Professional Documents
Culture Documents
TRANSMITTAL OF DOCUMENTS
1. SUBJECT DESCRIPTION
Submitted to HBK
Type of Submittal: METHOD STATEMENT
Document Discipline: MECHANICAL
Area of Application: LPS-01
Document/Drawing Ref. LPS-01-HTI-MST-ME-027
2. SUBMITAL DETAILS
We certify that the above shop drawings/ Documents have been coordinated
Signature DATE: / /
Approval shall not relieve Contractor of his liabilities under the Contract or constitute authorization of any change to Contract Documents.
Project Name: LPS01 - 2B+G+6 RESIDENTIAL BUILDINGS
Document Title Method Statement for The Installation of Ventilation Fans Date 31-OCT-2022
Document No. LPS-01-HTI-MST-ME-027 Rev. No. 0
Revision History
Issued for
LPS-01-HTI-MST-ME-027 0 31-10-2022 Review and
Approval
Review by Approved by
Purpose of Prepared by QA QC Manager Project Manager
Doc. no. Rev. no. Date
submission
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CONTENTS
1. PURPOSE…………………………………………………….………………………………………………………………………………………..3
2. SCOPE of Works………………………………………………………………………………………………………………………………………..3
3. REFERENCES………………………………………………………………………………………………………………………………………………3
4. ABBREVIATIONS………………………………………………………………………………………………………………………………………..3
5. RESOURCES……………………………………………………………………………………………………………………………………………….4
5.1 Equipment………………………………………………………………………………………………………………………………………….4
5.2 Manpower………………………………………………………………………………………………………………………………………….4
5.3 Material……………………………………………………………………………………………………………………………………………..4
6. RESPONSIBILITIES……..……………………………………………………………………………………………………………………………..5
6.1 Project Manager ………………………………………………………………………………....................................................5
6.2 Site Engineer/Supervisor………………..….……………………………………………………………………………………………….5
6.3 QA/QC Engineer …………………………………………………………………………………………………………………………………5
6.4 Safety Engineer/Officer ………………………………………………………………………................................................5
7. SEQUENCE OF ACTIVITIES……………………………………………………………….……………………………………………………5-7
8. QUALITY ASSURANCE/QUALITY CONTROL…………………………..…………………………………………………………………8
9. HSE ISSUES, RISK ASSESSMENT AND HAZARD ANALYSIS………………………….................................................9
9.1 Safety Lightings………………………………………………………………………………………………………………………………….9
9.2 Task Lightings…………………………………………………………………………………………………………………………………….9
9.3 Emergency Arrangement……………………………………………………………………………………………………………………9
10. ATTACHMENTS ……………………………………………………………………………………………………………………………………9
10.1 Risk Assessment……………………………………………………………………………………………………………………………10-25
10.2 Inspection Test Plan………………………………………………………………………………………………………………………26
10.3 Checklist for Ventilation fans………………………….……………………………………………………………………………….34
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1. PURPOSE
The purpose of this method statement is to describe the sequential approach for Installation of Ventilation
Fans in accordance with the contract requirements. This method statement shall ensure that the installation
of ventilation Fans executed safely. This method statement aims to ensure that quality assurance and
quality control activities area adopted by Contractor M/s HexaTech in systematic manner accordance with
project requirements, works are inspected by the Project Consultant and conformance is verified and
documented.
2. SCOPE of WORKS
This method of statement describe:
Installation shall be carried out in accordance to the relevant Qatar Design Consortium,
Neo-Spectrum and HBK Judgments. The system shall be applied in accordance to manufacturer's
recommendation. Installation shall be carried out by qualified applicator trained and approved
by the manufacturer.
This method statement is subject to the requirements as stated in the following regulatory & statutory
documents, applicable standards / specifications / building codes:
Project Approved Shop Drawing
Approved Project Specification
Qatar Construction Specification 2014
3. REFERENCES
4. ABBREVIATIONS
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4.1 Manpower
Project Engineer
• QA/QC Engineer
• Safety Engineer
• Foreman
• Duct Installer
• Welder
• Helper
4.2 Materials
Anchors
Identification label
Threaded rod and steel/channel support
Anchor bolt, Bolt, and Nuts
Exhaust Fan Assembly
Fresh Air Fan Assembly
Jet Fans
5 RESOURCES
Tools and Equipment
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6 RESPONSIBILITIES
Project Manager: The Manager Leads and Directs the Projects team for overall development of the project. Also,
he provides single point of contact in dealing with the Employer resolving Contractual, Commercial and Technical
issues during the progress of the project for Mechanical works.
