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Cladding

Integrated Market Khushali Agarwal 033 Rahul Batwal ARC ARC 046 Shu
Survey and ARC 020
Prajakta Sahare ARC
040
Shashwat Saxena
AR
Theoretical Nakka Vineetha ARC 038 Raunak Raj ARC ARC 048 Son
Presentation 030 041 055
Pranita Varma ARC Shruti Tare ARC
Padmanabha G ARC 039 Samriddhi Khare 050
Table of Contents
1. Definition
2. Examples
3. History
4. Parts
5. Uses
6. Types
7. Materials
8. Method of Installation
9. Advantages
10. Disadvantages
Definition
• Cladding is the application of one material over another to provide a skin or
layer. In construction, cladding is used to provide a degree of thermal
insulation and weather resistance, and to improve the appearance of buildings.
History
• From as early as the late 15th century saw the introduction of wall cladding.
• Wooden Oak Cladding was much sought after for its insulation properties,
protecting the home owners from nasty draughts and cold.
• Bosieries Paneling (intricately carved wood cladding) was popular in the 17th
and 18th century French Interior Design and the Palace of Versailles has many
fine examples.
Parts
Technically, the cladding system consists of
two main components:

1. Wall system
2. Cladding layers.
Uses
• It adds a layer of protection to a building.
• It increases the mechanical strength of a building
• Buildings become resistant to cracks , water
absorption , sunlight and pollution.
• It offers protection from rain ,humidity and
strong winds.
• A low maintenance option.
• A better aesthetic choice.
• It has sustainability options.
• It can also control noise.
Types
Cladding can be divided into three types, on the basis of the structural mechanism.

Curtain Wall
Attached System Infill System
System

•Similar to •Cladding material


•Has exterior is installed
cladding attached between exterior
attached directly system except floor slab edges
to structural it is attached to and the exposed
frame in large the structural exterior columns
panels which frame with clip of the structural
span one or more frame being the
angles or sub- identifying
stories or bays.
framing. feature.  
Curtain Walling

Curtain wall systems are a non-structural cladding


system for the external walls of buildings. They are
generally associated with large, multi-storey
buildings. Typically curtain wall systems comprise a
lightweight aluminium frame onto which glazed or
opaque infill panels can be fixed. These infill panels
are often described as 'glazing' whether or not they
are made of glass.
Sandwich Panels (ACP)

Sandwich panels (sometimes referred to


as composite panels or structural insulating
panels(SIP)) consist of two layers of a
rigid material bonded to either side of a
lightweight core, so that the
three components act as a composite.
Patent Glazing

The term ‘patent glazing’ refers to a non-


load bearing, two-edge support cladding
system. Patent glazing bars provide
continuous support along two edges
of glazing infill panels (rather than four-
edge curtain walling), and are fixed back to
the main structure of the building. This
system supports its own weight, and
provides resistance to wind and snow
loading, but does not contribute to the
stability of the primary structure of
the building.

RB Range LW Range CB Range


Rainscreen

A rainscreen (sometimes referred to as a
‘drained and ventilated’ or ‘pressure-
equalized ’ façade) is part of a double-wall
construction. The rainscreen itself simply
prevents significant amounts of water from
penetrating into the wall
construction. Thermal
insulation, airtightnessand structural stabilit
y are provided by the second, inner part of
the wall construction.
Timber Cladding

One of the most popular methods of cladding is


through the use of timber softwoods, such as
western red cedar. This type of wood is relatively
knot-free and has a natural resistance to decay
and moisture. It can be readily stained or painted
and altered to create a range of profiles.

Thermally modified timbers are also being used


such as Kebony, Keywood, Platowood and
ThermoWood. These softwoods are heated to
high temperatures which
removes moisture and resins, resulting in a stable
and durable material.
Metal Profile Cladding

Sheets are manufactured in a range of corrugated


and other profiles, such as trapezoidal, sinusoidal
or half-round. The profiles are manufactured
from sheets fed through banks of forming rollers.
Tensile Fabric Coverings

A fabric membrane is 'stretched' to form a three-


dimensional surface that may be used to create a roof,
shading, or decorative component. Sometimes
described as 'modern tents', fabric structures use very
little material compared to other forms of construction,
and are typically translucent, but they provide
little thermal mass or insulation and can have a shorter
lifespan than some materials.
Brick Slips

Brick slips are thin layers of masonry and are of


similar appearance to conventional bricks. They
are available in a variety of styles and colors.
Tile Hanging
The traditional method of cladding a property is
through the use of tiles. The addition of which can
add character to older properties.
Shakes and Shingle

Shakes and shingles are produced from split logs


and look similar to timber tiles. Shakes are
typically split from the log using a chisel and
mallet whilst shingles are sawn off.
uPVC

