperature of heater
tsat temp = 127.2 Degree C
tsat temp = 260.96 Degree F

t2 heater = tsat.temp-TDheater
t2 heater = 255.96 Degree F

t1 = tc
t1 = 40.03 Degree C
t1 = 104.05 Degree F

LMTD
LMTD = 24.49 Degree C

Calculate size of boiler feed water and select pump

BFPmf = 6.07 kg/s
Calculate BFP volume flow rate
 Tfw = 115 degree C
S.G(BFP) 0.946

BFP = 0.00641 m^3/s

BFP = 101.6331 gpm

Use :
Volume flowrate 125gal/min = 0.007886 m^3/s
Developed Head 2757.14 Kpa
Pump size 1.5
No. of stage 6
Motor Hp Rating 60

Calculate size of condensate pump

Data : 2 per condenser
100% spare, centrifugal motor driven
150 ft total head
10% extra capacity based on the flow obtained for condenser

For condensate mass flow

mcon = 9.46 kg/s

For volume Flowrate

S.G = 0.992
Vcon = 0.00954 m^3/s
Vcon = 34.38684 m^3/h
For Hydraulic Power
Height = 150 ft = 45.72 m
Hydraulic power = 4.24956129210245 Kw

For Shaft power

Assume Pump Efficiency : 70%
Shaft Power = 6.07 Kw
 DATA
Mechanical Efficiency 90%
Generatir Efficiency 85%
Engine Efficiency 73.5%
Pressure Drop 4%
Kw Capacity 5000 Kw
mf 11.02875 kg/s
sia mc 8.60 kg/s

P5 = 2 in Hg = 0.9796 psia hf = 163.4 kj/kg

NB*(h4 - hf@2 in HG)]/5/4*(Kw Cap)