6.1. Site Engineer/ Supervisor: It is the Site Engineer / Site Supervisor’s duty to organize the work force in a
safe manner and to ensure that safety and protective equipment are being properly utilized. He also
ensures that the method statement procedure is strictly followed and observes any hold-points noted on
the ITP and notify the Engineer for inspection. They shall be responsible for safe execution of the complete
activity including, but not limited to.
a) Confirming the installation locations from schedule of approved construction drawings.
b) Organizing tools and equipment required to the work site
c) Assigning work crew.
d) Toolbox talks
6.2. QA/QC Engineer: It is the QA/QC Engineer & Inspector having the responsibility to ensure that all
Inspections and Tests are carried out as per Project Requirements, Shop drawings, Approved Method
statement and Inspection Test Plan and that all are properly recorded. They shall be responsible for.
Ensuring that approved work methods and materials are being used and in conformance with project
specifications.
Carryout periodic work inspection & testing along with client representative.
Stage inspections and surveillance in accordance with ITP.
6.3. Safety Engineer/ Officer:
Enforce the implementation of the HSE Management System in the project and support the relevant
construction Supervisors on all HSE matters;
Ensure that relevant HSE information and training is provided to all personnel working in the assigned
area;
Collaborate with Supervisors in assessing training needs for personnel in the assigned area;
Reports HSE findings to the relevant construction personnel as well as the HSE MANAGER, and follow up
the status of implementation of the identified preventive and corrective actions; Carry out any other
assigned HSE activity.
7. SEQUENCE OF ACTIVITIES
7.1. METHOD OF WORK
Coordinated drawings and the required material is arranged by the Project engineer as per
Project specifications. Th e V e n ti l a ti o n F a n s will be installed by experienced foremen/installers.
Before the start of the work make sure that all the HSE measures have been taken and obtain all the
necessary PPEs. If required, get a safe work permit from the HSE department.
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Where high-risk works are involved, a safety clearance must be obtained from the safety department.
Secure all the necessary permits before commencing work as well as for any connected works to others.
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Fit the fans in such a way that there is sufficient access for troubleshooting, maintenance, and
repair.
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The final fan static pressure is then obtained on the fan suction and discharge.
Final Motor amps, Fan RPM, and Static Pressure details will also be measured in the field. Results
will be recorded.
Manufacturer recommendation for testing shall be followed.
Final Test sheets will then be submitted and the system offered for witnessing and final acceptance
Project Team members are responsible for the implementing quality management system throughout the
project in accordance with the Project Quality Plan and contract requirements. The Inspection and Test Plan
(ITP) applicable to this work is attached in Appendix
8.2. Inspection and Test Plan (ITP)
Inspection will be performed internally with assigned Engineer, if necessary. All concern equipment must
be calibrated and valid. Latest list of calibration report shall be forwarded to Engineer forrecords
8.3. Process of Dealing Defect, Deficiency and Non-conformance
Project Team has established a system to demonstrate its commitment and method through Quality
Management System Procedure for Control of Non-Conformance and Corrective & Preventive in line with
ISO 9001:2008 requirements. These Procedure demonstrate the commitment
Identifying the Non-conforming product/process.
Control to prevent the intended use by doing appropriate analysis on effects of non-conformity.
Ways to deal the Non-Conformance
Maintaining relevant records for evidence of conformance with the acceptance criteria.
Authorizing product delivery and project hand over to Client.
8.4. Measuring and Equipment Control
Testing and Measuring Equipment shall be calibrated and certified by approved third party facilities having
a standard traceable to “Qatar National Standard” Where no National Standards is available the basis
employed for calibration shall be in accordance to the international measuring standard.
Records shall be evaluated periodically to ascertain adequacy of inspection intervals presently in use.The
system designated to ensure all measurement resources have the capability of making measurements
within limit designated as appreciate to these requirements. It shall provide in the prevention of accuracy
by prompt detection of deficiencies and timely action for their correction.