One of the cheaper forms


of cladding is uPVC with white being the
cheapest option. It can have fewer detailing
requirements than timber and requires
less maintenance, although it can discolor with
age.
Materials
The most commonly found materials used in cladding are:
1. Stone
2. Wood
3. PVC
4. Glass
5. Aluminium Composite Panel
6. Aluminium
7. Ceramic Tiles
Stone Cladding
• Creates a natural stone look 
• Perfect for both interior and exteriors, stone cladding uses thin layers of natural
or faux stone
• Lends a earthy and rustic look. 
• Stone cladding panels are extremely easy to install, virtually maintenance free
and gracefully ages with time.
Wooden Panelling
• Exterior cladding is individually placed and protects the structural integrity of
your house while also enhancing the exterior appearance by several notches.
•  Extremely durable 
•  Highly energy efficient owing to its insulation properties
Wooden Panelling (Survey)
Thickness Size
18 mm 8’ x 4’, 8’ x 3’, 6’ x 4’
12 mm 7’ x 4’
6 mm 7’ x 3’
PVC Cladding
• Requires absolutely zero maintenance.
• Prone to severe damage by weather elements.
• Besides being economical, it’s quite easy to add insulation as well
• Can be fully customized and comes in a range of colors.
Glass Cladding
• Available in wide range of tempered, laminated, curved and enameled
• Cost effective
• Economical.
• Provides freedom in shape, design, composition and size, making it optimally
suited for modern cladding applications.
Glass Cladding (Survey)
Thickness Price Range ( in Rupees)
3 mm 39 – 55
4 mm 45 – 70
5 mm 65 – 120
6 mm 80 – 250

Glass is available in a number of customizable cladding sizes as well as in the


standardized size of 8’ by 12’.
Aluminium Composite Panel
• Very rigid and strong despite its light weight.
• Weather and UV resistant facilitates
•  Available in varying thickness levels
• Quick installation while also being versatile enough to be used for facades,
canopies, partitions and even false ceilings.
ACP Cladding (Survey)
Thickness of ACP Thickness of Thickness of Price Range ( in
Interior Plastering Exterior Plastering Rupees per sheet)
Required Required
3 mm 0.12 mm – 0.20 mm 0.25 mm 45 - 250

4 mm 0.18 mm – 0.20 mm 0.25 mm 70 – 550


6 mm 0.25 mm 0.50 mm 140 - 180

• ACP can be bent whereas HPL should be cut and then pasted it can't be bent.

• Sizes of ACP sheet: 4' X 8' , 4' X 10', 4' X 12‘, 5' X 8' , 5' X 10' , 5' X 12'
Aluminium Cladding
• Recyclability 
• Minimal maintenance as it doesn’t rust or corrode like other metals 
• Aluminum is protected through galvanizing, powder coating or anodizing 
• Different colors and varying patterns can easily be imprinted on this layer thus
providing new and infinite texture and design possibilities for building
exteriors without affecting it’s UV resistance.
Ceramic Tile Cladding
• Lightweight
• Requires very little maintenance 
• Possesses a superior resistance to chemical and atmospheric attacks from
pollution, acid rain and smog. 
• It’s innovative design and durability also facilitate greater versatility in terms
of tile size and arrangements.
Tile Cladding (Costing)
• Tile sizes: 80mm X 335mm, 6' x1'
• Mosaic tiles: Rs. 2000 to Rs.2500
• Sandstone/ Rubber silicon tile: 1' x 1'
• Types: Glass, Ceramic, Petrified, 3D
• Available in different shapes
• Wooden Tiles: 1000mm X 200 mm
• Digital Print: 3' X 6'
Method of Installation
Some other methods include:
1. Dry Gasket Joint
2. Narrow Open Joint
3. Roof Covering
4. Spandrel Back Panel Fixing of Glass Curtain Wall
5. Cornice Fixing
6. Z Flange System
7. Interior Passage System
8. Ceiling Panel with non-penetrating Rivet
9. Roof or Pedestrian Passage
Method of Installation
   WET SEALANT JOINT METHOD
This is one of the most common methods of
installing the ACP sheets. 
• The system has tray type panels and sealing
joints. 
• The ACP sheet, under this system is first fixed on
the sub-structure and then a suitable sealing
material is applied to the joints. 
• This ensures water tightness to the panels. The
Wet Sealant Joint method of installing the ACP
sheets is used in new buildings as well as for
renovation projects. 
INTERNAL WALL CLADING HANGING
METHOD
• In this method the ACM (Aluminum Composite
Material) is installed on interior gypsum board with
hanging method.
• Conceal the vertical joint with a joint cover of the
same material. 
• In renovation projects, “Stud Detector” will help
you to find out the position of studding concealed
behind gypsum board.
•  Stud Detector is a small tool working with an
electromagnetic sensor. 
• Not only solid and metallic colors but also Stone
and Timber-patterned panels are suitable for this
method. 
Advantages
• It provides protection from the external weather
conditions like strong winds, rains etc.
• It increases the mechanical strength of a structure.
• It improves the resistance of the structure to
cracking during temperature change.
• It also reduces water absorption, increases
resistance to sunlight and protects the structure
from chemical pollution.
• It improves the aesthetic value of the structure.
• It requires less maintenance.
• It helps to reduce the energy costs. 
Disadvantages
• Cladding can be very expensive, depending
upon the material. Like concrete cladding
can results in high cost due to increased
amount of labor requirement.
• Depending upon the size of the structure and
the material used, the installation of siding
can take a long time.
• It may create problem during repair works
like in metal claddings which can be easily
dented.
• If the cladding is not installed properly, the
underlying structure can get damaged.
Market Survey
 Name : SS Roofing & Cladding
 Location : Bajaj Nagar, Nagpur
 Supplier : JSW, Bhushan, Tata, Uttam, Essar
 Material : Steel color coated Profile Sheet