All measuring test equipment and devices having an effect having an effect on quality shall be tag, sticker
or other suitable marking, indicating calibration status. Equipment and devices used for measuring, testing
and inspection shall require an initial inspection for accuracy, or shall be proven prior to release for use on
production.
All testing equipment shall maintain control log number and recorded in calibrations status report
electronically to monitor and reschedule for future calibration immediate the expiration date.
Project Team shall maintain Calibration Status logbook which provide pre-planned calibration frequencyfor
all applicable test and inspection equipment.
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9. HSE ISSUES, RISK ASSESSMENT AND HAZARD ANALYSIS
Implementation of Health & Safety mechanisms and checks shall be done as per contract agreement and
the approved project safety manual. The safety officer shall carryout the necessary routine inspections.
9.1. Safety Lightings: Safety lights will be used in case of power failure ensuring good illumination for the
personnel.
9.2. Task Lightings: Adequate lightings will be provided ensuring the good illumination of the working area.
Task lighting will be connected to the nearest site distribution board which is RCD protected.
9.3. Emergency Arrangements: Site general safety procedure will be followed. In case of emergency the safety
officer will stop the works. He will put in to action the emergency arrangements as described in the safety
manual.
10. ATTACHMENTS
10.1. Attachment 1 - Risk Assessment.
10.2. Inspection Test Plan (ITP) (Appendix1)
10.3. Checklist for Ventilation Fans. (Appendix2)
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Attachment1
10 | 3 4
Project Name: LPS01 - 2B+G+6 RESIDENTIAL BUILDINGS
Document Title Method Statement for The Installation of Ventilation Fans Date 31-OCT-2022
Document No. LPS-01-HTI-MST-ME-027 Rev. No. 0
RA Description: Risk Assessment for Installation of Ventilation Fans MST Ref. No.: LPS-01-HTI-MST-ME-027 Rev. No.: 1 Date: 17/12/2022
Note: Where the Hazard Rating remains High after control measures have been identified the work must not be
RISK / IMPACT ASSESSMENT
started and the HSE department contacted for further advice.
MATRIX
Where the Hazard Rating remains High after any additional control
HAZARD RATING measures have been identified the work must not be started and the HSE
department must be contacted for further advice.
Likelihood
Severity
Rating 15 – 25 High -H 3 – Likely 3 - > 3 days 3 – Minor impact 3 3 6 9 12 15
4 - Very likely 4 –Major Injuries 4 – Moderate impact 4 4 8 12 16 20
5 - Almost certain 5 – Fatal 5 – Major impact 5 5 10 15 20 25
Severity x Likelihood = Hazard Rating
Contractor
Assessed by: Reviewed by: Approved by:
Name: Name: Name:
Construction Project HSE Manager Project Manager
Signature: Signature: Signature:
11 | 3 4
Risk Rating Residual Rating
Item Activity Hazard & Risks Existing Control Additional Controls
S L RR S L RR
01 Unplanned movement of Obtain the UDC access pass 2 3 6 Workers on foot should 2 2 4
Delivery and unloading of vehicles. of all workforces before never be on the opposite
the Ventilation Fans Overturning entering to the project sire side of a truck from a
Collision with pedestrians/ LPS-01 forklift while it is loading
operatives Provide a secure area for the or unloading material.
Collision with structures Ventilation Fans Equipment. If multiple items or loads
Collision with other Unload the Ventilation Fans that may shift are
vehicles strictly as per the moved, these must be
Overloading and falling manufacturers' properly secured with
objects recommendations. straps, bands, or other
Falling of people Use mechanical aids where means before work
possible. commences.
Maintain control of loads Provision of fall
when lifting & moving. protection on top of the
Visiting drivers should be truck.
made aware of their Health All personnel on foot
and Safety responsibilities; must be clear of the
i.e., attend HBK induction loading zone during
and obtain a visitor pass operations.
before entry.
Qualified, Competent, and Drivers should visually
authorized mobile inspect and secure any
equipment operator(s). truck or trailer and the
Qualified, Competent, and area around it before
Authorized Rigger moving it to assure all
Trained, Competent, and workers are clear.
Authorized banksman
Valid 3rd party certificate for
lifting equipment
12 | 34
Valid driving/Operating Regular maintenance
License for the Operator. occurs with all mobile
(Operator/Driver must have equipment.
a valid QatariDrivingLicense. Trained, Competent, and
Provide exclusion zone(s) Authorized Supervision
where the activity is present always to ensure
occurring. Operators are safely using
Wheel chocks should be the plant as per its design
used in addition to the and conduct
brake, particularly if any
slope is present.
Never be downhill of a
moving load.
02 Preparation of the activity Hazard such as: Obtain the UDC access pass 3 2 6 All workforces should 3 1 3
/General requirements / Site Unfamiliarity / of all workforces before undergo the safety
Preparation negligence to site rules entering to the project sire induction as standard
Incompetency of the LPS-01. procedure and attend
work crew. Task briefing by the toolbox meeting
Obstructed access / foreman/supervisor/enginee conducted by the safety
egress. r prior to start their task. personnel.
No / insufficient safety Provide suitable &
signage. Arrangement and provision for sufficient signage.
Unaware of surrounding the required tools, equipment Check/ make awareness
activities. and working platform required about the surrounding
Damage to tools / for the job. activities before
equipment and Obtain permit to work prior to commencing the tasks.
incorrect. the activity. Ensure that the electrical
Unfamiliarity with site All workers and staff Involved cable installed suitable for
emergency procedures in activities of Installation of its intended use and the
Non PPE compliance wall & floor tiles activity should condition in which it is
Workload. undergo site induction. operated.
Manual handling Approved method statement Ensure that the cable is
Lack of Communication and risk assessment and new or no
/Coordination drawings should be in place damaged/expose wire to
and briefed to all individuals avoid any accident that
prior to work commencing. can cause electric
Trained and competent shock/injury.
Risk such as: personnel to be deployed for
the activity.
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Human Injury, Human Keep clear all access/ egress Ensure that the electrical
error, Hand injury, always. Provide proper access cable only used for its
Abrasion, Ill health and and egress to the work intended purpose.
sickness. location. Employee conducts daily
Only fit to use and safe (TP inspections of power tools
certified if applicable) (including electrical cords)
equipment and tools to be before operation and
deployed to site. where faults are
Agreed performance targets. identified that require
Regular workload meetings. immediate maintenance
Review and monitor of staff the tool is put out of
working hours. service until maintenance
Work life balance policies is conducted by a Trained,
implemented. Competent, and
authorized person.
Cables, plugs, sockets and
fittings must be robust
enough and adequately
protected for the working
environment. Ensure that
machinery has an
accessible switch or
isolator to cut off the
power quickly in an
emergency.
In wet surroundings,
unsuitable equipment can
become live and make its
surroundings live too.
Fuses, circuit-breakers
and other devices must be
correctly rated for the
circuit they protect.
Isolators and fuse-box
cases should be kept
closed and, if possible,
locked.
All personnel to get
accustomed with site
14 | 34
emergency response
procedures.
Comply PPE policy and
wear task specified PPE.
Comply corporate
policies and procedures
to prevent or resolve
unacceptable behavior.
Systems are in place to
enable and encourage
mangers to deal with un-
acceptable behavior.
Following proven health
measures are still the best
way to keep everyone,
including workers and
staffs, safe from COVID-19.
This includes keeping
hands clean, practicing
sneezing and coughing into
bent elbows, opening
windows, wearing a mask
if age-appropriate, and
continuing physical
distancing.
The spill drill should be
conducted regularly as
required, the workforces
should attend to train and
exercise that involve
running through the
actions you would take
when responding to an
emergency like an oil spill.
03 Use the right type of access 3 4 12 • Ensure you provide 3 1 3
Installation of the Tripping scaffolding. exclusion zone around
Ventilation Fans Splinters Ensure the use of P.P.E working area with suitable
Eye / hand / body (Hard hats, safety belts) warning zone posted.
/ feet injuries Ensure availability of • Estimate the work area and
adequate personnel should be barricaded off to
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Damage to the supporting ensure unauthorized
tool if used platforms/structure. personnel do not enter the
incorrectly Protection has to be applied area.
Pinch point to avoid falling material • All area should be well
Lifting operators from up or down. illuminated at all time.
OnlyTrained, Competent, • Appropriate PPE to be worn
and Authorized persons to by all personnel
use hand tools.
Tools are required to be
suitable for the purpose for
which they will be used.
Before using the tools, the
person(s) must inspect it to
ensure it is not damaged in
any way which could create
a hazard. Where damage is
identified the hand tool is
returned to the store for a
replacement to be issued.