 Name: House of Johnson


 Location: Ganeshpeth, Nagpur

 Name: Shree Shyam Ceramics


 Location: Ganeshpeth, Nagpur
 Suppliers: Varied
 Materials: Ceramics, Vitrified
Types of metal & color coating

• Color coated Galvalume (P.P.G.L.)


• Color coated Galvanised (P.P.G.I.)
• Bare Galvalume

Thickness of color coating

• Top coat- 13-25 micron


• Back coat- 5-8 micron

JSW
Sheet
Profile
Roofing components
PLANE RIDGE GUTTER

CORNER FLASHING PROFILE RIDGE GABLE FLASHING


THICKNESS SUPPLY WEIGHT COVER WEIGHT
(kg per sq. m) (kg per sq. m)

0.50 mm 4.50 4.88

0.55 mm 4.95 5.38

0.60 mm 5.40 5.85

0.80 mm 7.20 7.80


INSTALLATION
TYPES OF CLADDINGS AVAILABLE:
• Floor
• Wall(interior and exterior)
• Stairs
Floor
• Type of Tiles Available – Vitrified tiles
(vitrified tiles are tiles with very low porosity)
• Sizes Available –300 x 300 (1ft x 1ft) ( x
10mm)
600 x 600 (2ft x 2ft)( x7-
12mm)
600 x 1200 (2ft x 4ft)
• Cost – 55 Rs / sq ft – 450 Rs / sq ft
(exclusive of installation)
Stairs
• Type of tiles available: step tiles and risers
• Size: For Residential: - Step : 250mm ; Riser:
190mm
For Commercial: - Step : 300mm ; Riser:
150mm
• Thickness of tiles: 15mm
Wall (for bathroom)
• Types of tiles available: Glossy tiles and Matte tiles
• Sizes Available : 300 x 450 ( 1ft x 1½ )
: 300 x 300 ( 1ft x 1ft )
• Cost : Rs 70/ sq ft – Rs 220/ sq ft ( excluding installation)

GLOSSY MATTE
Wall (for rooms and exterior)
• Sizes available : standard tiles are available in sizes
300 x 300 ( 1ft x 1ft); 300 x 450 ( 1ft x 1½ ft); 300 x 600 ( 1ft x 2ft)
• Various other tiles are available in different sizes ranging from small brick
cladding tiles to larger stone tiles.
• Cost : Rs 50/ sq ft – Rs 240/ sq ft.
• Most tiles can be used for both interior and exterior as they have similar
properties. Their use is decided on the basis of their aesthetic appearance.
Brick Tiles

Standard 1ftx 1ft and


1ft x 1½ft tiles

Other designs
Special Flexstone “GREEN” wall
cladding
• All types of cladding were made completely by hand . No machine was used
during manufacture of these tiles.
• The composition of these tiles includes non biodegradable waste which is
added to the existing clay and other raw materials using chemicals.
• This is a prime example of “Upcycling”.
• Due to the heavy labor that goes into making these tiles and the high aesthetic
value, the starting price for these tiles is Rs 400/ sq ft and goes as high as Rs
650/ sq ft.
• There is no fixed size and the tiles come in multiple sizes and shapes.
Bibliography
• https://en.wikipedia.org/wiki/Cladding
• https://www.roof-stores.co.uk/guides/cladding-and-sheeting/types-of-cladding/
• https://www.sciencedirect.com/topics/engineering/cladding-system
• Cladding of Buildings - Alan Brookes
• Radhi, H. (2010). On the optimal selection of wall cladding system to reduce
direct and indirect CO2 emissions. Energy, 35(3), 1412-1424.
• Gleeson, J., Southwell, D., & Hill, L. (2013). U.S. Patent No. 8,484,931.
Washington, DC: U.S. Patent and Trademark Office.

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