STARRT and/or RAMS
discussed with all persons
involved in the task before
works commencing.
Open-bladed knives,
screwdrivers, and other
sharp tools are to be carried
and used so as not to cause
injury to the user or others.
Non-ferrous (spark Free)
tools are to be used in
flammable atmospheres.
Insulated tools must be
used where there is a
possibility of live electrical
work.'
All tools should be kept
clear of unnecessary grease,
moisture, or dirt.
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04 Manual Lifting / Handling Hazard such as Slip& Trip Avoid manual handling where 3 4 12 Trained, Competent and 3 1 3
and Fall, possible Authorized Supervision
Sharp Objects Ensure STARRT and/or RAMS present at all times to
Heavy Objects are discussed with the work ensure
Lack of training group prior to works employees/workers are
Improper Posture commencing adhering to manual
Unfit workers Heavy or frequent manual handling safe working
Improper lifting of load handling tasks should be procedures.
carried out by several people Use of hand gloves.
or, if possible, the amount that Use of mechanical
Risk such as Personal injury, is handled should be reduced handling aid can reduce
hand injury, Ill health, or the load split into smaller the risk of injury when
sickness ones used correctly such as
Person who doing the The rate of manual handling trolleys & wheel borrow
task. should not be set by a machine, and other manual
Cuts, abrasions and supervisor or colleagues. The handling equipment.
fractures time taken to carry out manual Choose the correct chain
Back Injury handling tasks should be hoist for the load to be
Musculoskeletal extended by taking breaks, or lifted and follow the
/disorders by alternating them with other operator's manual and
Musculoskeletal disorders tasks so that the muscles have safety instructions.
(MSD) time to recover
Employees are provided with Physically inspect the
Personnel injury condition of chain hoists,
Fall of materials the correct lifting / handling
techniques. safety devices including
Slip, trip and fall load brakes, safety latch
Property / material Appropriate PPE must be
on hook, limit switch,
damage provided such hard hat, eye
emergency stop and
protection, foot protection,
shock protection before
safety belt, vest, hand gloves
starting the works.
etc.
Check the certification of
the chain pulley block and
lifting accessories.
Ensure the identification
and Safe Working Load
(SWL) marking on the
chain hoist.
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Make sure that trained
and experienced staff are
involved in the work.
Make sure that there is
no obstacle in the
direction of movement of
the load.
Stand close to the moving
load during horizontal
movement for better
guidance.
Secure the Chain Fall or
Chain Hoist to a structure
that can withstand the
load.
Position the hook directly
above the centre of
gravity.
Use the chain pulley block
only for vertical lifting.
Use appropriate personal
protective equipment
during lifting operation.
When lowering a load
with a chain hoist, keep
your feet clear.
Ensure proper fitting of
shackle pins before lifting
when used.
Third party Test certificate
of the chain block should
be provided during the
inspection.
The maximum weight
men should lift at work is
25kg.
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05 Working at Height such as Hazard such as: All HBK/Subcontractors shall 5 4 20 Do not use damaged 5 1 5
(Scaffolding, A Type Ladder etc. Falls of persons receive formal training for harness/safety belt.
Falls of materials work at height. Appropriate PPE must be
Collapsed the structure. Site specific Risk assessment Emergency rescue
Fragile roof shall be briefed to all procedure must be in-
Overturning of plant and individuals prior to work place.
equipment commencing. Fall-restraints (i.e. full-
STARRT briefing shall be body harness) will only be
Risk such as: conducted before use as a last resort.
Fracture commencing any work. Scaffolds must be placed
Personal injury, Scaffold shall be erected by on a stable base.
Serious injury competent scaffold. The ground should be
Property damaged. All scaffold to be erected on level and firm enough to
Person who doing the task firm ground level. support the weight of the
i.e. Supervisor, Standards to be supported scaffold and the workers.
with Base plates/Sole For a mobile
boards. scaffold, make sure it is
Scaffold systems to be locked in place before you
Inspected/scuff start working. Never use
Tagged/Signed by scaffold boxes, barrels, or other
inspector unstable objects to
Green - OK to work. support the scaffold.
Red - Incomplete – Do not When working at height,
work use the working platform
Edge protection to be fully with the guardrails or
installed. i.e. Toe boards, powered access platform
Mid rail, Guard rail at correct to secure the tools and
Height – prevent falls. the materials.
Safety Harnesses to be used When shifting the
by all working on scaffold line materials use
yard clip off. mechanical means (e.g.
No persons are allowed to forklift, crane, boom
alter/remove scaffolds – only track, powered access
authorized Trained platform) if necessary
Scaffolders. or when possible for
Where edge protection is not heavier or awkward
practicable an alternative loads.
means of fall prevention / fall Get help when needed.
arrest will be identified prior Do not lift or carry
to works commencing. things you don’t feel
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Where edge protection can be comfortable with, no
provided this must be matter how light the
provided at all leading edges, load.
slab openings, lift shafts, etc. when climbing up or
prior to any works down a ladder.
commencing 1. Face the stepladder.
Trained, Competent and 2. Keep your body
Authorized Supervision centered between side
present at all times to ensure rails.
employees are adhering to 3. Maintain three-point
working at height safe contact by keeping two
working procedures. hands and one foot, or
Provided such hard hat, eye two feet and one hand
protection, foot protection, on a ladder always.
safety belt, vest, hand gloves 4. Keep a firm grip.
etc. Make sure that footwear
is in good condition.
Do not load ladders
beyond their maximum
intended load nor beyond
their manufacturer's
rated capacity.
Use ladders only for their
designed purpose.
Use ladders only on stable
and level surfaces unless
secured to prevent
accidental movement.
09 Working under unfavorable Hazards such as: Hot Season 4 4 16 Hot Season 4 1 4
weather conditions Working under hot Strict monitoring and
Provide intermittent rest
weather / high humidity. supervision
during extreme hot
Working under foggy Heat index chart / MOL
climate and procedure of
weather, regulation to be maintained.
work in confined space
22 | 34
Exposure of materials to Adequate rest and rotation will be ensured.
extreme weather to be maintained. Report physical unwell to
Activities to be scheduled as immediate
Risk such as per prevailing weather supervisor/first
Heat stress / condition. aider/male nurse.
exhaustion / stroke Weather monitoring chart to Communication of site
Hypothermia be monitored effectively. emergency procedure and
Faintness / dizziness Emergency procedures and heat stress prevention
Heat rash preparedness to be management through
Discomfort (nausea/ communicated to all tool box talk.
vomiting workers. (Emergency Materials to be protected
contacts to be displayed) from UV rays
Hourly monitoring of heat Cold Season
stress and recording.
Wear a hat, mittens or
Cold Season
insulated gloves.
Workers to be advised to Keep your face warm
take warm water when with a scarf, neck tube or
necessary. facemask.
Strict monitoring of health Wear warm and
condition of workers. waterproof footwear.
24 | 34
Monitor reviewed work controlled periodic
Risk such as: operations. checks
Unconscious, ill health HBK shall ensure No persons Automatic warning
issue. work alone. devices e.g. panic alarms,
Ill health, sickness Adequate lights to be installed no movement alarms,
Person who doing the task. at work place. automatic distress
Torches’ to be issued when message systems, i.e.
working in Night prerecorded message
sent if not actively
cancelled by operative,
etc.
Instruction and training
in proper procedures,
e.g. code words for
potentially violent
situations when
combined with mobile
phone communication.
use of Personal
Protective Equipment
(PPE)
health surveillance
first-aid kits and training
implementing Standard
Operating Procedures
(SOP’s)
locking and securing
place of work
implementing correct
incident reporting
procedures
provision of counselling
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Appendix 1
10.2. Inspection Test Plan (ITP)
26 | 34
Project Name: LPS01 - 2B+G+6 RESIDENTIAL BUILDINGS
Document Title Inspection and Test Plan for Ventilation Fans Date 31-OCT-22
Revision History
27 |34
Project Name: LPS01 - 2B+G+6 RESIDENTIAL BUILDINGS
Document Title Inspection and Test Plan for Ventilation Fans Date
31-OCT-22
Document No LPS-01-HTI-ITP-ME-027 Rev. No. 0
Legend: H=Hold Point, WIR to be issued and work shall not proceed without acceptance from the responsible party; W=Witness Point- WIR to be issued and work may proceed if the
responsible party does not attend; S=random surveillance, no signature or IRW required; R=“Record/ Document Review”(submitted separately as necessary);TRR=Test Report Review
Checks Intervention Points Verification
Documents
Control Documents Acceptance Criteria/
Contract
Contract
3rd Party
QDC/NE
# Works Checking Vol. Clause Tolerances (if applicable) Responsible Required
Sub-
or
or
O
Activity to be Job Function Frequency
Performed
1.0 Preliminary Activities of Documents & Approval
1.1 Project QCS-2014 & - Permit should be signed from Site Engineer / Initial H H W N/A Signed/Approv
Permits Project
Engineer/ all Safety Departments Safety Engineer ed Permits
Safety Specification
Engineer
1.2 Project QCS-2014 & - - All materials shall be Site Engineer Prior Material H H W N/A Approved later
Approval of Project Purchase and
Engineer/ QC submitted for approval in Material
Material Specification Delivery.
Engineer accordance with the Submittals
Submittal
specifications and tender
Ventilation Fans
drawings.
1.3 Project QCS-2014 & - As per Document latest Initial H H W N/A Shop Drawings
Shop Drawings Project
Engineer revision Approval status from Site Engineer Submittal
Approval Specification Engineer Documents
1.4 Project QCS-2014 & - As per Document latest Project Initial H H W N/A Approved
Method Project
Engineer/ QC revision Approval status from Engineer/ QC Latest Method
Statement Specification
Engineer Engineer Engineer Statement
Submittal
2.0 Pre-Installation Activities
28 | 3 4
2.1 Delivery Notes The QC will Section Visual Inspection/ Delivery Store-in- Upon Material H H W N/A Material
Material
& Batch check the 26 storage and handling as per Charge / Delivery Inspection
Delivery
Certificates material Manufacturer’s Instructions QC Engineer Request (MIR)
Inspection
according to
project
specification
3.0 Installation and Inspection Activities
3.1 Casing As per QCS-2014 & QCS 2014 The whole fan assembly shall Project Prior to H H W N/A WIR shall be
Approved Project be fully finished against Engineer /QA- Installation raised.
method Specification corrosion. QC Subcontractor
Approved Shop
statement and Drawing Axial Extract Fans – The casing Inspection
approved shop shall cover both the impeller
drawing and motor so that the fan can
Inspection be removed without disturbing
Checklist adjacent ductwork or other
components of the system.
Roof Mounted Extract Fans –
Cases shall be formed so as to
ensure weatherproof fitting.
In-Line Extract Fans – Casing
shall be rigidly constructed of
mild steel or aluminum alloy
and shall be stiffened and
braced to obviate drumming
and vibration.
3.2 As per QCS-2014 QCS 2014 The fan motor shall be Project Prior to H H W N/A WIR shall be
Motor Approved &22.8.2 designed to drive its respective Engineer /QA- Installation raised.
method Project fan when the fan is operating QC Subcontractor
Specification
statement and at a speed or pitch angle 10 Inspection
Approved Shop
approved shop Drawing percent in excess of that
drawing required to meet the fan
Inspection performance.
Checklist Motors are to be positioned to
permit effective ventilation of
the motor and all components
of the fan and motor are to be
suitable to withstand the
temperature conditions
expected
29 | 3 4
The fan motor shall be
insulated to a minimum of
Class “B” insulation.
3.3 As per QCS-2014 & QCS 2014 Fans shall be provided with an Project Prior to H H W N/A WIR shall be
Electrical System 22.8.2Project electrical Isolator adjacent to the Installation
Approved Engineer /QA- raised.
method Specification unit. QC Subcontractor
Approved Shop The electrical terminal box shall be
statement and Drawing
Inspection
located to allow for easy
approved shop
connection and disconnection of
drawing the electrical supply.
Inspection
Checklist
3.4 As per QCS-2014 QCS 2014 Floor Mounted centrifugal fans Project Prior to H H W N/A WIR shall be
Anti-Vibration &22.8.2 shall be installed on cased spring Installation
Approved Engineer /QA- raised.
Mounting Project mounts with a minimum 25 mm
method QC Subcontractor
Specification deflection.
statement and Inspection
Approved Shop Anti-vibration mountings and
approved shop Drawing flexible connections shall be
drawing provided to isolate the fans from
Inspection the adjacent ductwork and
Checklist building fabric.
4 Installation of Fans
4.1 As per QCS-2014 & QCS 2014 Ensure that the correct Jet Fans are Project Prior to H H W N/A WIR shall be
Jet Fans 22.8.2 Project shifted and installed to the place of Installation
Approved Engineer /QA- raised.
method Specification installation as per approved shop QC Subcontractor
Approved Shop drawings.
statement and Drawing
Inspection
Jet fans shall be of the non-
approved shop
overloading type.
drawing Jet Fans are placed correctly on the
Inspection hanger’s abs supports with
Checklist vibration isolators at the right
location.
Suitable support is to be provided
for each Jet Fan. The frame is to be
fabricated for bolting the fan in
position.
Jet Fans will be properly leveled on
the installation.
Unit installation shall be as per the
standard procedure and guidelines
of the Manufacturer and Supplier.
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4.2 As per QCS-2014 & QCS 2014 Ensure that the correct Axial Project Prior to H H W N/A WIR shall be
Axial Extract Project Extract Fans are shifted to the place Installation
Approved Engineer /QA- raised.
Fans Specification of installation as per approved shop
method QC Subcontractor
Approved Shop drawings.
statement and Drawing
Inspection
Air inlet and outlet connection
approved shop
orientation are as per approved
drawing shop drawings.
Inspection Axial Fans are placed correctly on
Checklist the foundation with vibration
isolators at the right location.
Anti-vibration mountings and
flexible connections shall be
provided to isolate the fans from
the adjacent ductwork
The frame is to be fabricated from
rolled steel channel with adequate
cross members for bolting the fan
in position.
Unit installation shall be as per the
standard procedure and guidelines
of the Manufacturer and Supplier.
4.3 As per QCS-2014 & QCS 2014 Ensure that the correct Roof Project Prior to H H W N/A WIR shall be
Roof Mounted
Approved Project Mounted Extract Fans are shifted Engineer /QA- Installation raised.
Axial Extract Fans
method Specification to the place of installation as per QC Subcontractor
Approved Shop approved shop drawings.
statement and Drawing
Inspection
Air inlet and outlet connection
approved shop
orientation are as per approved
drawing shop drawings.
Inspection Fans are placed correctly on the
Checklist foundation with vibration isolators
at the right location
Anti-vibration mountings and
flexible connections shall be
provided to isolate the fans from
the adjacent ductwork.
Fans shall be provided with back
draught dampers where indicated.
Bird guards of not greater than 25
mm mesh shall be provided as an
integral part of the unit.
Unit installation shall be as per the
standard procedure and guidelines
of the Manufacturer and Supplier.
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4.4 As per QCS-2014 & QCS 2014 Ensure that the correct In-Line Project Prior to H H W N/A WIR shall be
In-Line Extract
Approved Project Extract Fans are shifted to the place Engineer /QA- Installation raised.
Fans
method Specification of installation as per approved shop QC Subcontractor
Approved Shop drawings.
statement and Drawing
Inspection
Air inlet and outlet connection
approved shop
orientation are as per approved
drawing shop drawings.
Inspection The casing shall be rigidly
Checklist constructed of mild steel or
aluminum alloy and shall be
stiffened and braced to obviate
drumming and vibration.
Mounting feet shall be provided for
bolting to a base or supports.
The inlet and outlet and outlet shall
terminate with flanges to facilitate
installation and removal.
Unit installation shall be as per the
standard procedure and guidelines
of the Manufacturer and Supplier.
4.5 As per QCS-2014 & QCS 2014 All equipment such as Fans, etc. Project After Installation H H W N/A WIR shall be
Tags &
Approved Project shall be fitted with external labels Engineer /QA- raised.
Nameplates
method Specification made from approved materials. A QC Subcontractor
Approved Shop sample shall be approved by the
statement and Drawing
Inspection
Engineer.
approved shop
drawing
Inspection
Checklist
32 | 3 4
Appendix 2
10.3. Checklist for VENTILATION FANS
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Project Name: LPS01 - 2B+G+6 RESIDENTIAL BUILDINGS
LPS-01-HTI-MST-ME-027 LPS-01-HTI-ITP-ME-027
Confirm Y/N Inspected By
S. No Activities/Items to be inspected (Tick Mark) (Tick Mark) Remarks
Yes No Site Engineer&/ QC Inspector Others
Sub Cont.
34 | 3 4